CN113641146A - Intelligent electromechanical integrated PLC controller - Google Patents

Intelligent electromechanical integrated PLC controller Download PDF

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Publication number
CN113641146A
CN113641146A CN202111114263.1A CN202111114263A CN113641146A CN 113641146 A CN113641146 A CN 113641146A CN 202111114263 A CN202111114263 A CN 202111114263A CN 113641146 A CN113641146 A CN 113641146A
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China
Prior art keywords
controller
plate
box body
overturning
fixedly arranged
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Granted
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CN202111114263.1A
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Chinese (zh)
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CN113641146B (en
Inventor
黄志扬
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Sichuan Odot Automation System Co ltd
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Individual
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/054Input/output
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/14Mounting supporting structure in casing or on frame or rack
    • H05K7/1417Mounting supporting structure in casing or on frame or rack having securing means for mounting boards, plates or wiring boards
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20009Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
    • H05K7/20136Forced ventilation, e.g. by fans
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/10Plc systems
    • G05B2219/11Plc I-O input output
    • G05B2219/1197Each interface, module has simulation module which takes over control
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Thermal Sciences (AREA)
  • Programmable Controllers (AREA)

Abstract

The invention relates to the technical field of PLC control, and discloses an intelligent electromechanical integrated PLC controller, which comprises a controller box body, wherein a first overturning groove is fixedly arranged at one end of the controller box body, a second overturning groove is fixedly arranged at the other end of the controller box body, a lower layer overturning plate is hinged inside the first overturning groove, an upper layer overturning plate is hinged inside the second overturning groove, the lower layer overturning plate and the upper layer overturning plate are both matched with the inside of the controller box body, and the lower layer overturning plate and the upper layer overturning plate are arranged in parallel. According to the PLC controller, the management operation buttons for operation of technical management personnel are arranged at the top of the lower layer turnover plate, so that the data adjustment and data presetting of the technical management personnel are facilitated, common workers use the common button panel on the upper layer turnover plate to perform control operation, the operation of two operation modes of the PLC controller is realized, the misoperation condition is avoided, the PLC controller is suitable for different working conditions, and the use function of the controller is improved.

Description

Intelligent electromechanical integrated PLC controller
Technical Field
The invention relates to the technical field of PLC control, in particular to an intelligent electromechanical integrated PLC controller.
Background
The mechatronics technology combines the application of mechanical technology and electronic technology. With the rapid development and wide application of computer technology, the mechatronic technology has not been developed so far, and becomes a cross system technology integrating a computer and information technology, automatic control technology, sensing detection technology, servo transmission technology, mechanical technology and the like, and the development is currently directed to the optical-mechanical-electrical integration technology, and the application range is more and more extensive. The programmable controller is modularly assembled by an internal CPU, an instruction and data memory, an input/output unit, a power module, a digital analog unit and the like, and is widely applied to the field of industrial control. Before the advent of programmable logic controllers, hundreds or thousands of relays and counters were typically used to build automation systems with the same functionality, and now simple programmable logic controller modules programmed have essentially replaced these large devices. The system program of the programmable logic controller is generally initialized before the factory, and a user can edit a corresponding user program according to the requirement to meet different automatic production requirements.
A Programmable Logic Controller (PLC) is called PLC for short, a digital electronic device with a microprocessor is used for an automatic control digital logic controller, control instructions can be loaded into a memory at any time for storage and execution, data adjustment and data presetting of the PLC need professional technicians to operate, but ordinary workers cannot use the functions for the use of the PLC, do not know the specific conditions of the PLC very well, and are easy to have misoperation, so that the use of the PLC is affected.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an intelligent electromechanical integrated PLC, which solves the problems that the data adjustment and the data presetting of the PLC are operated by professional technicians, but the functions cannot be used for the PLC by common workers, the common workers do not know the specific conditions of the PLC, the misoperation phenomenon is easy to occur, and the use of the PLC is influenced.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent electromechanical integrated PLC controller comprises a controller box body, wherein a first overturning groove is fixedly arranged at one end of the controller box body, a second overturning groove is fixedly arranged at the other end of the controller box body, a lower layer overturning plate is hinged inside the first overturning groove, an upper layer overturning plate is hinged inside the second overturning groove, the lower layer overturning plate and the upper layer overturning plate are both matched with the inside of the controller box body, and the lower layer overturning plate and the upper layer overturning plate are arranged in parallel;
the utility model discloses a PCB turnover panel, including lower floor's turnover panel, lower floor's turnover panel bottom fixed surface is provided with PCB circuit board, lower floor's turnover panel top fixed surface is provided with fixed cushion, the fixed button groove that is provided with in fixed cushion one end outside, the fixed management operation button that is provided with in button inslot portion, the fixed lower floor data connection end that is provided with in fixed cushion other end outside, management operation button and lower floor's data connection end all with PCB circuit board fixed connection, lower floor's turnover panel top fixed surface is provided with button panel commonly used, lower floor's turnover panel bottom fixed surface is provided with upper strata data connection end, upper strata data connection end and button panel fixed connection commonly used, it has the connecting wire to peg graft between lower floor's data connection end and the upper strata data connection end.
Preferably, the bottom of the other end of the controller box body is fixedly provided with a supporting frame, the supporting frame is matched with the end part of the lower layer turnover plate, the end part of the lower layer turnover plate is fixedly provided with a lower layer screw hole, the surface of the supporting frame is fixedly provided with a lower layer mounting hole, and a lower layer mounting screw is in threaded connection between the lower layer screw hole and the lower layer mounting hole.
Preferably, the end part of the upper layer turnover plate is fixedly provided with an upper layer screw hole, the surface of the fixed cushion block is fixedly provided with an upper layer mounting hole, and an upper layer mounting screw is in threaded connection between the upper layer screw hole and the upper layer mounting hole.
Preferably, a data slot is fixedly arranged on the other side of the fixed cushion block, the data slot is fixedly connected with the PCB, and a storage card is inserted into the data slot.
Preferably, a heat dissipation fan is fixedly arranged inside the supporting frame, and the heat dissipation fan and the PCB are arranged in the same horizontal direction.
Preferably, the outer end of the supporting frame is fixedly provided with a protective screen plate, and the protective screen plate is matched with the cooling fan.
Preferably, the controller box body is provided with mounting pages on two sides of the bottom, the mounting pages are arranged in a concave shape, the middle surface of each mounting page is fixedly provided with a ventilation groove, and the ventilation grooves are communicated with the inside of the controller box body.
Preferably, the bottom of the mounting page is fixedly provided with a plurality of controller mounting holes.
Preferably, the controller box cover is sleeved at the top of the controller box body, closed pages are fixedly arranged on two sides of the bottom of the controller box cover, and a box cover screw is in threaded connection between the closed pages and the top of the installation page.
Preferably, an operation window is fixedly arranged on the surface of the controller box cover, and the common button panel is arranged corresponding to the operation window.
(III) advantageous effects
The invention provides an intelligent electromechanical integrated PLC controller, which has the following beneficial effects:
(1) according to the invention, the lower layer turnover plate and the upper layer turnover plate which can be turned over are arranged, the PCB controlled by the PLC is positioned at the bottom of the lower layer turnover plate, the top of the lower layer turnover plate is provided with the management operation button for the operation of a technical manager, so that the data adjustment and the data presetting are convenient for the technical manager, and a common worker utilizes the common button panel on the upper layer turnover plate to perform control operation, thereby realizing the operation of two operation modes of the PLC, avoiding the occurrence of misoperation, adapting to different working conditions and improving the use function of the controller.
(2) According to the invention, the support frame is arranged, the lower layer turnover plate is turned over and lapped on the support frame, the PCB at the bottom of the lower layer turnover plate is erected, and the heat radiation fan is matched with the ventilation groove on the mounting page to drive air to flow at the bottom of the controller box body, so that the heat radiation effect of the PCB is improved, and the controller is convenient to use.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the overall structure of the controller box according to the present invention;
FIG. 3 is a schematic view of the overall structure of the lower roll-over panel and the upper roll-over panel of the present invention;
FIG. 4 is a schematic view of the overall structure of the connecting wire according to the present invention;
FIG. 5 is a schematic view of the structure of part A of FIG. 1 according to the present invention;
FIG. 6 is a schematic view of the overall structure of the support frame of the present invention;
fig. 7 is a schematic view of the overall structure of the mounting sheet of the present invention.
In the figure: 1. a controller box; 2. a first overturning groove; 3. a second overturning groove; 4. a lower layer overturning plate; 5. an upper layer overturning plate; 6. a PCB circuit board; 7. fixing the cushion block; 8. a button slot; 9. a management operation button; 10. a lower layer data connection end; 11. a common button panel; 12. an upper layer data connection end; 13. a connecting wire; 14. a support frame; 15. a lower layer screw hole; 16. a lower layer mounting hole; 17. a screw is arranged on the lower layer; 18. an upper layer screw hole; 19. an upper layer mounting hole; 20. mounting screws on the upper layer; 21. a data slot; 22. a memory card; 23. a heat radiation fan; 24. a protective mesh plate; 25. an installation page; 26. a ventilation slot; 27. a controller mounting hole; 28. a controller box cover; 29. closing the page; 30. a box cover screw; 31. and operating the window.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 7, the present invention provides a technical solution: an intelligent electromechanical integrated PLC controller comprises a controller box body 1, wherein one end of the controller box body 1 is fixedly provided with a first turnover groove 2, the other end of the controller box body 1 is fixedly provided with a second turnover groove 3, a lower turnover plate 4 is hinged inside the first turnover groove 2, an upper turnover plate 5 is hinged inside the second turnover groove 3, the lower turnover plate 4 and the upper turnover plate 5 are both matched with the inside of the controller box body 1, the lower turnover plate 4 and the upper turnover plate 5 are arranged in parallel, the lower turnover plate 4 and the upper turnover plate 5 are arranged inside the controller box body 1, the lower turnover plate 4 and the upper turnover plate 5 are turned into the controller box body 1, and the lower turnover plate 4 and the upper turnover plate 5 are in a layered state, so that a working area is conveniently distinguished;
the bottom surface of the lower layer turnover plate 4 is fixedly provided with a PCB 6, the top surface of the lower layer turnover plate 4 is fixedly provided with a fixed cushion block 7, the outer side of one end of the fixed cushion block 7 is fixedly provided with a button groove 8, the inner part of the button groove 8 is fixedly provided with a management operation button 9, the outer side of the other end of the fixed cushion block 7 is fixedly provided with a lower layer data connection end 10, the management operation button 9 and the lower layer data connection end 10 are both fixedly connected with the PCB 6, the top surface of the lower layer turnover plate 4 is fixedly provided with a common button panel 11, the bottom surface of the lower layer turnover plate 4 is fixedly provided with an upper layer data connection end 12, the upper layer data connection end 12 is fixedly connected with the common button panel 11, a connecting wire 13 is inserted between the lower layer data connection end 10 and the upper layer data connection end 12, and the PCB 6 for PLC control is positioned at the bottom of the lower layer turnover plate 4, the top of 4 tops of lower floor returning face plates sets up the management operation button 9 of technical management personnel operation usefulness, make things convenient for the technical staff to carry out data adjustment and data and predetermine, ordinary staff utilizes button panel 11 commonly used on the upper roll-over plate 5 to carry out control operation, button panel 11 commonly used provides simple and easy operation mode, furthest avoids the maloperation phenomenon, realize the operation of two kinds of operation modes of PLC controller, avoid appearing the maloperation condition, adapt to different behavior, improve the service function of controller.
Further, the fixed braced frame 14 that is provided with in 1 other end bottom of controller box body, braced frame 14 matches the setting with 4 tip of lower floor's returning face plate, 4 end fixing of lower floor's returning face plate is provided with lower floor's screw 15, braced frame 14 fixed surface is provided with lower floor's mounting hole 16, threaded connection has lower floor's mounting screw 17 between lower floor's screw 15 and the lower floor's mounting hole 16, and lower floor's returning face plate 4 upset is taken on braced frame 14, and lower floor's screw 15 is corresponding with lower floor's mounting hole 16, and lower floor's mounting screw 17 is installed fixedly, realizes that lower floor's returning face plate 4 upset is fixed.
Further, 5 end fixing of upper roll-over plate is provided with upper screw 18, fixed cushion 7 fixed surface is provided with upper mounting hole 19, threaded connection has upper mounting screw 20 between upper screw 18 and the upper mounting hole 19, and 5 upsets of upper roll-over plate are taken on fixed cushion 7, realize that lower floor's roll-over plate 4 erects with upper roll-over plate 5 is parallel, make things convenient for the upset of upper roll-over plate 5 to be fixed.
Further, a data slot 21 is fixedly arranged on the other side of the fixed cushion block 7, the data slot 21 is fixedly connected with the PCB 6, a storage card 22 is inserted into the data slot 21, and the storage card 22 performs data storage, recording and output transmission, so that a technician can conveniently perform data adjustment and data presetting of the PLC.
Further, a heat dissipation fan 23 is fixedly arranged inside the supporting frame 14, the heat dissipation fan 23 and the PCB 6 are arranged in the same horizontal direction, and the heat dissipation fan 23 drives air to flow at the bottom of the controller box 1, so that heat dissipation of the PCB 6 is facilitated.
Further, a protective screen 24 is fixedly arranged at the outer end of the supporting frame 14, the protective screen 24 is arranged in a matching manner with the cooling fan 23, and the protective screen 24 protects the cooling fan 23 to prevent external factors from influencing the work of the cooling fan 23.
Further, 1 bottom both sides of the controller box body are all fixed and are provided with installation page or leaf 25, installation page or leaf 25 is the setting of character cut in bas-relief, installation page or leaf 25 middle part fixed surface is provided with ventilation groove 26, ventilation groove 26 is linked together with 1 inside of the controller box body, and ventilation groove 26 communicates inside 1 of the controller box body, makes things convenient for the inside air flow of the controller box body 1, improves the radiating effect to PCB circuit board 6.
Further, the bottom of the installation sheet 25 is fixedly provided with a plurality of controller installation holes 27, the number of the controller installation holes 27 is multiple, the installation sheet 25 is fixed on two sides of the bottom of the controller box body 1, and the controller installation holes 27 on the installation sheet 25 are convenient for the installation and fixation of the controller.
Further, controller box body 1 top cover is equipped with controller box cover 28, controller box cover 28 bottom both sides all are fixed and are provided with closed page or leaf 29, threaded connection has lid screw 30 between closed page or leaf 29 and the installation page or leaf 25 top, and controller box cover 28 seals the protection to controller box body 1 top, utilizes closed page or leaf 29 cooperation lid screw 30 to be connected with installation page or leaf 25 can be dismantled, and controller box cover 28 fixed mounting is convenient, improves controller box body 1 result of use.
Further, controller box lid 28 fixed surface is provided with operation window 31, button panel 11 commonly used corresponds the setting with operation window 31, corresponds with button panel 11 and operation window 31, makes things convenient for the staff to carry out button panel 11's commonly used operation through operation window 31, and button panel 11 commonly used provides simple and easy operation, furthest's avoidance misoperation phenomenon.
In conclusion, the working process of the invention is as follows: when the PLC controller is used, the PCB circuit board 6 for PLC control is positioned at the bottom of the lower layer turnover plate 4, the lower layer turnover plate 4 is turned over and lapped on the supporting frame 14, the PCB circuit board 6 at the bottom of the lower layer turnover plate 4 is overhead, the PLC controller works in such a way that the PCB circuit board 6 generates heat, the heat dissipation fan 23 is matched with the ventilation groove 26 on the mounting page 25 to drive air to flow at the bottom of the controller box body 1, the heat dissipation effect of the PCB circuit board 6 is improved, the use of the controller is convenient, the management operation button 9 for operation of a technical manager is arranged at the top of the lower layer turnover plate 4, the management operation button 9 is convenient for the data adjustment and data presetting of the PLC controller by a technician, the connecting wire 13 is inserted into the lower layer data connecting end 10 and the upper layer data connecting end 12, the common button panel 11 is connected with the PCB circuit board 6, and a common worker performs control operation through the common button panel 11 on the upper layer turnover plate 5, the operation of two kinds of operation modes of the PLC controller is realized, the misoperation condition of common workers who do not know the detailed operation of the PLC is avoided, different working conditions are adapted, and the use function of the controller is improved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides an intelligence mechatronic PLC controller, includes controller box body (1), its characterized in that: a first overturning groove (2) is fixedly arranged at one end of the controller box body (1), a second overturning groove (3) is fixedly arranged at the other end of the controller box body (1), a lower layer overturning plate (4) is hinged inside the first overturning groove (2), an upper layer overturning plate (5) is hinged inside the second overturning groove (3), the lower layer overturning plate (4) and the upper layer overturning plate (5) are both matched with the inside of the controller box body (1), and the lower layer overturning plate (4) and the upper layer overturning plate (5) are arranged in parallel;
the PCB is fixedly arranged on the bottom surface of the lower layer turnover plate (4), the fixed cushion block (7) is fixedly arranged on the top surface of the lower layer turnover plate (4), a button groove (8) is fixedly arranged on the outer side of one end of the fixed cushion block (7), a management operation button (9) is fixedly arranged in the button groove (8), a lower layer data connection end (10) is fixedly arranged on the outer side of the other end of the fixed cushion block (7), the management operation button (9) and the lower layer data connection end (10) are both fixedly connected with the PCB (6), a common button panel (11) is fixedly arranged on the top surface of the lower layer turnover plate (4), an upper layer data connection end (12) is fixedly arranged on the bottom surface of the lower layer turnover plate (4), and the upper layer data connection end (12) is fixedly connected with the common button panel (11), and a connecting line (13) is inserted between the lower data connecting end (10) and the upper data connecting end (12).
2. The intelligent mechatronic PLC controller of claim 1, wherein: the controller box body (1) other end bottom is fixed and is provided with braced frame (14), braced frame (14) and lower floor returning face plate (4) tip matching set up, lower floor returning face plate (4) end fixing is provided with lower floor screw (15), braced frame (14) fixed surface is provided with lower floor's mounting hole (16), threaded connection has lower floor's mounting screw (17) between lower floor's screw (15) and lower floor's mounting hole (16).
3. The intelligent mechatronic PLC controller of claim 1, wherein: an upper-layer screw hole (18) is fixedly formed in the end portion of the upper-layer overturning plate (5), an upper-layer mounting hole (19) is fixedly formed in the surface of the fixing cushion block (7), and an upper-layer mounting screw (20) is connected between the upper-layer screw hole (18) and the upper-layer mounting hole (19) in a threaded mode.
4. The intelligent mechatronic PLC controller of claim 1, wherein: the other side of the fixed cushion block (7) is fixedly provided with a data slot (21), the data slot (21) is fixedly connected with the PCB (6), and a storage card (22) is inserted into the data slot (21).
5. The intelligent mechatronic PLC controller of claim 2, wherein: a heat radiation fan (23) is fixedly arranged in the supporting frame (14), and the heat radiation fan (23) and the PCB (6) are arranged in the same horizontal direction.
6. The intelligent mechatronic PLC controller of claim 5, wherein: the outer end of the supporting frame (14) is fixedly provided with a protective screen (24), and the protective screen (24) is matched with the heat dissipation fan (23).
7. The intelligent mechatronic PLC controller of claim 1, wherein: controller box body (1) bottom both sides all are fixed and are provided with installation page or leaf (25), installation page or leaf (25) are the setting of character cut in bas-relief, installation page or leaf (25) middle part fixed surface is provided with ventilation groove (26), ventilation groove (26) and controller box body (1) inside are linked together.
8. The intelligent mechatronic PLC controller of claim 7, wherein: the bottom of the mounting page (25) is fixedly provided with controller mounting holes (27), and the number of the controller mounting holes (27) is set to be multiple.
9. The intelligent mechatronic PLC controller of claim 7, wherein: the controller box is characterized in that a controller box cover (28) is sleeved at the top of the controller box body (1), closed leaves (29) are fixedly arranged on two sides of the bottom of the controller box cover (28), and a box cover screw (30) is in threaded connection between the closed leaves (29) and the top of the installation leaf (25).
10. The intelligent mechatronic PLC controller of claim 9, wherein: an operation window (31) is fixedly arranged on the surface of the controller box cover (28), and the common button panel (11) is arranged corresponding to the operation window (31).
CN202111114263.1A 2021-09-23 2021-09-23 Intelligent electromechanical integrated PLC controller Active CN113641146B (en)

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