CN113650339A - Walnut oil is pressed and is used device that extracts oil - Google Patents

Walnut oil is pressed and is used device that extracts oil Download PDF

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Publication number
CN113650339A
CN113650339A CN202110922716.7A CN202110922716A CN113650339A CN 113650339 A CN113650339 A CN 113650339A CN 202110922716 A CN202110922716 A CN 202110922716A CN 113650339 A CN113650339 A CN 113650339A
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China
Prior art keywords
value
screw
squeezing
oil
bin
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CN202110922716.7A
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Chinese (zh)
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CN113650339B (en
Inventor
芮珠明
季正俊
季鸿阳
毛颖成
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Lijiang Yongsheng Biantun Tastyle Health Park Co ltd
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Lijiang Yongsheng Biantun Tastyle Health Park Co ltd
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Publication of CN113650339A publication Critical patent/CN113650339A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/125Control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/26Programme control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/28Arrangements for preventing distortion of, or damage to, presses or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32Discharging presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/121Screw constructions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/14Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing operating with only one screw or worm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/26Permeable casings or strainers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/74Recovery of fats, fatty oils, fatty acids or other fatty substances, e.g. lanolin or waxes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Meat, Egg Or Seafood Products (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The invention relates to the technical field of walnut oil pressing, and discloses an oil pressing device for juglans sigillata oil pressing. The inside of squeezer main part is equipped with squeezes the storehouse, and one side top intercommunication filling tube, the storehouse is collected to the material that feed opening intercommunication recovery unit is passed through to the opposite side bottom. A screw rod is horizontally arranged in the squeezing bin, and raised threads are arranged on the screw rod along the outer surface of the screw rod in a surrounding mode. One end of the screw is rotatably connected with the squeezing bin, and the other end of the screw is rotatably connected with the squeezing bin, extends to the outside of the squeezing bin and is in driving connection with the driving output end of the driving device. The screw rod is located the inside part in pressing the storehouse, and the coaxial: a pressing screw close to the feeding pipe and an auxiliary screw close to the feed opening. The squeezing screw is provided with squeezing threads, and the auxiliary screw is provided with auxiliary threads. The invention can realize continuous and long-time oil extraction of the juglans sigillata, and the time interval of shutdown maintenance of the oil press is similar to that of the existing screw type oil press.

Description

Walnut oil is pressed and is used device that extracts oil
Technical Field
The invention belongs to the technical field of agricultural product processing, and particularly relates to an oil pressing device for pressing juglans sigillata oil.
Background
The juglans sigillata belongs to Juglandaceae. Deciduous trees with a height of 10-30 m and a life of more than hundreds of years are distributed in the southwest of China. The shells of the fruits are hard and thick, sink when meeting water, and can make a golden stone sound when colliding with each other, so that one large-sized and fancy walnut can be selected as a character to play, and various attractive and durable artworks can be manufactured. The fruit has high oil content, and is also an important raw material crop for extracting oil.
When the existing screw type oil press equipment presses juglans sigillata, the problem of the slide chamber of the presser often occurs within half an hour after starting up and running, namely, the presser is unloaded due to the fact that the pressing material cannot enter the pressing bin or a small amount of the pressing material enters the pressing bin, and therefore the material is required to be dredged by frequent shutdown, the production efficiency is seriously affected, and meanwhile, the service life of the oil press is seriously shortened by frequent starting and stopping of the oil press. Due to the existing problems, although the oil content of the walnut is far higher than that of the crisp walnut, the oil extraction cost of the walnut is far higher than that of the crisp walnut in the prior art, and the development of oil extraction enterprises is not facilitated.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides an oil pressing device for pressing juglans sigillata oil, which comprises a squeezer main body and a controller. The inside of squeezer main part is equipped with squeezes the storehouse, and one side top intercommunication filling tube, the storehouse is collected to the material that feed opening intercommunication recovery unit is passed through to the opposite side bottom. The bottom of the material collecting bin is provided with a new inclined plate which is inclined downwards and communicated with the waste collecting device, and the side wall of the material collecting bin is provided with an oil outlet pipe.
Furthermore, a screw rod is horizontally arranged in the squeezing bin, and raised threads are arranged on the screw rod along the outer surface of the screw rod in a surrounding mode. One end of the screw is rotatably connected with the squeezing bin, and the other end of the screw is rotatably connected with the squeezing bin, extends to the outside of the squeezing bin and is in driving connection with the driving output end of the driving device. The screw rod is located the inside part in pressing the storehouse, and the coaxial: a pressing screw close to the feeding pipe and an auxiliary screw close to the feed opening. The squeezing screw is provided with squeezing threads, and the auxiliary screw is provided with auxiliary threads.
Further, the thread pitch of the press thread is L1, the thread height is H1, and the length is C1. The thread pitch of the auxiliary thread is L2, the thread height is H2, and the length is C2. The L1 is K1 is L2, and the value of the K1 ranges from 0.88 to 1.21. H1 ═ K2 ═ H2, the value range of K2 is: 0.58-0.72. The C1 is K3 is C2, and the value of the K3 ranges from 5.22 to 5.71. The pitch, the height and the length of the spiral are all in cm.
Further, the length C of the portion of the screw located inside the pressing bin is C1+ C2, and the value range of C is 130-320.
Further, the screw rod is rotatably connected with the bin wall of the squeezing bin through a bearing. And an oil seal device is arranged on the outer wall of the squeezing bin at the bearing.
Furthermore, be equipped with automatically controlled compulsory feeder on the filling tube, drive arrangement is three-phase asynchronous machine, drive arrangement's power end is through idle monitoring device and external power electricity intercommunication. The inside top in the pressing bin is provided with a pressure resistant plate from a feeding pipe to a discharging opening. One end of the compression-resistant plate, which is back to the squeezing bin, is internally provided with n pressure detectors which are arranged along the axis of the screw, wherein n is a natural number which is more than or equal to 2. The bottom end face of the detection end of the pressure detector is flush with the bottom end face of the compression-resistant plate. The signal output ends of the reactive power monitoring device and the n pressure detectors are respectively in signal connection with the signal input end of a controller assembly arranged in the controller, and the control signal input ends of the driving device and the electric control forced feeder are in signal connection with the signal output end of the controller assembly.
Further, the pressure values detected by the n pressure detectors are P1 and P2. The controller component calculates a 1-P2-P1, a 2-P3-P2, An-1-Pn-1 from the received P1, P2. Establishing curves of A1-t and A2-t.. An-1-t in the same coordinate system by taking N second time intervals as X values of An X axis and taking A1 and A2.. An-1 as Y values of a Y axis, wherein k1 and k k2... kn-1 are respectively curvatures of the A1-t and A2-t.. An-1-t curves corresponding to the current t. According to the calculation result, when P1 and P2.. Pn reach a first preset value from 0, the controller component starts the following judgment:
first, when the values of P1 and P2. When the value of P1, P2.. Pn exceeds a third preset value, the controller assembly controls the electric control forced feeder to stop feeding and controls the driving device to decelerate. When the numerical value of P1, P2.
When the number of the P1 and the P2.. Pn is lower than the fifth preset value, the controller assembly controls the electric control forced feeder to increase the feeding amount, and if the current feeding amount is the maximum feeding amount of the electric control forced feeder, the driving device is controlled to accelerate. When the number of the P1 and the P2.. Pn is lower than the sixth preset value, the controller assembly controls the electric control forced feeder to stop feeding amount, controls the driving device to stop and sends out a material shortage stop alarm to the alarm device.
Further, the controller component includes the following judgments:
and thirdly, when the A1 and the A2.. An-1 have a value exceeding a seventh preset value, the controller assembly controls the driving device to perform speed reduction before speed return control, wherein the speed reduction amplitude is K4 × Z1, and the speed change time is K5 × t 1. The K4 takes a value of 0.88-0.93, and the Z1 is the current rotating speed of the driving device. The K5 takes a value of 11-13, and the t1 takes a time value of an X axis.
And fourthly, when the A1 and the A2.. An-1 have values lower than An eighth preset value, the controller assembly controls the driving device to control the speed of acceleration and then return, the acceleration amplitude is K6 × Z1, and the speed change time is K7 × t 1. The K6 takes a value of 1.22-1.28, and the Z1 is the current rotating speed of the driving device. The K7 takes a value of 15-16, and the t1 takes a time value of an X axis.
Further, the controller component includes the following judgments:
and fifthly, when the K1, k2., kn-1 has a value exceeding a ninth preset value, the controller component controls the electronic control forced feeder to gradually reduce the feeding, controls the driving device to gradually reduce the rotating speed, reduces the feeding amplitude to K8B 1, reduces the rotating speed amplitude to K9Z 1, and changes the time to K10 t 1. The above-mentioned
And K8 is K9 is 1- { kN/[ (lgN) -1] }, wherein kN is a curvature value exceeding a ninth preset value, N is the distance between one of the two pressure detectors corresponding to the curvature value and the feeding pipe, and is close to the feeding pipe, and the value of N is in cm. B1 is the feed amount of the current electrically controlled forced feeder. The value of K10 is (lgN) -1. The value of the (lgN) -1 is more than or equal to 1.
Sixthly, when the K1, k2... kn-1 has a value lower than a tenth preset value, the controller component controls the electronic control forced feeder to gradually increase the feeding, controls the driving device to gradually increase the rotating speed, and increases the feeding amplitude to K11 × B1, the rotating speed increasing amplitude to K12 × Z1 and the changing time to K13 × t 1. And K11 is K12 is 1+ { kN/[ (lgN) -1] }, wherein kN is a curvature value exceeding a ninth preset value, N is the distance between one of the two pressure detectors corresponding to the curvature value and the feeding pipe, and is close to the feeding pipe, and the value of N is in cm. B1 is the feed amount of the current electrically controlled forced feeder. The value of K13 is (lgN) -1. The value of the (lgN) -1 is more than or equal to 1.
Furthermore, the pressure-resistant plate is arranged from the feeding pipe to the discharging opening in an inclined upward manner, and an included angle of 82-84 degrees is formed between the vertical line of the pressure-resistant plate and the axis of the screw.
Furthermore, a transition cabin is arranged in the recovery device, the material collecting cabin is arranged in the transition cabin, the top end of the material collecting cabin is communicated with the feed opening, and a first electric control switch door, a first rotating shaft, a second rotating shaft and a filter plate are sequentially arranged from top to bottom. And a second electric control driving device is arranged outside the material collecting bin. And the first rotating shaft and the second rotating shaft are provided with stirring blades which are arranged in a mutually crossed manner. The filter slope sets up downwards, the storehouse is collected to the material is equipped with first bin outlet in the filter below one side bottom near the filter plate high point, is located the filter top and is close to one side of filter low point and is equipped with the second bin outlet. The outer side wall of the material collecting bin is provided with a second electric control switch door at the first discharge port, a third electric control switch door is arranged at the second discharge port, and an inclined plate which is inclined downwards is fixed below the second discharge port.
Furthermore, the control signal input ends of the first electric control switch door, the second electric control switch door, the third electric control switch door and the second electric control driving device are respectively in signal connection with the controller.
Furthermore, inside the material collection bin, the position of the bottom end below the filter plate is provided with an electronic liquid level meter. And the signal output end of the electronic liquid level meter is in signal connection with the controller. And a first display device, a second display device, a third display device and a switch of the opening and closing device are arranged on the panel surface of the controller.
The invention has at least one of the following advantages:
1. the oil press can realize the oil pressing work of the juglans sigillata oil pressing materials, and the pressed juglans sigillata oil has better quality.
2. The invention can realize continuous and long-time oil extraction of the juglans sigillata, the shutdown maintenance time interval of the oil press is similar to that of the existing screw type oil press, and the requirement of continuous production is met.
3. The automatic oil press has an automatic adjusting function, can monitor the working state of the oil press in the working process of the oil press, and can maintain the efficient and safe running state of the oil press for a long time by adjusting the running states of the oil press and the feeding device.
Drawings
Fig. 1 is a schematic structural view of an oil press device for pressing pecan oil according to the present invention.
Fig. 2 shows a schematic view of the structure of the main body of the press according to the invention.
Fig. 3 is a schematic diagram showing the structure of the pressure-resistant plate and the pressure detector according to the present invention.
Fig. 4 is a schematic structural view of the material collecting bin of the present invention.
Fig. 5 is a schematic structural diagram of the controller according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
An oil press device for pressing juglans sigillata oil is shown in fig. 1 and comprises a press main body 100 and a controller 400. The inside of squeezer main part 100 is equipped with presses storehouse 103, and one side top intercommunication filling tube 200, the material collection storehouse 301 of other side bottom through feed opening 202 intercommunication recovery unit 300. The bottom of the material collecting bin 301 is provided with a new inclined plate 302 which is inclined downwards and communicated with the waste collecting device, and the side wall of the material collecting bin is provided with an oil outlet pipe 304.
As shown in fig. 2, a screw 104 is horizontally arranged in the pressing bin 103, and a raised thread 105 is arranged on the screw 104 along the outer surface of the screw in a surrounding manner. One end of the screw 104 is rotatably connected with the pressing bin 103, and the other end of the screw is rotatably connected with the pressing bin 103, extends to the outside of the pressing bin 103, and is in driving connection with the driving output end of the driving device 102. The part of the screw 104 inside the pressing bin 103 is coaxially provided with: a press screw 1041 near the charging pipe 200 and an auxiliary screw 1042 near the feed opening 202. The squeezing screw 1041 is provided with a squeezing thread 1051, and the auxiliary screw 1042 is provided with an auxiliary thread 1052.
The press flight 1051 has a pitch of L1, a height of H1, and a length of C1. The thread pitch of the auxiliary thread 1052 is L2, the thread height is H2, and the length is C2. The L1 is K1 is L2, and the value of the K1 ranges from 0.88 to 1.21. H1 ═ K2 ═ H2, the value range of K2 is: 0.58-0.72. The C1 is K3 is C2, and the value of the K3 ranges from 5.22 to 5.71. The pitch, the height and the length of the spiral are all in cm.
The length C of the part of the screw 104 inside the pressing bin 103 is C1+ C2, and the value range of C is 130-320. At this time, the distance between the press screw 1051 and the inner wall of the press bin 103 is the same as or similar to that of the existing screw press.
The applicant finds, through research, that one of the reasons that the conventional screw oil press can only press crisp walnuts but not iron walnuts lies in that: the walnut kernel has almost no viscosity, and the walnut material can be continuously pushed into the squeezing bin by the squeezing screw thread under the action of forced squeezing of the squeezing screw and the squeezing screw thread and the action of driving the material to move, so that a high-pressure squeezing area is formed, and grease in the walnut kernel is squeezed out. However, when the juglans sigillata is squeezed, the juglans sigillata kernels have high viscosity, so that the juglans sigillata materials can form mutual bonding effect. At this moment, the iron walnut materials that finish squeezing are hardly squeezed into the filling tube and are discharged by the simple drive action of squeezing the screw rod and squeezing the screw thread, and the iron walnut materials are piled up in the breaker in a large number this moment, and new materials can not get into, and the material of extrusion completion can not flow to lead to the relative material of extrusion screw to idle, the staff can only shut down the material in the clearance breaker this moment.
Through research of the applicant, the existing squeezing screw is divided into an auxiliary screw and a squeezing screw according to a specific proportion in the embodiment 1 of the application, the squeezing screw is provided with a squeezing thread, and the auxiliary screw with the relation among the thread pitch, the thread height and the squeezing thread in the embodiment 1 of the application is arranged on the auxiliary screw, so that the continuous feeding of the juglans sigillata materials into the squeezing section can be effectively realized, and the continuous squeezing of the juglans sigillata materials is realized.
Through comparative tests, the press thread described in example 1 of the present application is completely adopted as the thread of the screw, and although the situation of the crusher in no load is improved to some extent, the design requirement cannot be met, and the machine still needs to be stopped for cleaning materials for a plurality of times in the expected production period. By completely adopting the auxiliary thread in the embodiment 1 of the application as the thread of the screw, the material entering the squeezing bin can not realize good oil squeezing rate, a large amount of un-squeezed grease still exists in the oil residue, and the material waste is serious. And adopt the auxiliary screw and squeeze the screw that this application set up, not only can realize that the squeezer realizes squeezing in succession and need not shut down the clearance material in the production cycle of prediction, moreover the design requirement that the oil yield of squeezing of hickory nut reaches the breaker.
Example 2
Based on the oil press device for pressing the pecan oil in the embodiment 1, as shown in fig. 2, the screw 104 is rotatably connected with the bin wall of the pressing bin 103 through a bearing 106. The outer wall of the pressing bin 103 is provided with an oil seal device 107 at a bearing 106. This arrangement can prevent the grease in the pressing bin 103 from overflowing.
Example 3
Based on embodiment 1 the oil expression device is used in hickory oil expression, as shown in fig. 1 to 3, be equipped with automatically controlled compulsory feeder 201 on the filling tube 200, drive arrangement 102 is three-phase asynchronous motor, drive arrangement 102's power end is through idle monitoring device 101 and external power source electricity intercommunication. The top of the interior of the pressing bin 103 is provided with a pressure-resistant plate 108 from a feeding pipe 200 to a discharging opening 202. One end of the pressure resistant plate 108, which is back to the squeezing bin 103, is internally provided with n pressure detectors 109 which are arranged along the axis of the screw 104, wherein n is a natural number which is more than or equal to 2. The bottom end face of the detection end of the pressure detector 109 is flush with the bottom end face of the pressure-resisting plate 108. The signal output ends of the reactive monitoring device 101 and the n pressure detectors 109 are respectively in signal connection with the signal input end of a controller assembly 500 arranged in the controller 400, and the control signal input ends of the driving device 102 and the electronic control forced feeder 201 are in signal connection with the signal output end of the controller assembly 500.
The pressure values detected by the n pressure detectors 109 are P1 and P2. The controller assembly 500 calculates a 1-P2-P1, a 2-P3-P2, An-1-Pn-1 from the received P1, P2. Establishing curves of A1-t and A2-t.. An-1-t in the same coordinate system by taking N second time intervals as X values of An X axis and taking A1 and A2.. An-1 as Y values of a Y axis, wherein k1 and k k2... kn-1 are respectively curvatures of the A1-t and A2-t.. An-1-t curves corresponding to the current t. According to the calculation result, when P1 and P2.. Pn reach the first preset value from 0, the controller assembly 500 starts the following judgment:
first, when the values of P1, P2.. Pn exceed the second preset value, the controller assembly 500 controls the electrically controlled forced feeder 201 to decrease the feeding amount. When the value of P1, P2.. Pn exceeds the third preset value, the controller assembly 500 controls the electrically controlled forced feeder 201 to stop feeding and controls the driving device 102 to decelerate. When the P1, P2.. Pn has a value exceeding the fourth preset value, the controller assembly 500 controls the electrically controlled forced feeder 201 to stop feeding, controls the driving device 102 to stop, and sends out a material swelling and stopping alarm to the alarm device.
When the value of P1, P2.. Pn is lower than the fifth preset value, the controller assembly 500 controls the electrically controlled forced feeder 201 to increase the feeding amount, and if the current feeding amount is the maximum feeding amount of the electrically controlled forced feeder 201, the driving device 102 is controlled to accelerate. When the P1, P2.. Pn has a value lower than the sixth preset value, the controller assembly 500 controls the electrically controlled forced feeder 201 to stop feeding, controls the driving device 102 to stop, and sends out a starved feeding stop alarm to the alarm device.
At this time, the controller assembly 500 may monitor the load condition of the three-phase asynchronous motor in real time according to the feedback data of the reactive monitoring device 101, so as to prevent the motor from being overloaded and further damaging the motor. On the other hand, by receiving the pressure signal sent by the pressure detector 109, the internal pressure condition of each squeezing section in the squeezing bin is judged in real time, and corresponding control over the electric control forced feeder 201 and the driving device 102 can be formed according to the internal pressure condition, so that the squeezing safety is ensured, the working internal pressure in the squeezing bin 103 is stabilized, and the stable control over the squeezing efficiency is realized.
Example 4
Based on embodiment 3 the oil expression device is used in hickory oil squeeze, controller subassembly 500 still includes as follows the judgement:
when a value of a1, An 2.. An-1 exceeds a seventh preset value, the controller assembly 500 controls the driving device 102 to perform speed reduction and speed return control, wherein the speed reduction amplitude is K4 × Z1, and the speed change time is K5 × t 1. The K4 takes a value of 0.88-0.93, and the Z1 is the current rotating speed of the driving device 102. The K5 takes a value of 11-13, and the t1 takes a time value of an X axis.
Fourthly, when a value of a1, An 2.. An-1 is lower than An eighth preset value, the controller assembly 500 controls the driving device 102 to perform control of first acceleration and then return speed, wherein the acceleration amplitude is K6 × Z1, and the speed change time is K7 × t 1. The K6 takes a value of 1.22-1.28, and the Z1 is the current rotating speed of the driving device 102. The K7 takes a value of 15-16, and the t1 takes a time value of an X axis.
The judgment is the judgment of the change of the adjacent internal pressure of each squeezing section in the squeezing bin 103, and the condition that the internal pressure difference of the material is too large/too small in a certain or some squeezing sections due to the non-uniformity of the material in the squeezing bin 103 can be avoided based on the judgment, and the quality of the oil can be seriously influenced by the too large/too small pressure difference. Through the variable speed back-off control of the driving device 102, the materials in the squeezing bin 103 can be vibrated in a small scale, so that the internal pressure of each squeezing section is balanced, particularly, cavitation bubbles formed among the materials due to various reasons can be broken, the balance adjustment of the stress in the squeezing of the squeezing sections is effectively realized, and the quality of oil squeezing is improved.
Example 5
Based on embodiment 3 the oil expression device is used in hickory oil squeeze, controller subassembly 500 still includes as follows the judgement:
and fifthly, when the K1, k2... kn-1 has a value exceeding a ninth preset value, the controller assembly 500 controls the electric control forced feeder 201 to gradually reduce the feeding, controls the driving device 102 to gradually reduce the rotating speed, reduces the feeding amplitude to K8 × B1, reduces the rotating speed to K9 × Z1, and changes the time to K10 × t 1. And K8 is K9 is 1- { kN/[ (lgN) -1] }, wherein kN is a curvature value exceeding a ninth preset value, N is the distance between one of the two pressure detectors 109 corresponding to the curvature value and the feeding pipe 200, and is close to the feeding pipe 200, and the value of N is cm. B1 is the feeding amount of the present electrically controlled forced feeder 201. The value of K10 is (lgN) -1. The value of the (lgN) -1 is more than or equal to 1.
Sixthly, when the K1, k2... kn-1 has a value lower than the tenth preset value, the controller assembly 500 controls the electric control forced feeder 201 to gradually increase the feeding amount, controls the driving device 102 to gradually increase the rotating speed, increases the feeding amplitude to be K11 × B1, increases the rotating speed to be K12 × Z1, and changes the time to be K13 × t 1. K11 ═ K12 ═ 1+ { kN/[ (lgN) -1] }, where kN is the curvature value exceeding the ninth preset value, N is the distance between one of the two pressure detectors 109 corresponding to the curvature value and the charging tube 200, and the pressure detector 109 near the charging tube 200, and N is in cm. B1 is the feeding amount of the present electrically controlled forced feeder 201. The value of K13 is (lgN) -1. The value of the (lgN) -1 is more than or equal to 1.
The judgment realizes the prejudgment of the pressure difference change of each squeezing section in the squeezing cabin, and the pressure in the squeezing cabin is regulated in advance by controlling the driving device 102 and the electric control forced feeder 201 in advance according to the prejudgment result. By pre-adjusting the pressure in the press cabin, the possibility of occurrence of a judgment of one to four can be reduced very significantly. After many comparison tests, compared with the case that the pre-judgment mechanism of the embodiment 5 is not adopted, the times of the first judgment and the second judgment are reduced by 93% and the times of the third judgment and the fourth judgment are reduced by 55% after the pre-judgment mechanism of the embodiment 5 is adopted. Therefore, more stable control over the squeezing process is realized, and the continuous working capacity of the oil press is greatly improved.
Example 6
Based on embodiment 3 the oil press device for squeezing pecan oil, as shown in fig. 2, the pressure-resistant plate 108 is arranged from the feed pipe 200 to the feed opening 202 in an inclined and upward manner, and an included angle of 82-84 degrees is formed between a vertical line of the pressure-resistant plate 108 and an axis of the screw 104. The applicant finds that the continuous squeezing of the juglans sigillata can be better realized by forming the pressure resistant plate 108 into a certain inclined angle. By contrast, with the obliquely arranged anti-pressure plate 108 described in example 6, the number of times of occurrence of the first and second determinations was reduced by 38%, the number of times of occurrence of the third and fourth determinations was reduced by 73%, and the number of times of occurrence of the fifth and sixth determinations was reduced by 44%, compared to the case of using the horizontally arranged anti-pressure plate 108.
The first judgment, the second judgment, the third judgment, the fourth judgment, the fifth judgment and the sixth judgment are mutually independent judgments, and corresponding control adjustment is generated when corresponding judgment conditions are met. And when a plurality of judgment conditions are met simultaneously, judging that the priority of the first judgment and the priority of the second judgment are greater than that of the third judgment and that of the fourth judgment, and judging that the priority of the third judgment and that of the fourth judgment are greater than that of the fifth judgment and that of the sixth judgment. And judging again at a certain interval after finishing one judgment and regulation, wherein the ideal interval is 30-90 seconds.
Example 7
Based on embodiment 3 the oil extraction device is used in squeezing of iron walnut oil, as shown in fig. 4, be equipped with the cockpit 305 in the recovery unit 300, the setting of material collection storehouse 301 is in the cockpit 305, and its top communicates with feed opening 202 to top-down is equipped with first electrically controlled switch door 3011, first axis of rotation 3012, second axis of rotation 3013, the filter 3016 of normally opening in proper order. A second electric control driving device 303 is arranged outside the material collecting bin 301. The first rotating shaft 3012 and the second rotating shaft 3013 are provided with stirring blades 3014 arranged in a cross manner. The filter 3016 slope sets up downwards, one side bottom that the storehouse 301 is located filter 3016 below and is close to filter 3016 high point is equipped with first bin outlet, and the one side that is located the filter 3016 top and is close to filter 3016 low point is equipped with the second bin outlet. The outer side wall of the material collecting bin 301 is provided with a normally closed second electric control switch door 3018 at the first discharge port, a normally closed third electric control switch door 3015 at the second discharge port, and an inclined plate 302 which is arranged obliquely downwards is fixed below the second discharge port.
The control signal input ends of the first electric control switch door 3011, the second electric control switch door 3018, the third electric control switch door 3015 and the second electric control driving device 303 are respectively in signal connection with the controller 400.
At this time, the second electrically controlled driving device 303 controls the first rotating shaft 3012 and the second rotating shaft 3013 to rotate in opposite directions, so as to drive the stirring blades 3014 on the first rotating shaft 3012 and the second rotating shaft 3013 to rotate in the directions intersecting with each other, so that the oil residue above the filtering plate 3016 can be continuously stirred up, and the material accumulation on the filtering plate 3016 is avoided, so that the walnut oil cannot pass through the filtering plate 3016. When oil drainage is needed, the second electrically controlled switch door 3018 is opened, so that the oil in the material collection bin 301 enters the transition cabin 305 and then enters the filtering device from the oil outlet pipe 304. When the oil residue in the material collection bin 301 is excessive, the first electrically controlled switch door 3011 is first closed, and after a certain time, the third electrically controlled switch door 3015 is opened, so that the material between the first electrically controlled switch door 3011 and the filter plate 3016 slides into the inclined plate 302 from the third electrically controlled switch door 3015 and slides into the waste collection device along the inclined plate 302. After the collection is finished, the third electronic control switch door 3015 is closed, the first electronic control switch door 3011 is opened, and oil is discharged continuously. The device can realize the effective separation of oil and oil residue and the respective collection of oil and oil residue.
Example 8
Based on embodiment 7 the oil press device for squeezing pecan oil, as shown in fig. 4, inside the material collection bin 301, the position of the bottom below the filter plate 3016 is provided with an electronic level meter 3017. And the signal output end of the electronic liquid level instrument 3017 is in signal connection with the controller 400. The arrangement enables the controller 500 to open the third electrically controlled switch door 3015 when the oil level below the filter plate 3016 is lower than the bottom end of the third electrically controlled switch door 3015 according to the data information of the electronic liquid level meter 3017, thereby avoiding the problem of a large amount of oil leakage from the third electrically controlled switch door 3015.
Example 9
Based on the oil squeezing device for pressing the pecan oil in the embodiment 7, as shown in fig. 5, the first display device 402, the second display device 403, the third display device 401 and the switch 403 of the on-off device are arranged on the plate surface of the controller 400. The switch 403 of the opening and closing device is used to control the startup and shutdown of the squeezer, and the first display device 402, the second display device 403, and the third display device 401 can respectively display different contents, in this application, the first display device 402 can be selected to display the reactive power of the driving device 102 and the load condition of the motor. The second display device 403 displays P1, P2.. Pn numerical values, a1, a2.. An-1 numerical values, k1, k2... kn-1 numerical values. The third display device 401 displays the current screw rotation speed.
It is to be noted and understood that various modifications and improvements can be made to the invention described in detail above without departing from the spirit and scope of the invention as claimed. Accordingly, the scope of the claimed subject matter is not limited by any of the specific exemplary teachings provided.

Claims (10)

1. The utility model provides a juglans sigillata oil presses uses device that extracts oil which characterized in that: comprises a squeezer main body (100) and a controller (400); a squeezing bin (103) is arranged in the squeezer main body (100), the top of one side is communicated with the feeding pipe (200), and the bottom of the other side is communicated with a material collecting bin (301) of the recovery device (300) through a feed opening (202); a new inclined plate (302) which is downward obliquely and communicated with the waste collecting device is arranged at the bottom of the material collecting bin (301), and an oil outlet pipe (304) is arranged on the side wall of the material collecting bin;
a screw (104) is horizontally arranged in the squeezing bin (103), and a raised thread (105) is arranged on the screw (104) along the outer surface of the screw in a surrounding manner; one end of the screw (104) is rotationally connected with the squeezing bin (103), and the other end of the screw is rotationally connected with the squeezing bin (103), extends to the outside of the squeezing bin (103), and is in driving connection with the driving output end of the driving device (102); the screw (104) is positioned at the part inside the pressing bin (103), and is coaxially provided with: a pressing screw (1041) near the feed pipe (200) and an auxiliary screw (1042) near the feed opening (202); the squeezing screw (1041) is provided with a squeezing thread (1051), and the auxiliary screw (1042) is provided with an auxiliary thread (1052).
2. The oil press device for squeezing juglans sigillata oil according to claim 1, wherein the thread pitch of the press thread (1051) is L1, the thread height is H1, and the length is C1; the thread pitch of the auxiliary thread (1052) is L2, the thread height is H2, and the length is C2; the L1 is K1 is L2, and the value range of the K1 is 0.88-1.21; h1 ═ K2 ═ H2, the value range of K2 is: 0.58-0.72; the C1 is K3 is C2, and the value range of the K3 is 5.22-5.71; the pitch, the height and the length of the spiral are all in cm;
the length C of the part of the screw (104) positioned in the pressing bin (103) is C1+ C2, and the value range of C is 130-320.
3. The walnut oil pressing device according to claim 1, wherein the screw (104) is rotatably connected with the bin wall of the pressing bin (103) through a bearing (106); an oil seal device (107) is arranged on the outer wall of the squeezing bin (103) at the position of the bearing (106).
4. The oil press device for squeezing juglans sigillata oil according to claim 1, wherein an electric control forced feeder (201) is arranged on the feeding pipe (200), the driving device (102) is a three-phase asynchronous motor, and a power supply end of the driving device (102) is electrically communicated with an external power supply through a reactive monitoring device (101); a pressure-resistant plate (108) from a feeding pipe (200) to a discharging opening (202) is arranged at the top inside the squeezing bin (103); one end of the pressure resistant plate (108), which is back to the squeezing bin (103), is internally provided with n pressure detectors (109) which are arranged along the axis of the screw (104), wherein n is a natural number which is more than or equal to 2; the bottom end face of the detection end of the pressure detector (109) is flush with the bottom end face of the pressure resisting plate (108); the signal output ends of the reactive monitoring device (101) and the n pressure detectors (109) are respectively in signal connection with the signal input end of a controller assembly (500) arranged in the controller (400), and the control signal input ends of the driving device (102) and the electric control forced feeder (201) are in signal connection with the signal output end of the controller assembly (500).
5. The walnut oil pressing device according to claim 4, wherein the pressure values detected by the n pressure detectors (109) are respectively P1 and P2.. Pn; the controller assembly (500) calculates a 1-P2-P1, a 2-P3-P2, An-1-Pn-1 from the received P1, P2.. No. Pn; establishing curves of A1-t and A2-t.. An-1-t in the same coordinate system by taking N second time intervals as X values of An X axis and taking A1 and A2.. An-1 as Y values of a Y axis, wherein k1 and k k2... kn-1 are respectively curvatures of the A1-t and A2-t.. An-1-t curves corresponding to the current t; according to the calculation result, when P1 and P2.. Pn reach a first preset value from 0, the controller component (500) starts the following judgment:
when the values of P1 and P2.. Pn exceed a second preset value, the controller assembly (500) controls the electric control forced feeder (201) to reduce the feeding amount; when the values of P1 and P2.. Pn exceed a third preset value, the controller assembly (500) controls the electric control forced feeder (201) to stop feeding and controls the driving device (102) to decelerate; when the numerical value of P1, P2.. Pn exceeds a fourth preset value, the controller assembly (500) controls the electric control forced feeder (201) to stop feeding, controls the driving device (102) to stop and sends out a material expanding and stopping alarm to the alarm device;
secondly, when the values of P1 and P2.. Pn are lower than a fifth preset value, the controller assembly (500) controls the electric control forced feeder (201) to increase the feeding amount, and if the current feeding amount is the maximum feeding amount of the electric control forced feeder (201), the driving device (102) is controlled to accelerate; when the number of the P1 and the P2.. Pn is lower than the sixth preset value, the controller assembly (500) controls the electric control forced feeder (201) to stop feeding amount, controls the driving device (102) to stop and sends out a starved feeding stop alarm to the alarm device.
6. The oil press as claimed in claim 5, wherein the controller assembly (500) comprises the following judgments:
thirdly, when the A1 and the A2.. An-1 have a value exceeding a seventh preset value, the controller assembly (500) controls the driving device (102) to perform speed reduction and speed return control, wherein the speed reduction amplitude is K4 × Z1, and the speed change time is K5 × t 1; the K4 takes a value of 0.88-0.93, and the Z1 is the current rotating speed of the driving device (102); the K5 takes a value of 11-13, and the t1 takes a time value of an X axis;
fourthly, when the A1 and the A2.. An-1 have values lower than An eighth preset value, the controller assembly (500) controls the driving device (102) to control the speed to be accelerated and then to be recovered, the acceleration amplitude is K6X Z1, and the speed change time is K7X t 1; the K6 takes a value of 1.22-1.28, and the Z1 is the current rotating speed of the driving device (102); the K7 takes a value of 15-16, and the t1 takes a time value of an X axis.
7. The oil press as claimed in claim 5, wherein the controller assembly (500) comprises the following judgments:
fifthly, when the K1, k2., kn-1 has a value exceeding a ninth preset value, the controller assembly (500) controls the electric control forced feeder (201) to gradually reduce the feeding, controls the driving device (102) to gradually reduce the rotating speed, reduces the feeding amplitude to K8B 1, reduces the rotating speed to K9Z 1, and changes the time to K10 t 1; k8 is K9 is 1- { kN/[ (lgN) -1] }, wherein kN is a curvature value exceeding a ninth preset value, N is the distance between one pressure detector (109) close to the feeding pipe (200) and the feeding pipe (200) in two pressure detectors (109) corresponding to the curvature value, and the value of N is in cm; b1 is the feeding quantity of the current electric control forced feeder (201); k10 takes the value of (lgN) -1; the value of the (lgN) -1 is more than or equal to 1;
sixthly, when the K1, k2... kn-1 has a value lower than a tenth preset value, the controller component (500) controls the electric control forced feeder (201) to gradually increase the feeding, controls the driving device (102) to gradually increase the rotating speed, and increases the feeding amplitude to be K11B 1, increases the rotating speed to be K12Z 1 and changes the time to be K13 t 1; k11 is K12 is 1+ { kN/[ (lgN) -1] }, wherein kN is a curvature value exceeding a ninth preset value, N is the distance between one pressure detector (109) close to the feeding pipe (200) and the feeding pipe (200) in two pressure detectors (109) corresponding to the curvature value, and the value of N is in cm; b1 is the feeding quantity of the current electric control forced feeder (201); k13 takes the value of (lgN) -1; the value of the (lgN) -1 is more than or equal to 1.
8. The walnut oil pressing device according to claim 4, wherein the pressure resisting plate (108) is arranged obliquely upwards from the feeding pipe (200) to the discharging opening (202), and an included angle of 82-84 degrees is formed between a vertical line of the pressure resisting plate (108) and an axis of the screw (104).
9. The walnut oil pressing device according to claim 1, wherein a transition cabin (305) is arranged in the recovery device (300), the material collecting bin (301) is arranged in the transition cabin (305), the top end of the material collecting bin is communicated with the feed opening (202), and a first electric control switch door (3011), a first rotating shaft (3012), a second rotating shaft (3013) and a filter plate (3016) are sequentially arranged from top to bottom; a second electric control driving device (303) is arranged outside the material collecting bin (301); the first rotating shaft (3012) and the second rotating shaft (3013) are provided with stirring blades (3014) which are arranged in a cross mode; the filter plate (3016) is arranged downwards in an inclined mode, a first discharge port is arranged at the bottom end of one side, close to the high point of the filter plate (3016), of the material collecting bin (301) below the filter plate (3016), and a second discharge port is arranged at one side, close to the low point of the filter plate (3016), of the upper side of the filter plate (3016); a second electric control switch door (3018) is arranged on the outer side wall of the material collecting bin (301) at the first discharge port, a third electric control switch door (3015) is arranged at the second discharge port, and an inclined plate (302) which is obliquely arranged downwards is fixed below the second discharge port; and control signal input ends of the first electric control switch door (3011), the second electric control switch door (3018), the third electric control switch door (3015) and the second electric control driving device (303) are respectively in signal connection with the controller (400).
10. The oil press device for squeezing juglans sigillata oil according to claim 9, wherein an electronic liquid level meter (3017) is arranged at the bottom position below the filter plate (3016) in the material collecting bin (301); the signal output end of the electronic liquid level meter (3017) is in signal connection with the controller (400); the panel surface of the controller (400) is provided with a first display device (402), a second display device (403), a third display device (401) and a switch (403) of the opening and closing device.
CN202110922716.7A 2021-08-12 2021-08-12 Oil pressing device for pressing walnut oil Active CN113650339B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114545987A (en) * 2022-01-31 2022-05-27 扬州轻舟机械制造有限公司 Soy sauce squeezer pressure governing system based on food equipment information net

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CN108426989A (en) * 2018-03-09 2018-08-21 武汉轻工大学 The monitoring device and monitoring method of extracting spiral of screw oil press axis pressability
CN108688212A (en) * 2018-05-14 2018-10-23 中国农业科学院油料作物研究所 Oil plant Intelligent Low Temperature squeezes control method and its equipment
CN109777605A (en) * 2019-03-05 2019-05-21 北京同仁堂安徽中药材有限公司 A kind of preparation method and its Spire oil manufacturing device of walnut oil
CN210337022U (en) * 2019-05-15 2020-04-17 姚安县安锦核桃机械制造有限责任公司 Walnut kernel oil press
CN210759387U (en) * 2019-06-14 2020-06-16 中国农业科学院油料作物研究所 Intelligent continuous oil material squeezer

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Publication number Priority date Publication date Assignee Title
CN108426989A (en) * 2018-03-09 2018-08-21 武汉轻工大学 The monitoring device and monitoring method of extracting spiral of screw oil press axis pressability
CN108688212A (en) * 2018-05-14 2018-10-23 中国农业科学院油料作物研究所 Oil plant Intelligent Low Temperature squeezes control method and its equipment
CN109777605A (en) * 2019-03-05 2019-05-21 北京同仁堂安徽中药材有限公司 A kind of preparation method and its Spire oil manufacturing device of walnut oil
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CN114545987B (en) * 2022-01-31 2022-12-13 扬州轻舟机械制造有限公司 Soy sauce squeezer pressure governing system based on food equipment information net

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