CN113642686A - Automatic welding wire dispensing system - Google Patents
Automatic welding wire dispensing system Download PDFInfo
- Publication number
- CN113642686A CN113642686A CN202110763806.6A CN202110763806A CN113642686A CN 113642686 A CN113642686 A CN 113642686A CN 202110763806 A CN202110763806 A CN 202110763806A CN 113642686 A CN113642686 A CN 113642686A
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- information
- welding wire
- information table
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
Abstract
The invention discloses an automatic welding wire issuing system, which comprises: the welding wire issuing system comprises a card reader, a touch tablet computer, a database and a welding wire issuing machine, wherein the card reader reads an identity card of a worker and acquires card reading information; the database stores an identity information table, a ship information table and a material information table; the touch tablet personal computer verifies the card reading information according to the identity information table and the ship information table; the staff selects the required materials through the touch tablet computer; the touch tablet computer determines whether the selected required materials are stored in the stock or not according to the material information table; the touch tablet computer generates a control instruction according to the card reading information and the selected required material; and the welding wire dispenser dispenses corresponding welding wire materials according to the control instruction. The invention can reduce the cost of warehouse field management personnel and improve the welding wire issuing efficiency.
Description
Technical Field
The invention relates to a wire-dispensing system.
Background
The welding wire is used as a filler metal or simultaneously as a metal wire welding material for electric conduction. In gas welding and gas tungsten arc welding, a welding wire is used as a filler metal; in submerged arc welding, electroslag welding and other gas metal arc welding, the wire is both a filler metal and a conductive electrode. In the process of ship manufacturing, a large amount of metal materials, such as steel plates, steel materials, metal pipes and the like are needed, and welding wires are needed for welding the materials.
The traditional welding wire issuing process comprises the following steps: and (5) the production department puts forward the requirements and sends a specially-assigned person to a welding wire storage warehouse for picking. This process is time consuming and requires the input of human labor for wire management and distribution. In response to this situation, the assembly department has raised the need to develop an automatic wire dispenser. And a welding wire automatic dispenser is arranged in each production area, a specific welding wire is placed in the machine according to the type of the welding wire required by each production area, and the welding wire can be automatically received on the machine after the welding wire is used by an operator. Therefore, how to design a reliable and efficient wire dispensing system is a problem to be solved.
Disclosure of Invention
The invention aims to provide an automatic welding wire issuing system, which reduces the cost of warehouse field management personnel and improves the welding wire issuing efficiency.
The technical scheme for realizing the purpose is as follows:
an automatic wire dispensing system, comprising: card reader, touch panel computer, database and welding wire dispenser, wherein,
the card reader reads the identity card of a worker and acquires card reading information;
the database stores an identity information table, a ship information table and a material information table;
the touch tablet personal computer verifies the card reading information according to the identity information table and the ship information table;
the staff selects the required materials through the touch tablet computer;
the touch tablet computer determines whether the selected required materials are stored in the stock or not according to the material information table;
the touch tablet computer generates a control instruction according to the card reading information and the selected required material;
and the welding wire dispenser dispenses corresponding welding wire materials according to the control instruction.
Preferably, the method further comprises the following steps: and the remote server is connected with the touch tablet computer and is used for monitoring and recording the welding wire material distribution process in real time.
Preferably, the remote server marks time of each event in the welding wire material issuing process and records the time to form a log file.
Preferably, the touch tablet computer comprises: a card reading information analysis unit, an identity authentication unit, a central control unit, a material selection unit, a dispatch generation unit and an instruction generation unit, wherein,
the card reading information analysis unit analyzes the card reading information to obtain a work number, an identity photo, a station and a ship to which the station belongs;
the identity verification unit verifies the work number, the identity photo, the station and the ship according to the identity information table and the ship information table one by one, and sends the work number, the identity photo, the station and the ship information to the central control unit after the verification is passed;
the material selection unit compares the required material selected by the staff with the material information table, judges whether the material is stored, and returns the selected required material information to the central control unit after the material is stored;
the central control unit sends the work number, the identity photo, the station, the ship information and the required material information to the dispatch generation unit;
the dispatch generating unit integrates the work number, the identity photo, the station, the ship information and the required material information to generate a corresponding dispatch;
the instruction generating unit generates a corresponding control instruction according to the corresponding dispatching list;
and the welding wire dispenser dispenses corresponding welding wire materials according to the control instruction and returns dispensing result information to the central control unit.
Preferably, the touch tablet further comprises: and the display unit is connected with the central control unit and used for displaying information.
Preferably, the remote server monitors the information processing process of the central control unit in real time.
The invention has the beneficial effects that: the invention realizes the automatic issuing management of the welding wires through effective logic and structural design, thereby effectively reducing the cost of warehouse field management personnel and improving the issuing efficiency of the welding wires. Meanwhile, the flow of warehouse personnel can be reduced, and the management of the warehouse personnel is facilitated.
Drawings
FIG. 1 is a block diagram of the automatic wire-dispensing system of the present invention;
fig. 2 is a schematic structural diagram of a touch tablet computer according to the present invention.
Detailed Description
The invention will be further explained with reference to the drawings.
Referring to fig. 1 and 2, the automatic wire feeding system of the present invention includes: the system comprises a card reader 1, a touch tablet computer 2, a database 3, a welding wire issuing machine 4 and a remote server 5.
The card reader 1 reads the identity card of the worker and obtains the card reading information. The database 3 stores an identity information table, a ship information table and a material information table.
The touch tablet computer 2 verifies the card reading information according to the identity information table and the ship information table. The staff selects the required material by touching the tablet computer 2. The touch tablet computer 2 determines whether the selected required material is stored in stock according to the material information table. And the touch tablet computer 2 generates a control instruction according to the card reading information and the selected required material. Specifically, the touch tablet 2 includes: the system comprises a card reading information analysis unit 21, an identity verification unit 22, a central control unit 23, a material selection unit 24, a dispatch generation unit 25 and an instruction generation unit 26.
The card reading information analysis unit 21 analyzes the card reading information to obtain the work number, the identity photo, the station and the ship. The identity verification unit 22 verifies the work number, the identity photo, the work station and the ship according to the identity information table and the ship information table, and sends the work number, the identity photo, the work station and the ship information to the central control unit 23 after the verification is passed. The material selection unit 24 compares the required material selected by the worker with the material information table, determines whether or not there is stock, and returns the selected required material information to the central control unit 23 after the stock exists. The central control unit 23 sends the work number, the identity photo, the station, the ship information and the required material information to the dispatch generation unit 25; the dispatch generation unit 25 integrates the work number, the identity photo, the station, the ship information and the required material information to generate a corresponding dispatch; the instruction generating unit 26 generates a corresponding control instruction according to the corresponding dispatch; the wire dispensing machine 4 dispenses the corresponding wire material according to the control instruction and returns the dispensing result information to the central control unit 23. A display unit is also provided, which is connected to the central control unit 23 for displaying information. The remote server 5 monitors the information processing process of the central control unit 23 in real time.
The remote server 5 is connected with the touch tablet computer 2 and used for monitoring and recording the welding wire material issuing process in real time, namely: and marking time of each event in the process of dispensing the welding wire material, and recording to form a log file.
The above embodiments are provided only for illustrating the present invention and not for limiting the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, and therefore all equivalent technical solutions should also fall within the scope of the present invention, and should be defined by the claims.
Claims (6)
1. An automatic wire dispensing system, comprising: card reader, touch panel computer, database and welding wire dispenser, wherein,
the card reader reads the identity card of a worker and acquires card reading information;
the database stores an identity information table, a ship information table and a material information table;
the touch tablet personal computer verifies the card reading information according to the identity information table and the ship information table;
the staff selects the required materials through the touch tablet computer;
the touch tablet computer determines whether the selected required materials are stored in the stock or not according to the material information table;
the touch tablet computer generates a control instruction according to the card reading information and the selected required material;
and the welding wire dispenser dispenses corresponding welding wire materials according to the control instruction.
2. The automatic wire-dispensing system of claim 1, further comprising: and the remote server is connected with the touch tablet computer and is used for monitoring and recording the welding wire material distribution process in real time.
3. The automatic wire dispensing system of claim 2, wherein the remote server time stamps and logs events in the wire material dispensing process.
4. The automatic wire-dispensing system of claim 1, wherein the touch-tablet comprises: a card reading information analysis unit, an identity authentication unit, a central control unit, a material selection unit, a dispatch generation unit and an instruction generation unit, wherein,
the card reading information analysis unit analyzes the card reading information to obtain a work number, an identity photo, a station and a ship to which the station belongs;
the identity verification unit verifies the work number, the identity photo, the station and the ship according to the identity information table and the ship information table one by one, and sends the work number, the identity photo, the station and the ship information to the central control unit after the verification is passed;
the material selection unit compares the required material selected by the staff with the material information table, judges whether the material is stored, and returns the selected required material information to the central control unit after the material is stored;
the central control unit sends the work number, the identity photo, the station, the ship information and the required material information to the dispatch generation unit;
the dispatch generating unit integrates the work number, the identity photo, the station, the ship information and the required material information to generate a corresponding dispatch;
the instruction generating unit generates a corresponding control instruction according to the corresponding dispatching list;
and the welding wire dispenser dispenses corresponding welding wire materials according to the control instruction and returns dispensing result information to the central control unit.
5. The automatic wire-dispensing system of claim 4, wherein the touch-tablet further comprises: and the display unit is connected with the central control unit and used for displaying information.
6. The automatic wire-dispensing system of claim 4, wherein the remote server monitors the information processing of the central control unit in real time.
Priority Applications (1)
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CN202110763806.6A CN113642686A (en) | 2021-07-06 | 2021-07-06 | Automatic welding wire dispensing system |
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CN202110763806.6A CN113642686A (en) | 2021-07-06 | 2021-07-06 | Automatic welding wire dispensing system |
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CN113642686A true CN113642686A (en) | 2021-11-12 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US20040143517A1 (en) * | 2002-12-27 | 2004-07-22 | Tsai Ming Fang | System and method for managing material distribution and returned materials |
CN105427088A (en) * | 2015-11-09 | 2016-03-23 | 成都传晟信息技术有限公司 | Intelligent issuing machine for real estate certificate and issuing control method thereof |
CN109410086A (en) * | 2018-10-29 | 2019-03-01 | 上海外高桥造船有限公司 | Wlding release management system |
CN210155702U (en) * | 2019-07-27 | 2020-03-17 | 美新莱瑞(广州)智能装备有限公司 | Intelligent tool cabinet |
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2021
- 2021-07-06 CN CN202110763806.6A patent/CN113642686A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040143517A1 (en) * | 2002-12-27 | 2004-07-22 | Tsai Ming Fang | System and method for managing material distribution and returned materials |
CN105427088A (en) * | 2015-11-09 | 2016-03-23 | 成都传晟信息技术有限公司 | Intelligent issuing machine for real estate certificate and issuing control method thereof |
CN109410086A (en) * | 2018-10-29 | 2019-03-01 | 上海外高桥造船有限公司 | Wlding release management system |
CN210155702U (en) * | 2019-07-27 | 2020-03-17 | 美新莱瑞(广州)智能装备有限公司 | Intelligent tool cabinet |
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