CN113638167B - Chemical feeding conveying additional control system based on full-automatic textile bleaching and dyeing and bleaching and dyeing method - Google Patents
Chemical feeding conveying additional control system based on full-automatic textile bleaching and dyeing and bleaching and dyeing method Download PDFInfo
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- CN113638167B CN113638167B CN202110879842.9A CN202110879842A CN113638167B CN 113638167 B CN113638167 B CN 113638167B CN 202110879842 A CN202110879842 A CN 202110879842A CN 113638167 B CN113638167 B CN 113638167B
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- 238000004043 dyeing Methods 0.000 title claims abstract description 102
- 238000004061 bleaching Methods 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000000126 substance Substances 0.000 title claims abstract description 16
- 239000004753 textile Substances 0.000 title claims abstract description 16
- 239000000975 dye Substances 0.000 claims abstract description 83
- 239000000463 material Substances 0.000 claims abstract description 73
- 239000004744 fabric Substances 0.000 claims abstract description 49
- 238000003756 stirring Methods 0.000 claims abstract description 46
- 238000009941 weaving Methods 0.000 claims abstract description 4
- 238000002156 mixing Methods 0.000 claims description 55
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 55
- 230000007246 mechanism Effects 0.000 claims description 33
- 230000000149 penetrating effect Effects 0.000 claims description 28
- 238000010438 heat treatment Methods 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 14
- 230000000087 stabilizing effect Effects 0.000 claims description 8
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 7
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 7
- 241001330002 Bambuseae Species 0.000 claims description 7
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 7
- 239000011425 bamboo Substances 0.000 claims description 7
- 230000008859 change Effects 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 238000004040 coloring Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims 1
- 239000006052 feed supplement Substances 0.000 abstract description 9
- 238000013329 compounding Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 2
- 238000010186 staining Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a chemical feeding conveying additional control system based on full-automatic textile bleaching and dyeing and a bleaching and dyeing method. This throw chemical material and carry additional control system and bleaching and dyeing method based on full-automatic weaving is bleached and dyed, through setting up the shifter, the multiunit puddler stirs with the contact of dyestuff solution one by one, the puddler adopts three horn bars simultaneously, its edge is through exerting pressure to the solution, not only make solution motion mix more even, avoided the puddler to be infected with the solution simultaneously and led to the dyestuff to reduce, along with the problem that the colour difference appears when the dyestuff solution ground feed supplement leads to the cloth to color easily when having solved the cloth through the combination of above-mentioned structure when the cloth bleaches.
Description
Technical Field
The invention relates to the technical field of bleaching and dyeing, in particular to a chemical feeding conveying additional control system and a bleaching and dyeing method based on full-automatic textile bleaching and dyeing.
Background
Bleaching and dyeing are one process in the production process of textiles, bleaching and dyeing are carried out by bleaching and dyeing, the cloth needs to be bleached by using a medicament, then dyeing and finishing are carried out, the dyeing and printing are carried out by dyeing the color on the cloth through the pigment, the printing is carried out by printing and dyeing a fixed compound on the clothes through computer typesetting, the printing is one of the printing and dyeing, the dyeing and finishing comprises pretreatment, dyeing, printing and finishing, and the quality of the dyeing and finishing has important influence on the use value of the textiles.
In actual operation, to the bleaching and dyeing in-process of cloth, along with the continuous increase dyeing of cloth, the inside dyestuff solution of container can constantly reduce, then need carry out the feed supplement and avoid cloth dyeing inequality and the colour difference appears, but traditional artifical feed supplement or machine feed supplement appear the feed supplement inaccurate easily to the colour difference appears when leading to the cloth to color, artifical feed supplement not only increases the amount of labour simultaneously and has the feed supplement untimely, consequently need provide a device and solve above-mentioned problem.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a chemical feeding and conveying additional control system and a bleaching and dyeing method based on full-automatic textile bleaching and dyeing, and solves the problem that color difference is easy to occur when the cloth is dyed along with the supplement of a dye solution during the bleaching and dyeing of the cloth.
In order to realize the purpose, the invention is realized by the following technical scheme: a chemical feeding, conveying and adding control system based on full-automatic textile bleaching and dyeing comprises a dyeing cylinder, wherein three support columns are symmetrically arranged at the top of the dyeing cylinder, a stirring device is arranged at the bottom of the dyeing cylinder, the bottom of the dyeing cylinder is communicated with a water outlet pipe in a penetrating mode, and a conversion mechanism, a driving mechanism and a material adding mechanism are arranged outside the dyeing cylinder respectively.
The switching mechanism comprises two support plates which are symmetrically arranged on the left side and the right side, a rotating rod is arranged between one side, close to each other, of the outer surfaces of the two support plates, the outer surfaces of the two support plates are connected with the inner portions of the two support plates in a penetrating and rotating mode, the outer surface of the right side of each support plate is fixedly connected with a rotating motor, the output end of the rotating motor is connected with the inner portion of the right side of each support plate in a penetrating and rotating mode, the output end of the rotating motor is fixedly connected with one end of the rotating rod through a coupler, the left side and the right side of the outer surface of each rotating rod are fixedly connected with rotating plates in a penetrating and rotating mode, linkage shafts are connected with the inner portions of the two rotating plates in a penetrating and rotating mode, linkage gears are fixedly connected with the ends, far away from each other, of the outer surfaces of the two linkage shafts are fixedly connected with one side, a connecting rod is arranged between one side, the connecting rod is connected with the two linkage shafts through connecting assemblies, and staggered stirring rods are arranged on the outer surfaces of the connecting rod.
Preferably, coupling assembling includes draw-in groove, cardboard and arc wall, the draw-in groove symmetry is seted up in the one side that two universal driving shaft surfaces are close to each other, the cardboard symmetry sets up both ends about the connecting rod, the internal surface of draw-in groove and the surface looks joint of cardboard, the arc wall symmetry is seted up at the surface of universal driving shaft and is located the left and right sides of draw-in groove, the internal surface sliding connection of arc wall has the arc, the surface of arc and the surface swing joint of connecting rod, the inside through thread of arc is connected with spacing bolt, the surface of spacing bolt and the inside through thread of connecting rod are connected.
Preferably, actuating mechanism includes lift groove and driving motor, the inside at two backup pads about the lift groove symmetry is seted up, driving motor's surface and the internal surface swing joint in right side lift groove, two the equal fixedly connected with hydraulic stem of internal surface in lift groove, driving motor's surface fixedly connected with motor cabinet, the bottom of motor cabinet and the top fixed connection of right side hydraulic stem.
Preferably, the left side the top fixedly connected with steadying plate of hydraulic stem, the inside run through of steadying plate is rotated and is connected with the auxiliary rod, driving motor's output passes through shaft coupling fixedly connected with actuating lever, the one end fixedly connected with drive gear of actuating lever, the one end fixedly connected with auxiliary gear of auxiliary rod, the surface of drive gear and auxiliary gear meshes with the surface of controlling two linkage gears respectively mutually.
Preferably, chasing after and expect that mechanism includes workbin and compounding box, the compounding box is in two backup pads positive middles and is located the below of rotor plate, the external fixed surface of workbin is connected with the connecting plate, the bottom of connecting plate respectively with the top fixed connection of two backup pads, the bottom fixedly connected with right-angle plate of workbin, the surface of right-angle plate and the external fixed surface of compounding box are connected, the inner wall of compounding box and the surface swing joint of puddler.
Preferably, the bottom of workbin runs through the intercommunication and has the unloading pipe, the unloading pipe is connected with the compounding box through feeding assembly, the inside of compounding box runs through the intercommunication and has the inlet tube, the inlet tube is located the right-angle plate under, the bottom of compounding box runs through the intercommunication and has the material pipe of pursuing, the surface of pursuing the material pipe runs through fixedly connected with the inside of dyeing section of thick bamboo, and the inner wall of pursuing the material pipe is linked together with the inner wall of dyeing section of thick bamboo.
Preferably, the feeding assembly comprises a slide rail groove and a material receiving box, the slide rail groove is formed in the outer surface of the right-angle plate, and the material receiving box is movably connected with the outer surface of the right-angle plate through a rotating frame.
Preferably, the inner wall of the slide rail groove is movably connected with a linear motor, the top of the linear motor is fixedly connected with a triangular plate, the outer surface of the material receiving box is provided with an embedded groove, and the inner surface of the embedded groove is movably connected with the triangular plate.
The invention also discloses a bleaching and dyeing method based on full-automatic textile bleaching and dyeing, which specifically comprises the following steps:
s1, bleaching and dyeing cloth: firstly, filling a mixed dye solution into a dyeing cylinder, stirring the dye solution through a stirring device, heating the dye solution through a heating device in the dyeing cylinder, uniformly mixing the dye, putting the treated cloth into the dyeing cylinder after the dye is uniformly mixed, stirring the dye solution and the cloth by the stirring device, so that the cloth coloring efficiency is improved, and the cloth is more uniformly colored;
s2, adding a dye: after the cloth is bleached and dyed, the dye and water in the dyeing cylinder are reduced, so that the subsequent cloth coloring is influenced by the color difference, after a spectrocolorimeter on a stirring device detects the concentration change of a dye solution and the water level change detected by a water level sensor in the dyeing cylinder, an electronic valve on a discharging pipe is opened, the powdery dye in a material box falls into a material receiving box, a pressure sensor in the material receiving box measures the weight of the dye, after the required dye component is reached, the electronic valve on the discharging pipe is closed to stop discharging, then a linear motor drives a triangular plate to move, the triangular plate is in contact with the material receiving box through an embedding groove, so that the material receiving box is pushed to rotate, the dye in the material receiving box slides to the inner part of the material mixing box, then the linear motor is reset, the electronic valve on a water inlet pipe is opened, an external water source enters the inner part of the material mixing box to mix the dye uniformly, and the electronic valve on the water pipe is closed after the water quantity is sufficient;
s3, dye mixing: after the dye and the water enter the mixing box, the rotating motor drives the rotating plate to rotate through the rotating rod, so that the linkage shaft drives the connecting rod to rotate, the axis lines of the connecting rod and the driving rod are located on the same vertical plane, the stirring rod is located inside the mixing box, the telescopic ends of the left hydraulic rod and the right hydraulic rod stretch out along with the rotation, the stabilizing plate drives the auxiliary rod and the motor base to drive the driving motor to ascend, the driving gear and the auxiliary gear are meshed with the left linkage gear and the right linkage gear respectively, the driving motor rotates to drive the linkage shaft to rotate through the meshing of the gears, the connecting rod drives the stirring rod to rotate to mix the solution of the dye and the water, meanwhile, a heating mechanism arranged inside the mixing box heats the solution, the mixing efficiency and the mixing effect are improved, then an electronic valve on the following pipe is opened, the solution enters the inside of the dyeing cylinder through the following pipe, then the electronic valve on the water pipe is opened, the mixing box enters the dyeing cylinder again and enters the dyeing cylinder through the following pipe, the mixing box can be cleaned, so that the dye completely enters the inside of the dyeing cylinder, and the dye cannot generate color difference due to the water level inside of the dyeing cylinder.
Preferably, the heating device, the heating mechanism, the spectrocolorimeter, the electronic valve, the water level sensor, the pressure sensor, the stirring device, the linear motor, the hydraulic rod, the rotating motor and the driving motor mentioned in S1 to S3 are all electrically connected with an external control circuit.
Advantageous effects
The invention provides a chemical feeding and conveying additional control system based on full-automatic textile bleaching and dyeing and a bleaching and dyeing method. Compared with the prior art, the method has the following beneficial effects:
(1) The conversion mechanism comprises a left support plate and a right support plate which are symmetrically arranged, a rotating rod is arranged between the two adjacent sides of the outer surfaces of the two support plates, the outer surfaces of the rotating rod are respectively connected with the inner parts of the two support plates in a penetrating and rotating manner, the outer surface of the right support plate is fixedly connected with a rotating motor, the output end of the rotating motor is connected with the inner part of the right support plate in a penetrating and rotating manner, the output end of the rotating motor is fixedly connected with one end of the rotating rod through a coupler, the left side and the right side of the outer surface of the rotating rod are respectively and fixedly connected with a rotating plate in a penetrating way, the insides of the two rotating plates are respectively and rotatably connected with a linkage shaft in a penetrating way, the ends of the two linkage shafts which are far away from each other are respectively and fixedly connected with a linkage gear, a connecting rod is arranged between the sides of the outer surfaces of the two linkage shafts which are close to each other, the connecting rod is connected with the two linkage shafts through a connecting component, the outer surface of the connecting rod is provided with staggered stirring rods, by arranging the switching mechanism, the rotating motor rotates to drive the two rotating plates to rotate through the rotating rod, so that the left and right linkage shafts drive the connecting rod and the stirring rod to rotate through the connecting component, thereby leading a plurality of groups of stirring rods to be contacted with the dye solution to stir one by one, avoiding the single group of stirring rods from being excessively corroded after being contacted with the dye solution for a long time, and the coloring of the cloth caused by dye reduction is color difference, and simultaneously the stirring rod adopts triangular bars, the edge of the stirring rod applies pressure to the solution, so that the solution moves and is mixed more uniformly, the dye reduction caused by the solution staining of the stirring rod is avoided, the problem of colour difference appears when having solved cloth bleaching and dyeing along with feed supplement easily leads to the cloth to color with the dyestuff solution through the combination of above-mentioned structure.
(2) The utility model discloses a full-automatic weaving bleaching and dyeing-based throw chemical material carries additional control system and bleaching and dyeing method, coupling assembling includes the draw-in groove, cardboard and arc wall, the draw-in groove symmetry is seted up in the one side that two universal driving shaft surfaces are close to each other, the cardboard symmetry sets up at the left and right sides of connecting rod, the internal surface of draw-in groove and the surface looks joint of cardboard, the arc wall symmetry is seted up at the surface of universal driving shaft and is located the left and right sides of draw-in groove, the internal surface sliding connection of arc wall and the surface swing joint of connecting rod, the inside through thread connection of arc wall has spacing bolt, the surface of spacing bolt and the inside through thread connection of connecting rod, through setting up coupling assembling, through the combination of draw-in groove and cardboard, make the connecting rod can be fast with two universal driving shaft about with carry out the location installation, the connection of arc wall and arc wall makes the arc wall hide when connecting rod is connected with the universal driving shaft simultaneously, avoid causing the hindrance when connecting rod is connected, and pass through the laminating of arc wall and through the threaded connection of spacing bolt, make the connecting rod can install the dismantlement fast, avoid receiving excessively to corrode after the long-time and cause the dye-staining dye, the material reduction cloth, the problem that the colour difference appears when the colour composition problem of the colour cloth appears along with the material that the colour difference appears.
(3) The utility model discloses a full-automatic weaving bleaching and dyeing based throw chemical material and carry additional control system and bleaching and dyeing method, actuating mechanism includes lift groove and driving motor, the inside at two backup pads about the lift groove symmetry is seted up, driving motor's surface and the internal surface swing joint in right side lift groove, the equal fixedly connected with hydraulic stem of internal surface in two lift grooves, driving motor's surface fixedly connected with motor cabinet, the bottom of motor cabinet and the top fixed connection of right side hydraulic stem, the top fixedly connected with steadying plate of left side hydraulic stem, the inside run-through rotation of steadying plate is connected with the auxiliary rod, driving motor's output passes through shaft coupling fixedly connected with actuating lever, the one end fixedly connected with drive gear of actuating lever, the one end fixedly connected with auxiliary gear of auxiliary rod, the surface of drive gear and auxiliary gear meshes with the surface of two linkage gears about respectively, through setting up actuating mechanism, when the rotation of rotating electrical machines makes the puddler change, the both sides hydraulic stem can drive the auxiliary rod and driving motor through shaft coupling fixedly connected with drive gear and the actuating motor goes up and down, avoid auxiliary gear and drive gear to keep with the meshing with the linkage gear with the damage of linkage gear, make the damage of gear or other parts cause the cloth to cause the mixed dyestuff to lead to the mixed dye when the colour difference to lead to the cloth to the uneven cloth to appear to lead to the cloth when the cloth combination problem.
(4) The chemical feeding conveying additional control system based on full-automatic textile bleaching and dyeing and the bleaching and dyeing method are characterized in that the chemical feeding conveying additional control system comprises a material following mechanism and a material mixing box, the material mixing box is positioned in the middle of two supporting plates and below the rotating plates, the outer surface of the material box is fixedly connected with a connecting plate, the bottom of the connecting plate is fixedly connected with the tops of the two supporting plates respectively, the bottom of the material box is highly connected with a right-angle plate, the outer surface of the right-angle plate is fixedly connected with the outer surface of the material mixing box, the inner wall of the material mixing box is movably connected with the outer surface of a stirring rod, the bottom of the material box is communicated with a discharging pipe in a penetrating way, the discharging pipe is connected with the material mixing box through a feeding assembly, the inner part of the material mixing box is communicated with a water inlet pipe in a penetrating way, the right-angle water inlet pipe is positioned under the right-angle plate, the bottom of the material mixing box is communicated with a material following pipe in a penetrating way, and the outer surface of the following pipe is fixedly connected with the inner part of the dyeing cylinder in a penetrating way, the inner wall of the material tracing pipe is communicated with the inner wall of the dyeing cylinder, the feeding assembly comprises a slide rail groove and a material receiving box, the slide rail groove is formed in the outer surface of the right-angle plate, the material receiving box is movably connected with the outer surface of the right-angle plate through a rotating frame, the inner wall of the slide rail groove is movably connected with a linear motor, a triangular plate is fixedly connected to the top of the linear motor, an embedded groove is formed in the outer surface of the material receiving box, the inner surface of the embedded groove is movably connected with the outer surface of the triangular plate, through the material tracing mechanism, an electronic valve on the discharging pipe is opened, so that the dye falls into the material receiving box through the discharging pipe, a pressure sensor arranged in the material receiving box measures the weight of the dye, the required amount of the dye can be accurately obtained, the color difference is avoided, meanwhile, the linear motor moves to be connected with the embedded groove through the triangular plate, one side of the material receiving box is jacked up by the bevel edge of the triangular plate, so that one side of the material receiving box rises and rotates, thereby make the dyestuff fall into the mixing box through material receiving box opposite side export inside, avoided the unloading to lead to totally appearing the problem of colour difference, the inlet tube is washed through intaking many times inside can the mixing box simultaneously for inside the dyestuff all gets into the dyeing section of thick bamboo, has solved the problem that appears the colour difference when the cloth bleaches along with the dyestuff solution ground feed supplement easily leads to the cloth to color through the combination of above-mentioned structure.
Drawings
FIG. 1 is a perspective view of the external structure of the present invention;
FIG. 2 is a perspective view of the external structure of the support plate of the present invention;
FIG. 3 is a perspective view showing an external structure of a rotating plate according to the present invention;
FIG. 4 is a perspective view of the external structure of the connecting rod of the present invention;
FIG. 5 is an exploded view of the internal structure of a universal driving shaft according to the present invention;
FIG. 6 is an enlarged view of a portion of the invention at A in FIG. 5;
FIG. 7 is a perspective view showing the external structure of the hydraulic rod of the present invention;
FIG. 8 is a perspective view of the external structure of the tank of the invention;
FIG. 9 is an exploded view of the outer structure of the rectangular panel of the present invention;
FIG. 10 is a process flow diagram of the present invention.
In the figure: 1-dyeing cylinder, 2-support, 3-stirring device, 4-water outlet pipe, 5-conversion mechanism, 51-support plate, 52-rotating rod, 53-rotating motor, 54-rotating plate, 55-linkage shaft, 56-linkage gear, 57-connecting rod, 58-connecting assembly, 581-clamping groove, 582-clamping plate, 583-arc groove, 584-arc plate, 585-limit bolt, 59-stirring rod, 6-driving mechanism, 61-lifting groove, 62-driving motor, 63-hydraulic rod, 64-motor base, 65-stabilizing plate, 66-auxiliary rod, 67-driving rod, 68-driving gear, 69-auxiliary gear, 7-chasing mechanism, 71-feed box, 72-mixing box, 73-connecting plate, 74-right angle plate, 75-discharging pipe, 76-feeding assembly, 761-slide rail groove, 762-receiving box, 763-rotating frame, 764-linear motor, chasing-triangle plate, 766-tabling groove, 77-water inlet pipe, 78-discharging pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-10, the present invention provides a technical solution: the chemical feeding, conveying and adding control system based on full-automatic textile bleaching and dyeing comprises a dyeing cylinder 1, wherein a heating device and a water level sensor are arranged inside the dyeing cylinder 1, three support columns 2 are symmetrically arranged at the bottom of the dyeing cylinder 1, a stirring device 3 is arranged at the top of the dyeing cylinder 1, the stirring device 3 is telescopic to facilitate discharging of cloth, a spectrocolorimeter is arranged on the stirring device 3 to detect the color of dye inside the dyeing cylinder 1, so that the water level sensor is matched to acquire the amount of the dye and water to be added, a water outlet pipe 4 is communicated with the bottom of the dyeing cylinder 1 in a penetrating manner, the water outlet pipe 4 is communicated with an external waste liquid collecting device, an electronic valve is arranged on the water outlet pipe 4, and a conversion mechanism 5, a driving mechanism 6 and a material tracing mechanism 7 are respectively arranged outside the dyeing cylinder 1; the switching mechanism 5 comprises a left supporting plate 51 and a right supporting plate 51 which are symmetrically arranged, the supporting plates 51 can be connected with the ground to enhance the stability, a rotating rod 52 is arranged between the two sides of the outer surfaces of the two supporting plates 51 which are close to each other, the outer surface of the rotating rod 52 is respectively connected with the insides of the two supporting plates 51 in a penetrating and rotating way, the outer surface of the right supporting plate 51 is fixedly connected with a rotating motor 53, the output end of the rotating motor 53 is connected with the inside of the right supporting plate 51 in a penetrating and rotating way, the output end of the rotating motor 53 is fixedly connected with one end of the rotating rod 52 through a coupler, the left side and the right side of the outer surface of the rotating rod 52 are fixedly connected with rotating plates 54 in a penetrating and rotating way, the insides of the two rotating plates 54 are respectively connected with a linkage shaft 55 in a penetrating and rotating way, the linkage shaft 55 is connected with the rotating plates 54 in a limiting way, and one end of the two linkage shafts 55 which are far away from each other is fixedly connected with a linkage gear 56, a connecting rod 57 is arranged between the mutually close sides of the outer surfaces of the two universal driving shafts 55, the connecting rod 57 is connected with the two universal driving shafts 55 through a connecting assembly 58, the outer surface of the connecting rod 57 is provided with staggered stirring rods 59, the stirring rods 59 adopt a triangular bar shape and are provided with a plurality of groups for alternate conversion, the connecting assembly 58 comprises clamping grooves 581, clamping plates 582 and arc-shaped grooves 583, the clamping grooves 581 are symmetrically arranged at the mutually close sides of the outer surfaces of the two universal driving shafts 55, the clamping plates 582 are symmetrically arranged at the left and right ends of the connecting rod 57, the inner surfaces of the clamping grooves 581 are clamped with the outer surfaces of the clamping plates 582, the arc-shaped grooves 583 are symmetrically arranged at the outer surfaces of the universal driving shafts 55 and are positioned at the left and right sides of the clamping grooves 581, the inner surface of the arc-shaped groove 583 is slidably connected with an arc-shaped plate 584, the arc-shaped plate 584 and the arc-shaped groove 583 are connected with a limiting device, and the outer surfaces of the arc-shaped plate 584 and the connecting rod 57 are movably connected, the inner part of the arc-shaped plate 584 is connected with a limit bolt 585 through a thread, the outer surface of the limit bolt 585 is connected with the inner part of the connecting rod 57 through a thread, the driving mechanism 6 comprises a lifting groove 61 and a driving motor 62, the lifting groove 61 is symmetrically arranged inside the left and right supporting plates 51, the outer surface of the driving motor 62 is movably connected with the inner surface of the right lifting groove 61, the inner surfaces of the two lifting grooves 61 are fixedly connected with hydraulic rods 63, the outer surface of the driving motor 62 is fixedly connected with a motor base 64, the bottom of the motor base 64 is fixedly connected with the top end of the right hydraulic rod 63, the top of the left hydraulic rod 63 is fixedly connected with a stabilizing plate 65, the inner part of the stabilizing plate 65 is rotatably connected with an auxiliary rod 66 through a thread, the auxiliary rod 66 is connected with the stabilizing plate 65 in a limiting manner, and the output end of the driving motor 62 is fixedly connected with a driving rod 67 through a coupler, one end of the driving rod 67 is fixedly connected with a driving gear 68, one end of the auxiliary rod 66 is fixedly connected with an auxiliary gear 69, the size of the auxiliary gear 69 is the same as that of the driving gear 68, the number of teeth of the linkage gear 56 is larger than that of the auxiliary gear 69 and the driving gear 68, the outer surfaces of the driving gear 68 and the auxiliary gear 69 are respectively meshed with the outer surfaces of the left linkage gear 56 and the right linkage gear 56, the material chasing mechanism 7 comprises a material box 71 and a material mixing box 72, dye is filled in the material box 71, the material mixing box 72 is positioned in the middle of the two supporting plates 51 and below the rotating plate 54, the outer surface of the material box 71 is fixedly connected with a connecting plate 73, the bottom of the connecting plate 73 is respectively and fixedly connected with the tops of the two supporting plates 51, the bottom of the material box 71 is fixedly connected with a right-angle plate 74, the outer surface of the right-angle plate 74 is fixedly connected with the outer surface of the material mixing box 72, and the inner wall of the material mixing box 72 is movably connected with the outer surface of the stirring rod 59, the bottom of the feed box 71 is communicated with a feed pipe 75 in a penetrating way, an electronic valve is arranged on the feed pipe 75, the feed pipe 75 is connected with a mixing box 72 through a feeding assembly 76, the interior of the mixing box 72 is communicated with a water inlet pipe 77 in a penetrating way, the exterior of the water inlet pipe 77 is communicated with a purified water source, the water inlet pipe 77 is arranged right below a square 74, the bottom of the mixing box 72 is communicated with a material tracing pipe 78 in a penetrating way, the electronic valve is arranged on the material tracing pipe 78, the outer surface of the material tracing pipe 78 is fixedly connected with the interior of the dyeing cylinder 1 in a penetrating way, the inner wall of the material tracing pipe 78 is communicated with the inner wall of the dyeing cylinder 1, the feeding assembly 76 comprises a slide rail groove 761 and a material receiving box 762, the width of one side of the material receiving box 762 close to the mixing box 72 is smaller than that of the other side, a discharge port is arranged to facilitate feeding, a pressure sensor is arranged inside the material receiving box 762, the slide rail groove 761 is arranged on the outer surface of the square 74, the material receiving box 762 is movably connected with the square 74 through a rotating frame 763, the inner wall of the slide rail groove is connected with a linear motor 764, the triangular groove 766 is movably connected with the inner surface of the triangular groove 766 movably connected with the triangular groove 766, and the triangular groove.
The invention also discloses a bleaching and dyeing method based on full-automatic textile bleaching and dyeing, which specifically comprises the following steps:
s1, bleaching and dyeing cloth: firstly, filling a mixed dye solution into a dyeing cylinder 1, stirring the dye solution through a stirring device 3, heating the dye solution through a heating device in the dyeing cylinder 1 to uniformly mix dyes, putting the treated cloth into the dyeing cylinder 1 after the dyes are uniformly mixed, stirring the dye solution and the cloth through the stirring device 3, so that the cloth coloring efficiency is improved and the cloth is more uniformly colored, taking out the colored cloth from the dyeing cylinder 1 to dry after the cloth is bleached and dyed, opening an electronic valve on a water outlet pipe 4, and discharging waste liquid through the water outlet pipe 4;
s2, adding a dye: after the cloth is bleached and dyed, the dye and the water in the dyeing cylinder 1 are reduced, so that the subsequent dyeing of the cloth is influenced by the color difference, after a spectrocolorimeter on the stirring device 3 detects the concentration change of a dye solution and the water level change detected by a water level sensor in the dyeing cylinder 1, an electronic valve on the blanking pipe 75 is opened, the powdery dye in the bin 71 falls into the receiving box 762, a pressure sensor in the receiving box 762 measures the weight of the dye, after the required dye weight is reached, the electronic valve on the blanking pipe 75 is closed to stop blanking, then a linear motor 764 drives a triangular plate 765 to move, the triangular plate 765 is in contact with the receiving box 762 through an embedded groove 766, so that the receiving box 762 is pushed to rotate, the dye in the receiving box 762 slides into the mixing box 72, then the linear motor 764 resets, the electronic valve on the water inlet pipe 77 is opened, an external water source enters into the mixing box 72 to mix the dye uniformly, and the electronic valve on the water inlet pipe 77 is closed when the water amount is sufficient;
s3, dye blending: after the dye and the water enter the mixing box 72, the rotating motor 53 drives the rotating plate 54 to rotate through the rotating rod 52, so that the linkage shaft 55 drives the connecting rod 57 to rotate, the axial leads of the connecting rod 57 and the driving rod 67 are located on the same vertical plane, the stirring rod 59 is located inside the mixing box 72, the telescopic ends of the left hydraulic rod 63 and the right hydraulic rod 63 extend out along with the rotation, the stabilizing plate 65 drives the auxiliary rod 66 and the motor base 64 to drive the driving motor 62 to ascend, the driving gear 68 and the auxiliary gear 69 are respectively meshed with the left linkage gear 56 and the right linkage gear 56, the driving motor 62 rotates to drive the linkage shaft 55 to rotate through the meshing of the gears, the connecting rod 57 drives the stirring rod 59 to rotate to mix the solution of the dye and the water, meanwhile, a heating mechanism arranged inside the mixing box 72 heats the solution, the mixing efficiency and the mixing effect are improved, then the electronic valve on the material pipe 78 is opened, the solution enters the dyeing cylinder 1 through the material chasing pipe 78, then the electronic valve on the water pipe 77 is opened, a water source enters the mixing box 72 again and the dye cylinder 1, the dye can be cleaned, and the dye can not only, and the dye can be replenished into the dyeing cylinder 1 without color difference.
In the present invention, the heating device, the heating mechanism, the spectrocolorimeter, the electronic valve, the water level sensor, the pressure sensor, the stirring device 3, the linear motor 764, the hydraulic rod 63, the rotating motor 53, and the driving motor 62 mentioned in S1 to S3 are all electrically connected to an external control circuit.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. Throwing chemical material carries and appends control system based on full-automatic weaving is bleached and is dyed, including dying a section of thick bamboo (1), the bottom symmetry that dyes a section of thick bamboo (1) is provided with three pillar (2), the top that dyes a section of thick bamboo (1) is provided with agitating unit (3), the bottom of dying a section of thick bamboo (1) is run through the intercommunication and is had outlet pipe (4), its characterized in that: a switching mechanism (5), a driving mechanism (6) and a material chasing mechanism (7) are respectively arranged outside the dyeing cylinder (1);
the conversion mechanism (5) comprises a left supporting plate and a right supporting plate (51) which are symmetrically arranged, a rotating rod (52) is arranged between the two sides of the outer surfaces of the two supporting plates (51) which are close to each other, the outer surface of the rotating rod (52) is respectively connected with the insides of the two supporting plates (51) in a penetrating and rotating manner, the outer surface of the supporting plate (51) on the right side is fixedly connected with a rotating motor (53), the output end of the rotating motor (53) is connected with the inside of the right supporting plate (51) in a penetrating and rotating manner, the output end of the rotating motor (53) is fixedly connected with one end of the rotating rod (52) through a coupler, the left side and the right side of the outer surface of the rotating rod (52) are fixedly connected with rotating plates (54) in a penetrating and rotating manner, the insides of the two rotating plates (54) are respectively connected with linkage shafts (55) in a penetrating and rotating manner, the ends, which the two linkage shafts (55) are far away from each other, a linkage gear (56) is fixedly connected with one side of the outer surfaces of the two linkage shafts (55) which are close to each other, the outer surfaces of the two linkage shafts (55) are connected with a connecting rod (57), the connecting rod (57) is connected with the connecting rod (57) through a connecting assembly (58), the outer surface of the connecting rod (59) is provided with a staggered stirring rod, and a plurality of a triangular wheel bar (59) for performing conversion, and performing the triangular bar replacement;
the driving mechanism (6) comprises lifting grooves (61) and a driving motor (62), the lifting grooves (61) are symmetrically formed in the left supporting plate and the right supporting plate (51), the outer surface of the driving motor (62) is movably connected with the inner surface of the right lifting groove (61), hydraulic rods (63) are fixedly connected to the inner surfaces of the two lifting grooves (61), a motor base (64) is fixedly connected to the outer surface of the driving motor (62), the bottom of the motor base (64) is fixedly connected with the top end of the right hydraulic rod (63), a stabilizing plate (65) is fixedly connected to the top of the left hydraulic rod (63), an auxiliary rod (66) is rotatably connected to the inner portion of the stabilizing plate (65) in a penetrating mode, the output end of the driving motor (62) is fixedly connected with a driving rod (67) through a coupler, a driving gear (68) is fixedly connected to one end of the driving rod (67), an auxiliary gear (69) is fixedly connected to one end of the auxiliary rod (66), and the outer surfaces of the driving gear (68) and the auxiliary gear (69) are respectively meshed with the outer surfaces of the left linkage gear (56) and the right linkage gear;
the chasing mechanism (7) comprises a feed box (71) and a mixing box (72), the mixing box (72) is positioned in the middle of the two support plates (51) and positioned below the rotating plate (54), a connecting plate (73) is fixedly connected to the outer surface of the feed box (71), the bottom of the connecting plate (73) is fixedly connected with the tops of the two support plates (51), a right-angle plate (74) is fixedly connected to the bottom of the feed box (71), the outer surface of the right-angle plate (74) is fixedly connected with the outer surface of the mixing box (72), the inner wall of the mixing box (72) is movably connected with the outer surface of the stirring rod (59), a discharging pipe (75) is communicated with the bottom of the feed box (71) in a penetrating manner, the discharging pipe (75) is connected with the mixing box (72) through a feed assembly (76), a water inlet pipe (77) is communicated with the inside of the mixing box (72), the water inlet pipe (77) is positioned below the right-angle plate (74), the bottom of the mixing box (72) is communicated with a feed pipe (78), the outer surface of the mixing box (78) is communicated with the inner wall of the feed pipe (78), and the inner wall of the dyeing pipe (76) is connected with a chasing pipe (762) and a dyeing pipe (76), and a dyeing pipe (761 connecting groove (76) is connected with a dyeing pipe (761 connecting groove (76), the slide rail groove (761) is arranged on the outer surface of the square plate (74), the material receiving box (762) is movably connected with the square plate (74) through a rotating frame (763), the inner wall of the slide rail groove (761) is movably connected with a linear motor (764), the top of the linear motor (764) is fixedly connected with a triangular plate (765), a chimeric groove (766) is arranged on the outer surface of the material receiving box (762), and the inner surface of the chimeric groove (766) is movably connected with the outer surface of the triangular plate (765).
2. The full-automatic textile bleaching and dyeing based batch feeding material conveying additional control system according to claim 1, characterized in that: coupling assembling (58) include draw-in groove (581), cardboard (582) and arc wall (583), draw-in groove (581) symmetry is seted up in the one side that two universal driving shaft (55) surfaces are close to each other, cardboard (582) symmetry sets up both ends about connecting rod (57), the internal surface of draw-in groove (581) and the surface looks joint of cardboard (582), arc wall (583) symmetry is seted up at the surface of universal driving shaft (55) and is located the left and right sides of draw-in groove (581), the internal surface sliding connection of arc wall (583) has arc (584), the surface of arc (584) and the surface swing joint of connecting rod (57), the inside through thread connection of arc (584) has spacing bolt (585), the surface of spacing bolt (585) and the inside through thread connection of connecting rod (57).
3. The bleaching and dyeing method of the full-automatic textile bleaching and dyeing based batch feeding, chemical conveying and additional control system is characterized in that: the method specifically comprises the following steps:
s1, bleaching and dyeing cloth: firstly, filling the mixed dye solution into a dyeing cylinder (1), then stirring the dye solution through a stirring device (3), simultaneously heating the dye solution through a heating device in the dyeing cylinder (1), so that the dye is uniformly mixed, putting the treated cloth into the dyeing cylinder (1) after the dye is uniformly mixed, then stirring the dye solution and the cloth through the stirring device (3) working again, thereby improving the cloth coloring efficiency and enabling the cloth to be more uniformly colored, taking out the colored cloth from the inside of the dyeing cylinder (1) and drying the cloth, opening an electronic valve on a water outlet pipe (4), and discharging the waste liquid through the water outlet pipe (4);
s2, adding a dye: after the cloth is bleached and dyed, the dye and water in the dyeing cylinder (1) are reduced, so that the subsequent dyeing of the cloth is influenced by the color difference, after a spectrocolorimeter on a stirring device (3) detects the concentration change of a dye solution and the water level change detected by a water level sensor in the dyeing cylinder (1), an electronic valve on a blanking pipe (75) is opened, the powdery dye in a bin (71) falls into a material receiving box (762), a pressure sensor in the material receiving box (762) measures the weight of the dye, after the required dye component is reached, the electronic valve on the blanking pipe (75) is closed to stop blanking, then a linear motor (764) drives a triangular plate (765) to move, the triangular plate (765) is in contact with the material receiving box (762) through an embedded groove (766), so that the material receiving box (762) is pushed to rotate, the dye in the material receiving box (762) slides into a mixing box (72), then the linear motor (764) resets, the electronic valve on a water inlet pipe (77) is opened, an external water source enters the material receiving box (762) to be mixed and the mixed water is sufficiently closed;
s3, dye blending: after the dye and the water enter the mixing box (72), the rotating motor (53) drives the rotating plate (54) to rotate through the rotating rod (52), so that the linkage shaft (55) drives the connecting rod (57) to rotate, the axial leads of the connecting rod (57) and the driving rod (67) are positioned on the same vertical plane, the stirring rod (59) is positioned inside the mixing box (72), the telescopic ends of the left hydraulic rod (63) and the right hydraulic rod (63) extend out along with the rotation, so that the stabilizing plate (65) drives the auxiliary rod (66) and the motor base (64) to drive the driving motor (62) to ascend, so that the driving gear (68) and the auxiliary gear (69) are respectively meshed with the left linkage gear (56) and the right linkage gear (56), the driving motor (62) rotates to drive the linkage shaft (55) to rotate through the meshing of the gears along with the driving rod (57), so that the connecting rod (59) drives the stirring rod (59) to rotate to uniformly mix the solution of the dye and the water, meanwhile, a heating mechanism arranged inside the mixing box (72) heats the solution, improves the mixing efficiency and the uniformly mixing effect, then the electronic valve (78) is opened, the solution enters the mixing box (72), and the electronic dye tracing tube (78) to enter the mixing tube (1) and then the dye tracing tube (72), and the water level is supplemented to the interior of the dyeing cylinder (1) so that the dye cannot have color difference.
4. The bleaching and dyeing method of the batch feeding, chemical conveying and additional control system based on full-automatic textile bleaching and dyeing according to claim 3, characterized in that: and the heating device, the heating mechanism, the spectrocolorimeter, the electronic valve, the water level sensor, the pressure sensor, the stirring device (3), the linear motor (764), the hydraulic rod (63), the rotating motor (53) and the driving motor (62) mentioned in the steps S1-S3 are electrically connected with an external control circuit.
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| CN107059303B (en) * | 2017-06-22 | 2023-06-27 | 杭州三拓科技有限公司 | Full-automatic dye weighing and material melting equipment |
| CN108371906A (en) * | 2018-04-24 | 2018-08-07 | 苏州华纵纺织新材料科技有限公司 | A kind of efficient Textile Dyes mixing apparatus |
| CN109576937B (en) * | 2018-11-22 | 2021-04-23 | 绍兴文理学院 | Printing and dyeing equipment suitable for intermittently replenishing dye |
| CN210886592U (en) * | 2019-07-25 | 2020-06-30 | 杭州萧越染织有限公司 | Full-automatic feeding device for dyeing |
| CN110465229A (en) * | 2019-09-12 | 2019-11-19 | 苏州美律纺织机械电子有限公司 | A kind of efficient mixing arrangement of textile machinery textile dyestuff |
| CN111636161A (en) * | 2020-05-06 | 2020-09-08 | 嘉兴程熙纺织品有限公司 | Printing and dyeing equipment with automatic feeding structure for spinning |
| CN212611416U (en) * | 2020-06-02 | 2021-02-26 | 杭州东嘉宏实业有限公司 | A accurate quick dosing unit for reducing dyeing colour difference |
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