CN113639179A - Generator lubrication equipment of fan - Google Patents

Generator lubrication equipment of fan Download PDF

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Publication number
CN113639179A
CN113639179A CN202110954493.2A CN202110954493A CN113639179A CN 113639179 A CN113639179 A CN 113639179A CN 202110954493 A CN202110954493 A CN 202110954493A CN 113639179 A CN113639179 A CN 113639179A
Authority
CN
China
Prior art keywords
lubricating
lubrication
generator
oil
pipeline
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110954493.2A
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Chinese (zh)
Inventor
田祥
岳旭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cgn Hubei Integrated Energy Service Co ltd
Original Assignee
Cgn Hubei Integrated Energy Service Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cgn Hubei Integrated Energy Service Co ltd filed Critical Cgn Hubei Integrated Energy Service Co ltd
Priority to CN202110954493.2A priority Critical patent/CN113639179A/en
Publication of CN113639179A publication Critical patent/CN113639179A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N7/00Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
    • F16N7/38Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • F03D80/70Bearing or lubricating arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N21/00Conduits; Junctions; Fittings for lubrication apertures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N29/00Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
    • F16N29/04Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems enabling a warning to be given; enabling moving parts to be stopped
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N13/00Lubricating-pumps
    • F16N13/02Lubricating-pumps with reciprocating piston
    • F16N13/06Actuation of lubricating-pumps
    • F16N2013/063Actuation of lubricating-pumps with electrical drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2210/00Applications
    • F16N2210/02Turbines
    • F16N2210/025Wind Turbines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2210/00Applications
    • F16N2210/14Bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2230/00Signal processing
    • F16N2230/02Microprocessor; Microcomputer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2260/00Fail safe
    • F16N2260/02Indicating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2260/00Fail safe
    • F16N2260/02Indicating
    • F16N2260/08Pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2270/00Controlling
    • F16N2270/20Amount of lubricant
    • F16N2270/30Amount of lubricant intermittent
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Motor Or Generator Frames (AREA)

Abstract

The invention relates to the technical field of generator lubrication, in particular to generator lubrication equipment of a fan, which comprises a lubrication device and a lubrication pipeline, wherein the lubrication device is used for injecting oil to a lubrication point of a generator bearing through the lubrication pipeline, and the lubrication device is controlled by a control device to be used for injecting oil to the lubrication point of the generator bearing at regular time and quantity. The lubricating device adopts an electric lubricating pump and comprises a motor and a plunger pump, wherein the motor is used for driving the plunger pump to reciprocate, so that lubricating grease in an oil tank is sucked into the plunger pump and pumped out to a lubricating pipeline when the plunger pump moves reversely. According to the invention, the front bearing and the rear bearing of the generator are respectively provided with a grease injection point, and the generator centralized lubrication system adopts a double-plunger type centralized lubrication system according to the number and the distribution of the lubrication points, and the front lubrication point and the rear lubrication point of the generator bearing are respectively lubricated by two plungers of a lubrication pump. 95% of labor is saved, and the operation benefit is improved; the service life of the lubricating part is prolonged to 60-80%; the cost of the lubricating grease is saved, and the safety is improved.

Description

Generator lubrication equipment of fan
Technical Field
The invention relates to the technical field of generator lubrication, in particular to generator lubrication equipment of a fan.
Background
The existing part of wind turbine generator does not have an automatic lubricating function, the bearing lubrication of the generator set depends on 2 times of daily inspection for manual greasing lubrication every year, the lubricating effect is poor, the workload is large, and the lubrication is uneven.
The generator adopts manual grease filling to easily cause environmental pollution, and too large single oil filling amount also easily causes the rubber sealing ring of the bearing to be excessively extruded and damaged, the sealing fails, and the grease is wasted seriously. To this end, we propose a generator lubrication device for a fan.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides generator lubricating equipment for a fan, which has the characteristics of saving cost, improving safety and prolonging the service life of a lubricating part, and solves the problems that the existing manual grease filling easily causes environmental pollution, and the excessive extrusion damage, sealing failure and serious grease waste of a rubber sealing ring of a bearing are easily caused by the excessive single grease filling amount.
The invention provides the following technical scheme: a generator lubricating device of a fan comprises a lubricating device and a lubricating pipeline, wherein the lubricating device is used for injecting oil to a lubricating point of a generator bearing through the lubricating pipeline, and the lubricating device is controlled by a control device to be used for injecting oil to the lubricating point of the generator bearing at regular time and quantity.
Preferably, the lubricating device adopts an electric lubricating pump, and comprises a motor and a plunger pump, wherein the motor is used for driving the plunger pump to reciprocate, so that lubricating grease in the oil tank is sucked into the plunger pump and pumped out to the lubricating pipeline when the plunger moves in the reverse direction.
Preferably, the lubricating device adopts a double-oil-outlet pump station, and oil is respectively injected to the front and rear lubricating points of the generator through two oil distribution pipelines.
Preferably, each oil distribution pipeline is provided with a blockage alarm device, and when any oil distribution pipeline or a lubricating point is blocked, a signal is fed back to the control device.
Preferably, the lubricating device is respectively connected with the oil distribution pipeline and the oil pressure sensor through a cutting sleeve type three-way joint, and the oil pressure sensor is used for detecting blockage and feeding back an alarm signal to the control device.
Preferably, the control device adopts a PLC controller and is used for setting and controlling the lubricating period, the lubricating time, the lubricating amount and the flow alarm.
The invention provides generator lubricating equipment of a fan, wherein a front bearing and a rear bearing of a generator are respectively provided with a grease injection point, a generator centralized lubricating system adopts a double-plunger type centralized lubricating system according to the number and distribution of lubricating points, and the two lubricating points of the front bearing and the rear bearing of the generator are respectively lubricated by two plungers of a lubricating pump. 95% of labor is saved, and the operation benefit is improved; the service life of the lubricating part is prolonged to 60-80%; the cost of the lubricating grease is saved, and the safety is improved.
Drawings
FIG. 1 is a schematic view of the structure of the present invention.
In the figure: 1. a lubricating device; 2. an oil distribution pipeline; 3. a three-way joint; 4. an oil pressure sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the present invention provides a technical solution: the utility model provides a generator lubricating device of fan, includes lubricating arrangement 1 and lubrication pipeline, lubricating arrangement 1 is the lubrication point oiling of generator bearing through lubrication pipeline, and lubricating arrangement 1 controls its lubrication point oiling for generator bearing through controlling means at regular time and quantity.
The lubricating device 1 adopts an electric lubricating pump and a lubricating pump station, and the main working principle is that when a system enters a lubricating state, a motor drives a plunger pump to reciprocate, so that lubricating grease in an oil tank is sucked into the plunger pump and pumped out when the plunger moves reversely. The lubricating device 1 adopts a double-oil-outlet pump station and respectively injects oil to front and rear lubricating points of the generator through two oil distribution pipelines 2.
Working pressure: 200 bar; capacity of an oil tank: 4L; discharge capacity: 1.5 ml/min; number of pump units: 2, the number of the cells is 2; low oil level monitoring: monitoring a minimum oil level; working temperature: -30 ℃ to +70 ℃; working voltage: AC 230V; protection grade: IP 65.
Each oil distribution pipeline 2 is provided with a blockage alarm device, and when any oil distribution pipeline 2 or a lubricating point is blocked, a signal is fed back to the control device. The lubricating device 1 is respectively connected with the oil distributing pipeline 2 and the oil pressure sensor 4 through a cutting sleeve type three-way joint 3, and the oil pressure sensor 4 is used for detecting blockage and feeding back an alarm signal to the control device. Oil pressure sensor 4 real-time detection system running state at main oil circuit installation oil pressure sensor 4, reaches the set pressure when lubricating system's pressure, and oil pressure sensor 4 acts and feeds back the signal to lubricating pump body PLC control, sets up alarm signal.
The oil pressure sensor 4 has the main technical parameters: the action pressure: 100-200 bar; the type of the adjustable contact: normally open/normally closed (passive).
The control device adopts a PLC controller and is used for setting and controlling the lubricating period, the lubricating time, the lubricating amount and the flow rate to alarm. The electric system and the centralized lubrication system are provided with monitors, 1 leakage protector is connected in parallel from the cabin control cabinet and is connected to the AC230V branch power supply lubrication branch power supply idle opening belt leakage protection function, a lubrication period is set on the electric control board, a PLC (programmable logic controller) with a pump body controls a lubrication mode, and the period can be adjusted according to the collection condition of an actual lubrication filling machine after the electric system runs for a period of time.
The installation mode is as follows:
installing a lubricating pump: the lubricating pump is arranged on a corresponding fixed support of the fan through an adapter plate, 4 phi 10 holes need to be drilled in the support on site, and the specific position can be selected on site. Live installations are strictly prohibited. The liquid level line on the oil tank is clear and clean during installation. The lubrication pump station is required to be firmly installed and fixed at a position which has less environmental pollution, convenient oil filling and maintenance and easy observation and operation. The installation surface should be level, and the installation connection should be reliable.
Installing a lubricating oil pipe: and selecting a proper pipeline according to the installation positions of the lubricating pump and the distributor, and fixing the oil pipe. The oil pipe should be cut off vertically in the axial direction, so that the pipe orifice cannot be cracked or scratched, and the oil pipe cannot be flattened. When the pipeline is installed, the pipeline must be kept clean and clean without pollutants. The pipeline must be short and quick to reduce the pressure loss of the system and ensure the smooth pipeline. The minimum bend radius of the tubing was 7.9 x 14.3 for the resin tubing R140 and 4.0 x 8.6 for the resin tubing R90. The joint of the pipeline joint must be reliably connected without leakage.
Electrical wiring: the operation is carried out by professional personnel with special operation qualification certificate according to the electrical operation regulation.
The working principle is as follows: after the lubricating pump enters a lubricating state, grease is respectively filled into front and rear lubricating points of the generator through a double-oil-outlet pump station, after the oil filling is finished, the lubricating pump stops working, the whole oil supply process is finished, and the next working cycle is started. Each oil distribution pipeline 2 is provided with a blockage alarm signal, when any lubricating pipeline or lubricating point is blocked, the oil pressure sensor 4 acts to feed back the signal to a pump station master control plc, and a pump station master control program sets signals such as a lubricating period, lubricating time, lubricating amount and flow alarm.
The working mode is as follows:
1. the main shaft is preliminarily set to operate for 24 hours without a unit, an automatic lubricating system operates for 2min, the lubricating quantity is 9ML, and the lubricating quantity reaches 1600ML in a regular inspection period (6 months);
2. the automatic lubrication system operates for 2min every 24 hours of the generator, the lubrication amount is 3ML, and the lubrication reaches 540ML in the regular inspection period (6 months).
The present invention has the following advantages over the conventional manual lubrication
1. Saving 95% of labor: and the operation benefit is improved. The centralized lubrication system realizes automatic lubrication, can save original 95% of labor, reduces maintenance times, and meanwhile, good lubrication can also reduce the occurrence of faults and corresponding maintenance cost, and increase operation benefits.
2. The service life of the lubricating part is prolonged to 60-80%: the traditional manual lubrication oil injection amount is not easy to control, and dirt such as dust and sand is easily brought into a friction pair to aggravate abrasion. The centralized lubricating system has the scientific and efficient working characteristics, the totally-enclosed pipeline can completely prevent outside dirt from entering the friction pair, the abrasion of each lubricating part is obviously reduced, and the service life of the lubricating part can be effectively prolonged to 60-80%.
3. The cost of the lubricating grease is saved: manual lubrication is generally performed once at intervals, moreover, the bearing of the group is in a static state when oil is injected, the injected grease is completely accumulated at the lubrication point, a good oil film is not formed on the surface of the ball bearing, most of the oil used for lubrication is wasted every year, and the cost of lubricating grease can be saved by using a centralized lubrication system.
4. The safety is improved: manual lubrication has no guarantee on the lubrication effect, and potential multiple potential safety hazards exist when lubrication is poor. The centralized lubricating system can ensure that all lubricating parts of the system are lubricated timely and effectively, the safety of the fan is obviously improved, and the potential economic benefit generated by the centralized lubricating system is considerable.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (6)

1. The utility model provides a generator lubricating arrangement of fan which characterized in that: the lubricating device (1) is used for injecting oil into lubricating points of the generator bearing through the lubricating pipeline, and the lubricating device (1) is controlled by the control device to be used for injecting oil into the lubricating points of the generator bearing at regular time and quantity.
2. The generator lubrication device of a wind turbine as claimed in claim 1, wherein: the lubricating device (1) adopts an electric lubricating pump and comprises a motor and a plunger pump, wherein the motor is used for driving the plunger pump to reciprocate, lubricating grease in an oil tank is sucked into the plunger pump and is pumped out to a lubricating pipeline when the plunger pump moves reversely.
3. The generator lubrication device of a wind turbine as claimed in claim 1, wherein: the lubricating device (1) adopts a double-oil-outlet pump station, and oil is respectively injected to front and rear lubricating points of the generator through two oil distribution pipelines (2).
4. The generator lubrication device of a wind turbine as claimed in claim 3, wherein: each oil distribution pipeline (2) is provided with a blockage alarm device, and when any oil distribution pipeline (2) or a lubricating point is blocked, a signal is fed back to the control device.
5. The generator lubrication device of a wind turbine as claimed in claim 4, wherein: the lubricating device (1) is connected with the oil distribution pipeline (2) and the oil pressure sensor (4) through the ferrule type three-way joint (3), and the oil pressure sensor (4) is used for detecting blockage and feeding back an alarm signal to the control device.
6. The generator lubrication device of a wind turbine as claimed in any one of claims 1 to 5, wherein: the control device adopts a PLC controller and is used for setting and controlling the lubrication period, the lubrication time, the lubrication amount and the flow rate alarm.
CN202110954493.2A 2021-08-19 2021-08-19 Generator lubrication equipment of fan Pending CN113639179A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110954493.2A CN113639179A (en) 2021-08-19 2021-08-19 Generator lubrication equipment of fan

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110954493.2A CN113639179A (en) 2021-08-19 2021-08-19 Generator lubrication equipment of fan

Publications (1)

Publication Number Publication Date
CN113639179A true CN113639179A (en) 2021-11-12

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CN202110954493.2A Pending CN113639179A (en) 2021-08-19 2021-08-19 Generator lubrication equipment of fan

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003029671A1 (en) * 2001-10-03 2003-04-10 Vestas Wind Systems A/S Apparatus for lubricating the bearings of an electrical power generator in a wind turbine
WO2015020644A1 (en) * 2013-08-07 2015-02-12 Lincoln Industrial Corporation Lubrication system and controller
CN108006421A (en) * 2017-12-29 2018-05-08 华润电力风能(汕头濠江)有限公司 A kind of pitch variable bearings lubricating system
CN108953964A (en) * 2018-09-29 2018-12-07 中国船舶重工集团海装风电股份有限公司 A kind of bearing of wind power generator automatic lubrication installation and self-lubricate control method
CN108953077A (en) * 2018-07-26 2018-12-07 北京金风科创风电设备有限公司 Lubricating system, lubricating method and wind generating set
CN208441975U (en) * 2018-05-10 2019-01-29 国华巴彦淖尔(乌拉特中旗)风电有限公司 The Wind turbines for having pitch variable bearings degras recycling and centralized lubrication function
CN210510995U (en) * 2019-08-15 2020-05-12 中国石油集团渤海石油装备制造有限公司 Progressive automatic lubrication system for crown block bearing
CN112728381A (en) * 2020-12-31 2021-04-30 重庆安特瑞润滑设备有限公司 Circulating lubrication system of main bearing of wind driven generator

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003029671A1 (en) * 2001-10-03 2003-04-10 Vestas Wind Systems A/S Apparatus for lubricating the bearings of an electrical power generator in a wind turbine
WO2015020644A1 (en) * 2013-08-07 2015-02-12 Lincoln Industrial Corporation Lubrication system and controller
CN108006421A (en) * 2017-12-29 2018-05-08 华润电力风能(汕头濠江)有限公司 A kind of pitch variable bearings lubricating system
CN208441975U (en) * 2018-05-10 2019-01-29 国华巴彦淖尔(乌拉特中旗)风电有限公司 The Wind turbines for having pitch variable bearings degras recycling and centralized lubrication function
CN108953077A (en) * 2018-07-26 2018-12-07 北京金风科创风电设备有限公司 Lubricating system, lubricating method and wind generating set
CN108953964A (en) * 2018-09-29 2018-12-07 中国船舶重工集团海装风电股份有限公司 A kind of bearing of wind power generator automatic lubrication installation and self-lubricate control method
CN210510995U (en) * 2019-08-15 2020-05-12 中国石油集团渤海石油装备制造有限公司 Progressive automatic lubrication system for crown block bearing
CN112728381A (en) * 2020-12-31 2021-04-30 重庆安特瑞润滑设备有限公司 Circulating lubrication system of main bearing of wind driven generator

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