CN113664278B - High-efficient batch sizing of aeroengine return bend part cuts end auxiliary device - Google Patents
High-efficient batch sizing of aeroengine return bend part cuts end auxiliary device Download PDFInfo
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- CN113664278B CN113664278B CN202110985478.4A CN202110985478A CN113664278B CN 113664278 B CN113664278 B CN 113664278B CN 202110985478 A CN202110985478 A CN 202110985478A CN 113664278 B CN113664278 B CN 113664278B
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- bent pipe
- gesture adjusting
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- fixed
- sizing
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- 238000004513 sizing Methods 0.000 title claims abstract description 30
- 238000005520 cutting process Methods 0.000 claims abstract description 31
- 238000005452 bending Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000010923 batch production Methods 0.000 description 5
- 230000000007 visual effect Effects 0.000 description 4
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D21/00—Machines or devices for shearing or cutting tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
An efficient batch sizing and end cutting auxiliary device for bent pipe parts of an aeroengine comprises a bent pipe positioning block, a sizing slide rail, a guide slide block, a sizing locking butterfly nut, a bent pipe corner gesture adjusting moving disc, a bent pipe corner gesture adjusting fixed disc and gesture adjusting moving disc locking screws; the bent pipe corner gesture-adjusting fixed disc is fixedly connected to the end cutting machine body; the bent pipe corner gesture adjusting moving disc is embedded in the bent pipe corner gesture adjusting fixed disc and can freely rotate; a gesture adjusting movable disc locking screw is arranged on the bent pipe corner gesture adjusting fixed disc; the fixed-length sliding rail is vertically and fixedly connected to the elbow corner gesture adjusting moving plate; the guide slide block is positioned in a linear chute of the fixed-length slide rail, the guide slide block is fixedly connected with a screw rod, the bent pipe positioning block is fixedly connected with one end of the guide slide block, the screw rod is positioned at the other end of the guide slide block, the fixed-length locking butterfly nut is sleeved on the screw rod in a threaded manner, and the fixed-length slide rail is positioned between the bent pipe positioning block and the fixed-length locking butterfly nut; the bent pipe positioning block is provided with an arc positioning clamping groove, and the bent section of the bent pipe part is positioned by close fit with the arc positioning clamping groove.
Description
Technical Field
The invention belongs to the technical field of aero-engine part manufacturing, and particularly relates to an efficient batch sizing end cutting auxiliary device for aero-engine bent pipe parts.
Background
Currently, three working procedures, namely scribing, end cutting and end flattening, are usually required for pipe end machining of an aero-engine bent pipe part. In the scribing process, the special fixture or the universal length measuring tool is mainly relied on, and the pipe end positions are visually observed to scribe the pipe branch by branch. In the end cutting step, visual alignment of the tubes is required for each tube during gripping. In the butt process, it is also necessary to visually process the end surface of the pipe to the scribing position.
When the pipe end machining method is adopted, a large margin is reserved when a pipe is cut, and the pipe end machining precision is guaranteed through end trimming at the subsequent step, and as three working procedures of scribing, end cutting and end trimming are manually relied on for visual alignment, the pipe end machining precision and batch identity of bent pipe parts of the aero-engine are difficult to guarantee, and the batch production machining efficiency is low.
Disclosure of Invention
Aiming at the problems existing in the prior art, the invention provides the high-efficiency batch sizing end cutting auxiliary device for the bent pipe parts of the aero-engine, which does not depend on manual visual alignment any more, and can effectively ensure the pipe end machining precision and batch identity of the bent pipe parts of the aero-engine after being matched with the existing end cutting machine, thereby improving the batch production efficiency by 80 percent and further reducing the batch production cost.
In order to achieve the above purpose, the present invention adopts the following technical scheme: an efficient batch sizing and end cutting auxiliary device for bent pipe parts of an aeroengine comprises a bent pipe positioning block, a sizing slide rail, a guide slide block, a sizing locking butterfly nut, a bent pipe corner gesture adjusting moving disc, a bent pipe corner gesture adjusting fixed disc and gesture adjusting moving disc locking screws; the bent pipe corner gesture adjusting and fixing disc is fixedly connected to the end cutting machine body; the bent pipe corner gesture adjusting moving disc is embedded in a rotary guide groove of the bent pipe corner gesture adjusting and fixing disc, and the bent pipe corner gesture adjusting moving disc has a rotary degree of freedom in the rotary guide groove of the bent pipe corner gesture adjusting and fixing disc; the gesture adjusting moving disc locking screw is arranged between the elbow corner gesture adjusting fixed disc and the elbow corner gesture adjusting moving disc; the fixed-length sliding rail is vertically and fixedly connected to the elbow corner gesture adjusting movable disc; the guide slide block is positioned in a linear chute of the sizing slide rail, a screw rod is fixedly connected to the guide slide block, the bent pipe positioning block is fixedly connected with one end of the guide slide block, the screw rod is positioned at the other end of the guide slide block, the sizing locking butterfly nut is sleeved on the screw rod in a threaded manner, and the sizing slide rail is positioned between the bent pipe positioning block and the sizing locking butterfly nut; the bent pipe positioning block is provided with an arc-shaped positioning clamping groove, and the bending section of the bent pipe part is positioned with the arc-shaped positioning clamping groove of the bent pipe positioning block in a close fit manner.
The invention has the beneficial effects that:
the high-efficiency batch sizing end cutting auxiliary device for the aero-engine bent pipe parts does not depend on manual visual alignment any more, and after the high-efficiency batch sizing end cutting auxiliary device is matched with the existing end cutting machine, the pipe end machining precision and batch identity of the aero-engine bent pipe parts can be effectively ensured, the batch production machining efficiency is improved by 80%, and meanwhile, the batch production machining cost is further reduced.
Drawings
FIG. 1 is a schematic structural view of an aircraft engine elbow part efficient batch sizing end cutting auxiliary device of the present invention;
FIG. 2 is a schematic view of an aircraft engine elbow part high-efficiency batch sizing end cutting auxiliary device and an end cutting machine after assembly;
in the figure, a 1-bent pipe positioning block, a 2-fixed length sliding rail, a 3-guiding sliding block, a 4-fixed length locking butterfly nut, a 5-bent pipe corner gesture adjusting moving disc, a 6-bent pipe corner gesture adjusting disc, a 7-gesture adjusting moving disc locking screw, an 8-end cutting machine body, a 9-end cutting machine clamp flap, a 10-end cutting machine saw blade and an 11-bent pipe part are arranged.
Detailed Description
The invention will now be described in further detail with reference to the drawings and to specific examples.
As shown in fig. 1 and 2, the high-efficiency batch sizing and end cutting auxiliary device for the bent pipe parts of the aeroengine comprises a bent pipe positioning block 1, a sizing slide rail 2, a guide slide block 3, a sizing locking butterfly nut 4, a bent pipe corner gesture adjusting moving disc 5, a bent pipe corner gesture adjusting disc 6 and gesture adjusting moving disc locking screws 7; the bent pipe corner gesture adjusting fixed disc 6 is fixedly connected to the end cutting machine body 8; the bent pipe corner gesture adjusting moving plate 5 is embedded in a rotary guide groove of the bent pipe corner gesture adjusting fixed plate 6, and the bent pipe corner gesture adjusting moving plate 5 has a rotary degree of freedom in the rotary guide groove of the bent pipe corner gesture adjusting fixed plate 6; the gesture adjusting moving plate locking screw 7 is arranged between the elbow corner gesture adjusting fixed plate 6 and the elbow corner gesture adjusting moving plate 5; the fixed-length sliding rail 2 is vertically and fixedly connected to the elbow corner gesture adjusting movable disc 5; the guide slide block 3 is positioned in a linear chute of the fixed-length slide rail 2, a screw rod is fixedly connected to the guide slide block 3, the bent pipe positioning block 1 is fixedly connected with one end of the guide slide block 3, the screw rod is positioned at the other end of the guide slide block 3, the fixed-length locking butterfly nut 4 is sleeved on the screw rod in a threaded manner, and the fixed-length slide rail 2 is positioned between the bent pipe positioning block 1 and the fixed-length locking butterfly nut 4; an arc-shaped positioning clamping groove is formed in the bent pipe positioning block 1, and the bent section of the bent pipe part 11 is positioned with the arc-shaped positioning clamping groove of the bent pipe positioning block 1 through close fit.
The following describes a one-time use procedure of the present invention with reference to the accompanying drawings:
in the embodiment, the statistics shows that the length of the bent pipe end of the aeroengine is not more than 100mm, so that the length of the fixed-length sliding rail 2 is set to be 100mm, and the positioning and end cutting requirements of most bent pipe parts can be met.
After the high-efficiency batch sizing end cutting auxiliary device for the aeroengine bent pipe parts is mounted on an end cutting machine, the sizing locking butterfly nut 4 is unscrewed, so that the bent pipe positioning block 1 can freely move along the sizing sliding rail 2 along with the guide sliding block 3 until the bent pipe positioning block 1 is moved to a set end cutting size position, and then the sizing locking butterfly nut 4 is screwed, so that the position of the bent pipe positioning block 1 is fixed.
The bent pipe part 11 needing to be cut is placed into the arc-shaped positioning clamping groove of the bent pipe positioning block 1, so that the bent section of the bent pipe part 11 is tightly attached to the arc-shaped positioning clamping groove of the bent pipe positioning block 1, and the relative position between the bent pipe part 11 and the bent pipe positioning block 1 is fixed. If there is the cutting end interference when installing elbow part 11, can be in order to avoid interfering through rotatory elbow part 11, specifically unscrew the attitude adjustment movable plate locking screw 7 earlier, make elbow corner attitude adjustment movable plate 5 can freely rotate in the gyration guide groove of elbow corner attitude adjustment fixed plate 6, after elbow part 11 avoids interfering the position, screw attitude adjustment movable plate locking screw 7 again can, at this moment elbow corner attitude adjustment movable plate 5 and elbow corner attitude adjustment fixed plate 6 between relative position be fixed.
After the positioning of the bent pipe part 11 is completed, the end cutting machine clamping valve 9 is started to clamp the first straight section of the bent pipe part 11, and then the end cutting machine saw blade 10 can be started to complete end cutting processing. The process is repeated, and the high-efficiency batch fixed-length end cutting of the bent pipe parts of the aero-engine can be realized.
The embodiments are not intended to limit the scope of the invention, but rather are intended to cover all equivalent implementations or modifications that can be made without departing from the scope of the invention.
Claims (1)
1. High-efficient batch sizing of aeroengine return bend part cuts end auxiliary device, its characterized in that: the device comprises a bent pipe positioning block, a fixed-length sliding rail, a guide sliding block, a fixed-length locking butterfly nut, a bent pipe corner gesture adjusting moving disc, a bent pipe corner gesture adjusting fixed disc and a gesture adjusting moving disc locking screw; the bent pipe corner gesture adjusting and fixing disc is fixedly connected to the end cutting machine body; the bent pipe corner gesture adjusting moving disc is embedded in a rotary guide groove of the bent pipe corner gesture adjusting and fixing disc, and the bent pipe corner gesture adjusting moving disc has a rotary degree of freedom in the rotary guide groove of the bent pipe corner gesture adjusting and fixing disc; the gesture adjusting moving disc locking screw is arranged between the elbow corner gesture adjusting fixed disc and the elbow corner gesture adjusting moving disc; the fixed-length sliding rail is vertically and fixedly connected to the bent pipe corner gesture adjusting moving disc, and the fixed-length sliding rail is parallel to the rotation center line of the bent pipe corner gesture adjusting moving disc; the guide slide block is positioned in a linear chute of the sizing slide rail, a screw rod is fixedly connected to the guide slide block, the bent pipe positioning block is fixedly connected with one end of the guide slide block, the screw rod is positioned at the other end of the guide slide block, the sizing locking butterfly nut is sleeved on the screw rod in a threaded manner, and the sizing slide rail is positioned between the bent pipe positioning block and the sizing locking butterfly nut; the bent pipe positioning block is provided with an arc-shaped positioning clamping groove, and the bending section of the bent pipe part is positioned with the arc-shaped positioning clamping groove of the bent pipe positioning block in a close fit manner.
Priority Applications (1)
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CN202110985478.4A CN113664278B (en) | 2021-08-26 | 2021-08-26 | High-efficient batch sizing of aeroengine return bend part cuts end auxiliary device |
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CN202110985478.4A CN113664278B (en) | 2021-08-26 | 2021-08-26 | High-efficient batch sizing of aeroengine return bend part cuts end auxiliary device |
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CN113664278A CN113664278A (en) | 2021-11-19 |
CN113664278B true CN113664278B (en) | 2024-01-16 |
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CN209394011U (en) * | 2018-12-24 | 2019-09-17 | 吉林大华机械制造有限公司 | A kind of ring parts fixture |
CN209477419U (en) * | 2018-12-05 | 2019-10-11 | 江阴金丰泰管道系统科技有限公司 | A kind of sawing machine |
CN110355419A (en) * | 2019-05-09 | 2019-10-22 | 董福如 | Online impulse- free robustness sawing principle and implementation |
CN111168141A (en) * | 2020-01-14 | 2020-05-19 | 山东德浦泰管业科技有限公司 | Gas pipe cutting device capable of accurately positioning |
CN212094611U (en) * | 2020-05-21 | 2020-12-08 | 曾逸华 | Auxiliary positioning device for cutting of mechanical parts |
CN112191930A (en) * | 2020-11-09 | 2021-01-08 | 苏州市华艺金属制品有限公司 | Metal product cutting device with clamping structure |
CN212761447U (en) * | 2020-07-31 | 2021-03-23 | 福建省燕城建设工程有限公司 | Steel pipe cutting device |
CN112894423A (en) * | 2021-01-15 | 2021-06-04 | 顺德职业技术学院 | Rotary tool positioning clamp |
CN213858162U (en) * | 2020-11-23 | 2021-08-03 | 西安成立航空制造有限公司 | Elbow drilling and inspection tool |
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2021
- 2021-08-26 CN CN202110985478.4A patent/CN113664278B/en active Active
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
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CN207953294U (en) * | 2018-03-14 | 2018-10-12 | 深圳瑞泰精密组件有限公司 | A kind of multi-station clamp of CNC machine part processing |
CN208245971U (en) * | 2018-05-22 | 2018-12-18 | 青岛唐恩精密冲压有限公司 | It is a kind of for processing the high-precision tooling of annular metal part inner wall notch |
CN209477419U (en) * | 2018-12-05 | 2019-10-11 | 江阴金丰泰管道系统科技有限公司 | A kind of sawing machine |
CN209394011U (en) * | 2018-12-24 | 2019-09-17 | 吉林大华机械制造有限公司 | A kind of ring parts fixture |
CN110355419A (en) * | 2019-05-09 | 2019-10-22 | 董福如 | Online impulse- free robustness sawing principle and implementation |
CN111168141A (en) * | 2020-01-14 | 2020-05-19 | 山东德浦泰管业科技有限公司 | Gas pipe cutting device capable of accurately positioning |
CN212094611U (en) * | 2020-05-21 | 2020-12-08 | 曾逸华 | Auxiliary positioning device for cutting of mechanical parts |
CN212761447U (en) * | 2020-07-31 | 2021-03-23 | 福建省燕城建设工程有限公司 | Steel pipe cutting device |
CN112191930A (en) * | 2020-11-09 | 2021-01-08 | 苏州市华艺金属制品有限公司 | Metal product cutting device with clamping structure |
CN213858162U (en) * | 2020-11-23 | 2021-08-03 | 西安成立航空制造有限公司 | Elbow drilling and inspection tool |
CN112894423A (en) * | 2021-01-15 | 2021-06-04 | 顺德职业技术学院 | Rotary tool positioning clamp |
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