CN113638124A - Automatic machine for weaving spiral drying net - Google Patents
Automatic machine for weaving spiral drying net Download PDFInfo
- Publication number
- CN113638124A CN113638124A CN202110884010.6A CN202110884010A CN113638124A CN 113638124 A CN113638124 A CN 113638124A CN 202110884010 A CN202110884010 A CN 202110884010A CN 113638124 A CN113638124 A CN 113638124A
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- China
- Prior art keywords
- loop
- wire
- feeding
- feeding mechanism
- roller
- Prior art date
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Links
- 238000009941 weaving Methods 0.000 title abstract description 20
- 238000001035 drying Methods 0.000 title abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 92
- 238000010008 shearing Methods 0.000 claims abstract description 3
- 238000010438 heat treatment Methods 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 2
- 238000009954 braiding Methods 0.000 claims 6
- 238000005491 wire drawing Methods 0.000 claims 1
- 230000009471 action Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 11
- 238000005520 cutting process Methods 0.000 description 6
- 238000011031 large-scale manufacturing process Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 238000010923 batch production Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
- D04C3/48—Auxiliary devices
Abstract
The invention relates to an automatic machine for a braided spiral drying net, which comprises a loop drawing and feeding mechanism, a loop locking mechanism, a loop shearing mechanism, a wire leading mechanism and a wire threading mechanism, wherein the loop locking mechanism is positioned at the top of the loop drawing and feeding mechanism, the top of the loop drawing and feeding mechanism is fixedly connected with the wire threading mechanism, and the left side of the loop drawing and feeding mechanism is fixedly connected with the wire leading mechanism. The automatic machine for weaving the spiral drying net can replace manpower to carry out automatic weaving of the spiral drying net, reduce the labor intensity of workers and greatly improve the production efficiency; the structure realizes a new breakthrough, can realize the action functions of locking rings, ring feeding, wire threading and the like, and can synchronously complete the operation of the ring feeding and the wire threading; the number of the loop lines can be expanded according to different working efficiency requirements, namely the width of one-time weaving can be expanded according to requirements.
Description
Technical Field
The invention relates to the technical field of weaving, in particular to an automatic machine for weaving a spiral dry net.
Background
With the continuous development of economy, the spiral drying net serving as a squeezing filter screen has the characteristics of durability, compactness, durability, high water permeability and the like, is widely applied to the industries of environmental protection, food, papermaking, buildings and the like, and has the trend of increasing the application range and the application scale in successive years, so that high requirements are provided for the large-scale production of the product.
Most of the traditional spiral dry net manufacturing processes still adopt manual weaving processes, the working efficiency is low, the labor cost is high, the large-scale production of the spiral dry net is seriously influenced, the spiral dry net weaving machine which is advanced and higher in efficiency becomes a production tool which is extremely expected by various large net factories, and in order to improve the production efficiency of the net, a machine replaces manpower, so that the invention provides an automatic machine for weaving the spiral dry net to solve the problem.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an automatic machine for weaving the spiral dry net, which has the advantages of being fully suitable for large-scale batch production of spiral dry net manufacturers and the like, and solves the problem that the large-scale production of the spiral dry net is seriously influenced.
(II) technical scheme
In order to realize the purpose of being fully suitable for large-scale batch production of spiral dry net manufacturers, the invention provides the following technical scheme: an automatic machine for weaving a spiral drying net comprises a loop drawing and feeding mechanism, a loop locking mechanism, a loop shearing mechanism, a wire leading mechanism and a wire penetrating mechanism, wherein the loop locking mechanism is positioned at the top of the loop drawing and feeding mechanism, the top of the loop drawing and feeding mechanism is fixedly connected with the wire penetrating mechanism, and the left side of the loop drawing and feeding mechanism is fixedly connected with the wire leading mechanism.
Furthermore, the loop drawing and feeding mechanism consists of a loop pay-off rack, a wire guiding groove roller rack, a loop feeding groove roller, a loop feeding tooth aligning roller and an annular guide groove which are attached to the loop drawing and feeding mechanism.
Further, the loop line locking mechanism is arranged between the loop feeding groove roller and the loop feeding tooth roller and is specifically positioned at an inlet of the loop feeding tooth roller.
Further, the wire feeding mechanism consists of a pair of roller sets, a wire thinning plate, a wire guide tube bundle, an annular armature, a wire feeding mechanism base, a synchronous belt, a one-way belt wheel and a belt conveyor. The whole row of the circular line ends are clamped at the position of the annular armature, and the circular line cross section oval pore canal is opposite to the wire outlet hole of the guide wire tube bundle.
Furthermore, the thread leading mechanism is provided with a thread tension control device and a thread heating and straightening mechanism.
Furthermore, a support rod is arranged at the bottom of the loop drawing and feeding mechanism, and the support rod and the loop drawing and feeding mechanism are connected in a welding mode.
(III) advantageous effects
Compared with the prior art, the invention provides an automatic machine for weaving the spiral drying net, which has the following beneficial effects:
the automatic machine for weaving the spiral drying net can replace manpower to carry out automatic weaving of the spiral drying net, reduce the labor intensity of workers and greatly improve the production efficiency; the structure realizes a new breakthrough, can realize the action functions of locking rings, ring feeding, wire threading and the like, and can synchronously complete the operation of the ring feeding and the wire threading; the number of the loop lines can be expanded according to different working efficiency requirements, namely the width of one-time weaving can be expanded according to requirements.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a loop wire pulling and feeding mechanism of the present invention;
FIG. 3 is a cross-sectional view of the wire feed mechanism of the present invention;
fig. 4 is a schematic movement diagram of the wire feeding mechanism of the present invention.
In the figure: the automatic thread drawing and cutting device comprises a 1 loop thread drawing and feeding mechanism, a 2 loop thread locking mechanism, a 3 loop thread cutting mechanism, a 4 thread leading mechanism, a 5 thread passing mechanism, a 11 loop thread pay-off rack, a 12 thread guide groove roller rack, a 13 loop thread feeding groove roller, a 14 loop thread feeding tooth aligning roller, a 15 annular guide groove, a 41 thread tension control device, a 42 thread heating straight thread mechanism 51 pair roller set, a 52 thread thinning plate, a 53 thread guide tube bundle, a 54 annular armature, a 55 thread passing mechanism base, a 56 synchronous belt, a 57 one-way belt wheel and a 58 belt conveyor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, an automatic machine for weaving spiral dry net, the machine system is composed of a loop thread pulling and feeding mechanism 1, a loop thread locking mechanism 2, a loop thread cutting mechanism 3, a thread guiding mechanism 4, a thread passing mechanism 5, etc.
In this embodiment, the loop drawing and feeding mechanism 1 is composed of a loop pay-off rack 11, a wire guiding groove roller rack 12, a loop feeding groove roller 13, a loop feeding counter-pressing roller 14, and a loop guiding groove 15 attached thereto, wherein the loop feeding groove roller 13 and the loop feeding counter-pressing roller 14 are power output mechanisms and are driven by a motor with a controllable rotation speed, the mechanism has a function of leading out loops from a material cylinder and realizing the coupling and locking between the loops through the loop locking mechanism 2, and can also feed the locked loops to the next-stage threading mechanism 5 through the loop guiding groove to prepare for the threading action of the subsequent threading mechanism.
In this embodiment, the loop locking mechanism 2 is disposed between the ring feeding roller 13 and the ring feeding roller 14, and is specifically located at an inlet of the ring feeding roller 14, an inlet end of the loop locking mechanism 2 is of a 4-layer staggered slotted hole structure, each layer of slotted hole has a difference of 1/2 major diameters of the elliptical loop cross-section, which is approximately half of a pitch, an outlet end is a single-layer outlet channel formed by converging 4 layers of loop channels at the inlet end, multiple strands of loops enter through inlets of the loop locking mechanism in a row by pulling of the ring feeding roller 14 and auxiliary feeding of the driving grooved roller, the multiple strands of loops are converged and fastened together through a guide groove in the locking mechanism, and are discharged from the outlets and enter the loop guide groove 15, and after passing through the loop guide groove, the loops are fastened into a whole row and connected with the threading mechanism, which is a loop locking process of the loops.
In the embodiment, after the locking ring process is completed, the threading process of the ring wires which are buckled into a whole row needs to be realized, the process is completed by a wire feeding mechanism 5, the wire feeding mechanism 5 consists of a pair of roller sets 51, a wire combing plate 52, a wire guide tube bundle 53, a loop wire armature 54, a wire feeding mechanism base 55, a synchronous belt 56, a one-way belt wheel 57 and a belt conveyor 58, the wire ends of the whole row of loop wires are clamped at the loop wire armature 54, the oval pore canals of the cross section of the loop wires are right opposite to the wire outlet holes of the wire guide tube bundle 53, when the belt conveyor 58 pulls the base 55 of the wire feeding mechanism to move towards the same direction of the wire feeding loop, the belt pulley 57 is pulled to rotate by the synchronous belt with two ends fixed on the frame of the conveyor, the roller set 51 is driven to rotate by the rotation of the belt pulley, after the roller set 51 rotates, the ring threading silk yarns are pulled out and sent into the silk guide tube bundle, and the silk yarns are guided into a pore passage formed by buckling the cross section of the ring yarns through the silk guide tube bundle, so that the silk threading process is realized.
In this embodiment, for cooperating with the threading mechanism, this machine equipment is equipped with threading mechanism 4 in the auxiliary threading mechanism for give threading mechanism 5 with the silk thread smoothly, threading mechanism is equipped with silk thread tension control device 41 and silk thread heating straight silk mechanism 42, tension control system installs initiative servo damping control system additional by the thread guide groove roller, heating straight silk mechanism adopts electric heat temperature control system, threading mechanism still needs the cooperation of external systems such as silk section of thick bamboo pay off rack to accomplish the threading and give the silk process, wherein servo tension damping system, straight silk heating system, the pay off rack, be purchase equipment outward.
In this embodiment, a pneumatic cutter for cutting the loop is further disposed between the loop drawing and feeding mechanism 1 and the threading mechanism, and the pneumatic cutter is used for cutting the loop after the loop is arranged in a row and cutting the loop after the loop is threaded.
The process method and the equipment adopted to weave the spiral network belong to the scope of protection of the right.
The beneficial effects of the above embodiment are as follows:
the automatic machine for weaving the spiral drying net can replace manpower to carry out automatic weaving of the spiral drying net, reduce the labor intensity of workers and greatly improve the production efficiency; the structure realizes a new breakthrough, can realize the action functions of locking rings, ring feeding, wire threading and the like, and can synchronously complete the operation of the ring feeding and the wire threading; the number of the loop lines can be expanded according to different working efficiency requirements, namely the width of one-time weaving can be expanded according to requirements.
The electrical components shown herein are electrically connected to a main controller and a power supply, the main controller can be a conventional known device controlled by a computer, and the conventional power connection technology disclosed in the prior art is not described in detail herein.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. An automated machine for braiding a spiral dry wire, comprising: the wire drawing and feeding mechanism comprises a loop drawing and feeding mechanism (1), a loop locking mechanism (2), a loop shearing mechanism (3), a wire leading mechanism (4) and a wire threading mechanism (5), wherein the loop locking mechanism (2) is located at the top of the loop drawing and feeding mechanism (1), the wire threading mechanism (5) is fixedly connected to the top of the loop drawing and feeding mechanism (1), and the wire leading mechanism (4) is fixedly connected to the left side of the loop drawing and feeding mechanism (1).
2. An automated machine for braiding spiral webs, according to claim 1, wherein: the loop drawing and feeding mechanism (1) is composed of a loop pay-off rack (11), a wire guiding groove roller rack (12), a loop feeding groove roller (13), a loop feeding counter roller (14) and an annular guide groove (15) which are attached to the loop drawing and feeding mechanism.
3. An automated machine for braiding spiral webs, according to claim 2, wherein: the loop line locking mechanism (2) is arranged between the loop feeding groove roller (13) and the loop feeding tooth counter roller (14), and is specifically positioned at an inlet of the loop feeding tooth counter roller (14).
4. An automated machine for braiding spiral webs, according to claim 3, wherein: the wire feeding mechanism (5) consists of a pair of roller sets (51), a wire thinning plate (52), a wire guide tube bundle (53), an annular armature (54), a wire feeding mechanism base (55), a synchronous belt (56), a one-way belt wheel (57) and a belt conveyor (58), the wire ends of the whole row of circular wires are clamped at the annular armature (54), and the elliptical pore canals of the circular cross section are right opposite to the wire outlet holes of the wire guide tube bundle (53).
5. An automated machine for braiding spiral webs, according to claim 4, wherein: the thread leading mechanism (4) is provided with a thread tension control device (41) and a thread heating and straightening mechanism (42).
6. An automated machine for braiding spiral webs, according to claim 5, wherein: the bottom of the loop drawing and feeding mechanism (1) is provided with a support rod, and the support rod is connected with the loop drawing and feeding mechanism (1) in a welding mode.
Priority Applications (1)
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CN202110884010.6A CN113638124A (en) | 2021-08-03 | 2021-08-03 | Automatic machine for weaving spiral drying net |
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CN202110884010.6A CN113638124A (en) | 2021-08-03 | 2021-08-03 | Automatic machine for weaving spiral drying net |
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CN113638124A true CN113638124A (en) | 2021-11-12 |
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CN202110884010.6A Pending CN113638124A (en) | 2021-08-03 | 2021-08-03 | Automatic machine for weaving spiral drying net |
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Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU278623A1 (en) * | Всесоюзный научно исследовательский , проектно конструкторский | A DEVICE FOR GETTING A SPIRAL MESH | ||
SU1463374A1 (en) * | 1987-01-07 | 1989-03-07 | Пермское Специальное Проектно-Конструкторское И Технологическое Бюро | Arrangement for weaving nets |
RU2020016C1 (en) * | 1991-07-09 | 1994-09-30 | Эскин Изольд Давидович | Device for making wire network |
RU2037356C1 (en) * | 1991-07-16 | 1995-06-19 | Изольд Давидович Эскин | Method of netting gauze and device for its carrying out |
KR20060078748A (en) * | 2004-12-31 | 2006-07-05 | 전완진 | Apparatus for producing wire mesh and method of producing the same |
CN202194013U (en) * | 2011-08-30 | 2012-04-18 | 徐州工业用呢厂 | Lead wire device for spiral dryer screen |
WO2015114177A1 (en) * | 2014-02-03 | 2015-08-06 | 3S Geotecnia Y Tecnologia S.L. | Method and machine for producing mesh sheets |
CN206385317U (en) * | 2016-12-30 | 2017-08-08 | 河南晶鑫网业科技有限公司 | Combined spiral net weaves device |
CN206428408U (en) * | 2016-12-30 | 2017-08-22 | 河南晶鑫网业科技有限公司 | Mutual pressure type spiral net braiding device |
CN207210628U (en) * | 2017-08-21 | 2018-04-10 | 徐州三环工业用呢科技有限责任公司 | A kind of auto reeling scalds silk machine |
CN208733304U (en) * | 2018-08-01 | 2019-04-12 | 东莞市达贝妮电子有限公司 | A kind of bidirectional screw net braiding device for casing production |
CN211515916U (en) * | 2019-12-09 | 2020-09-18 | 河北宏迪金属丝网有限公司 | Netting machine |
-
2021
- 2021-08-03 CN CN202110884010.6A patent/CN113638124A/en active Pending
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU278623A1 (en) * | Всесоюзный научно исследовательский , проектно конструкторский | A DEVICE FOR GETTING A SPIRAL MESH | ||
SU1463374A1 (en) * | 1987-01-07 | 1989-03-07 | Пермское Специальное Проектно-Конструкторское И Технологическое Бюро | Arrangement for weaving nets |
RU2020016C1 (en) * | 1991-07-09 | 1994-09-30 | Эскин Изольд Давидович | Device for making wire network |
RU2037356C1 (en) * | 1991-07-16 | 1995-06-19 | Изольд Давидович Эскин | Method of netting gauze and device for its carrying out |
KR20060078748A (en) * | 2004-12-31 | 2006-07-05 | 전완진 | Apparatus for producing wire mesh and method of producing the same |
CN202194013U (en) * | 2011-08-30 | 2012-04-18 | 徐州工业用呢厂 | Lead wire device for spiral dryer screen |
WO2015114177A1 (en) * | 2014-02-03 | 2015-08-06 | 3S Geotecnia Y Tecnologia S.L. | Method and machine for producing mesh sheets |
CN206385317U (en) * | 2016-12-30 | 2017-08-08 | 河南晶鑫网业科技有限公司 | Combined spiral net weaves device |
CN206428408U (en) * | 2016-12-30 | 2017-08-22 | 河南晶鑫网业科技有限公司 | Mutual pressure type spiral net braiding device |
CN207210628U (en) * | 2017-08-21 | 2018-04-10 | 徐州三环工业用呢科技有限责任公司 | A kind of auto reeling scalds silk machine |
CN208733304U (en) * | 2018-08-01 | 2019-04-12 | 东莞市达贝妮电子有限公司 | A kind of bidirectional screw net braiding device for casing production |
CN211515916U (en) * | 2019-12-09 | 2020-09-18 | 河北宏迪金属丝网有限公司 | Netting machine |
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