CN113649046A - Sandwich film and preparation method thereof - Google Patents

Sandwich film and preparation method thereof Download PDF

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Publication number
CN113649046A
CN113649046A CN202110951310.1A CN202110951310A CN113649046A CN 113649046 A CN113649046 A CN 113649046A CN 202110951310 A CN202110951310 A CN 202110951310A CN 113649046 A CN113649046 A CN 113649046A
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film
catalyst
sandwich film
layer
sandwich
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张丽
杨懿
杨佳
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Shanghai Maritime University
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Shanghai Maritime University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/24Nitrogen compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/063Titanium; Oxides or hydroxides thereof
    • B01J35/39
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/30Treatment of water, waste water, or sewage by irradiation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/30Treatment of water, waste water, or sewage by irradiation
    • C02F1/32Treatment of water, waste water, or sewage by irradiation with ultraviolet light
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • C02F2101/308Dyes; Colorants; Fluorescent agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • C02F2101/36Organic compounds containing halogen
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • C02F2101/38Organic compounds containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • C02F2101/40Organic compounds containing sulfur
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2305/00Use of specific compounds during water treatment
    • C02F2305/10Photocatalysts

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Toxicology (AREA)
  • Materials Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Catalysts (AREA)

Abstract

The invention discloses a sandwich film and a preparation method thereof. The film forms a multi-layer stable 'layer-layer' catalyst structure by loading a plurality of layers of catalysts with different components on a loading substrate. The catalyst material added as an additive in the layer-by-layer structure can generate a stable Z-shaped semiconductor structure with the original catalyst material, so that the electron-hole recombination rate of the material is greatly reduced, and the photocatalytic efficiency of the photocatalytic material under illumination is improved; meanwhile, the layer-layer structure can also improve the loading capacity of the catalyst material and prolong the service life of the material, and the loaded catalyst is firmly fixed on the surface of the base material by utilizing the intermolecular force of the loaded material, so that the loss of the catalyst in the use environment is reduced.

Description

Sandwich film and preparation method thereof
Technical Field
The invention relates to the technical field of air and water purification, in particular to a sandwich film photocatalyst, a preparation method and application thereof.
Background
At present, a large amount of organic pollutants cannot be treated by the traditional physical and chemical methods, and the biochemical method is always in the way of being overwhelmed when organic pollutants with biological toxicity are treated. The advanced oxidation photocatalysis treatment method has an excellent treatment mode for toxic and harmful organic pollutants (such as volatile organic compounds, various disinfection byproducts, persistent organic pollutants, medicine pollutants and the like). The photocatalytic reaction is characterized in that light energy is used as an energy source for catalytic reaction, and when the light energy received by a semiconductor catalyst is larger than the forbidden bandwidth of the semiconductor catalyst, electrons are excited to jump from a valence band to a conduction band, so that photogenerated holes and photogenerated electrons are generated. Wherein the holes on the valence band have strong reducibility; the photo-generated electrons on the conduction band have strong oxidizing property; the surface of the semiconductor catalyst has extremely strong oxidation-reduction capability, and can carry out thorough oxidation-reduction on organic matters which cannot be thoroughly treated by various traditional treatment modes, such as heavy metal ions and the like. However, the photocatalysis has not been widely applied in the field of environmental treatment so far, and the reasons mainly include the following points: the light response wave band of the photocatalyst is narrow, and the light response wave band of the photocatalyst accounts for only 5% of sunlight by taking common catalyst titanium dioxide as an example; most of the traditional photocatalysts are powder photocatalysts, although the treatment effect on pollutants under illumination is good, the traditional photocatalysts are often difficult to recycle, so that the waste of the catalysts is caused, and secondary pollution to the environment is possibly caused due to the emission of catalyst materials; and thirdly, the traditional supported catalyst has poor weather resistance in extreme environments, and the loss of a large amount of catalyst can quickly deactivate the supported catalyst.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a method for forming a multi-layer stable 'layer-layer' catalyst structure by utilizing the photocatalytic performance of an enhanced supported photocatalyst and loading a plurality of layers of catalysts with different components on a load substrate. The catalyst material added as an additive phase in the layer-by-layer structure can generate a stable Z-shaped semiconductor structure with the original catalyst material, so that the electron-hole recombination rate of the material is greatly reduced, and the photocatalytic efficiency of the photocatalytic material under illumination is improved; meanwhile, the layer-layer structure can also improve the loading capacity of the catalyst material and prolong the service life of the material, and the loaded catalyst is firmly fixed on the surface of the base material by utilizing the intermolecular force of the loaded material, so that the loss of the catalyst in the use environment is reduced.
The invention is realized by the following technical scheme:
a sandwich film, the matrix of the film is uniformly loaded with the prepared sol-gel precursor on the surface of the matrix by a pulling method or a spraying method; wherein the substrate supports thereon a plurality of layers of catalysts having different compositions.
In one of the layers the catalyst is TiO2,WO3,Ag3PO4,BiVO4,Bi2WO6,MoS2And ZnO.
In another of the layers the catalyst is CdS, g-C3N4,ZnGaO,V2O5One kind of (1).
The catalyst and the sol-gel precursor are subjected to high-temperature treatment to generate the catalyst, so that the Z-shaped photocatalytic semiconductor is formed.
The Z-type photocatalytic semiconductor enables photo-generated electrons to be concentrated on a relatively negative conduction band, and photo-generated holes to be concentrated on a relatively positive valence band, so that the recombination of the photo-generated electrons and the photo-generated holes is limited.
The material of the substrate is one of ceramic, graphite, zeolite, stainless steel, nickel and nickel-based alloy, titanium and titanium-based alloy. The shape of the matrix is one of spherical shape, sheet shape, reticular shape, fibrous shape, foam shape and sponge shape.
A preparation method of a sandwich film comprises the following steps: 1) uniformly covering the sol without the additive phase on the surface of the substrate, and after vacuum drying treatment, placing the treated substrate in a muffle furnace for sintering to form a first layer of film; 2) uniformly covering the sol added with the additive phase on the surface of the substrate, and after vacuum drying treatment, placing the treated substrate in a muffle furnace for sintering to form a second layer of film; 3) repeating the step 1) and the step 2) to prepare the sandwich film photocatalyst; 4) the sol used in step 1) and step 2) may be exchanged. In the step 1) and the step 2), atomized liquid drops can be thinned or completely immersed by adopting a hydraulic spray nozzle, and then the substrate is pulled upwards at a constant speed to form a coating. The sandwich film can be applied to air and water purification.
Compared with the prior art, the invention has the beneficial effects that:
1. the film structure is a multilayer film structure, and the components of catalysts of all layers are different and are respectively formed by alternately forming TiO2 and g-C3N4, so that a Z-shaped semiconductor structure beneficial to charge transfer can be formed, photo-generated carriers (charges) are efficiently separated, the photocatalytic efficiency is higher, and the film structure has a catalytic effect on wide spectrum ranges of visible light and ultraviolet light.
2. The present application forms a multi-layer stable "layer-to-layer" catalyst structure by loading multiple layers of catalysts of different compositions on a supporting substrate. The catalyst material added as an additive in the layer-by-layer structure can generate a stable Z-shaped semiconductor structure with the original catalyst material, so that the electron-hole recombination rate of the material is greatly reduced, and the photocatalytic efficiency of the photocatalytic material under illumination is improved; meanwhile, the layer-layer structure can also improve the loading capacity of the catalyst material and prolong the service life of the material, and the loaded catalyst is firmly fixed on the surface of the base material by utilizing the intermolecular force of the loaded material, so that the loss of the catalyst in the use environment is reduced.
3. The Z-type photocatalytic material enables photoproduction electrons to be concentrated on a negative conduction band, and photoproduction holes to be concentrated on a positive valence band, so that the combination of the photoproduction electrons and the photoproduction holes is limited, the oxidation reduction capability of the material is improved, and the absorption range of sunlight spectrum is also improved. The thickness of a single layer of the catalyst film generated by sintering the sol-gel precursor solution or the sol-gel precursor solution added with the additive phase at high temperature is nano-scale to micron-scale; the mass ratio of the addition phase in the sol-gel precursor solution is 0-10% wt.
4. The sandwich film has a Z-shaped semiconductor structure beneficial to charge transfer, can be effectively excited in a partial visible light wave band and an ultraviolet full wave band range below 400nm, and generates photocatalysis efficiency to degrade sewage and purify air.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a SEM illustration (1000X) of a sandwich film;
FIG. 2 is a SEM illustration (2000X) of a sandwich film;
FIG. 3 is a schematic diagram of a TiO2/g-C3N4/TiO2 supported photocatalytic film prepared on a ceramic carrier;
FIG. 4 is a comparison of XRD diffraction patterns of a TiO2 film, g-C3N4, sandwich (TiO 2g-C3N4/TiO 2) film;
FIG. 5 is a graph of the response of the photogenerated voltage to the UV excitation light source (λ max =254 nm) for a sandwich film;
FIG. 6 is a graph of the response of the photo-generated current to the UV excitation light source for a sandwich film (λ max =254 nm);
fig. 7 is a graph comparing the photocatalytic degradation performance of a model contaminant, Methylene Blue (MB).
Detailed Description
The technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.
The invention will now be described in further detail by way of specific examples in conjunction with figures 1-6.
Example 1
Step one, preparing sol containing an additive phase: adding 10 wt% of g-C3N4 into a sol taking tetrabutyl titanate as a main effective component, sequentially stirring for 1h under the condition of sealing by using a magnetic stirrer at 550rpm, and performing ultrasonic dispersion for 30min to obtain a uniform and stable sol containing an addition phase.
Step two, loading a film on the substrate: and (3) refining the sol containing the additive phase prepared in the step one by using a hydraulic spray nozzle, uniformly spraying the refined sol on the surface of a pre-treated titanium alloy film (300 mm multiplied by 900mm multiplied by 0.1 mm), and drying for 2 hours in an oven at 70 ℃.
Step three, firing a matrix load film: placing the film prepared in the step two in a muffle furnace for sintering; heating to 450 ℃ at a speed of 10 ℃/min, preserving heat for 1h, cooling the film along with the furnace, and taking out.
Step four, loading a film on a substrate: and (3) refining the sol using tetrabutyl titanate as a main effective component in the step one by using a hydraulic spray nozzle, uniformly spraying the refined sol on the surface of the film prepared in the step three, and drying the film in an oven at 70 ℃ for 2 hours.
Step five, firing a matrix load film: placing the film prepared in the fourth step into a muffle furnace for sintering; heating to 450 ℃ at a speed of 10 ℃/min, preserving heat for 1h, cooling the film along with the furnace, and taking out.
The prepared catalytic material is characterized by using a scanning electron microscope, after the film is sintered twice, the roughness of the surface of the material is obviously increased, the material on the surface of the catalytic film is in cross-linked distribution and has no obvious cracks, carbon nitride parts at each part of the surface are distributed in an isolated island manner, films in other areas are mutually cross-linked to show extremely high integrity, and the surface compactness of the material without a substrate exposed is excellent.
The TiO2/C3N4/TiO2 sandwich film can effectively act in the ultraviolet full-wave band range and partial visible light range of < =500nm, and the structural arrangement of the sandwich film is improved by combining experimental data and relevant schematic diagrams.
The material is obtained by XRD analysis of pure g-C3N4, pure TiO2 and a sandwich film, the crystal structure of the surface material of the sandwich film is the same as that of a pure TiO2 film, so the material has excellent response capability under an ultraviolet band, in addition, the maximum absorption peak of the g-C3N4 material obtained by an ultraviolet visible absorption spectrum is 386nm, the light absorption capability is strong in a range of 386nm to 500nm, and the fluorescence excitation spectrum shows that the fluorescence excitation intensity is strongest under 454 nm. The catalyst system is proved to be capable of carrying out effective photocatalytic reaction in the ultraviolet full-wave band and partial visible light range.
Example 2
The photogeneration voltage and photogeneration current performance of the catalytic material prepared in example 1 are measured. The test was performed using the Shanghai Chenghua CHI700E electrochemical workstation three-electrode system. The catalytic material was used as the working electrode, the electrode area was 1809.56 mm 2. A3.5 wt% sodium chloride solution is used as a test environment, a cold cathode ultraviolet lamp with the dominant wavelength =254nm and the rated power of 1w is placed at a position 0.5 cm away from a working electrode in parallel, and the cold cathode ultraviolet lamp is controlled to be switched on and off to determine the change situation of the voltage and the current of the surface of the electrode under the conditions of light excitation and no light. The test results are shown in FIGS. 5-6: the following table shows that the prepared material shows excellent photoelectric response performance expansion under optical excitation.
Kind of photocatalytic film She reference electrode excitation light wavelength λ =254nm (× 10) at a photo-generated current vs-5A)
Sandwich film 11.236
Pure TiO2 film 4.864
Pure g-C3N4 film 0.025
Example 3
The catalytic performance was determined using the catalytic material prepared in example 1 with methylene blue as the model contaminant. Cutting a catalytic membrane loaded with 50mg of catalytic material into a wafer with the diameter of 1mm, putting 50 mL of methylene blue trihydrate solution with the concentration of 25 mg/L into a quartz reactor with the effective volume of 100 mL together for dark adsorption and desorption balance for 2h, adjusting a xenon lamp to 300w, placing a 420nm cut-off filter for test, sampling respectively when the adsorption and desorption balance is 0min, the adsorption and desorption balance is 120 min, and photocatalysis is carried out for 10, 20, 30, 45 and 60min, and scanning at the wave band of 500nm-700nm under an ultraviolet spectrophotometer. Wherein the absorbance at 664 nm can be used to linearly characterize the presence of methylene blue in a body of water. In the embodiment, the band below 420nm (including the ultraviolet full-spectrum band) in the xenon lamp simulating the sun is shielded by adding the 420nm cut-off filter, so that the high-efficiency photocatalytic degradation performance of the catalytic material in the visible light band is completely embodied. The following table shows the degradation effect of the sandwich film system on Methylene Blue (MB).
Reaction time Absorbance (Abs) at 664 nm of the solution Methylene blue removal (%)
Adsorption and desorption balance for 0min 3.905 0
Adsorption and desorption balance for 120 min 3.69 5.505761844
Photocatalysis for 10 min 1.654 57.64404609
Photocatalysis for 20 min 1.073 72.52240717
Photocatalysis for 30min 0.291 92.54801536
Photocatalysis for 45 min 0.09 97.69526248
Photocatalysis for 60min 0.097 97.51600512
As can be seen from FIG. 7, the catalytic material prepared by the invention has excellent photocatalytic performance, and the sandwich film can remove more than 90% of methylene blue in the solution for 30min under the irradiation of visible light to the model pollutant, namely the methylene blue. The first-order reaction rate constant K value of the degradation is K in three systemsSandwich film=0.0845;Kg-C3N4=0.0079;KTiO2 film= 0.0371; as can be seen, the photocatalytic degradation capability of the sandwich structure film is far higher than that of a pure TiO2 film system and a g-C3N4 system, which are respectively about 10.69 times and 2.77 times.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all simple modifications, equivalent variations and modifications made to the above embodiments according to the technical spirit of the present invention still fall within the scope of the technical solution of the present invention.

Claims (10)

1. A sandwich film, comprising: the prepared sol-gel precursor is uniformly loaded on the surface of a matrix of the film by a pulling method or a spraying method; wherein the substrate is loaded with a plurality of layers of catalysts with different components to form a sandwich film.
2. The sandwich film of claim 1, wherein: in one of the layers the catalyst is TiO2,WO3,Ag3PO4,BiVO4,Bi2WO6,MoS2And ZnO.
3. The sandwich film of claim 1, wherein: in another of the layers the catalyst is CdS, g-C3N4,ZnGaO,V2O5One kind of (1).
4. The sandwich film of claim 3, wherein: the catalyst and the sol-gel precursor are subjected to high-temperature treatment to generate the catalyst which forms the components of the Z-type photocatalytic semiconductor and effectively acts in the ultraviolet full-wave range and partial visible light range of < =500 nm.
5. The sandwich film of claim 4, wherein: the Z-type photocatalytic semiconductor enables photo-generated electrons to be concentrated on a relatively negative conduction band, and photo-generated holes to be concentrated on a relatively positive valence band, so that the recombination of the photo-generated electrons and the photo-generated holes is limited.
6. The sandwich film of claim 1, wherein: the material of the substrate is one of ceramic, graphite, zeolite, stainless steel, nickel and nickel-based alloy, titanium and titanium-based alloy.
7. The sandwich film of claim 1, wherein: the shape of the matrix is one of spherical shape, sheet shape, reticular shape, fibrous shape, foam shape and sponge shape.
8. The method of making a sandwich film of any one of claims 1-7, wherein: the method comprises the following steps: 1) uniformly covering the sol without the additive phase on the surface of the substrate, and after vacuum drying treatment, placing the treated substrate in a muffle furnace for sintering to form a first layer of film; 2) uniformly covering the sol added with the additive phase on the surface of the substrate, and after vacuum drying treatment, placing the treated substrate in a muffle furnace for sintering to form a second layer of film; 3) repeating the step 1) and the step 2) to prepare the sandwich film photocatalyst; 4) the sol used in step 1) and step 2) may be exchanged.
9. The method of manufacturing a sandwich film of claim 8, wherein: in the step 1) and the step 2), atomized liquid drops can be thinned or completely immersed by adopting a hydraulic spray nozzle, and then the substrate is pulled upwards at a constant speed to form a coating.
10. Use of the sandwich film of any of claims 1-7 for air and water purification.
CN202110951310.1A 2021-08-18 2021-08-18 Sandwich film and preparation method thereof Pending CN113649046A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130168228A1 (en) * 2011-04-12 2013-07-04 Geoffrey A. Ozin Photoactive Material Comprising Nanoparticles of at Least Two Photoactive Constituents
CN105664996A (en) * 2016-03-09 2016-06-15 中国科学院地球环境研究所 Preparation method and application of g-C3N4/TiO2 heterojunction photocatalytic film
CN109225202A (en) * 2018-09-30 2019-01-18 辽宁大学 A kind of fixed Z-type TiO2|Ti|WO3Photocatalysis composite membrane and its preparation method and application
CN112774717A (en) * 2021-02-01 2021-05-11 浙江笨鸟创新环保科技有限公司 Photocatalyst C3N4Preparation method and application of composite doped titanium dioxide

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130168228A1 (en) * 2011-04-12 2013-07-04 Geoffrey A. Ozin Photoactive Material Comprising Nanoparticles of at Least Two Photoactive Constituents
CN105664996A (en) * 2016-03-09 2016-06-15 中国科学院地球环境研究所 Preparation method and application of g-C3N4/TiO2 heterojunction photocatalytic film
CN109225202A (en) * 2018-09-30 2019-01-18 辽宁大学 A kind of fixed Z-type TiO2|Ti|WO3Photocatalysis composite membrane and its preparation method and application
CN112774717A (en) * 2021-02-01 2021-05-11 浙江笨鸟创新环保科技有限公司 Photocatalyst C3N4Preparation method and application of composite doped titanium dioxide

Non-Patent Citations (2)

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Title
姚胜男: "TiO2基薄膜对气相假案的光催化降解研究" *
王鹏鸽 等: "高效g-C3N4/TiO2光催化复合薄膜的制备、性能及健康风险研究" *

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