CN113664739B - Abrasive paper with patterns, and preparation device and preparation method thereof - Google Patents
Abrasive paper with patterns, and preparation device and preparation method thereof Download PDFInfo
- Publication number
- CN113664739B CN113664739B CN202110973166.1A CN202110973166A CN113664739B CN 113664739 B CN113664739 B CN 113664739B CN 202110973166 A CN202110973166 A CN 202110973166A CN 113664739 B CN113664739 B CN 113664739B
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- box
- ink
- glue
- printing mechanism
- release paper
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- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- 239000003292 glue Substances 0.000 claims abstract description 111
- 230000007246 mechanism Effects 0.000 claims abstract description 103
- 238000007639 printing Methods 0.000 claims abstract description 70
- 239000004576 sand Substances 0.000 claims abstract description 43
- 244000137852 Petrea volubilis Species 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 14
- 239000011248 coating agent Substances 0.000 claims abstract description 11
- 238000000576 coating method Methods 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 238000011084 recovery Methods 0.000 claims description 43
- 241000883990 Flabellum Species 0.000 claims description 17
- 238000012856 packing Methods 0.000 claims description 17
- 238000007790 scraping Methods 0.000 claims description 14
- 238000004026 adhesive bonding Methods 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 12
- 244000035744 Hura crepitans Species 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 10
- 239000000696 magnetic material Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 2
- 239000000976 ink Substances 0.000 description 72
- 239000002987 primer (paints) Substances 0.000 description 41
- 239000010410 layer Substances 0.000 description 31
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 239000012790 adhesive layer Substances 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000002337 anti-port Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013615 primer Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/001—Manufacture of flexible abrasive materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/08—Equipment for after-treatment of the coated backings, e.g. for flexing the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0072—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using adhesives for bonding abrasive particles or grinding elements to a support, e.g. by gluing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
- B41F19/001—Apparatus or machines for carrying out printing operations combined with other operations with means for coating or laminating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
Abstract
The invention discloses sand paper with patterns, a preparation device and a preparation method thereof, wherein the sand paper comprises a left conveyor belt, a middle conveyor belt and a right conveyor belt, the left conveyor belt, the middle conveyor belt and the right conveyor belt are used for sequentially conveying fixed boxes, release paper is placed in the fixed boxes, and the sand paper comprises a printing mechanism, a bottom glue box, an ink box, a sanding mechanism and a surface glue mechanism; the printing mechanism is arranged right above the left conveying belt and is used for printing the patterns inside the left conveying belt onto the release paper and coating the base glue in the base glue box onto the release paper printed with the patterns; the primer box and the ink box are respectively arranged on two sides of the printing mechanism, the primer box is used for injecting primer liquid into the printing mechanism, and the ink box is used for injecting ink into the printing mechanism; the sand feeding mechanism is arranged right above the middle conveying belt and is used for uniformly adhering sand and gravel on release paper coated with primer. The preparation device can complete all the manufacturing processes of the abrasive paper, increases the stability of the abrasive paper manufacturing, and improves the quality of the abrasive paper manufacturing.
Description
Technical Field
The invention belongs to the technical field of sand paper manufacturing, and particularly relates to sand paper with patterns exposed out, and a preparation device and a preparation method thereof.
Background
The sand paper is used for grinding the surfaces of metal, wood and the like to be smooth and clean. Patent document 201410438101.7 entitled sandpaper discloses that in the manufacturing process of a common sandpaper, an abrasive layer is firstly adhered to a substrate layer by an adhesive, and then a coating layer is sprayed on the abrasive layer. However, in some sandpaper, patterns need to be printed in order to enhance the appearance, but there is no related manufacturing process and apparatus for printing patterns on the sandpaper in the prior art.
Disclosure of Invention
The present invention is directed to a sand paper with a pattern and a method for manufacturing the same, so as to solve the problems of the related art.
In order to achieve the purpose, the invention provides the following technical scheme: a sand paper preparation device capable of penetrating out patterns comprises a left conveying belt, a middle conveying belt and a right conveying belt, wherein the left conveying belt, the middle conveying belt and the right conveying belt are used for sequentially conveying fixed boxes, release paper is placed inside the fixed boxes, and the sand paper preparation device further comprises a printing mechanism, a bottom glue box, an ink box, a sand feeding mechanism and a surface glue mechanism;
the printing mechanism is arranged right above the left conveying belt and used for printing the patterns inside the left conveying belt on the release paper and coating the base glue in the base glue box on the release paper printed with the patterns;
the primer box and the ink box are respectively arranged on two sides of the printing mechanism, the primer box is used for injecting primer liquid into the printing mechanism, and the ink box is used for injecting ink into the printing mechanism;
the sand feeding mechanism is arranged right above the middle conveying belt and is used for uniformly sticking and covering sand on the release paper coated with the primer;
the surface glue mechanism is arranged right above the right conveying belt and used for spraying surface glue on the release paper processed by the sand feeding mechanism and drying the release paper.
Preferably, the bottom plate of the fixing box is made of magnetic materials, the conveying surfaces of the left conveying belt, the middle conveying belt and the right conveying belt are internally provided with the magnetic materials, and the fixing box can be adsorbed on the conveying surfaces of the left conveying belt, the middle conveying belt and the right conveying belt.
Preferably, the printing mechanism comprises a silk screen fixedly arranged at the top of the support frame and a vehicle body arranged in the silk screen in a sliding manner, the middle area of the silk screen is a pattern area, one side of the silk screen is provided with a glue recovery groove, the other side of the silk screen is provided with an ink recovery groove, the upper surface of the silk screen keeps the same level with the glue recovery groove and the top surface of the ink recovery groove, the outer side of the glue recovery groove and the outer side of the ink recovery groove form a track, the vehicle body is rotatably connected with a wheel shaft, two ends of the wheel shaft are both fixedly provided with wheels, the wheels are connected to the track in a rolling manner, the lower surface of the vehicle body is fixedly provided with a dryer, a moving motor is fixedly arranged in the vehicle body, and the output end of the moving motor is in driving connection with the wheel shaft; the outer part of the vehicle body is fixedly provided with a left motor and a right motor, the output shaft of the left motor rotates clockwise, the output shaft of the right motor rotates anticlockwise, the output shafts of the left motor and the right motor penetrate through the vehicle body and are connected with the vehicle body in a rotating mode, a left packing auger parallel to a wheel shaft is fixedly sleeved on the output shaft of the left motor, a right packing auger parallel to the left packing auger is fixedly sleeved on the output shaft of the right motor, and the left packing auger and the right packing auger are attached to the upper surface of a wire mesh.
Preferably, the bottom of gluing accumulator and china ink accumulator has respectively seted up the notch to the bottom of gluing accumulator and china ink accumulator all is the slope structure, and the notch is seted up respectively in the low relief department of gluing accumulator, china ink accumulator bottom, and china ink accumulator is connected with the china ink through the notch and retrieves the box, and glue accumulator is connected with through the notch and retrieves the box.
Preferably, the primer box includes through the fixed primer box body that sets up in the silk screen top of first support column, the fixed first fixed plate that sets up in one side of primer box body, the fixed first agitator motor that sets up on the first fixed plate, the output shaft of first agitator motor sets up and the first motor gear of fixed connection along vertical direction, the inside parallel of primer box body is provided with first left flabellum and first right flabellum side by side, the center pin of first left flabellum and first right flabellum upwards runs through being connected with first left gear and first right gear respectively behind the primer box body along vertical direction, one side and the first motor gear of first left gear mesh mutually, the opposite side meshes with first right gear mutually, the bottom fixedly connected with first pipeline of primer box body, the end of first pipeline is towards the silk screen, set up first valve on the first pipeline.
Preferably, the ink horn includes through the fixed ink horn body that sets up in the silk screen top of second support column, the fixed second fixed plate that sets up in one side of ink horn body, the fixed second agitator motor that sets up on the second fixed plate, the output shaft of second agitator motor sets up and fixed connection second motor gear along vertical direction, the inside parallel of ink horn body is provided with left flabellum of second and right flabellum of second side by side, the center pin of left flabellum of second and right flabellum of second upwards runs through being connected with left gear of second and right gear of second respectively behind the ink horn body along vertical direction, one side and the meshing of second motor gear of left gear of second, the opposite side meshes with right gear of second, the bottom fixedly connected with second pipeline of ink horn body, the end of second pipeline is towards the silk screen, set up the second valve on the second pipeline.
Preferably, go up sand mechanism including fixing the outer wall at bracing piece top, one side fixed mounting at outer wall top has the motor that is just reversing, the output drive of the motor that is just reversing is connected with the threaded rod, the threaded rod rotates and installs on the outer wall, the top opposite side fixed mounting of outer wall has the guide bar that parallels with the threaded rod, be provided with the scraper blade that is hollow structure between threaded rod and the guide bar, one side and the threaded rod threaded connection of scraper blade, the opposite side and the guide bar sliding fit of scraper blade are connected, the bottom of scraper blade is the inclined plane, this inclined plane and level are personally submitted the degree contained angle, it has the aperture that can supply the gravel to pass through to open on the inclined plane, still be formed with a supporting bench on the outer wall, be connected with the sand box through the vaulting pole on the supporting bench, the top of scraper blade is linked together through elastic hose and the sand box is inside, the discharge end of sand box bottom still is equipped with the control valve, set up the shifting chute that parallels with the threaded rod on the supporting bench, elastic hose is located the shifting chute, two telescopic links are respectively articulated to the front side and the rear side of well conveyer belt, the bottom of bracing piece is provided with the sand recovery box.
Preferably, the glue coating mechanism comprises a shell fixed at the top of the supporting handle, the inside of the shell is divided into a left part and a right part through a heat insulation plate, the inside of the shell is located at the left side of the heat insulation plate and fixedly connected with a glue coating sprayer, a glue coating box connected with the glue coating sprayer is installed at the top of the shell, and a drying lamp is installed on the right side of the inside of the shell, which is located at the heat insulation plate.
The invention also provides a preparation method of the sand paper with the pattern, which comprises the following steps: the release paper is fixed in a fixed box, the release paper is transported to the position right below a printing mechanism through a left conveyor belt, an ink box acts to flow ink inside the release paper into the printing mechanism, the printing mechanism moves towards a base glue box, the ink is fully paved in a pattern area in the printing mechanism, then the printing mechanism moves towards the ink box, meanwhile, base glue in the base glue box starts to flow towards the printing mechanism, the printing mechanism coats the base glue on the release paper to form a pattern layer when passing through the pattern area in the ink moving process, when the printing mechanism completely moves to the ink box, the base glue is fully paved in the pattern area, the printing mechanism moves towards the base glue box again, the base glue is coated on the release paper to form a base glue layer when passing through the pattern area, the release paper after being coated with the glue is transported to a sand feeding mechanism through the middle conveyor belt, the sand feeding mechanism uniformly coats sand on the release paper coated with the base glue to form a sand layer, finally the release paper is transported to a face glue mechanism, the face glue mechanism firstly dries the release paper adhered with the sand, then coats face glue and dries the release paper to form a face glue layer.
The invention also provides the sand paper with the pattern penetrating out, which is prepared by adopting the device, and comprises release paper, wherein a pattern layer covering part of the release paper of the part area, a bottom glue layer covering the pattern layer, a gravel layer covering the bottom glue layer, and a surface glue layer covering the pattern layer and the gravel layer are sequentially formed on the surface of the release paper from bottom to top.
Compared with the prior art, the invention provides the sand paper with the patterns, which has the following beneficial effects:
(1) According to the invention, the printing mechanism, the ink box and the primer box are matched to realize coating of patterns and a glue bottom on the release paper, the treated release paper is conveyed into the sanding mechanism, the scraper blade in the sanding mechanism is repeatedly and circularly reciprocated, so that the scraper blade uniformly spreads sand gravel on the release paper, the area of the release paper coated with the primer is fully adhered with the sand gravel, the release paper enters the face glue mechanism after sanding is completed and is heated and dried firstly, the face glue spray head sprays face glue on the release paper after drying, and then the release paper after face glue is heated and dried; the whole device can complete all the manufacturing processes of the abrasive paper, so that the stability of the abrasive paper manufacturing is improved, and the quality of the abrasive paper manufacturing is improved.
(2) Inside all being provided with stirring fan blade in ink horn and the primer box, two flabellums move to the direction of rotation of difference to form the convection current, the box body inner wall can be cleared up to the impact force that the convection current formed, and prevent that liquid from solidifying the adhesion, and then ensured pattern abrasive paper pattern layer and primer layer's printing quality.
(3) Go up the scraper blade in the sand mechanism and be hollow structure, the scraper blade lower part is the inclined plane, and 60 degrees contained angles are personally submitted with the level to the inclined plane, and in the sand scraping, more gravels can better be scraped to the inclined plane, guarantee that the sand scraping is even, promote the sand scraping efficiency.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention without limiting the invention in which:
FIG. 1 is a schematic view of the overall structure of the apparatus of the present invention.
FIG. 2 is a schematic view of a printing mechanism according to the present invention.
FIG. 3 is a schematic view of a primer cartridge according to the present invention.
FIG. 4 is a schematic view of an ink cartridge according to the present invention.
FIG. 5 is a schematic view of a sanding mechanism according to the present invention.
FIG. 6 is a schematic view of the dough-gluing mechanism of the present invention.
FIG. 7 is a schematic sectional view of the squeegee of the present invention.
Fig. 8 is a schematic representation of a sandpaper product with a pattern cut out according to the present invention.
In the figure: 1. a printing mechanism; 11. a screen mesh; 12. a track; 13. a moving motor; 14. a wheel; 15. a vehicle body; 16. a left auger; 17. a right auger; 18. a left motor; 19. a right motor; 110. a glue recovery tank; 111. an ink recovery tank; 112. a notch; 113. a support frame; 114. a dryer; 115. an axle; 2. a bottom glue box; 21. a primer cartridge body; 22. a first stirring motor; 23. a first motor gear; 24. a first left fan blade; 25. a first left gear; 26. a first right fan blade; 27. a first right gear; 28. a first valve; 29. a first pipe; 210. a first fixing plate; 211. a first support column; 3. an ink cartridge; 31. an ink cartridge body; 32. a second agitator motor; 33. a second motor gear; 34. a second left fan blade; 35. a second left gear; 36. a second right fan blade; 37. a second right gear; 38. a second valve; 39. a second conduit; 310. a second fixing plate; 311. a second support column; 4. a sanding mechanism; 41. an outer wall; 42. a positive and negative rotation motor; 43. a threaded rod; 44. a support table; 45. a moving groove; 46. a sand box; 47. an elastic hose; 48. a guide rod; 49. a squeegee; 410. a support bar; 411. a control valve; 5. a surface glue mechanism; 51. a housing; 52. a surface glue box; 53. a face glue sprayer; 54. a heat insulation plate; 55. a drying lamp; 56. a support handle; 61. a left conveyor belt; 62. a middle conveyor belt; a right conveyor belt 63, a right conveyor belt; 71. a glue recovery box; 72. an ink recovery cartridge; 73. a sand recovery box; 8. a fixing box; 9. release paper; 901. a pattern layer; 902. a primer layer; 903. a gravel layer; 904. a surface glue layer; 10. a telescopic rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the embodiments of the present invention.
Referring to fig. 1-7, the present embodiment provides a sand paper preparation device with a pattern, which includes a left conveyor belt 61, a middle conveyor belt 62, and a right conveyor belt 63, where the left conveyor belt 61, the middle conveyor belt 62, and the right conveyor belt 63 are used to sequentially convey a fixed box 8, a bottom plate of the fixed box 8 is made of a magnetic material, the conveying surfaces of the left conveyor belt 61, the middle conveyor belt 62, and the right conveyor belt 63 contain the magnetic material, the fixed box 8 can be adsorbed on the conveying surfaces of the left conveyor belt 61, the middle conveyor belt 62, and the right conveyor belt 63, and a release paper 9 is placed inside the fixed box 8.
The printing mechanism 1 is arranged right above the left conveyor belt 61 and is used for printing the patterns inside the left conveyor belt onto the release paper 9 and coating the base glue in the base glue box 2 onto the release paper 9 printed with the patterns.
Specifically, the printing mechanism 1 in this embodiment includes a screen 11 fixedly disposed on the top of a support frame 113 and a vehicle body 15 slidably disposed inside the screen 11, a middle area of the screen 11 is a pattern area, one side of the screen 11 is provided with a glue recovery groove 110, the other side of the screen 11 is provided with an ink recovery groove 111, an upper surface of the screen 11 is kept at the same level as top surfaces of the glue recovery groove 110 and the ink recovery groove 111, a track 12 is formed outside the glue recovery groove 110 and outside the ink recovery groove 111, a wheel axle 115 is rotatably connected to the vehicle body 15, wheels 14 are fixedly mounted at both ends of the wheel axle 115, the wheels 14 are rotatably connected to the track 12, a dryer 114 is fixedly disposed on a lower surface of the vehicle body 15, a moving motor 13 is fixedly mounted inside the vehicle body 15, and an output end of the moving motor 13 is drivingly connected to the wheel axle 115; a left motor 18 and a right motor 19 are fixed outside the vehicle body 15, the output shaft of the left motor 18 rotates clockwise, the output shaft of the right motor 19 rotates anticlockwise, the output shafts of the left motor 18 and the right motor 19 penetrate through the vehicle body 15 and are connected with the vehicle body in a rotating mode, a left packing auger 16 parallel to the wheel shaft 115 is fixedly sleeved on the output shaft of the left motor 18, a right packing auger 17 parallel to the left packing auger 16 is fixedly sleeved on the output shaft of the right motor 19, and the left packing auger 16 and the right packing auger 17 are attached to the upper surface of the wire mesh 11. The helical direction of the blades of the left auger 16 and the right auger 1 is to ensure that the primer and the ink can be scraped into the glue recovery tank 110 and the ink recovery tank 111 respectively.
Further, glue recovery tank 110 and ink recovery tank 111's bottom has respectively seted up notch 112 to glue recovery tank 110 and ink recovery tank 111's bottom all is the slope structure, and notch 112 is seted up respectively in the low relief department of gluing recovery tank 110, ink recovery tank 111 bottom, and ink recovery tank 111 is connected with ink recovery box 72 through notch 112, and glue recovery tank 110 is connected with through notch 112 and glues recovery box 71.
The base glue box 2 and the ink box 3 are respectively arranged on two sides of the printing mechanism 1, the base glue box 2 is used for injecting base glue liquid into the printing mechanism 1, and the ink box 3 is used for injecting ink into the printing mechanism 1.
Specifically, the bottom glue box 2 includes the bottom glue box body 21 fixedly arranged at the top of the silk screen 11 through the first support column 211, a first fixed plate 210 is fixedly arranged at one side of the bottom glue box body 21, a first stirring motor 22 is fixedly arranged on the first fixed plate 210, an output shaft of the first stirring motor 22 is arranged along the vertical direction and is fixedly connected with a first motor gear 23, a first left fan blade 24 and a first right fan blade 26 are parallelly arranged in the inside of the bottom glue box body 21, a central shaft of the first left fan blade 24 and the central shaft of the first right fan blade 26 are respectively connected with a first left gear 25 and a first right gear 27 after upwards penetrating through the bottom glue box body 21 along the vertical direction, one side of the first left gear 25 is meshed with the first motor gear 23, the other side is meshed with the first right gear 27, a first pipeline 29 is fixedly connected with the bottom of the bottom glue box body 21, the tail end of the first pipeline 29 faces towards the silk screen 11, and a first valve 28 is arranged on the first pipeline 29.
The ink box 3 comprises an ink box body 31 fixedly arranged at the top of the silk screen 11 through a second supporting column 311, a second fixing plate 310 is fixedly arranged on one side of the ink box body 31, a second stirring motor 32 is fixedly arranged on the second fixing plate 310, an output shaft of the second stirring motor 32 is arranged along the vertical direction and is fixedly connected with a second motor gear 33, a second left fan blade 34 and a second right fan blade 36 are arranged in parallel inside the ink box body 31, central shafts of the second left fan blade 34 and the second right fan blade 36 penetrate through the ink box body 31 upwards along the vertical direction and are connected with a second left gear 35 and a second right gear 37 respectively, one side of the second left gear 35 is meshed with the second motor gear 33, the other side of the second left gear is meshed with the second right gear 37, the bottom of the ink box body 31 is fixedly connected with a second pipeline 39, the tail end of the second pipeline 39 faces the silk screen 11, and a second valve 38 is arranged on the second pipeline 39.
The sand feeding mechanism 4 is arranged right above the middle conveying belt 62 and used for uniformly sticking sand and covering the release paper 9 coated with the primer.
Specifically, the sand feeding mechanism 4 comprises an outer wall 41 fixed on the top of the supporting rod 410, a forward and reverse rotation motor 42 is fixedly installed on one side of the top of the outer wall 41, a threaded rod 43 is connected to the output end of the forward and reverse rotation motor 42 in a driving mode, the threaded rod 43 is rotatably installed on the outer wall 41, a guide rod 48 parallel to the threaded rod 43 is fixedly installed on the other side of the top of the outer wall 41, a scraping plate 49 in a hollow structure is arranged between the threaded rod 43 and the guide rod 48, one side of the scraping plate 49 is in threaded connection with the threaded rod 43, the other side of the scraping plate 49 is in sliding fit connection with the guide rod 48, the bottom of the scraping plate 49 is an inclined plane, the inclined plane forms an included angle of 60 degrees with the horizontal plane, and the inclined plane forms an included angle of 60 degrees with the horizontal plane, in the scraping, the inclined plane can better scrape more gravel, guarantee that the scraping is even, promote scraping efficiency, it has the aperture that can supply the gravel to pass through to open on the inclined plane, still be formed with brace table 44 on the outer wall 41, be connected with sand box 46 through the vaulting pole on the brace table 44, elastic hose 47 and the inside of sand box 46 are linked together through at the top of scraper blade 49, the discharge end of sand box 46 bottom still is equipped with control valve 411, set up the shifting chute 45 that parallels with threaded rod 43 on the brace table 44, elastic hose 47 is located shifting chute 45, well connecting axle front side and the rear side of conveyer belt 62 respectively articulate two telescopic links 10, the bottom of bracing piece 410 is provided with sand recovery box 73.
The surface glue mechanism 5 is arranged right above the right conveying belt 63 and used for spraying surface glue on the release paper 9 treated by the sand feeding mechanism 4 and drying the release paper.
Specifically, the surface gluing mechanism 5 comprises a casing 51 fixed on the top of a support handle 56, the inside of the casing 51 is divided into a left part and a right part through a heat insulation plate 54, a surface gluing nozzle 53 is fixedly connected to the left side of the heat insulation plate 54 inside the casing 51, a surface gluing box 52 connected with the surface gluing nozzle 53 is installed on the top of the casing 51, and a drying lamp 55 is installed on the right side of the heat insulation plate 54 inside the casing 51.
The invention provides a sand paper preparation device capable of penetrating out patterns, during operation, release paper 9 is fixed in a fixed box 8, the release paper 9 is conveyed to the position right below a printing mechanism 1 through a left conveying belt 61, ink in the ink box 3 flows into the printing mechanism 1 through action, the printing mechanism 1 moves towards a primer box 2, the ink is spread in a pattern area in the printing mechanism 1, then the printing mechanism 1 moves towards an ink box 3, primer liquid in the primer box 2 starts to flow towards the printing mechanism 1 at the same time, the printing mechanism 1 coats the ink on the release paper 9 to form a pattern layer 901 when passing through the pattern area in the moving process, when the printing mechanism 1 completely moves to the ink box 3, the primer liquid is spread in the pattern area, the printing mechanism 1 moves towards the primer box 2 again, the primer liquid is coated on the release paper 9 to form a primer layer 902 when passing through the pattern area, the release paper 9 after being coated with the adhesive is conveyed to a middle conveying belt 62 to the upper sand mechanism 4, the upper sand mechanism 4 coats sand on the release paper 9 uniformly to form a primer layer, and finally, the release paper is dried to form a release paper surface adhesive layer 904, and the release paper is dried through a gravel coating mechanism 5, and the release paper adhesive layer 904 is finally, and the release paper is dried.
The specific implementation steps are as follows: before the printing, earlier be fixed in fixed box 8 from type paper 9 in, place fixed box 8 in the leftmost end of left conveyer belt 61 upper surface, later start first stirring motor 22, first stirring motor 22 makes first left gear 23 clockwise through first output shaft, first left gear 23 passes through gear drive, make first well gear 25 anticlockwise rotation, thereby take first left flabellum 24 anticlockwise rotation through the below axostylus axostyle, first well gear 25 passes through gear drive, take first right gear 27 clockwise, the liquid in the primer box 2 moves along the different direction of rotation of two flabellums respectively this moment, thereby form the convection current, the box body inner wall can be cleared up to the impact force that the convection current formed, and prevent that liquid from solidifying the adhesion.
Then start second agitator motor 32, second agitator motor 32 makes second left gear 33 clockwise through the second output shaft, second left gear 33 passes through gear drive, make gear 35 anticlockwise rotate in the second, thereby take second left flabellum 34 anticlockwise rotation through the below axis bar, gear 35 passes through gear drive in the second, take second right gear 37 clockwise, the liquid in ink horn 2 moves along the different direction of rotation of two flabellums respectively this moment, thereby form the convection current, the impact force that the convection current formed can clear up the box body inner wall, and prevent that liquid from solidifying the adhesion.
When the release paper 9 is moved to a position right under the pattern area on the screen 11 by starting the movement of the left transfer belt 61, the second valve 38 is first opened, and the ink can flow into the screen 11 from the ink cartridge body 31. Then, the right motor 19 is started, the right motor 19 drives the right packing auger 17 to rotate anticlockwise, redundant ink can follow the thread direction of the right packing auger 17 and then is led into the ink recovery groove 111, and the redundant ink flows along the ink recovery groove 111, passes through the notch 112 and then flows into the ink recovery box 72. Then, the moving motor 13 is started to rotate, and the moving motor 13 drives the wheel shaft 115 to rotate, so that the vehicle body 15 is driven by the wheels 14 to move towards the direction close to the bottom glue box 2.
When the vehicle body 15 moves to the leftmost end, ink is spread on the pattern area in the middle of the screen 11 along the screen 11, then the second valve 38 is closed, then the moving motor 13 is controlled to rotate reversely, so that the vehicle body 15 is driven to move towards the direction close to the ink box 3 through the wheel shaft 115, then the left motor 18 is opened, the left motor 18 drives the left auger 16 to rotate clockwise, then the first valve 28 is opened, the primer solution can flow into the screen 11 from the primer box body 21, the redundant primer solution can follow the thread direction of the left auger 16 and then is led into the glue recycling groove 110, and the redundant primer solution flows into the glue recycling box 71 through the notch 112 along the glue recycling groove 110.
When the right auger 17 passes through the pattern area in the middle of the screen 11 on the way moving towards the direction close to the ink box 3, the right auger 17 presses the screen 11, so that ink is coated on the surface of the release paper 9, then the dryer 114 is opened, and when the vehicle body 15 with the dryer 114 passes right above the release paper 9, the dryer 114 can dry the ink pattern on the release paper 9. According to the actual situation, the pattern can be coated and dried.
After drying is finished, the dryer 114 is closed, the vehicle body 15 continues to move towards the direction close to the ink box 3, when the vehicle body moves to the rightmost end of the silk screen 11, the glue solution is paved in a pattern area in the middle of the silk screen 11 along the silk screen 11, then the first valve 28 is closed, then the moving motor 13 is controlled to rotate forwards, so that the vehicle body 15 is driven to move towards the direction close to the primer box 2 through the wheel shaft 115, when the left auger 16 passes through the pattern area in the middle of the silk screen 11, the left auger 16 extrudes the silk screen 11, so that the primer solution is coated on the surface of the release paper 9, primer coating is finished, when the vehicle body 15 moves the middle position of the silk screen 11, the moving motor 13 is closed, and then the left motor 18 and the right motor 19 are closed.
The left auger 16 rotates clockwise and the right auger 17 rotates anticlockwise, and the rotation directions of the left auger and the right auger can ensure that the primer solution and the ink cannot enter between the left auger and the right auger and can prevent the primer solution and the ink from being mixed together.
After the primer coating operation is completed, the left conveyor belt 61 and the middle conveyor belt 62 are started, and the release paper 9 in the fixed box 8 and the fixed box 8 is moved from the left conveyor belt 61 to the middle conveyor belt 62. When the release paper 9 moves towards the upper sand area 4, the middle conveyor belt 62 is closed, the control valve 411 is opened, sand grains fall into the hollow scraper 49 through the elastic hose 47 from the sand box 46 at the moment, the forward and reverse rotation motor 42 is started at the moment, the output shaft threaded rod 43 of the forward and reverse rotation motor 42 rotates forwards, the scraper 49 moves along the direction that the guide rod 48 is far away from the forward and reverse rotation motor 42, when the sand grains move to one side of the outer wall 41, the forward and reverse rotation motor 42 rotates reversely, the output shaft 43 is driven to rotate reversely, the scraper 49 moves along the direction that the guide rod 48 is close to the forward and reverse rotation motor 42, and the circulation is repeated for many times, so that the scraper 49 can uniformly spread the sand grains on the release paper 9, sand is fully adhered to an area of the release paper 9 coated with the base adhesive, then the four telescopic rods 10 are lowered, the two telescopic rods close to one side of the forward and reverse rotation motor 42 are controlled to descend, the two telescopic rods far away from one side of the forward and reverse rotation motor 42 are controlled to ascend, then the two telescopic rods close to one side of the forward and reverse rotation motor 42 are controlled to ascend, and the two telescopic rods far away from one side of the forward and reverse rotation motor 42 are controlled to descend, and the base adhesive is not repeatedly coated on the telescopic rods 9, and the area of the reverse rotation motor 9, and the base adhesive is repeatedly shaken to be repeatedly fallen onto the whole area of the release paper. At this time, the four telescopic rods 10 on the two sides are all lifted to the initial positions, and the sanding work is completed.
The control valve 411 and the forward and reverse rotation motor 42 are closed, the middle conveyor belt 62 and the right conveyor belt 63 are started, and the release paper 9 moves from the middle conveyor belt 62 to the right conveyor belt 63. When moving to under the drying lamp 55 from the direction of type paper 9 towards keeping away from sand feeding area 4, close right conveyer belt 63, start drying lamp 55, treat the primer on type paper 9 and dry the back, close drying lamp 55.
Start right conveyer belt 63 antiport, from type paper 9 to the direction removal that is close to sand feeding district 4 this moment, when removing under face gum shower nozzle 53 from type paper 9, close right conveyer belt 63, open face gum shower nozzle 53 this moment, face gum liquid flows in face gum shower nozzle 53 by face gum box 52, and spray on the surface from type paper 9, treat that the spraying face gum is accomplished the back, close face gum shower nozzle 53, start right conveyer belt 63 forward rotation, remove towards the direction that is close to stoving lamp 55 from type paper 9 this moment, when removing under stoving lamp 55, close right conveyer belt 63 this moment, and open stoving lamp 55, treat that the face gum on type paper 9 is dried, after close stoving lamp 55, open conveyer belt right conveyer belt 63 forward and start, processing finishes this moment.
The invention also provides the sand paper with the pattern penetrating, which is prepared by the device, as shown in fig. 8, and comprises release paper 9, wherein a pattern layer 901 covering part of the release paper 9, a primer layer 902 covering the pattern layer 901, a gravel layer 903 covering the primer layer 902, a surface adhesive layer 904 covering the pattern layer 901 and the gravel layer 903 are sequentially formed on the surface of the release paper 9 from bottom to top.
In the description of the present invention, the terms "first", "second", "another", and "yet" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more features. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. In addition, in the description of the present invention, "a plurality" means two or more unless otherwise specified.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (9)
1. The utility model provides a sand paper preparation facilities of pattern, is used for conveying fixed box (8) in proper order including left conveyer belt (61), well conveyer belt (62) and right conveyer belt (63), and placed from type paper (9), its characterized in that in the inside of fixed box (8): the automatic printing machine also comprises a printing mechanism (1), a bottom glue box (2), an ink box (3), a sanding mechanism (4) and a surface glue mechanism (5);
the printing mechanism (1) is arranged right above the left conveyor belt (61) and is used for printing the patterns inside the printing mechanism on the release paper (9) and coating the base glue in the base glue box (2) on the release paper (9) printed with the patterns;
the primer box (2) and the ink box (3) are respectively arranged at two sides of the printing mechanism (1), the primer box (2) is used for injecting primer liquid into the printing mechanism (1), and the ink box (3) is used for injecting ink into the printing mechanism (1);
the sand feeding mechanism (4) is arranged right above the middle conveyor belt (62) and is used for uniformly coating sand on release paper (9) coated with primer;
the surface glue mechanism (5) is arranged right above the right conveyor belt (63) and is used for spraying surface glue on the release paper (9) processed by the sand feeding mechanism (4) and drying the release paper;
the release paper (9) is fixed in the fixed box (8), the release paper (9) is conveyed to the position right below the printing mechanism (1) through the left conveying belt (61), the ink in the ink box (3) flows into the printing mechanism (1) through action, the printing mechanism (1) moves towards the direction of the base glue box (2), the ink is fully paved in a pattern area in the printing mechanism (1), then the printing mechanism (1) moves towards the direction of the ink box (3), meanwhile, base glue in the base glue box (2) starts to flow towards the printing mechanism (1), the printing mechanism (1) coats the ink on the release paper (9) to form a pattern layer (901) when passing through the pattern area in the moving process, when the printing mechanism (1) completely moves to the ink box (3), the base glue is fully paved in the pattern area, the printing mechanism (1) moves towards the direction of the base glue box (2) again, and the base glue is coated on the release paper (9) to form a base glue layer (902) when passing through the pattern area.
2. A device for preparing a penetrated pattern sandpaper as claimed in claim 1, wherein: the bottom plate of the fixed box (8) is made of magnetic materials, the conveying surfaces of the left conveying belt (61), the middle conveying belt (62) and the right conveying belt (63) contain the magnetic materials, and the fixed box (8) can be adsorbed on the conveying surfaces of the left conveying belt (61), the middle conveying belt (62) and the right conveying belt (63).
3. A device for preparing a pattern of sandpaper as defined in claim 1, wherein: the printing mechanism (1) comprises a silk screen (11) fixedly arranged at the top of a support frame (113) and a vehicle body (15) arranged inside the silk screen (11) in a sliding manner, the middle area of the silk screen (11) is a pattern area, one side of the silk screen (11) is provided with a glue recovery groove (110), the other side of the silk screen (11) is provided with an ink recovery groove (111), the upper surface of the silk screen (11) is kept at the same level with the top surfaces of the glue recovery groove (110) and the ink recovery groove (111), a track (12) is formed on the outer side of the glue recovery groove (110) and the outer side of the ink recovery groove (111), a wheel shaft (115) is rotatably connected to the vehicle body (15), wheels (14) are fixedly arranged at two ends of the wheel shaft (115), the wheels (14) are connected to the track (12) in a rolling manner, a dryer (114) is fixedly arranged on the lower surface of the vehicle body (15), a moving motor (13) is fixedly arranged inside the vehicle body (15), and the output end of the moving motor (13) is in driving connection with the wheel shaft (115); a left motor (18) and a right motor (19) are fixed outside the vehicle body (15), an output shaft of the left motor (18) rotates clockwise, an output shaft of the right motor (19) rotates anticlockwise, the output shafts of the left motor (18) and the right motor (19) penetrate through the vehicle body (15) and are connected with the vehicle body in a rotating mode, a left packing auger (16) parallel to the wheel shaft (115) is fixedly sleeved on the output shaft of the left motor (18), a right packing auger (17) parallel to the left packing auger (16) is fixedly sleeved on the output shaft of the right motor (19), and the left packing auger (16) and the right packing auger (17) are attached to the upper surface of the wire mesh (11).
4. A device for preparing a pattern of sandpaper as defined in claim 3, wherein: notch (112) have respectively been seted up to the bottom of gluing accumulator (110) and ink accumulator (111), and the bottom of gluing accumulator (110) and ink accumulator (111) all is the slope structure, and notch (112) are seted up respectively in the low relief department of gluing accumulator (110), ink accumulator (111) bottom, and ink accumulator (111) are connected with ink recovery box (72) through notch (112), and glue accumulator (110) are connected with through notch (112) and glue recovery box (71).
5. A device for preparing a penetrated pattern sandpaper as claimed in claim 3, wherein: the bottom glue box (2) comprises a bottom glue box body (21) fixedly arranged at the top of a silk screen (11) through a first supporting column (211), a first fixing plate (210) is fixedly arranged on one side of the bottom glue box body (21), a first stirring motor (22) is fixedly arranged on the first fixing plate (210), an output shaft of the first stirring motor (22) is arranged and fixedly connected with a first motor gear (23) along the vertical direction, a first left fan blade (24) and a first right fan blade (26) are arranged in parallel in the inside of the bottom glue box body (21), central shafts of the first left fan blade (24) and the first right fan blade (26) are respectively connected with a first left gear (25) and a first right gear (27) after upwards penetrating through the bottom glue box body (21) along the vertical direction, one side of the first left gear (25) is meshed with the first motor gear (23), the other side of the first left gear is meshed with the first right gear (27), a first pipeline (29) is fixedly connected with the bottom of the bottom glue box body (21), the tail end of the first pipeline (29) faces the first pipeline (11), and a first silk screen (28) is arranged on the first pipeline (28).
6. A device for preparing a pattern of sandpaper as defined in claim 3, wherein: ink horn (3) are including through fixed the setting in ink box body (31) at silk screen (11) top of second support column (311), one side of ink box body (31) is fixed sets up second fixed plate (310), fixed second stirring motor (32) that sets up on second fixed plate (310), the output shaft of second stirring motor (32) sets up and fixed connection second motor gear (33) along vertical direction, the inside parallel of ink box body (31) is provided with second left flabellum (34) and second right flabellum (36), the center pin of second left flabellum (34) and second right flabellum (36) upwards runs through being connected with second left gear (35) and second right gear (37) respectively after ink box body (31) is upwards run through along vertical direction, one side and second motor gear (33) of second left gear (35) mesh, the opposite side meshes with second right gear (37), the bottom fixedly connected with second pipeline (39) of ink box body (31), the end of second pipeline (39) is towards silk screen (11), set up second pipeline (39).
7. A device for preparing a pattern of sandpaper as defined in claim 1, wherein: the sand feeding mechanism (4) comprises an outer wall (41) fixed at the top of a support rod (410), a forward and reverse rotation motor (42) is fixedly installed at one side of the top of the outer wall (41), a threaded rod (43) is connected with the output end of the forward and reverse rotation motor (42) in a driving manner, the threaded rod (43) is rotatably installed on the outer wall (41), a guide rod (48) parallel to the threaded rod (43) is fixedly installed at the other side of the top of the outer wall (41), a scraping plate (49) in a hollow structure is arranged between the threaded rod (43) and the guide rod (48), one side of the scraping plate (49) is in threaded connection with the threaded rod (43), the other side of the scraping plate (49) is in sliding fit connection with the guide rod (48), the bottom of the scraping plate (49) is an inclined plane, the inclined plane and the horizontal plane form an included angle of 60 degrees, a small hole for sand to pass through is formed in the inclined plane, a support platform (44) is further formed in the outer wall (41), a sand box (46) is connected with a sand box (46) through a support platform (44) through a support rod, two flexible pipe (47) hinged in the front side of a flexible pipe (45) and a flexible pipe (45) which is arranged at the side of a movable groove (45) and is arranged in a flexible pipe (45) at the side of which is arranged in parallel to the flexible pipe (43), the bottom of the support rod (410) is provided with a sand recovery box (73).
8. A device for preparing a penetrated pattern sandpaper as claimed in claim 1, wherein: the surface glue mechanism (5) comprises a shell (51) fixed at the top of a support handle (56), the inside of the shell (51) is divided into a left part and a right part through a heat insulation plate (54), the inside of the shell (51) is located on the left side of the heat insulation plate (54) and is fixedly connected with a surface glue spray head (53), a surface glue box (52) connected with the surface glue spray head (53) is installed at the top of the shell (51), and a drying lamp (55) is installed on the right side of the heat insulation plate (54) located inside the shell (51).
9. A method of producing a through-patterned coated abrasive using the through-patterned coated abrasive production apparatus according to any one of claims 1 to 8, comprising: the release paper (9) is fixed in a fixed box (8), the release paper (9) is conveyed to the position under a printing mechanism (1) through a left conveying belt (61), ink in the ink box (3) flows into the printing mechanism (1) through action, the printing mechanism (1) moves towards a primer box (2), the ink is spread in a pattern area in the printing mechanism (1), then the printing mechanism (1) moves towards the ink box (3), meanwhile, primer liquid in the primer box (2) starts to flow towards the printing mechanism (1), the printing mechanism (1) coats the ink on the release paper (9) to form a pattern layer (901) when passing through the pattern area in the moving process, when the printing mechanism (1) completely moves to the ink box (3), the pattern area is fully paved with the base glue solution, the printing mechanism (1) moves towards the base glue box (2) again, the base glue solution is coated on the release paper (9) to form a base glue layer (902) when passing through the pattern area, the release paper (9) after being coated with the glue is conveyed to the upper sand mechanism (4) through the middle conveyor belt (62), the sand mechanism (4) uniformly coats the gravel on the release paper (9) coated with the base glue to form a gravel layer (903), finally the release paper (9) is conveyed to the surface glue mechanism (5) through the right conveyor belt (63), and the surface glue mechanism (5) firstly dries the release paper (9) adhered with the gravel, then, the surface glue is sprayed and dried to form a surface glue layer (904).
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| CN202110973166.1A CN113664739B (en) | 2021-08-24 | 2021-08-24 | Abrasive paper with patterns, and preparation device and preparation method thereof |
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| CN202110973166.1A CN113664739B (en) | 2021-08-24 | 2021-08-24 | Abrasive paper with patterns, and preparation device and preparation method thereof |
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Address after: 321302 second floor, building 1, Shuangxi water pipe factory, Huajie Town, Yongkang City, Jinhua City, Zhejiang Province Applicant after: Zhejiang comfortable sporting goods Co.,Ltd. Address before: 321302 second floor, building 1, Shuangxi water pipe factory, Huajie Town, Yongkang City, Jinhua City, Zhejiang Province Applicant before: Yongkang comfort Technology Co.,Ltd. |
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Denomination of invention: A patterned sandpaper and its preparation device and method Granted publication date: 20221118 Pledgee: Zhejiang Wuyi Rural Commercial Bank Co.,Ltd. Tongqin Sub branch Pledgor: Zhejiang comfortable sporting goods Co.,Ltd. Registration number: Y2024980003425 |