CN113664954A - Production process and device of anti-aging finish concrete wallboard - Google Patents
Production process and device of anti-aging finish concrete wallboard Download PDFInfo
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- CN113664954A CN113664954A CN202110926725.3A CN202110926725A CN113664954A CN 113664954 A CN113664954 A CN 113664954A CN 202110926725 A CN202110926725 A CN 202110926725A CN 113664954 A CN113664954 A CN 113664954A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 239000004567 concrete Substances 0.000 title claims abstract description 27
- 230000003712 anti-aging effect Effects 0.000 title abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 238000001125 extrusion Methods 0.000 claims abstract description 46
- 238000007599 discharging Methods 0.000 claims abstract description 22
- 230000032683 aging Effects 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 238000005266 casting Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000001932 seasonal effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a production process and a device of an anti-aging finish concrete wallboard, belonging to the technical field of wallboard production, and comprising a workbench, wherein a mould for producing the wallboard is arranged on the workbench, a discharging mechanism for discharging the formed wallboard is arranged below the workbench, a moving platform is arranged at the side end of the workbench, a conveying mechanism is arranged on the moving platform, a pouring mechanism for pouring the wallboard is arranged at the side end of the conveying mechanism, and a first opening is arranged at the bottom end of the workbench; according to the invention, the first extrusion plate and the second extrusion plate can be driven to move by matching the threads in opposite directions with the sliding blocks on the die rotating column, so that wallboards with different widths can be manufactured, and the dies can be stacked to manufacture a plurality of wallboards by matching the clamping grooves and the supporting bottom plate, so that the occupied area is reduced, the wallboards can be extruded, and the quality of the wallboards is improved.
Description
Technical Field
The invention belongs to the technical field of wallboard production, and particularly relates to a production process and a device of an anti-aging finish concrete wallboard.
Background
The concrete wall panel is processed into a reinforced concrete plate type component for building assembly in a prefabrication factory (field) or a building site, the prefabricated concrete wall panel is adopted to build an assembled large panel building, the factory and mechanical construction degree can be improved, the field wet operation is reduced, the field labor is saved, the seasonal influence is overcome, the building construction period is shortened, the aging resistance of the wall panel can be improved by adding the aging resistant agent into the concrete, the service period is prolonged, the existing concrete wall panel production generally places a manufactured reinforcement cage into a specific production mold, then the concrete wall panel is cast and molded, the size of the mold is fixed, when the wall panels with different widths are cast, a production mold needs to be built again, time and labor are wasted, and when the concrete wall panel is produced, the mold is generally arranged in a straight line, a larger field is needed to support and implement, and the site is occupied, meanwhile, the formed wallboard is generally unloaded manually or semi-mechanically, and the unloading speed is slow, so that the whole production period can be influenced.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a production process and a device of an anti-aging finished concrete wallboard, which are used for solving the problems of the facing in the background technology.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides an ageing-resistant finish concrete wallboard apparatus for producing, includes the workstation, be equipped with the mould that is used for producing the wallboard usefulness on the workstation, the below of workstation is equipped with the shedding mechanism who unloads to the wallboard after the shaping, the side of workstation is equipped with the mobile station, be equipped with conveying mechanism on the mobile station, conveying mechanism's side is equipped with carries out the pouring mechanism of pouring into a mould to the wallboard, the bottom of workstation is equipped with first opening.
Further, the mold comprises a working plate, the working plate is connected with two mutually symmetrical fixed plates through bolts, a plurality of clamping grooves are equidistantly formed in the fixed plates, a supporting bottom plate is matched in the clamping grooves, a second opening corresponding to the first opening is further formed in the working plate, a fixed groove is formed in the side end of the second opening, a rotating column is arranged in the fixed groove, one end of the rotating column is rotatably connected with the inner wall of the fixed groove, the other end of the rotating column penetrates through the fixed groove and is connected with a first driving motor, two first threads and two second threads with opposite thread directions are symmetrically formed in the rotating column, a first sliding block is matched on the first threads, a second sliding block is matched on the second threads, the first sliding block and the second sliding block are both located in the fixed groove, a first extrusion plate is arranged on the first sliding block, and a second extrusion plate is arranged on the second sliding block, the first extrusion plate and the second extrusion plate are positioned between the two fixed plates.
Further, discharge mechanism includes two first support columns, be equipped with first fixed axle between the first support column, the front end of first fixed axle is equipped with the second support column, the cover is equipped with first slider on the first fixed axle, be equipped with pressure sensors on the one end lateral wall of first slider, the bottom of first slider is connected with the second fixed axle, the cover is equipped with the second slider on the second fixed axle, one side of second slider is equipped with the connecting axle, the other end of second slider is fixed and is equipped with the L bracing piece, the top of L bracing piece is equipped with the stripper, be equipped with automatically controlled flexible post on the stripper, automatically controlled flexible post and pressure sensors electric connection.
Furthermore, be equipped with the axis of rotation on the second support column, the bottom of axis of rotation is connected with second driving motor, the other end of axis of rotation is connected with the third slider, third slider fit in has the third fixed axle, the top of third fixed axle is equipped with L type connecting plate, the commentaries on classics hole has been seted up on the side of L type connecting plate, it is connected with the connecting axle rotation to change the hole.
Furthermore, the top of third slider is equipped with expanding spring, the expanding spring cladding is at third fixed axle outer wall, expanding spring's the other end and L type connecting plate bottom are connected.
Further, conveying mechanism includes the delivery board, the bottom of delivery board is equipped with first pneumatic cylinder, the bottom and the mobile station of first pneumatic cylinder are connected, be equipped with the standing groove on the delivery board, be equipped with first push rod on the bottom of standing groove, the top of first push rod is equipped with the third stripper plate, the spout has still been seted up to the both sides of delivery board, the fixed second push rod that is equipped with on the inner wall side of spout, be equipped with the rack on the inner wall bottom of spout, the meshing has the gear on the rack, be equipped with the connecting rod on the gear, the output and the connecting rod of second push rod are connected, be connected with the fourth stripper plate between the connecting rod.
Further, the pouring mechanism is including rotating the base, the bottom of rotating the base is connected with the mobile station, the top of rotating the base is equipped with the mounting bracket, the side of mounting bracket is equipped with the second pneumatic cylinder, the top swing joint of mounting bracket has the carriage, the output and the carriage of second pneumatic cylinder are connected, sliding connection has the fourth slider on the carriage, the bottom of fourth slider is equipped with the pouring box, a plurality of pouring gates have been seted up to the bottom of pouring box, still be equipped with the third push rod on the carriage, the output and the fourth slider of third push rod are connected.
A production process of an anti-aging finish concrete wallboard is executed by an anti-aging finish concrete wallboard production device, and the production process mainly comprises the following steps:
the method comprises the following steps: adjusting the width of the die, driving a first driving motor to drive a rotating column to rotate according to the manufacturing requirement, and adjusting the distance between a first extrusion plate and a second extrusion plate to adjust the width of the die;
step two: the supporting bottom plate is placed in the clamping groove, the supporting bottom plate is fixed through the matching of a third extrusion plate and a fourth extrusion plate on the conveying mechanism, and then the supporting bottom plate is pushed into the clamping groove through a second push rod;
step three: pouring, namely driving a pouring box to move back and forth on the mold through a third push rod on the pouring mechanism to pour into the mold;
step four: repeating the second step and the third step;
step five: unloading the supporting bottom plate from the clamping groove, driving a first push rod on the conveying mechanism to move upwards, fixing the supporting bottom plate through the matching of a third extrusion plate and a fourth extrusion plate, and then unloading the supporting bottom plate from the clamping groove;
step six: unloading; the first sliding part is matched with the first fixed shaft, the second sliding part is matched with the second fixed shaft, the third sliding part is matched with the third fixed shaft and the second driving motor, so that the discharging plate can be driven to periodically move, and the discharging is automatically performed.
The invention has the beneficial effects that:
1. according to the invention, the first extrusion plate and the second extrusion plate can be driven to move by matching the threads in opposite directions with the sliding blocks on the die rotating column, so that wallboards with different widths can be manufactured, and the dies can be stacked to manufacture a plurality of wallboards by matching the clamping grooves and the supporting bottom plate, so that the occupied area is reduced, the wallboards can be extruded, and the quality of the wallboards is improved.
2. According to the automatic discharging device, the discharging plate can be driven to periodically move back and forth by the rotation of the second driving motor and the mutual matching of the first sliding part and the first fixed shaft, the second sliding part and the second fixed shaft, and the third sliding part and the third fixed shaft, so that the automatic discharging can be realized, the working time of workers can be reduced, and the discharging speed can be increased.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram I of a mold;
FIG. 3 is a schematic view II of the mold;
FIG. 4 is a schematic structural view of a discharge mechanism;
FIG. 5 is a schematic view of the structure on the first support post;
FIG. 6 is a schematic view of a structure on a second support column;
FIG. 7 is a schematic structural view of the conveying mechanism;
fig. 8 is a schematic structural view of the pouring mechanism.
The reference numbers in the figures illustrate:
1. a work table; 2. a mold; 3. a discharge mechanism; 4. a mobile station; 5. a pouring mechanism; 6. a conveying mechanism; 101. a first opening; 201. a working plate; 202. a fixing plate; 203. a card slot; 204. a support base plate; 205. a second opening; 206. fixing grooves; 207. rotating the column; 208. a first drive motor; 209. a first thread; 210. a second thread; 211. a first slider; 212. a second slider; 213. a first squeeze plate; 214. a second compression plate; 301. a first support column; 302. a first fixed shaft; 303. a second support column; 304. a first slider; 305. a second fixed shaft; 306. a second slider; 307. a connecting shaft; 308. an L support bar; 309. a stripper plate; 310. an electrically controlled telescopic column; 311. a pressure sensor; 312. a rotating shaft; 313. a third slider; 314. a third fixed shaft; 315. an L-shaped connecting plate; 316. hole turning; 317. a tension spring; 318. a second drive motor; 501. rotating the base; 502. a mounting frame; 503. a second hydraulic cylinder; 504. a carriage; 505. a fourth slider; 506. pouring a box; 507. a pouring gate; 508. a third push rod; 601. a conveying plate; 602. a placement groove; 603. a first push rod; 604. a third compression plate; 605. a chute; 606. a second push rod; 607. a rack; 608. a gear; 609. a connecting rod; 610. a fourth compression plate; 611. a first hydraulic cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.
The utility model provides an ageing-resistant finish concrete wallboard apparatus for producing, as shown in figure 1, including workstation 1, be equipped with the mould 2 that is used for producing the wallboard usefulness on workstation 1, workstation 1's below is equipped with the shedding mechanism 3 of unloading to the wallboard after the shaping, workstation 1's side is equipped with mobile station 4, be equipped with conveying mechanism 6 on the mobile station 4, conveying mechanism 6's side is equipped with the pouring mechanism 5 of pouring into a mould to the wallboard, workstation 1's bottom is equipped with first opening 101, mobile station 4 can make things convenient for workman's operation pouring mechanism 5 and conveying mechanism 6 to remove, conveying mechanism 6 not only can send into in draw-in groove 203 with bottom plate 204, still conveniently dismantle bottom plate 204 from draw-in groove 203, do not need manual workman to go to operate, and convenient to use.
As shown in fig. 2 and 3, the mold 2 includes a working plate 201, two symmetrical fixing plates 202 are connected to the working plate 201 through bolts, a plurality of slots 203 are equidistantly formed in the fixing plates 202, a supporting base plate 204 is fitted in the slots 203, a second opening 205 corresponding to the first opening 101 is further formed in the working plate 201, a fixing groove 206 is formed at a side end of the second opening 205, a rotating column 207 is disposed in the fixing groove 206, one end of the rotating column 207 is rotatably connected to an inner wall of the fixing groove 206, the other end of the rotating column 207 penetrates through the fixing groove 206 and is connected to a first driving motor 208, two first threads 209 and two second threads 210 with opposite thread directions are symmetrically formed on the rotating column 207, a first sliding block 211 is fitted on the first threads 209, a second sliding block 212 is fitted on the second threads 210, the first sliding block 211 and the second sliding block 212 are both located in the fixing groove 206, a first pressing plate 213 is disposed on the first sliding block 211, the second sliding block 212 is provided with a second extrusion plate 214, the first extrusion plate 213 and the second extrusion plate 214 are located between the two fixing plates 202, the first extrusion plate 213 and the second extrusion plate 214 can move in the same direction or in the opposite direction through the rotation of the rotating column 207, so that the distance between the two extrusion plates is changed, the wall boards with different widths are manufactured, the clamping groove 203 is matched with the supporting bottom plate 204, the mold 2 can manufacture a plurality of wall boards at one time, the floor area is reduced, and the production is convenient.
As shown in fig. 4, 5 and 6, the discharging mechanism 3 includes two first supporting columns 301, a first fixing shaft 302 is disposed between the first supporting columns 301, a second supporting column 303 is disposed at the front end of the first fixing shaft 302, a first sliding member 304 is sleeved on the first fixing shaft 302, a pressure sensor 311 is disposed on a side wall of one end of the first sliding member 304, a second fixing shaft 305 is connected to the bottom end of the first sliding member 304, a second sliding member 306 is sleeved on the second fixing shaft 305, a connecting shaft 307 is disposed on one side of the second sliding member 306, an L-shaped supporting rod 308 is fixedly disposed at the other end of the second sliding member 306, a discharging plate 309 is disposed at the top end of the L-shaped supporting rod 308, an electrically controlled telescopic column 310 is disposed on the discharging plate 309, the electrically controlled telescopic column 310 is electrically connected to the pressure sensor 311, the electrically controlled telescopic column 310 can jack up a formed wallboard, discharging is performed by movement of the discharging plate 309, a rotating shaft 312 is disposed on the second supporting column 303, the bottom end of the rotating shaft 312 is connected with a second driving motor 318, the other end of the rotating shaft 312 is connected with a third sliding part 313, a third fixed shaft 314 is matched in the third sliding part 313, the top end of the third fixed shaft 314 is provided with an L-shaped connecting plate 315, the side end of the L-shaped connecting plate 315 is provided with a rotating hole 316, the rotating hole 316 is rotatably connected with a connecting shaft 307, the second driving motor 318 provides a power source which can directly or indirectly drive the first sliding part 304, the second sliding part 306 and the third sliding part 313 to move so as to lead the discharging plate 309 to reciprocate circularly and facilitate discharging work, the top end of the third sliding part 313 is provided with a telescopic spring 317, the telescopic spring 317 is coated on the outer wall of the third fixed shaft 314, the other end of the telescopic spring 317 is connected with the bottom end of the L-shaped connecting plate 315, and the telescopic spring 317 is arranged for buffering action because the third sliding part 313 is closest to the second driving motor 318, the damage caused by the collision of the third sliding part 313 is reduced, and the service life of the device is prolonged.
As shown in fig. 7, the conveying mechanism 6 includes a conveying plate 601, a first hydraulic cylinder 611 is disposed at a bottom end of the conveying plate 601, a bottom end of the first hydraulic cylinder 611 is connected to the moving table 4, a placing groove 602 is disposed on the conveying plate 601, a first push rod 603 is disposed at a bottom end of the placing groove 602, a third squeeze plate 604 is disposed at a top end of the first push rod 603, sliding grooves 605 are further disposed at two sides of the conveying plate 601, a second push rod 606 is fixedly disposed at an inner wall side end of the sliding groove 605, a rack 607 is disposed at a bottom end of an inner wall of the sliding groove 605, a gear 608 is engaged with the rack 607, a connecting rod 609 is disposed on the gear 608, an output end of the second push rod 606 is connected to the connecting rod 609, a fourth squeeze plate 610 is connected between the connecting rods 609, the first push rod 603 drives the third squeeze plate 604 to move so as to be matched with the fourth squeeze plate 610 to fix the supporting base plate 204, and then the supporting base plate 204 is conveyed into the slot 203 by pushing of the second push rod 606, the supporting bottom plate 204 is convenient to feed, and is also convenient to use during disassembly.
As shown in fig. 8, the pouring mechanism 5 includes a rotating base 501, a bottom end of the rotating base 501 is connected to the mobile station 4, a mounting frame 502 is disposed at a top end of the rotating base 501, a second hydraulic cylinder 503 is disposed at a side end of the mounting frame 502, a carriage 504 is movably connected to a top end of the mounting frame 502, an output end of the second hydraulic cylinder 503 is connected to the carriage 504, a fourth sliding member 505 is slidably connected to the carriage 504, a pouring box 506 is disposed at a bottom end of the fourth sliding member 505, a plurality of pouring openings 507 are disposed at a bottom end of the pouring box 506, a third push rod 508 is further disposed on the carriage 504, an output end of the third push rod 508 is connected to the fourth sliding member 505, the second hydraulic cylinder 503 can drive the carriage 504 to rotate up and down, so as to facilitate pouring concrete into the pouring box 506, a stirring roller (not shown in the drawing) is further disposed in the pouring box 506, so as to prevent concrete from solidifying, the third push rod 508 can drive the fourth sliding member 505 to move on the carriage 504, the casting in the mould 2 is convenient.
When the device is used, according to the width of a wallboard to be manufactured, the first driving motor 208 is driven to drive the rotating column 207 to rotate, the first thread 209 and the second thread 210 with opposite thread directions are matched with the first sliding block 211 and the second sliding block 212 to drive the first extrusion plate 213 and the second extrusion plate 214 to move so as to adjust the width of the die 2, then the supporting bottom plate 204 is placed on the third extrusion plate 604 on the conveying mechanism 6, the first push rod 603 is driven to drive the supporting bottom plate to move upwards, the supporting bottom plate is fixed through extrusion of the fourth extrusion plate 610, then the second push rod 606 is driven to push the fourth extrusion plate 610, due to the matching of the gear 608 and the rack 607, the supporting bottom plate 204 is pushed into the first clamping groove 203 and then is placed into a manufactured reinforcement cage for casting, the casting box 506 is driven to move back and forth on the die 2 through the third push rod 508 on the casting mechanism 5, and the casting is carried out on the die 2, after one-time pouring is finished, the first hydraulic cylinder 611 is driven to drive the conveying plate 601 to move upwards to adjust the height of the conveying mechanism 6 and the second clamping groove 203, then the other supporting bottom plate 204 is pushed into the second clamping groove 203 by the same method, then a steel reinforcement cage is placed into the clamping groove, pouring is carried out to manufacture a second wallboard, and the like are repeated until the pouring is finished, after the molding edge of the wallboard is dry, the first push rod 603 on the conveying mechanism 6 is driven to move upwards, the supporting bottom plate 204 is fixed through the matching of the third extrusion plate 604 and the fourth extrusion plate 610, and then the wallboard is pulled out from the clamping groove 203, so that all the wallboard in the mold 2 is molded, then the second driving motor 318 on the unloading mechanism 3 is started to rotate to drive the third sliding part 313 and the L-shaped connecting plate 315 to rotate, the L-shaped connecting plate 315 is rotatably connected with the connecting shaft 307, and thus the first sliding part 304 can be driven to move along the first fixing shaft 302, the electrically controlled telescopic column 310 on the discharge plate 309 is lifted to abut against the wall panel, the discharge plate 309 is driven to move together due to the movement of the first sliding member 304, when the first sliding member 304 collides with the first support column 301, the pressure sensor 311 gives out a sensing signal, so as to retract the electrically controlled telescopic column 310 and take out the wall panel, when the first sliding member 304 slides to the rightmost position, the second sliding member 306 moves downwards along the second fixed shaft 305 due to the abutting action, when the second sliding member 306 slides to the bottommost position, the third sliding member 313 slides on the third fixed shaft 314, at the same time, the first sliding member 304 is pulled back on the first fixed shaft 302, when the first sliding member 304 slides to the leftmost position, the second driving motor 318 continues to rotate, the third sliding member 313 moves back on the third fixed shaft 314, so as to drive the second sliding member 306 to move back on the second fixed shaft 305, after a round trip, the stripper plate 309 is returned to the initial position and the next panel is unloaded, and back and forth in sequence until the unloading is complete.
A production process of an anti-aging finish concrete wallboard mainly comprises the following steps:
firstly, adjusting the width of the die 2, driving a first driving motor 208 to drive a rotating column 207 to rotate according to the manufacturing requirement, and adjusting the distance between a first extrusion plate 213 and a second extrusion plate 214 to adjust the width of the die 2;
step two: placing the support bottom plate 204 into the clamping groove 203, fixing the support bottom plate 204 and the fourth extrusion plate 610 through the matching of the third extrusion plate 604 and the fourth extrusion plate 610 on the conveying mechanism 6, and then pushing the support bottom plate 204 into the clamping groove 203 through the second push rod 606;
step three: pouring, namely driving a pouring box 506 to move back and forth on the mold 2 through a third push rod 508 on the pouring mechanism 5 to pour into the mold 2;
step four: repeating the second step and the third step;
step five: unloading the supporting bottom plate 204 from the clamping groove 203, driving a first push rod 603 on the conveying mechanism 6 to move upwards, fixing the supporting bottom plate 204 through the matching of a third extrusion plate 604 and a fourth extrusion plate 610, and then unloading from the clamping groove 203;
step six: unloading; the first sliding member 304 is engaged with the first fixed shaft 302, the second sliding member 306 is engaged with the second fixed shaft 305, the third sliding member 313 is engaged with the third fixed shaft 314, and the second driving motor 318 is engaged with each other, so that the discharging plate 309 is driven to periodically move, thereby automatically discharging.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (8)
1. The utility model provides an ageing-resistant finish concrete wallboard apparatus for producing, includes workstation (1), its characterized in that, be equipped with mould (2) that are used for producing the wallboard usefulness on workstation (1), the below of workstation (1) is equipped with discharge mechanism (3) of unloading to the wallboard after the shaping, the side of workstation (1) is equipped with mobile station (4), be equipped with conveying mechanism (6) on mobile station (4), the side of conveying mechanism (6) is equipped with pouring mechanism (5) of carrying out the pouring to the wallboard, the bottom of workstation (1) is equipped with first opening (101).
2. The production device of the aging-resistant finished concrete wallboard according to claim 1, wherein the mold (2) comprises a working plate (201), the working plate (201) is connected with two fixing plates (202) which are symmetrical to each other through bolts, the fixing plates (202) are equidistantly provided with a plurality of clamping grooves (203), a supporting bottom plate (204) is matched in the clamping grooves (203), the working plate (201) is further provided with a second opening (205) corresponding to the first opening (101), the side end of the second opening (205) is provided with a fixing groove (206), a rotating column (207) is arranged in the fixing groove (206), one end of the rotating column (207) is rotatably connected with the inner wall of the fixing groove (206), the other end of the rotating column (207) penetrates through the fixing groove (206) to be connected with a first driving motor (208), and the rotating column (207) is symmetrically provided with two first threads (209) and second threads (210) which have opposite thread directions The first screw thread (209) is matched with a first sliding block (211), the second screw thread (210) is matched with a second sliding block (212), the first sliding block (211) and the second sliding block (212) are both located in the fixing groove (206), the first sliding block (211) is provided with a first extrusion plate (213), the second sliding block (212) is provided with a second extrusion plate (214), and the first extrusion plate (213) and the second extrusion plate (214) are located between the two fixing plates (202).
3. The production device of the aging-resistant finished concrete wallboard according to claim 1, wherein the discharging mechanism (3) comprises two first supporting columns (301), a first fixing shaft (302) is arranged between the first supporting columns (301), a second supporting column (303) is arranged at the front end of the first fixing shaft (302), a first sliding part (304) is sleeved on the first fixing shaft (302), a pressure sensor (311) is arranged on the side wall of one end of the first sliding part (304), a second fixing shaft (305) is connected with the bottom end of the first sliding part (304), a second sliding part (306) is sleeved on the second fixing shaft (305), a connecting shaft (307) is arranged at one side of the second sliding part (306), an L supporting rod (308) is fixedly arranged at the other end of the second sliding part (306), a discharging plate (309) is arranged at the top end of the L supporting rod (308), the discharging plate (309) is provided with an electric control telescopic column (310), and the electric control telescopic column (310) is electrically connected with the pressure sensor (311).
4. The production device of the aging-resistant finished concrete wallboard according to claim 3, characterized in that a rotating shaft (312) is arranged on the second supporting column (303), a second driving motor (318) is connected to the bottom end of the rotating shaft (312), a third sliding part (313) is connected to the other end of the rotating shaft (312), a third fixed shaft (314) is matched in the third sliding part (313), an L-shaped connecting plate (315) is arranged at the top end of the third fixed shaft (314), a rotating hole (316) is formed in the side end of the L-shaped connecting plate (315), and the rotating hole (316) is rotatably connected with the connecting shaft (307).
5. The production device of an aging-resistant finished concrete wallboard according to claim 4, characterized in that the top end of the third sliding member (313) is provided with a telescopic spring (317), the telescopic spring (317) is coated on the outer wall of the third fixed shaft (314), and the other end of the telescopic spring (317) is connected with the bottom end of the L-shaped connecting plate (315).
6. The production device of the aging-resistant finished concrete wallboard according to claim 1, characterized in that the conveying mechanism (6) comprises a conveying plate (601), a first hydraulic cylinder (611) is arranged at the bottom end of the conveying plate (601), the bottom end of the first hydraulic cylinder (611) is connected with the moving table (4), a placing groove (602) is arranged on the conveying plate (601), a first push rod (603) is arranged at the bottom end of the placing groove (602), a third pressing plate (604) is arranged at the top end of the first push rod (603), sliding grooves (605) are further arranged at two sides of the conveying plate (601), a second push rod (606) is fixedly arranged at the side end of the inner wall of the sliding groove (605), a rack (607) is arranged at the bottom end of the inner wall of the sliding groove (605), a gear (608) is engaged with the rack (607), a connecting rod (609) is arranged on the gear (608), the output end of the second push rod (606) is connected with connecting rods (609), and a fourth extrusion plate (610) is connected between the connecting rods (609).
7. The apparatus for producing an aging-resistant faced concrete wallboard according to claim 1, the pouring mechanism (5) comprises a rotating base (501), the bottom end of the rotating base (501) is connected with the mobile station (4), the top end of the rotating base (501) is provided with a mounting rack (502), the side end of the mounting rack (502) is provided with a second hydraulic cylinder (503), the top end of the mounting rack (502) is movably connected with a sliding rack (504), the output end of the second hydraulic cylinder (503) is connected with the sliding rack (504), a fourth sliding piece (505) is connected on the sliding frame (504) in a sliding way, a pouring box (506) is arranged at the bottom end of the fourth sliding piece (505), a plurality of pouring openings (507) are arranged at the bottom end of the pouring box (506), a third push rod (508) is also arranged on the sliding frame (504), the output end of the third push rod (508) is connected with a fourth sliding piece (505).
8. A production process of an aging-resistant finished concrete wallboard, which is performed by the aging-resistant finished concrete wallboard production device of any one of claims 1 to 7, and is characterized in that the production process mainly comprises the following steps:
the method comprises the following steps: adjusting the width of the die (2), driving a first driving motor (208) to drive a rotating column (207) to rotate according to the manufacturing requirement, and adjusting the distance between a first extrusion plate (213) and a second extrusion plate (214) to adjust the width of the die (2);
step two: the supporting bottom plate (204) is placed into the clamping groove (203), the supporting bottom plate (204) is matched and fixed with the fourth extrusion plate (610) through the third extrusion plate (604) on the conveying mechanism (6), and then the supporting bottom plate (204) is pushed into the clamping groove (203) through the second push rod (606);
step three: pouring, wherein a third push rod (508) on the pouring mechanism (5) drives a pouring box (506) to move back and forth on the mold (2) to pour the interior of the mold (2);
step four: repeating the second step and the third step;
step five: unloading the supporting bottom plate (204) from the clamping groove (203), driving a first push rod (603) on the conveying mechanism (6) to move upwards, fixing the supporting bottom plate (204) through the matching of a third extrusion plate (604) and a fourth extrusion plate (610), and then unloading from the clamping groove (203);
step six: unloading; the first sliding part (304) is matched with the first fixed shaft (302), the second sliding part (306) is matched with the second fixed shaft (305), the third sliding part (313) is matched with the third fixed shaft (314) and the second driving motor (318) to drive the discharging plate (309) to move periodically, and therefore automatic discharging is achieved.
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| CN202110926725.3A CN113664954A (en) | 2021-08-12 | 2021-08-12 | Production process and device of anti-aging finish concrete wallboard |
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| CN202110926725.3A CN113664954A (en) | 2021-08-12 | 2021-08-12 | Production process and device of anti-aging finish concrete wallboard |
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Application publication date: 20211119 |