CN113638167A - Chemical feeding conveying additional control system based on full-automatic textile bleaching and dyeing and bleaching and dyeing method - Google Patents
Chemical feeding conveying additional control system based on full-automatic textile bleaching and dyeing and bleaching and dyeing method Download PDFInfo
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- CN113638167A CN113638167A CN202110879842.9A CN202110879842A CN113638167A CN 113638167 A CN113638167 A CN 113638167A CN 202110879842 A CN202110879842 A CN 202110879842A CN 113638167 A CN113638167 A CN 113638167A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for adding or mixing constituents of the treating material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
Abstract
The invention discloses a chemical feeding conveying additional control system based on full-automatic textile bleaching and dyeing and a bleaching and dyeing method. This throw chemical material and carry additional control system and bleaching and dyeing method based on full-automatic weaving is bleached and dyed, through setting up the shifter, the multiunit puddler stirs with the contact of dyestuff solution one by one, the puddler adopts three horn bars simultaneously, its edge is through exerting pressure to the solution, not only make solution motion mix more even, avoided the puddler to be infected with the solution simultaneously and led to the dyestuff to reduce, along with the problem that the colour difference appears when the dyestuff solution ground feed supplement leads to the cloth to color easily when having solved the cloth through the combination of above-mentioned structure when the cloth bleaches.
Description
Technical Field
The invention relates to the technical field of bleaching and dyeing, in particular to a chemical feeding conveying additional control system and a bleaching and dyeing method based on full-automatic textile bleaching and dyeing.
Background
Bleaching and dyeing are one process in the production process of textiles, bleaching and dyeing are carried out by bleaching and dyeing, the cloth needs to be bleached by using a medicament, then dyeing and finishing are carried out, the dyeing and printing are carried out by dyeing the color on the cloth through the pigment, the printing is carried out by printing and dyeing a fixed compound on the clothes through computer typesetting, the printing is one of the printing and dyeing, the dyeing and finishing comprises pretreatment, dyeing, printing and finishing, and the quality of the dyeing and finishing has important influence on the use value of the textiles.
In actual operation, to the bleaching and dyeing in-process of cloth, along with the continuous increase dyeing of cloth, the inside dyestuff solution of container can constantly reduce, then need carry out the feed supplement and avoid cloth dyeing inequality and the colour difference appears, but traditional artifical feed supplement or machine feed supplement appear the feed supplement inaccurate easily to the colour difference appears when leading to the cloth to color, artifical feed supplement not only increases the amount of labour simultaneously and has the feed supplement untimely, consequently need provide a device and solve above-mentioned problem.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a chemical feeding and conveying additional control system and a bleaching and dyeing method based on full-automatic textile bleaching and dyeing, and solves the problem that color difference is easy to occur when the cloth is dyed along with the supplement of a dye solution during the bleaching and dyeing of the cloth.
In order to achieve the purpose, the invention is realized by the following technical scheme: a chemical feeding, conveying and adding control system based on full-automatic textile bleaching and dyeing comprises a dyeing cylinder, wherein three support columns are symmetrically arranged at the top of the dyeing cylinder, a stirring device is arranged at the bottom of the dyeing cylinder, the bottom of the dyeing cylinder is communicated with a water outlet pipe in a penetrating mode, and a conversion mechanism, a driving mechanism and a material adding mechanism are arranged outside the dyeing cylinder respectively.
The conversion mechanism comprises a left supporting plate and a right supporting plate which are symmetrically arranged, a rotating rod is arranged between the mutually close sides of the outer surfaces of the two supporting plates, the outer surface of the rotating rod is respectively connected with the insides of the two supporting plates in a penetrating and rotating way, the outer surface of the right supporting plate is fixedly connected with a rotating motor, the output end of the rotating motor is connected with the inside of the right supporting plate in a penetrating and rotating way, the output end of the rotating motor is fixedly connected with one end of the rotating rod through a coupler, the left side and the right side of the outer surface of the rotating rod are respectively fixedly connected with a rotating plate in a penetrating and rotating way, the insides of the two rotating plates are respectively connected with a linkage shaft in a penetrating and rotating way, one end of the two linkage shafts far away from each other is fixedly connected with a linkage gear, a connecting rod is arranged between the mutually close sides of the outer surfaces of the two linkage shafts, and is connected with the two linkage shafts through a connecting component, and the outer surface of the connecting rod is provided with staggered stirring rods.
Preferably, coupling assembling includes draw-in groove, cardboard and arc wall, the draw-in groove symmetry is seted up in the one side that two universal driving shaft surfaces are close to each other, the cardboard symmetry sets up both ends about the connecting rod, the internal surface of draw-in groove and the surface looks joint of cardboard, the arc wall symmetry is seted up at the surface of universal driving shaft and is located the left and right sides of draw-in groove, the internal surface sliding connection of arc wall has the arc, the surface of arc and the surface swing joint of connecting rod, the inside through thread of arc is connected with spacing bolt, the surface of spacing bolt and the inside through thread of connecting rod are connected.
Preferably, actuating mechanism includes lift groove and driving motor, the inside at two backup pads about the lift groove symmetry is seted up, driving motor's surface and the internal surface swing joint in right side lift groove, two the equal fixedly connected with hydraulic stem of internal surface in lift groove, driving motor's surface fixedly connected with motor cabinet, the bottom of motor cabinet and the top fixed connection of right side hydraulic stem.
Preferably, the left side the top fixedly connected with steadying plate of hydraulic stem, the inside run through of steadying plate is rotated and is connected with the auxiliary rod, driving motor's output passes through shaft coupling fixedly connected with actuating lever, the one end fixedly connected with drive gear of actuating lever, the one end fixedly connected with auxiliary gear of auxiliary rod, the surface of drive gear and auxiliary gear meshes with the surface of controlling two linkage gears respectively mutually.
Preferably, chasing after and expect that mechanism includes workbin and compounding box, the compounding box is in two backup pads positive middles and is located the below of rotor plate, the external fixed surface of workbin is connected with the connecting plate, the bottom of connecting plate respectively with the top fixed connection of two backup pads, the bottom fixedly connected with right-angle plate of workbin, the surface of right-angle plate and the external fixed surface of compounding box are connected, the inner wall of compounding box and the surface swing joint of puddler.
Preferably, the bottom of workbin runs through the intercommunication and has the unloading pipe, the unloading pipe is connected with the compounding box through feeding assembly, the inside of compounding box runs through the intercommunication and has the inlet tube, the inlet tube is located the right-angle plate under, the bottom of compounding box runs through the intercommunication and has the material pipe of pursuing, the surface of pursuing the material pipe runs through fixedly connected with the inside of dyeing section of thick bamboo, and the inner wall of pursuing the material pipe is linked together with the inner wall of dyeing section of thick bamboo.
Preferably, the feeding assembly comprises a slide rail groove and a material receiving box, the slide rail groove is formed in the outer surface of the right-angle plate, and the material receiving box is movably connected with the outer surface of the right-angle plate through a rotating frame.
Preferably, the inner wall of the slide rail groove is movably connected with a linear motor, the top of the linear motor is fixedly connected with a triangular plate, the outer surface of the material receiving box is provided with an embedded groove, and the inner surface of the embedded groove is movably connected with the triangular plate.
The invention also discloses a bleaching and dyeing method based on full-automatic textile bleaching and dyeing, which specifically comprises the following steps:
s1, bleaching and dyeing cloth: firstly, filling a mixed dye solution into a dyeing cylinder, stirring the dye solution through a stirring device, heating the dye solution through a heating device in the dyeing cylinder, uniformly mixing the dye, putting the treated cloth into the dyeing cylinder after the dye is uniformly mixed, stirring the dye solution and the cloth by the stirring device, so that the cloth coloring efficiency is improved, and the cloth is more uniformly colored;
s2, additional dye: after the cloth is bleached and dyed, the dye and water in the dyeing cylinder are reduced, so that the subsequent cloth coloring is influenced by color difference, after a spectrocolorimeter on a stirring device detects the concentration change of a dye solution and the water level change detected by a water level sensor in the dyeing cylinder, an electronic valve on a discharging pipe is opened, the powdery dye in a material box falls into the material receiving box, a pressure sensor in the material receiving box measures the weight of the dye, after the required dye component is reached, the electronic valve on the discharging pipe is closed to stop discharging, then a linear motor drives a triangular plate to move, the triangular plate is in contact with the material receiving box through an embedding groove, so that the material receiving box is pushed to rotate, the dye in the material receiving box slides to the inner part of the material mixing box, then the linear motor resets, the electronic valve on a water inlet pipe is opened, and an external water source enters the inner part of the material mixing box to mix the dye uniformly, after the water quantity is sufficient, an electronic valve on the water inlet pipe is closed;
s3, dye blending: after the dye and the water enter the mixing box, the rotating motor drives the rotating plate to rotate through the rotating rod, so that the linkage shaft drives the connecting rod to rotate, the axial leads of the connecting rod and the driving rod are positioned on the same vertical plane, the stirring rod is positioned in the mixing box, then the telescopic ends of the left hydraulic rod and the right hydraulic rod extend out, the stabilizing plate drives the auxiliary rod and the motor base drives the driving motor to ascend, so that the driving gear and the auxiliary gear are respectively meshed with the left linkage gear and the right linkage gear, the driving motor rotates to drive the linkage shaft to rotate through the meshing of the gears, so that the connecting rod drives the stirring rod to rotate to mix the solution of the dye and the water, meanwhile, a heating mechanism arranged in the mixing box heats the solution, the mixing efficiency and the mixing effect are improved, then an electronic valve on the material tracing pipe is opened, and the solution enters the dyeing cylinder through the material tracing pipe, then the electronic valve on the inlet tube is opened, and the water source gets into the mixing box once more and gets into the dyeing section of thick bamboo through chasing after the material pipe, not only can wash the mixing box and make the whole entering of dyestuff dye the section of thick bamboo inside, and make the dyestuff can not appear the colour difference for dyeing the inside water level of supplying of section of thick bamboo.
Preferably, the heating device, the heating mechanism, the spectrocolorimeter, the electronic valve, the water level sensor, the pressure sensor, the stirring device, the linear motor, the hydraulic rod, the rotating motor and the driving motor mentioned in S1-S3 are all electrically connected with an external control circuit.
Advantageous effects
The invention provides a chemical feeding and conveying additional control system based on full-automatic textile bleaching and dyeing and a bleaching and dyeing method. Compared with the prior art, the method has the following beneficial effects:
(1) the conversion mechanism comprises a left support plate and a right support plate which are symmetrically arranged, a rotating rod is arranged between the mutually close sides of the outer surfaces of the two support plates, the outer surfaces of the rotating rod are respectively connected with the inner parts of the two support plates in a penetrating and rotating way, the outer surface of the right support plate is fixedly connected with a rotating motor, the output end of the rotating motor is connected with the inner part of the right support plate in a penetrating and rotating way, the output end of the rotating motor is fixedly connected with one end of the rotating rod through a coupler, the left side and the right side of the outer surface of the rotating rod are respectively connected with a rotating plate in a penetrating and rotating way, the inner parts of the two rotating plates are respectively connected with a linkage shaft in a penetrating and rotating way, one ends of the two linkage shafts which are mutually far away from each other are respectively fixedly connected with a linkage gear, a connecting rod is arranged between the mutually close sides of the outer surfaces of the two linkage shafts, and is connected with the two linkage shafts through a connecting component, the surface of connecting rod is provided with the puddler of dislocation, through setting up the shifter, the rotating electrical machines rotates and drives two rotor plates through the bull stick and rotate, make about two universal driving shafts pass through coupling assembling and drive connecting rod and puddler and rotate, thereby make multiunit puddler stir with the contact of dyestuff solution one by one, avoid singly organizing puddler long time and contact of dyestuff solution to receive excessive erosion, and make the dyestuff reduce and cause the cloth to color the colour and the colour difference appears, the puddler adopts three horn bars simultaneously, its edge is through applying pressure to the solution, not only make the solution motion mix more evenly, avoided the puddler to be infected with solution simultaneously and leaded to the dyestuff to reduce, the problem of colour difference appears when the cloth bleaches along with the feed supplement of dyestuff solution easily leads to the cloth to color through the combination of above-mentioned structure.
(2) The connecting assembly comprises clamping grooves, clamping plates and arc-shaped grooves, the clamping grooves are symmetrically arranged on one side, close to the outer surfaces of the two linkage shafts, the clamping plates are symmetrically arranged at the left end and the right end of the connecting rod, the inner surfaces of the clamping grooves are clamped with the outer surfaces of the clamping plates, the arc-shaped grooves are symmetrically arranged on the outer surfaces of the linkage shafts and are positioned at the left side and the right side of the clamping grooves, the inner surfaces of the arc-shaped grooves are connected with the arc-shaped plates in a sliding mode, the outer surfaces of the arc-shaped plates are movably connected with the outer surfaces of the connecting rod, limiting bolts are connected with the inner through threads of the arc-shaped plates, the outer surfaces of the limiting bolts are connected with the inner through threads of the connecting rod, the connecting rod can be quickly positioned and installed with the left linkage shaft and the right linkage shaft through the combination of the clamping grooves and the clamping plates by arranging the connecting assembly, and meanwhile, the arc-shaped plates are hidden when the connecting rod is connected with the linkage shafts, the utility model discloses a dye solution, including the connecting rod, the puddler is used for the connecting rod, avoid causing the hindrance when connecting the connecting rod, and through the laminating of arc and connecting rod to and the threaded connection through spacing bolt, make the connecting rod install fast and dismantle, avoid the puddler to receive excessive erosion and be infected with the dyestuff after using for a long time, cause the dyestuff to reduce the problem that the colour difference appears when the cloth is colored along with the feed supplement of dyestuff solution ground when having solved the cloth through the combination of above-mentioned structure.
(3) The full-automatic textile bleaching and dyeing based batch feeding and chemical material conveying additional control system and the bleaching and dyeing method are characterized in that a driving mechanism comprises lifting grooves and a driving motor, the lifting grooves are symmetrically formed in the left supporting plate and the right supporting plate, the outer surface of the driving motor is movably connected with the inner surface of the right lifting groove, the inner surfaces of the two lifting grooves are fixedly connected with hydraulic rods, the outer surface of the driving motor is fixedly connected with a motor base, the bottom of the motor base is fixedly connected with the top end of the right hydraulic rod, the top of the left hydraulic rod is fixedly connected with a stabilizing plate, the inner part of the stabilizing plate is in penetrating rotation connection with an auxiliary rod, the output end of the driving motor is fixedly connected with a driving rod through a coupler, one end of the driving rod is fixedly connected with a driving gear, one end of the auxiliary rod is fixedly connected with an auxiliary gear, and the outer surfaces of the driving gear and the auxiliary gear are respectively meshed with the outer surfaces of a left linkage gear and a right linkage gear, through setting up actuating mechanism, when the rotating electrical machines rotates and makes the puddler change, both sides hydraulic stem can drive auxiliary rod and driving motor through motor cabinet and steadying plate and go up and down, avoid auxiliary gear and drive gear to keep with the meshing of linkage gear, cause the damage of gear or other parts, make driving motor can't drive the puddler and rotate, thereby lead to the dyestuff to mix the inequality and cause the cloth to color the colour difference that appears, the problem of colour difference appears when leading to the cloth to color along with the feed supplement of dyestuff solution ground when having solved the cloth through the combination of above-mentioned structure when the cloth bleaches.
(4) The chemical feeding, conveying and adding control system based on full-automatic textile bleaching and dyeing and the bleaching and dyeing method are characterized in that the chemical feeding, conveying and adding control system comprises a material box and a material mixing box, the material mixing box is located in the middle of two supporting plates and located below the rotating plates, a connecting plate is fixedly connected to the outer surface of the material box, the bottom of the connecting plate is fixedly connected to the tops of the two supporting plates respectively, a right-angle plate is highly connected to the bottom of the material box, the outer surface of the right-angle plate is fixedly connected to the outer surface of the material mixing box, the inner wall of the material mixing box is movably connected to the outer surface of a stirring rod, a discharging pipe is communicated with the bottom of the material box in a penetrating mode and connected with the material mixing box through a feeding assembly, a water inlet pipe is communicated with the interior of the material mixing box in a penetrating mode, a material tracing pipe is communicated with the bottom of the material mixing box in a penetrating mode, the outer surface of the material tracing pipe is fixedly connected to the interior of the dyeing cylinder, and the inner wall of the material tracing pipe is communicated with the inner wall of the dyeing cylinder, the feeding assembly comprises a slide rail groove and a material receiving box, the slide rail groove is formed in the outer surface of a right-angle plate, the material receiving box is movably connected with the outer surface of the right-angle plate through a rotating frame, the inner wall of the slide rail groove is movably connected with a linear motor, a triangular plate is fixedly connected to the top of the linear motor, an embedding groove is formed in the outer surface of the material receiving box, the inner surface of the embedding groove is movably connected with the outer surface of the triangular plate, a material chasing mechanism is arranged, an electronic valve on a discharging pipe is opened to enable dye to fall into the material receiving box through the discharging pipe, a pressure sensor arranged in the material receiving box measures weight of the dye, the required amount of the dye can be accurately obtained, color difference is avoided, meanwhile, the linear motor moves to be connected with the embedding groove through the triangular plate, one side of the material receiving box is jacked up by utilizing the bevel edge of the triangular plate, one side of the material receiving box is lifted and rotated, and the dye falls into the material mixing box through an outlet at the other side of the material receiving box, the problem of the unloading leads to the colour difference totally is avoided, and the inlet tube simultaneously can wash through intaking many times the box inside for inside the dyestuff all gets into the section of thick bamboo that dyes, has solved the problem that the colour difference appears when the cloth leads to the cloth to color along with the feed supplement of dyestuff solution when the cloth bleaches through the combination of above-mentioned structure.
Drawings
FIG. 1 is a perspective view of the external structure of the present invention;
FIG. 2 is a perspective view of the external structure of the support plate of the present invention;
FIG. 3 is a perspective view showing an external structure of the rotating plate according to the present invention;
FIG. 4 is a perspective view of the external structure of the connecting rod of the present invention;
FIG. 5 is an exploded view of the internal structure of a universal driving shaft according to the present invention;
FIG. 6 is an enlarged view of a portion of the invention at A in FIG. 5;
FIG. 7 is a perspective view showing the external structure of the hydraulic rod of the present invention;
FIG. 8 is a perspective view of the external structure of the tank of the invention;
FIG. 9 is an exploded view of the outer structure of the gusset of the present invention;
FIG. 10 is a process flow diagram of the present invention.
In the figure: 1-dyeing cylinder, 2-support, 3-stirring device, 4-water outlet pipe, 5-mixing mechanism, 51-support plate, 52-rotating rod, 53-rotating motor, 54-rotating plate, 55-linkage shaft, 56-linkage gear, 57-connecting rod, 58-connecting assembly, 581-clamping groove, 582-clamping plate, 583-arc groove, 584-arc plate, 585-limit bolt, 59-stirring rod, 6-driving mechanism, 61-lifting groove, 62-driving motor, 63-hydraulic rod, 64-motor base, 65-stabilizing plate, 66-auxiliary rod, 67-driving rod, 68-driving gear, 69-auxiliary gear, 7-material-chasing mechanism, 71-material box, 72-material mixing box, 73-connecting plate, 74-right-angle plate, 75-blanking pipe, 76-feeding component, 761-slide rail groove, 762-material receiving box, 763-rotating frame, 764-linear motor, 765-triangular plate, 766-embedded groove, 77-water inlet pipe and 78-material chasing pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-10, the present invention provides a technical solution: a chemical feeding, conveying and adding control system based on full-automatic textile bleaching and dyeing comprises a dyeing cylinder 1, wherein a heating device and a water level sensor are arranged inside the dyeing cylinder 1, three support columns 2 are symmetrically arranged at the bottom of the dyeing cylinder 1, a stirring device 3 is arranged at the top of the dyeing cylinder 1, the stirring device 3 adopts a telescopic type to facilitate discharging of cloth, a spectrocolorimeter is arranged on the stirring device 3 to detect the color of dye inside the dyeing cylinder 1, so that the water level sensor is matched to obtain the amount of the dye and water to be added, a water outlet pipe 4 is communicated with the bottom of the dyeing cylinder 1 in a penetrating manner, the water outlet pipe 4 is communicated with an external waste liquid collecting device, an electronic valve is arranged on the water outlet pipe 4, and a switching mechanism 5, a driving mechanism 6 and a material adding mechanism 7 are respectively arranged outside the dyeing cylinder 1; the switching mechanism 5 comprises a left supporting plate 51 and a right supporting plate 51 which are symmetrically arranged, the supporting plates 51 can be connected with the ground to enhance the stability, a rotating rod 52 is arranged between the mutually close sides of the outer surfaces of the two supporting plates 51, the outer surface of the rotating rod 52 is respectively connected with the insides of the two supporting plates 51 in a penetrating and rotating way, the outer surface of the right supporting plate 51 is fixedly connected with a rotating motor 53, the output end of the rotating motor 53 is connected with the insides of the right supporting plate 51 in a penetrating and rotating way, the output end of the rotating motor 53 is fixedly connected with one end of the rotating rod 52 through a coupler, the left side and the right side of the outer surface of the rotating rod 52 are fixedly connected with rotating plates 54 in a penetrating and rotating way, the insides of the two rotating plates 54 are respectively connected with a linkage shaft 55 in a penetrating and rotating way, the linkage shaft 55 and the rotating plate 54 are connected in a limiting way, one end of the mutually far away from each other linkage shaft 55 is fixedly connected with a linkage gear 56, and a connecting rod 57 is arranged between the mutually close sides of the outer surfaces of the two linkage shafts 55, the connecting rod 57 is connected with the two universal driving shafts 55 through the connecting component 58, the outer surface of the connecting rod 57 is provided with staggered stirring rods 59, the stirring rods 59 adopt a triangular bar shape and are provided with a plurality of groups for alternate conversion, the connecting component 58 comprises a clamping groove 581, a clamping plate 582 and arc-shaped grooves 583, the clamping groove 581 is symmetrically arranged at one side where the outer surfaces of the two universal driving shafts 55 are close to each other, the clamping plate 582 is symmetrically arranged at the left end and the right end of the connecting rod 57, the inner surface of the clamping groove 581 is clamped with the outer surface of the clamping plate 582, the arc-shaped grooves 583 are symmetrically arranged at the outer surface of the universal driving shafts 55 and are positioned at the left side and the right side of the clamping groove 581, the inner surface of the arc-shaped grooves 583 is slidably connected with arc-shaped plates 584, the connection of the arc-shaped plates 584 and the arc-shaped grooves 583 is provided with a limiting arrangement, the outer surface of the arc-shaped plates 584 is movably connected with the outer surface of the connecting rod 57, the inner part of the arc-shaped plates 584 is in a limiting bolt 585 through threaded connection, the outer surface of the limiting bolt 585 is in a through threaded connection with the inner part of the connecting rod 57, the driving mechanism 6 comprises a lifting groove 61 and a driving motor 62, the lifting groove 61 is symmetrically arranged inside the left and right supporting plates 51, the outer surface of the driving motor 62 is movably connected with the inner surface of the right lifting groove 61, the inner surfaces of the two lifting grooves 61 are fixedly connected with hydraulic rods 63, the outer surface of the driving motor 62 is fixedly connected with a motor base 64, the bottom of the motor base 64 is fixedly connected with the top end of the right hydraulic rod 63, the top of the left hydraulic rod 63 is fixedly connected with a stabilizing plate 65, the inner part of the stabilizing plate 65 is connected with an auxiliary rod 66 in a penetrating and rotating manner, the auxiliary rod 66 is connected with the stabilizing plate 65 in a limiting manner, the output end of the driving motor 62 is fixedly connected with a driving rod 67 through a coupler, one end of the driving rod 67 is fixedly connected with a driving gear 68, one end of the auxiliary rod 66 is fixedly connected with an auxiliary gear 69, and the auxiliary gear 69 and the driving gear 68 are the same in size, the number of teeth of the linkage gear 56 is greater than that of the auxiliary gear 69 and the drive gear 68, the outer surfaces of the drive gear 68 and the auxiliary gear 69 are respectively meshed with the outer surfaces of the left linkage gear 56 and the right linkage gear 56, the material chasing mechanism 7 comprises a material box 71 and a material mixing box 72, dye is filled in the material box 71, the material mixing box 72 is positioned in the middle of the two support plates 51 and below the rotating plate 54, the outer surface of the material box 71 is fixedly connected with a connecting plate 73, the bottom of the connecting plate 73 is respectively and fixedly connected with the tops of the two support plates 51, the bottom of the material box 71 is fixedly connected with a right-angle plate 74, the outer surface of the right-angle plate 74 is fixedly connected with the outer surface of the material mixing box 72, the inner wall of the material mixing box 72 is movably connected with the outer surface of the stirring rod 59, the bottom of the material box 71 is communicated with a material discharging pipe 75, an electronic valve is arranged on the material discharging pipe 75, and the material mixing box 72 is connected with the material feeding assembly 76, the inside of the mixing box 72 is communicated with a water inlet pipe 77 in a penetrating way, the outside of the water inlet pipe 77 is communicated with a purified water source, an electronic valve is arranged on the water inlet pipe 77, the water inlet pipe 77 is positioned under the right-angle plate 74, the bottom of the mixing box 72 is communicated with a material tracing pipe 78 in a penetrating way, the material tracing pipe 78 is provided with an electronic valve, the outer surface of the material tracing pipe 78 is fixedly connected with the inside of the dyeing cylinder 1 in a penetrating way, the inner wall of the material tracing pipe 78 is communicated with the inner wall of the dyeing cylinder 1, the feeding component 76 comprises a slide rail groove 761 and a material receiving box 762, the width of one side of the material receiving box 762 close to the mixing box 72 is smaller than that of the other side, a discharge port is arranged for facilitating blanking, a pressure sensor is arranged inside the material receiving box 762, the slide rail groove 761 is arranged on the outer surface of the right-angle plate 74, the material receiving box 762 is movably connected with the right-angle plate 74 through a rotating frame 763, the inner wall of the slide rail groove 761 is movably connected with a linear motor 764, the top of the linear motor 764 is fixedly connected with a triangular plate 765, an engagement groove 766 is formed on the outer surface of the material receiving box 762, and the inner surface of the engagement groove 766 is movably connected with the outer surface of the triangular plate 765.
The invention also discloses a bleaching and dyeing method based on full-automatic textile bleaching and dyeing, which specifically comprises the following steps:
s1, bleaching and dyeing cloth: firstly, filling a mixed dye solution into a dyeing cylinder 1, stirring the dye solution through a stirring device 3, heating the dye solution through a heating device in the dyeing cylinder 1 to uniformly mix dyes, putting the treated cloth into the dyeing cylinder 1 after the dyes are uniformly mixed, stirring the dye solution and the cloth through the stirring device 3, so that the cloth coloring efficiency is improved and the cloth is more uniformly colored, taking out the colored cloth from the dyeing cylinder 1 to dry after the cloth is bleached and dyed, opening an electronic valve on a water outlet pipe 4, and discharging waste liquid through the water outlet pipe 4;
s2, additional dye: after the cloth is bleached and dyed, the dye and the water in the dyeing cylinder 1 are reduced, so that the subsequent dyeing of the cloth is influenced by the color difference, after the concentration change of the dye solution is detected by a spectrocolorimeter on the stirring device 3, and after the water level change is detected by a water level sensor in the dyeing cylinder 1, the electronic valve on the blanking pipe 75 is opened, the powdery dye in the bin 71 falls into the receiving box 762, the pressure sensor in the receiving box 762 measures the weight of the dye, after the required dye component is reached, the electronic valve on the blanking pipe 75 is closed to stop blanking, then the linear motor 764 drives the triangular plate 765 to move, the triangular plate 765 is in contact with the receiving box 762 through the embedded groove 766, so that the receiving box 762 is pushed to rotate, the dye in the receiving box 762 slides into the mixing box 72, then the linear motor 764 resets, the electronic valve on the water inlet pipe 77 is opened, an external water source enters the mixing box 72 to uniformly mix the dye, and an electronic valve on the water inlet pipe 77 is closed after the water quantity is sufficient;
s3, dye blending: after the dye and the water enter the mixing box 72, the rotating motor 53 drives the rotating plate 54 to rotate through the rotating rod 52, so that the linkage shaft 55 drives the connecting rod 57 to rotate, the axial leads of the connecting rod 57 and the driving rod 67 are positioned on the same vertical plane, the stirring rod 59 is positioned inside the mixing box 72, the telescopic ends of the left hydraulic rod 63 and the right hydraulic rod 63 extend out along with the rotation, the stabilizing plate 65 drives the auxiliary rod 66 and the motor base 64 to drive the driving motor 62 to ascend, so that the driving gear 68 and the auxiliary gear 69 are respectively meshed with the left linkage gear 56 and the right linkage gear 56, the driving motor 62 rotates to drive the linkage shaft 55 to rotate through the meshing of the gears, the connecting rod 57 drives the stirring rod 59 to rotate to mix the solution of the dye and the water, meanwhile, a heating mechanism arranged inside the mixing box 72 heats the solution, the mixing efficiency and the mixing effect are improved, and then an electronic valve on the material tracing pipe 78 is opened, the solution enters the dyeing cylinder 1 through the material tracing pipe 78, then the electronic valve on the water pipe 77 is opened, the water source enters the mixing box 72 again and enters the dyeing cylinder 1 through the material tracing pipe 78, the mixing box 72 can be cleaned, so that the dye can completely enter the dyeing cylinder 1, and the water level is supplemented in the dyeing cylinder 1, so that the dye cannot be subjected to color difference.
In the present invention, the heating device, the heating mechanism, the spectrocolorimeter, the electronic valve, the water level sensor, the pressure sensor, the stirring device 3, the linear motor 764, the hydraulic rod 63, the rotating motor 53, and the driving motor 62 mentioned in S1-S3 are electrically connected to an external control circuit.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Throwing chemical material carries and appends control system based on full-automatic weaving is bleached and is dyed, including dying a section of thick bamboo (1), the bottom symmetry that dyes a section of thick bamboo (1) is provided with three pillar (2), the top that dyes a section of thick bamboo (1) is provided with agitating unit (3), the bottom of dying a section of thick bamboo (1) is run through the intercommunication and is had outlet pipe (4), its characterized in that: a conversion mechanism (5), a driving mechanism (6) and a material chasing mechanism (7) are respectively arranged outside the dyeing cylinder (1);
the switching mechanism (5) comprises a left supporting plate and a right supporting plate (51) which are symmetrically arranged, a rotating rod (52) is arranged between the two sides of the outer surfaces of the supporting plates (51) which are close to each other, the outer surface of the rotating rod (52) is respectively connected with the inner parts of the two supporting plates (51) in a penetrating and rotating manner, the outer surface of the supporting plate (51) on the right side is fixedly connected with a rotating motor (53), the output end of the rotating motor (53) is connected with the inner part of the supporting plate (51) on the right side in a penetrating and rotating manner, the output end of the rotating motor (53) is fixedly connected with one end of the rotating rod (52) through a coupler, rotating plates (54) are fixedly connected with the left side and the right side of the outer surface of the rotating rod (52) in a penetrating and rotating manner, linkage shafts (55) are respectively connected in the inner parts of the two rotating plates (54), and linkage gears (56) are respectively fixedly connected with the ends of the two linkage shafts (55) which are far away from each other, a connecting rod (57) is arranged between the two sides of the outer surfaces of the linkage shafts (55) close to each other, the connecting rod (57) is connected with the two linkage shafts (55) through a connecting assembly (58), and staggered stirring rods (59) are arranged on the outer surfaces of the connecting rod (57).
2. The full-automatic textile bleaching and dyeing based batch feeding material conveying additional control system according to claim 1, characterized in that: the connecting component (58) comprises a clamping groove (581), a clamping plate (582) and an arc-shaped groove (583), the clamping grooves (581) are symmetrically arranged on the sides, close to each other, of the outer surfaces of the two linkage shafts (55), the clamping plates (582) are symmetrically arranged at the left end and the right end of the connecting rod (57), the inner surfaces of the clamping grooves (581) are clamped with the outer surfaces of the clamping plates (582), the arc-shaped grooves (583) are symmetrically arranged on the outer surface of the universal driving shaft (55) and are positioned on the left side and the right side of the clamping groove (581), the inner surface of the arc-shaped groove (583) is connected with an arc-shaped plate (584) in a sliding way, the outer surface of the arc-shaped plate (584) is movably connected with the outer surface of the connecting rod (57), the inner part of the arc-shaped plate (584) is connected with a limit bolt (585) through a thread, the outer surface of the limit bolt (585) is in threaded connection with the inner part of the connecting rod (57).
3. The full-automatic textile bleaching and dyeing based batch feeding material conveying additional control system according to claim 1, characterized in that: actuating mechanism (6) are including lift groove (61) and driving motor (62), the inside of controlling two backup pads (51) is seted up to lift groove (61) symmetry, the surface of driving motor (62) and the internal surface swing joint in right side lift groove (61), two the equal fixedly connected with hydraulic stem (63) of internal surface in lift groove (61), the external surface fixedly connected with motor cabinet (64) of driving motor (62), the bottom of motor cabinet (64) and the top fixed connection of right side hydraulic stem (63).
4. The full-automatic textile bleaching and dyeing based batch feeding material conveying additional control system according to claim 3, characterized in that: the left side top fixedly connected with stabilizer plate (65) of hydraulic stem (63), the inside run through rotation of stabilizer plate (65) is connected with auxiliary rod (66), shaft coupling fixedly connected with actuating lever (67) is passed through to the output of driving motor (62), the one end fixedly connected with drive gear (68) of actuating lever (67), the one end fixedly connected with auxiliary gear (69) of auxiliary rod (66), the surface of drive gear (68) and auxiliary gear (69) meshes with the surface of controlling two linkage gears (56) respectively mutually.
5. The full-automatic textile bleaching and dyeing based batch feeding material conveying additional control system according to claim 1, characterized in that: chasing after material mechanism (7) including workbin (71) and compounding box (72), compounding box (72) are in two backup pad (51) positive middles and are located the below of rotor plate (54), the outer fixed surface of workbin (71) is connected with connecting plate (73), the bottom of connecting plate (73) respectively with the top fixed connection of two backup pad (51), the bottom fixed connection of workbin (71) has right angle board (74), the surface of right angle board (74) and the outer fixed surface of compounding box (72) are connected, the inner wall of compounding box (72) and the surface swing joint of puddler (59).
6. The full-automatic textile bleaching and dyeing based batch feeding material conveying additional control system according to claim 5, characterized in that: the bottom of workbin (71) runs through the intercommunication and has unloading pipe (75), unloading pipe (75) are connected with mixing box (72) through feeding assembly (76), the inside of mixing box (72) runs through the intercommunication and has inlet tube (77), inlet tube (77) are located right below right angle board (74), the bottom of mixing box (72) runs through the intercommunication and has chased after material pipe (78), the surface of chasing after material pipe (78) runs through fixedly connected with the inside of dye vat (1), and the inner wall of chasing after material pipe (78) is linked together with the inner wall of dye vat (1).
7. The full-automatic textile bleaching and dyeing based batch feeding material conveying additional control system according to claim 6, characterized in that: the feeding assembly (76) comprises a sliding rail groove (761) and a material receiving box (762), the sliding rail groove (761) is formed in the outer surface of the right-angle plate (74), and the material receiving box (762) is movably connected with the right-angle plate (74) through a rotating frame (763).
8. The full-automatic textile bleaching and dyeing based batch feeding material conveying additional control system according to claim 7, characterized in that: the inner wall of the slide rail groove (761) is movably connected with a linear motor (764), the top of the linear motor (764) is fixedly connected with a triangular plate (765), the outer surface of the material receiving box (762) is provided with a chimeric groove (766), and the inner surface of the chimeric groove (766) is movably connected with the outer surface of the triangular plate (765).
9. The bleaching and dyeing method based on full-automatic textile bleaching and dyeing is characterized by comprising the following steps: the method specifically comprises the following steps:
s1, bleaching and dyeing cloth: firstly, filling a mixed dye solution into a dyeing cylinder (1), then stirring the dye solution through a stirring device (3), simultaneously heating the dye solution through a heating device in the dyeing cylinder (1), so that the dye is uniformly mixed, after the dye is uniformly mixed, putting the treated cloth into the dyeing cylinder (1), then, working again by the stirring device (3) to stir the dye solution and the cloth, thereby improving the cloth coloring efficiency and enabling the cloth to be more uniformly colored, after the cloth is bleached and dyed, taking out the colored cloth from the inside of the dyeing cylinder (1) and drying the cloth, opening an electronic valve on a water outlet pipe (4), and discharging waste liquid through the water outlet pipe (4);
s2, additional dye: after the cloth is bleached and dyed, the dye and the water in the dyeing cylinder (1) are reduced, so that the subsequent dyeing of the cloth is influenced by the color difference, after the concentration change of the dye solution is detected by a spectrocolorimeter on the stirring device (3) and the water level change detected by a water level sensor in the dyeing cylinder (1), an electronic valve on a discharging pipe (75) is opened, the powdery dye in a material box (71) falls into a material receiving box (762), a pressure sensor in the material receiving box (762) measures the weight of the dye, after the required dye component is reached, the electronic valve on the discharging pipe (75) is closed to stop discharging, then a linear motor (764) drives a triangular plate (765) to move, the triangular plate (765) is in contact with the material receiving box (762) through an embedded groove (766), so that the material receiving box (762) is pushed to rotate, and the dye in the material receiving box (762) slides into a material mixing box (72), then the linear motor (764) is reset, the electronic valve on the water inlet pipe (77) is opened, an external water source enters the mixing box (72) to mix the dye uniformly, and the electronic valve on the water inlet pipe (77) is closed after the water quantity is sufficient;
s3, dye blending: after the dye and the water enter the mixing box (72), the rotating motor (53) drives the rotating plate (54) to rotate through the rotating rod (52), so that the linkage shaft (55) drives the connecting rod (57) to rotate, the axial leads of the connecting rod (57) and the driving rod (67) are positioned on the same vertical plane, the stirring rod (59) is positioned inside the mixing box (72), the telescopic ends of the left hydraulic rod (63) and the right hydraulic rod (63) extend out along with the rotation, the stabilizing plate (65) drives the auxiliary rod (66) and the motor base (64) to drive the driving motor (62) to ascend, so that the driving gear (68) and the auxiliary gear (69) are respectively meshed with the left linkage gear (56) and the right linkage gear (56), the driving motor (62) rotates to drive the linkage shaft (55) to rotate through the meshing of the gears, and the connecting rod (57) drives the stirring rod (59) to rotate to mix the solution of the dye and the water uniformly, meanwhile, the heating mechanism arranged inside the mixing box (72) heats the solution, the mixing efficiency and the mixing effect are improved, then the electronic valve on the material tracing pipe (78) is opened, the solution enters the dyeing cylinder (1) through the material tracing pipe (78), then the electronic valve on the water inlet pipe (77) is opened, the water source enters the mixing box (72) again and enters the dyeing cylinder (1) through the material tracing pipe (78), not only can the mixing box (72) be cleaned, so that the dye can be completely fed into the dyeing cylinder (1), but also the color difference can not occur due to the fact that the water level is supplemented inside the dyeing cylinder (1).
10. The bleaching and dyeing method based on full-automatic textile bleaching and dyeing according to claim 1, characterized in that: and the heating device, the heating mechanism, the spectrocolorimeter, the electronic valve, the water level sensor, the pressure sensor, the stirring device (3), the linear motor (764), the hydraulic rod (63), the rotating motor (53) and the driving motor (62) mentioned in the steps S1-S3 are electrically connected with an external control circuit.
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