CN113644515B - Cable processing system - Google Patents
Cable processing system Download PDFInfo
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- CN113644515B CN113644515B CN202110892257.2A CN202110892257A CN113644515B CN 113644515 B CN113644515 B CN 113644515B CN 202110892257 A CN202110892257 A CN 202110892257A CN 113644515 B CN113644515 B CN 113644515B
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- feeding
- connector lug
- wire
- wire piece
- lug
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/0482—Crimping apparatus or processes combined with contact member manufacturing mechanism
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/055—Crimping apparatus or processes with contact member feeding mechanism
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The present invention relates to a cable processing system comprising a rack assembly; the electric wire manufacturing device is provided with an electric wire piece on the frame assembly; the wire manufacturing device comprises a wire feeding reel, a wire coiling device and a wire outputting device, wherein the wire coiling device is used for coiling and outputting a wire piece; the wire calibrating device is arranged at the output end of the upper wire reel and used for clamping and straightening the wire piece; the first feeding device is arranged in a moving way, the input end of the first feeding device corresponds to the wire calibrating device and is used for pulling the wire piece from the upper wire reel to the wire calibrating device, straightening and cutting the wire piece by matching with the wire calibrating device and outputting the wire piece after clamping and cutting; the invention has reasonable design, compact structure and convenient use.
Description
Technical Field
The present invention relates to a cable processing system.
Background
Cables are a generic term for items such as optical cables and electric cables. The cable has a plurality of purposes, is mainly used for controlling multiple functions such as installation, connection equipment, power transmission and the like, and is a common and indispensable thing in daily life. As the cable is charged.
The special production equipment with the technical characteristics of the industry is used for manufacturing the electric wires and the cables so as to adapt to the structural and performance requirements of cable products and meet the requirements of high-speed production as much as possible, thereby forming a special equipment series for manufacturing the cables.
The cable preparation needs to install the connector lug at the head, connects as an organic wholely through the pressfitting to be convenient for connect the wiring.
Disclosure of Invention
The present invention generally provides a cable processing system.
In order to solve the problems, the invention adopts the following technical scheme:
a cable processing system comprising a rack assembly; the electric wire manufacturing device is provided with an electric wire piece on the frame assembly;
the wire manufacturing device comprises
A winding reel for winding and outputting the wire;
the wire calibrating device is arranged at the output end of the upper wire reel and used for clamping and straightening the wire piece;
the first feeding device is arranged in a moving way, the input end of the first feeding device corresponds to the wire calibrating device and is used for pulling the wire piece from the upper wire reel to the wire calibrating device, straightening and cutting the wire piece by matching with the wire calibrating device and outputting the wire piece after clamping and cutting;
the feeding conveying device is arranged at the output end of the first feeding device and is used for conveying wire pieces at all stations; the stations comprise a feeding station, a processing station and an assembling station;
the wire loading device is arranged on the feeding conveying device and used for receiving the wire pieces fed by the first feeding device at the feeding station; driving the wire piece to rotate and move to match with corresponding equipment for processing at the processing station and the assembling station;
the head cutting and trimming machine is arranged at a cutting station of the processing station and is used for cutting the end of the wire piece to a set length and rotationally repairing the end;
the enameling machine is arranged at an enameling station of the processing station and is used for secondarily enameling the wire pieces with the set length;
the dryer is arranged at a drying station of the processing station and is used for drying the paint-coated outer garment;
and the outer packaging machine is arranged at an outer packaging station of the processing station and is used for coating the paint coating outer coat with an outer insulating layer.
As a further improvement of the above technical scheme:
the wire calibrating device comprises a straightening moving seat which moves on the frame assembly, a straightening arc groove which is arranged on the straightening moving seat, a straightening vibrator and a straightening contact position which is arranged on the straightening arc groove;
the first feeding device comprises a feeding mobile mechanical seat, feeding carding arms, a front feeding grabbing claw, a rear feeding grabbing claw, a feeding auxiliary supporting claw, a feeding auxiliary cutter and a feeding auxiliary clamping claw, wherein the feeding mobile mechanical seat is moved on the frame assembly, the feeding carding arms are arranged at two ends of the feeding mobile mechanical seat, the front feeding grabbing claw and the rear feeding grabbing claw are arranged on the corresponding feeding carding arms, the feeding auxiliary supporting claw is arranged on the feeding mobile mechanical seat, the feeding auxiliary cutter is arranged between the feeding auxiliary supporting claws, and the feeding auxiliary clamping claw is arranged at the side part of the feeding auxiliary supporting claw;
the feeding conveying device is in belt transmission or push rod transmission;
the line carrying device comprises a carrier rotating base arranged on the feeding conveying device, a carrier translation rack arranged on the carrier rotating base, a carrier lifting cross arm arranged on the carrier translation rack, carrier telescopic clamping hands oppositely moving at two ends of the carrier lifting cross arm and carrier auxiliary clamping hands arranged on the carrier lifting cross arm;
the carrier telescopic clamping hand receives the electric wire piece fed by the first feeding device;
the head cutting and trimming machines are arranged on two sides of the feeding conveying device in pairs and comprise a head cutting machine and a head trimming machine; cutting the wire piece into a fixed-size length by a head cutting machine; the head repairing machine is used for repairing and grinding the end incision;
the enameling machine is used for enameling the electric wire pieces, and the carrier telescopic clamping hand clamps the wiring parts at two ends of the electric wire pieces;
the dryer is used for drying the paint;
and the outer packaging machine is used for packaging an insulating layer outside the wire piece and sealing the sealing port in a heat sealing way.
A connector lug manufacturing device is arranged on the frame assembly;
the connector lug feeding device comprises a connector lug feeding channel and a vibrating disk preloaded with a connector lug; the output end of the feeding channel of the connector lug is provided with a connector lug gear lever so as to prevent the subsequent connector lug from being fed; a lug transfer manipulator is arranged on one side of the lug gear lever; the transfer manipulator clamps the connector lug to leave the output end of the feeding channel of the connector lug;
the connector lug conveying device comprises a conveying belt or a conveying supporting plate;
the connector lug machining device comprises a plurality of connector lug lower ejector rods arranged below the connector lug conveying device and used for ejecting the connector lug positioned on the connector lug conveying device;
a connector lug flat pressing head is arranged above the connector lug conveying device and is used for manufacturing a flat part on the connector lug; the connector lug pressing block is arranged on the connector lug conveying device and is used for being matched with the lower ejector rod of the connector lug to fix the connector lug when the connector lug is processed;
a connector lug punching head is arranged on one side of the connector lug flattening head and used for drilling holes in the flat part;
and a lug hole trimming machine is arranged on one side of the lug punching head and is positioned on the upper side and the lower side of the lug for trimming a drilling hole.
An assembling device for connecting the wire piece and the connector lug into a whole is arranged on the frame assembly;
the assembling device comprises an assembling frame arranged between the output end of the connector lug conveying device and the output end of the feeding conveying device; a finished product output station is arranged on one side of the assembly frame so as to be connected with the next working procedure;
the assembling machine frame is provided with assembling line clamping hands which are symmetrically provided with assembling gripping hands;
the two ends of the assembling frame are respectively provided with an assembling moving frame, and the assembling moving frame is provided with an assembling head clamping hand and an assembling top;
an intermediate manipulator is matched with one side of the assembly frame and used for clamping the connector lug on the assembly head clamping hand, and the assembly line clamping hand receives the wire piece fed by the first feeding device;
the assembling moving frame pushes the connector lug into the end part of the wire piece;
the assembling snap-fit hand is used for snap-connecting the wire piece with the connector lug.
A cable processing technology comprises the following steps,
s1, a wire feeding reel outputs a wire piece;
s2, firstly, the wire piece output by the upper wire reel is pulled by the front feeding grabbing claw to move to the alignment contact position on the alignment arc groove and move forward; then, in the forward movement, the front feeding grabbing claw and the rear feeding grabbing claw clamp the wire piece and press down, and the straightening vibrator vibrates, so that the wire piece is straightened and stress is released; secondly, the feeding auxiliary supporting claw and the feeding auxiliary clamping claw clamp the wire piece, and the feeding auxiliary cutter cuts off the wire piece; thirdly, after feeding, the tail of the cut electric wire piece is clamped by the grabbing claw; then, feeding the movable mechanical seat to drive the wire piece to leave the wire calibrating device to arrive at the feeding station; later, the telescopic clamping hand of the carrier receives the wire piece fed by the first feeding device;
s3, firstly, cutting the electric wire piece into a fixed-size length by a head cutting machine; then, the end notch is polished by a head trimmer; secondly, the carrier telescopic clamping hand clamps the wiring parts at two ends of the electric wire piece, and the enamelling machine carries out secondary enamelling on the electric wire piece; thirdly, the dryer dries the paint;
s5, firstly, conveying the connector lug from the vibration disc to the output end of a connector lug feeding channel, and blocking the subsequent connector lug by a connector lug gear rod; then, the connector lug is clamped by the transfer manipulator to leave the output end of the feeding channel of the connector lug;
s6, the lower ejector rod of the connector lug is matched with the connector lug pressing block to fix the connector lug, and the connector lug pressing flat head is used for manufacturing a flat part on the connector lug;
s7, the lower ejector rod of the connector lug is matched with the connector lug pressing block to fix the connector lug, and the punching head of the connector lug is drilled at the flat position;
s8, the lower ejector rod of the connector lug is matched with the connector lug pressing block to fix the connector lug, and the hole of the connector lug hole repairing machine is trimmed;
s9, firstly, the assembly line clamps the wire pieces fed by the hand-held wire carrying device; then, the middle manipulator clamps the connector lug onto the assembly head clamping hand; secondly, the assembling head clamps the wire piece by the clamping hand, and the assembling moving frame pushes the connecting head into the end part of the wire piece; thirdly, assembling a snap-fit hand to snap-fit the wire piece with the connector lug; and then, the assembled wire piece is clamped by the middle manipulator and output to a finished product output station.
As a further improvement of the above technical scheme:
s4, between S3 and S5, the outer packaging machine wraps the insulating layer outside the wire piece and heat seals the sealing port;
or S9, executing S10, and wrapping an insulating layer outside the wire piece through an outer wrapping machine and heat-sealing the sealing port at a finished product output station.
The invention has reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, fund saving, compact structure and convenient use, and compared with the prior art, the invention has less waste materials and less burrs, thereby being environment-friendly and energy-saving.
Drawings
Fig. 1 is a schematic diagram of the structure of the present invention.
Fig. 2 is a schematic view of the winding disc structure of the present invention.
Fig. 3 is a schematic structural diagram of the wire carrying device of the present invention.
Fig. 4 is a schematic view of the structure of the clamping hand of the assembly line of the present invention.
Fig. 5 is a schematic diagram of the structure of the lug punch of the present invention.
Fig. 6 is a schematic diagram of a feeding channel structure of a connector of the present invention.
Wherein: 1. a wire member; 2. a winding reel; 3. a wire calibrating device; 4. a first feeding device; 5. a feeding and conveying device; 6. a wire carrying device; 7. a feeding station; 8. a head cutting and trimming machine; 9. a enamelling machine; 10. a dryer; 11. an outer packaging machine; 12. an assembly station; 13. a finished product output station; 14. a wire connector feeding device; 15. a connector lug transfer device; 16. a connector lug processing device; 17. straightening the movable seat; 18. straightening the arc groove; 19. straightening the contact position; 20. straightening the vibrator; 21. feeding a mobile mechanical seat; 22. feeding a carding arm; 23. feeding a front grabbing claw; 24. feeding auxiliary supporting claws; 25. feeding an auxiliary cutter; 26. feeding an auxiliary clamping jaw; 27. feeding back a grabbing claw; 28. a carrier rotating base; 29. the carrier translates the frame; 30. lifting cross arms of the carrier; 31. the carrier stretches and clamps the hand; 32. the carrier assists the grip; 33. assembling a frame; 34. the assembly line clamps the hand; 35. assembling a biting hand; 36. the assembly head clamps the hand; 37. assembling a plug; 38. assembling a movable frame; 39. a wire connector feeding channel; 40. a lug gear lever; 41. the connector lug transfers the manipulator; 42. a lower ejector rod of the connector lug; 43. flat pressing the connector lug; 44. punching heads of the connector lug; 45. pressing blocks of the connector lug; 46. a connector lug hole trimming machine; 47. and an intermediate manipulator.
Detailed Description
As shown in fig. 1-6, the cable processing system of the present embodiment includes a rack assembly; the electric wire manufacturing device of the electric wire piece 1 is arranged on the frame assembly;
the wire manufacturing device comprises
A winding reel 2 for winding and outputting the electric wire 1;
the wire calibrating device 3 is arranged at the output end of the upper wire reel 2 and is used for clamping and straightening the wire piece 1;
the first feeding device 4 is movably arranged, the input end of the first feeding device corresponds to the wire correcting device 3, and is used for pulling the wire part 1 from the upper wire reel 2 to the wire correcting device 3, straightening and cutting the wire part 1 by matching with the wire correcting device 3 and outputting the wire part 1 after clamping and cutting;
the feeding and conveying device 5 is arranged at the output end of the first feeding device 4 and is used for conveying the wire pieces 1 at each station; the stations comprise a feeding station 7, a processing station and an assembling station 12;
the wire loading device 6 is arranged on the feeding conveying device 5, and a feeding station 7 receives the wire pieces 1 fed by the first feeding device 4; at the processing station and the assembling station 12, the electric wire part 1 is driven to rotate and move to be matched with corresponding equipment for processing;
the head cutting and trimming machine 8 is arranged at a cutting station of the processing station and is used for cutting the head of the electric wire piece 1 to a set length size and rotationally repairing the end;
the enameling machine 9 is arranged at an enameling station of the processing station and is used for secondarily enameling the wire piece 1 with the set length;
a dryer 10, which is arranged at a drying station of the processing station and is used for drying the varnished outer coat;
and the outer packaging machine 11 is arranged at an outer packaging station of the processing station and is used for coating the paint coating outer coat with an outer insulating layer.
The wire calibrating device 3 comprises a straightening movable seat 17 which is movable on the frame assembly, a straightening arc groove 18 which is arranged on the straightening movable seat 17, a straightening vibrator 20 and a straightening contact position 19 which is arranged on the straightening arc groove 18;
the first feeding device 4 comprises a feeding mobile mechanical seat 21, feeding carding arms 22, a front feeding grabbing claw 23, a rear feeding grabbing claw 27, a feeding auxiliary supporting claw 24, a feeding auxiliary cutter 25 and a feeding auxiliary clamping claw 26, wherein the feeding mobile mechanical seat 21 is moved on the frame assembly, the feeding carding arms 22 are arranged at two ends of the feeding mobile mechanical seat 21, the front feeding grabbing claw 23 and the rear feeding grabbing claw 27 are arranged on the corresponding feeding carding arms 22, the feeding auxiliary supporting claw 24 is arranged on the feeding mobile mechanical seat 21, the feeding auxiliary cutter 25 is arranged between the feeding auxiliary supporting claws 24, and the feeding auxiliary clamping claw 26 is arranged at the side part of the feeding auxiliary supporting claw 24;
the feeding conveying device 5 is in belt transmission or push rod transmission;
the wire carrying device 6 comprises a carrier rotating base 28 arranged on the feeding conveying device 5, a carrier translation rack 29 arranged on the carrier rotating base 28, a carrier lifting cross arm 30 arranged on the carrier translation rack 29, carrier telescopic clamping hands 31 arranged at two ends of the carrier lifting cross arm 30 in a counter motion manner and carrier auxiliary clamping hands 32 arranged on the carrier lifting cross arm 30;
the carrier telescopic clamping hand 31 receives the wire piece 1 fed by the first feeding device 4;
the head cutting and trimming machines 8 are arranged at two sides of the feeding conveying device 5 in pairs and comprise a head cutting machine and a head trimming machine; the end cutting machine cuts the electric wire piece 1 into a fixed size; the head repairing machine is used for repairing and grinding the end incision;
the enameling machine 9 is used for enameling the electric wire piece 1, and the carrier telescopic clamping hand 31 clamps the wiring parts at two ends of the electric wire piece 1;
a dryer 10 for drying the paint pack;
and an outer packaging machine 11 for packaging the electric wire 1 with an insulating layer and heat-sealing the sealing port.
A connector lug manufacturing device is arranged on the frame assembly;
the connector loading device 14 comprises a connector loading channel 39 and a vibrating disk preloaded with connectors; a lug stop lever 40 is arranged at the output end of the lug feeding channel 39 so as to stop the subsequent feeding of the lug; a lug transfer manipulator 41 is arranged on one side of the lug gear lever 40; the connector lug transfer manipulator 41 clamps the connector lug to leave the output end of the connector lug feeding channel 39;
the lug conveyor 15 comprises a conveyor belt or conveyor blade;
the connector lug machining device 16 comprises a plurality of connector lug lower ejector rods 42 arranged below the connector lug conveying device 15 and used for jacking the connector lug positioned on the connector lug conveying device 15;
a connector lug press flat head 43 is arranged above the connector lug conveying device 15 and is used for manufacturing a flat part on the connector lug; a connector lug press block 45 is arranged on the connector lug conveying device 15 and is used for being matched with the connector lug lower ejector rod 42 to fix the connector lug when the connector lug is processed;
a connector lug punching head 44 is arranged on one side of the connector lug flattening head 43 and is used for drilling holes at the flat part;
a lug hole trimming machine 46 is arranged on one side of the lug punching head 44 and is positioned on the upper side and the lower side of the lug for trimming a drilling hole.
An assembling device for connecting the wire piece 1 and the connector lug into a whole is arranged on the frame assembly;
the assembling device comprises an assembling rack 33 arranged between the output end of the connector lug conveying device 15 and the output end of the feeding conveying device 5; a finished product output station 13 is arranged on one side of the assembly frame 33 so as to be connected with the next working procedure;
an assembly line clamping hand 34 is arranged on the assembly frame 33, and assembly gripping hands 35 are symmetrically arranged on the assembly line clamping hand 34;
an assembling moving frame 38 is respectively arranged at two ends of the assembling frame 33, and an assembling head clamping hand 36 and an assembling top 37 are arranged on the assembling moving frame 38;
an intermediate manipulator 47 is matched on one side of the assembly frame 33 and is used for clamping the connector lug to the assembly lug clamping hand 36, and the assembly line clamping hand 34 receives the wire piece 1 fed by the first feeding device 4;
the assembly moving frame 38 pushes the connector lug into the end of the wire member 1;
the assembly snap-in hand 35 snap-connects the wire piece 1 to the lug.
The cable processing technology of the embodiment is as follows,
s1, an upper wire reel 2 outputs a wire piece 1;
s2, firstly, the wire piece 1 output by the upper wire reel 2 is pulled by the front feeding grabbing claw 23 to move to the alignment contact position 19 on the alignment arc groove 18 and move forward; then, in the forward travel, the feeding front gripper jaw 23 and the feeding rear gripper jaw 27 grip the wire piece 1 and press down and the straightening vibrator 20 vibrates, straighten the wire piece 1 and release the stress; secondly, the feeding auxiliary supporting claw 24 and the feeding auxiliary clamping claw 26 clamp the electric wire piece 1, and the feeding auxiliary cutter 25 cuts off the electric wire piece 1; again, the post-feeding gripping claws 27 grip the tail of the cut wire piece 1; afterwards, the feeding mobile mechanical seat 21 drives the wire part 1 to leave the wire calibrating device 3 to go to the feeding station 7; later, the carrier telescopic clamping hand 31 receives the wire piece 1 fed by the first feeding device 4.
S3, firstly, cutting the electric wire piece 1 into a fixed-size length by a head cutting machine; then, the end notch is polished by a head trimmer; secondly, the carrier telescopic clamping hand 31 clamps the wiring parts at two ends of the electric wire piece 1, and the enamelling machine 9 carries out secondary enamelling on the electric wire piece 1; thirdly, the dryer 10 dries the paint;
s5, firstly, conveying the connector lug from the vibration disc to the output end of a connector lug feeding channel 39, and blocking the subsequent connector lug from being fed by a connector lug gear lever 40; then, the connector lug transfer manipulator 41 clamps the connector lug to leave the output end of the connector lug feeding channel 39;
s6, the connector lug lower ejector rod 42 is matched with the connector lug pressing block 45 to fix the connector lug, and the connector lug flat pressing head 43 is used for manufacturing a flat part on the connector lug;
s7, the connector lug lower ejector rod 42 and the connector lug pressing block 45 are matched and fixed to form a connector lug, and the connector lug punching head 44 is drilled at a flat position;
s8, the connector lug lower ejector rod 42 and the connector lug pressing block 45 are matched and fixed with each other to fix the connector lug, and the drilling position of the connector lug hole trimming machine 46 is trimmed;
s9, firstly, the assembly line clamping hand 34 receives the wire piece 1 sent by the wire carrying device 6; then, the intermediate robot 47 clamps the connector lug to the assembly lug clamping hand 36; secondly, the assembling head clamping hand 36 clamps the wire piece 1, and the assembling moving frame 38 pushes the connector lug into the end part of the wire piece 1; again, the assembly snap-in hand 35 snap-connects the wire piece 1 with the lug; thereafter, the intermediate robot 47 holds the assembled electrical wire 1 and outputs it to the finished product output station 13.
As two schemes of the outer package of the cable, between S3 and S5, S4 is performed, and the outer package 11 wraps the insulating layer on the outside of the wire member 1 and heat seals the sealing port;
or at S9, S10 is performed, and at the finished product output station 13, the wire member 1 is externally wrapped with an insulating layer by an overwrap machine and sealed by heat sealing.
The wire piece 1 is prefabricated by a coil of a coil winding disc 2, a wire calibrating device 3 straightens the coil winding cable, deformation and internal stress generated by coiling are realized, a first feeding device 4 realizes transfer feeding, shearing and straightening, a feeding conveying device 5 realizes stations, a wire carrying device 6 realizes the middle rotation and adjustment of a rotation angle of the cable through multi-degree-of-freedom control so as to adapt to different processing devices, a head cutting and trimming machine 8 comprises two devices, so that precise cutting and end burr trimming are realized, copper cores at the end are exposed more, good conductivity is realized, electric safety is ensured and convenience is brought into a connector lug, a camera is matched with a enamelling machine 9 for compensating a scratch position of the cable, or directly carrying out enamelling, a dryer 10 carries out quick drying, an outer packaging machine 11 is conventional equipment, is the prior art, and the equipment is an outsourcing piece, the arrangement, preferably symmetrical distribution, is adopted, the assembly station 12 realizes the assembly, the finished product output station 13 realizes the output, the connector lug feeding device 14 carries out the vibration feeding, the connector lug processing device 16 flattens the copper connector, the processing hole and the repairing hole, the alignment moving seat 17, the alignment arc groove 18 realizes the profiling positioning, the alignment contact position 19 is contacted with the cable in the forward cable traction process, the alignment vibrator 20 eliminates the stress, the feeding carding arm 22 realizes the longitudinal traction, the feeding front grabbing claw 23, the feeding auxiliary supporting claw 24, the feeding rear grabbing claw 27 realizes the alternate contact, the feeding auxiliary cutter 25 realizes the shearing, the feeding auxiliary claw 26 realizes the clamping, the carrier rotating base 28, the carrier translation rack 29, the carrier lifting cross arm 30 and the carrier telescopic clamping hand 31, the auxiliary clamping hand of the carrier is used for simulating human arm ergonomics for 32 times, the use is reasonable, the feeding of the connector lug feeding channel 39 is realized, the positioning of the connector lug gear rod 40 is realized, the discharging of the connector lug transfer manipulator 41 is realized, the lower connector lug ejector rod 42 is realized, the clamping connector lug is realized by the connector lug pressing block 45, the connector lug flat pressing head 43 is convenient to plug in, the connecting bolt is realized by the connector lug punching head 44 so as to be connected and fixed with an electric part, and the connector lug hole trimming machine 46 and deburring are realized. The assembly line clamping hand 34 realizes the clamping cable, the assembly gripping hand 35 realizes the installation connection of cable and connector lug, the assembly head clamping hand 36 clamps, the assembly top 37 realizes the opposite vertex, and the middle manipulator 47 realizes the loading and unloading and the transportation of work piece.
Claims (2)
1. A cable processing system, characterized by: comprises a frame assembly; the electric wire manufacturing device of the electric wire piece (1) is arranged on the frame assembly;
the wire manufacturing device comprises
A winding reel (2) for winding and outputting the electric wire (1);
the wire calibrating device (3) is arranged at the output end of the upper wire reel (2) and is used for clamping and straightening the wire piece (1);
the first feeding device (4) is arranged in a moving way, the input end of the first feeding device corresponds to the wire correcting device (3) and is used for pulling the wire piece (1) from the upper wire reel (2) to the wire correcting device (3), straightening and cutting the wire piece (1) by matching with the wire correcting device (3) and outputting the wire piece (1) after clamping and cutting;
the feeding conveying device (5) is arranged at the output end of the first feeding device (4) and is used for conveying the electric wire pieces (1) at each station; the stations comprise a feeding station (7), a processing station and an assembling station (12);
the wire loading device (6) is arranged on the feeding conveying device (5), and the feeding station (7) receives the wire piece (1) fed by the first feeding device (4); in the processing station and the assembling station (12), the electric wire piece (1) is driven to rotate and move to be matched with corresponding equipment for processing;
the head cutting and trimming machine (8) is arranged at a cutting station of the processing station and is used for cutting the head of the electric wire piece (1) to a set length size and rotationally repairing the end head;
the enameling machine (9) is arranged at an enameling station of the processing station and is used for secondarily enameling the wire piece (1) with the set length and size;
the dryer (10) is arranged at a drying station of the processing station and is used for drying the varnished outer garment;
the outer packaging machine (11) is arranged at an outer packaging station of the processing station and is used for coating the paint coating outer coat with an insulating layer;
a connector lug manufacturing device is arranged on the frame assembly;
the connector lug manufacturing device comprises a connector lug feeding device (14), wherein the connector lug feeding device (14) comprises a connector lug feeding channel (39) and a vibrating disc preloaded with a connector lug; a lug gear lever (40) is arranged at the output end of the lug feeding channel (39) so as to prevent the subsequent lug from being fed; a lug transfer manipulator (41) is arranged on one side of the lug gear lever (40); the connector lug transfer manipulator (41) clamps the connector lug to leave the output end of the connector lug feeding channel (39);
the connector lug conveyor (15) comprises a conveyor belt or a conveyor pallet;
the connector lug machining device (16) comprises a plurality of connector lug lower ejector rods (42) arranged below the connector lug conveying device (15) and used for jacking the connector lug positioned on the connector lug conveying device (15);
a connector lug flat-pressing head (43) is arranged above the connector lug conveying device (15) and is used for manufacturing a flat part on the connector lug; a connector lug pressing block (45) is arranged on the connector lug conveying device (15) and is used for fixing the connector lug in a matched manner with the connector lug lower ejector rod (42) when the connector lug is processed;
a connector lug punching head (44) is arranged on one side of the connector lug flattening head (43) and is used for drilling holes at the flat part;
a connector lug hole trimming machine (46) is arranged on one side of the connector lug punching head (44) and is positioned on the upper side and the lower side of the connector lug for trimming a drilling position;
an assembling device for connecting the wire piece (1) and the connector lug into a whole is arranged on the frame assembly;
the assembling device comprises an assembling rack (33) arranged between the output end of the connector lug conveying device (15) and the output end of the feeding conveying device (5); a finished product output station (13) is arranged on one side of the assembly frame (33) so as to be connected with the next working procedure;
an assembly line clamping hand (34) is arranged on the assembly frame (33), and assembly gripping hands (35) are symmetrically arranged on the assembly line clamping hand (34);
an assembling moving frame (38) is respectively arranged at two ends of the assembling frame (33), and an assembling head clamping hand (36) and an assembling top (37) are arranged on the assembling moving frame (38);
an intermediate manipulator (47) is matched with one side of the assembly frame (33) and used for clamping the connector lug to the assembly head clamping hand (36), and the assembly line clamping hand (34) is used for bearing the electric wire piece (1) fed by the first feeding device (4);
the assembling moving frame (38) pushes the connector lug into the end part of the electric wire piece (1);
the assembling snap-in hand (35) snaps-in connection of the wire piece (1) with the connector lug.
2. The cable processing system of claim 1, wherein: the wire calibrating device (3) comprises a straightening movable seat (17) which is movable on the frame assembly, a straightening arc groove (18) which is arranged on the straightening movable seat (17), a straightening vibrator (20) and a straightening contact position (19) which is arranged on the straightening arc groove (18);
the first feeding device (4) comprises a feeding mobile mechanical seat (21) which moves on the frame assembly, feeding carding arms (22) which are arranged at two ends of the feeding mobile mechanical seat (21), a front feeding grabbing claw (23) and a rear feeding grabbing claw (27) which are arranged on the corresponding feeding carding arms (22), a feeding auxiliary supporting claw (24) which is arranged on the feeding mobile mechanical seat (21), a feeding auxiliary cutter (25) which is arranged between the feeding auxiliary supporting claws (24), and a feeding auxiliary clamping claw (26) which is arranged at the side part of the feeding auxiliary supporting claw (24);
the feeding conveying device (5) is in belt transmission or push rod transmission;
the wire carrying device (6) comprises a carrier rotating base (28) arranged on the feeding conveying device (5), a carrier translation rack (29) arranged on the carrier rotating base (28), a carrier lifting cross arm (30) arranged on the carrier translation rack (29), carrier telescopic clamping hands (31) arranged at two ends of the carrier lifting cross arm (30) in opposite movement and carrier auxiliary clamping hands (32) arranged on the carrier lifting cross arm (30);
the carrier telescopic clamping hand (31) receives the wire piece (1) fed by the first feeding device (4);
the head cutting and trimming machines (8) are arranged at two sides of the feeding conveying device (5) in pairs and comprise a head cutting machine and a head trimming machine; the end cutting machine cuts the electric wire piece (1) into a fixed size; the head repairing machine is used for repairing and grinding the end incision;
the enameling machine (9) is used for enameling the electric wire piece (1), and the carrier telescopic clamping hand (31) clamps the wiring parts at two ends of the electric wire piece (1);
a dryer (10) for drying the paint;
and the outer packaging machine (11) is used for packaging the insulating layer outside the electric wire piece (1) and sealing the sealing port in a heat sealing way.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110892257.2A CN113644515B (en) | 2021-08-04 | 2021-08-04 | Cable processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110892257.2A CN113644515B (en) | 2021-08-04 | 2021-08-04 | Cable processing system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113644515A CN113644515A (en) | 2021-11-12 |
| CN113644515B true CN113644515B (en) | 2023-08-22 |
Family
ID=78419654
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110892257.2A Active CN113644515B (en) | 2021-08-04 | 2021-08-04 | Cable processing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113644515B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102931565A (en) * | 2012-10-19 | 2013-02-13 | 东莞市三信精密机械有限公司 | Fully-automatic cable processing equipment |
| CN108429107A (en) * | 2017-09-21 | 2018-08-21 | 丽水市创峰科技有限公司 | Automatic power grid electric wire process equipment and its technique |
| CN109672069A (en) * | 2018-12-28 | 2019-04-23 | 东莞市五鑫自动化科技有限公司 | A kind of automatic stripping and automatic assembly equipment |
| CN112769020A (en) * | 2020-12-14 | 2021-05-07 | 厦门海普锐科技股份有限公司 | Wire double-end sleeve crimping system and wire processing method |
-
2021
- 2021-08-04 CN CN202110892257.2A patent/CN113644515B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102931565A (en) * | 2012-10-19 | 2013-02-13 | 东莞市三信精密机械有限公司 | Fully-automatic cable processing equipment |
| CN108429107A (en) * | 2017-09-21 | 2018-08-21 | 丽水市创峰科技有限公司 | Automatic power grid electric wire process equipment and its technique |
| CN109672069A (en) * | 2018-12-28 | 2019-04-23 | 东莞市五鑫自动化科技有限公司 | A kind of automatic stripping and automatic assembly equipment |
| CN112769020A (en) * | 2020-12-14 | 2021-05-07 | 厦门海普锐科技股份有限公司 | Wire double-end sleeve crimping system and wire processing method |
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| Publication number | Publication date |
|---|---|
| CN113644515A (en) | 2021-11-12 |
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