CN113637130B - Modified polyurethane for wind power blade pultrusion plate - Google Patents

Modified polyurethane for wind power blade pultrusion plate Download PDF

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CN113637130B
CN113637130B CN202110948098.3A CN202110948098A CN113637130B CN 113637130 B CN113637130 B CN 113637130B CN 202110948098 A CN202110948098 A CN 202110948098A CN 113637130 B CN113637130 B CN 113637130B
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wind power
power blade
phenolic resin
polyurethane
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CN113637130A (en
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熊高虎
苟鹏飞
周百能
张丽
翟保利
钟连兵
肖毅
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Sichuan Dongshu New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G8/00Condensation polymers of aldehydes or ketones with phenols only
    • C08G8/28Chemically modified polycondensates
    • C08G8/30Chemically modified polycondensates by unsaturated compounds, e.g. terpenes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • C08L75/08Polyurethanes from polyethers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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Abstract

The invention relates to modified polyurethane for a wind power blade pultrusion plate, in particular to a composite plate for a wind power blade girder, which is suitable for a pultrusion process, and belongs to the technical field of wind power. The invention solves the technical problem of providing phenolic aldehyde modified polyurethane for a wind power pultrusion plate, which comprises a component A and a component B, wherein the component A comprises the following components: 1 to 20 parts of 2-functionality polyether polyol, 70 to 90 parts of 3-functionality polyether polyol, 5 to 15 parts of modified phenolic resin, 1 to 5 parts of alcohol chain extender, 0.01 to 2 parts of defoamer, 0.001 to 1 part of gel catalyst and 1 to 3 parts of internal mold release agent; the B component comprises polymeric MDI. According to the invention, the modified phenolic resin is introduced into the polyurethane, so that the glass transition temperature of the resin is greatly improved, and the obtained pultruded polyurethane has the outstanding advantages of moderate gel time, low viscosity, high strength, high glass transition temperature and the like, completely meets the technical requirements of the wind power blade girder, and can be used as the pultruded polyurethane for the wind power blade girder.

Description

Modified polyurethane for wind power blade pultrusion plate
Technical Field
The invention relates to modified polyurethane for a wind power blade pultrusion plate, in particular to a composite material for a wind power blade girder, which is suitable for a pultrusion process, and belongs to the technical field of wind power.
Background
The preparation of the composite material mainly comprises the processes of vacuum pouring, mould pressing, winding, pultrusion and the like. The pultrusion process has the outstanding advantages of simple equipment, low manufacturing cost, high production efficiency and the like, is convenient for forming an automatic production line, and has stable product quality; the reinforced material can be fully exerted, and the mechanical property is high, in particular to the longitudinal strength and modulus; the effective utilization rate of raw materials is high, and no corner waste is generated basically; the longitudinal and transverse strength of the section bar can be adjusted to adapt to different use requirements, and the length of the section bar can be cut according to the requirements.
Compared with epoxy resin, vinyl and unsaturated resin in the traditional pultrusion process, the polyurethane resin has the outstanding advantages of low viscosity, high reaction speed, high strength, strong toughness, good fatigue and the like. As the length of wind power blades is longer and longer, weight reduction of the blades is also increasingly emphasized, and the preparation of the polyurethane pultrusion plate by adopting the pultrusion process replaces the traditional vacuum pouring process to prepare the blade girder, so that the wind power blades become a new trend. Although the application of the polyurethane in the fields of pultrusion doors and windows, shelves, cable bridges and the like is reported at present, no research report on the pultrusion polyurethane for wind power blade girders exists at present. The main problem of the polyurethane for the pultrusion process currently marketed is that the glass transition temperature is low (Tg is less than 100 ℃), the high strength and the high glass transition temperature cannot be unified, and the requirements of the wind power blade on matrix resin and the pultrusion FRP technology cannot be met completely.
Patent CN201910235171.5 reports that the reactive monomer with unsaturated double bond and polyether polyol are mixed as polyol component, free radical initiator and polymeric MDI are used as isocyanate component, and the main problem of the pultrusion polyurethane system formed by this scheme is that the glass transition temperature is low, which cannot be used in the field of wind power blade pultrusion composite material.
Patent CN202110005461.8 mainly reports that PM130, 2-functional and 3-functional polyether polyols and aliphatic polyols are used as chain extenders, gel catalysts, ultraviolet absorbers, internal mold release agents and the like to form a high-strength composite material pultrusion polyurethane system for vehicles, but the mechanical properties are poor and the glass transition temperature is low.
Patent CN201510795935.8 discloses a polyurethane resin system and a method for preparing a pultruded fiber composite material, which has short gel time and low glass transition temperature, and cannot be used for a pultruded plate of a wind power blade.
Patent CN201410057086.1 discloses a two-component polyurethane composition specially used for composite material pultrusion process, mainly composed of 100 parts of polyol, 1-10 parts of chain extender, 0.1-0.6 part of catalyst, 1-5 parts of release agent and 100-150 parts of mixture of polyisocyanate and modified isocyanate, etc., which still does not solve the problem of high glass transition temperature.
The phenolic resin has higher glass transition temperature and high-temperature heat resistance, and the glass transition temperature of the polyurethane system can be theoretically improved by adding the rigid structural phenolic with benzene rings into the polyurethane system. However, phenolic resins are various in types and mainly comprise thermosetting and thermoplastic phenolic resins, different phenolic molar ratios, catalyst types, reaction conditions and the like, various types of phenolic resins can be obtained, part of the phenolic resins are incompatible with a polyurethane system, layering is easy to carry out after the phenolic resins are added, the viscosity of the part of the phenolic resins is high, the viscosity of the system is greatly increased after the phenolic resins are added, the alkalinity of the part of the phenolic resins is high, the gel time is greatly shortened after the phenolic resins are added, the part of the phenolic resins are obtained by amine catalysis, the defects of a casting body and FRP products are caused after the phenolic resins are added, and the mechanical properties are reduced. The selection of a proper phenolic resin to improve the glass transition temperature on the premise of ensuring the mechanical strength of the phenolic resin is still a technical problem to be solved.
Patent CN201910021718.1 discloses a polyurethane/phenolic resin based high-temperature-resistant fireproof composite material and a preparation method thereof, wherein a polyurethane prepolymer and phenolic resin are added into a single-neck flask, then ethylenediamine is added, rapid stirring reaction is carried out, and then a char forming agent is added to obtain a glue solution for standby; mixing the glue solution, the corn stalk fiber and the fly ash, pouring into a mould, and curing and forming to obtain the polyurethane/phenolic resin-based high-temperature-resistant fireproof composite material, wherein the material has limited mechanical properties and cannot be used in wind power blades.
Disclosure of Invention
Aiming at the defects, the technical problem solved by the invention is to provide the modified phenolic resin, and the glass transition temperature of the modified phenolic resin can be improved by adding the modified phenolic resin into a polyurethane system, so that the modified phenolic resin is suitable for wind power blades.
The modified phenolic resin is prepared from the following components in parts by weight: 100-140 parts of paraformaldehyde, 80-120 parts of formaldehyde solution, 300-350 parts of phenol, 50-80 parts of cardanol, 30-70 parts of furfuryl alcohol and 5-10 parts of toluene.
In one specific embodiment of the invention, the modified phenolic resin is prepared from the following components in parts by weight: 120 parts of paraformaldehyde, 100 parts of formaldehyde solution, 310 parts of phenol, 70 parts of cardanol, 50 parts of furfuryl alcohol and 8 parts of toluene.
In one embodiment of the invention, the aldehyde content in the paraformaldehyde is more than or equal to 96wt% based on formaldehyde; the formaldehyde concentration in the formaldehyde solution is 35-40 wt%. In one embodiment of the invention, the aldehyde content in the paraformaldehyde is 96wt% in terms of formaldehyde, and the formaldehyde concentration in the formaldehyde solution is 37wt%.
In one embodiment of the invention, the modified phenolic resin has a viscosity of 300 to 500mpas, a moisture content of 0.1wt% or less, and a hydroxyl number of 200 to 300. In one embodiment of the invention, the modified phenolic resin has a viscosity of 450mpas, a moisture content of 0.07wt% and a hydroxyl number of 248.
In one specific embodiment of the invention, the modified phenolic resin is prepared by the following method: mixing paraformaldehyde, formaldehyde solution, phenol, cardanol and furfuryl alcohol, adding a catalyst, raising the temperature to 60-65 ℃ at the rate of 0.1-1 ℃ per minute, reacting for 60-70 min, removing water, adding toluene, continuously raising the temperature to 105-120 ℃, preserving heat, reacting for 20-40 min, and dehydrating (the dehydration at this time can also be called secondary dehydration) to obtain the modified phenolic resin.
In one embodiment of the invention, the temperature is raised to 60℃at a rate of 0.5℃per minute.
In some embodiments of the invention, the catalyst comprises at least one of zinc lactate, zinc acetate, zinc phosphate, zinc citrate, zinc sulfate, zinc gluconate, zinc nitrate, and zinc naphthenate.
The second technical problem to be solved by the invention is to provide modified polyurethane for a wind power blade pultrusion plate.
The invention relates to modified polyurethane for a wind power blade pultrusion plate, which comprises a component A and a component B, wherein,
The component A comprises the following components in parts by weight: 1 to 20 parts of 2-functionality polyether polyol, 70 to 90 parts of 3-functionality polyether polyol, 5 to 15 parts of modified phenolic resin, 1 to 5 parts of alcohol chain extender, 0.01 to 2 parts of defoamer, 0.001 to 1 part of gel catalyst and 1 to 3 parts of internal mold release agent; the modified phenolic resin is the modified phenolic resin of any one of claims 1 to 6;
The B component comprises polymeric MDI.
In some embodiments of the invention, the alcohol chain extender is at least one of 1, 4-butanediol, ethylene glycol, 1, 6-hexanediol, hydroquinone dihydroxyethyl ether, glycerol, trimethylolpropane, pentaerythritol, diethylene glycol, neopentyl glycol, sorbitol, and diethylaminoethanol.
In some embodiments of the invention, the gel catalyst comprises at least one of an organotin-based catalyst, an organobismuth-based catalyst, and an organozinc-based catalyst.
In some embodiments of the invention, the internal mold release agent comprises at least one of a zinc hard fatty acid and a polymeric silicone oil.
The invention also provides application of the modified polyurethane for the wind power blade pultrusion plate in preparing wind power blades.
The modified polyurethane for the wind power blade pultrusion plate has the advantages of low mixing viscosity, moderate gel time, high glass transition temperature (Tg) of more than 105 ℃, high glass transition temperature and good mechanical property, meets the technical requirements of the wind power blade on matrix resin and pultrusion FRP, and can be used as the pultrusion polyurethane for the wind power blade girder.
Compared with the prior art, the invention has the following beneficial effects:
the invention adopts specific raw materials to prepare the modified phenolic resin, and the modified phenolic resin can be used in a polyurethane system to improve the glass transition temperature, the tensile strength and the modulus of the resin.
According to the modified phenolic resin, the modified phenolic resin is introduced, the glass transition temperature of the resin is greatly improved under the condition that the physical and chemical properties and the mechanical strength of the resin are not affected, and the obtained modified polyurethane for the wind power blade pultrusion plate has the outstanding advantages of moderate gel time, low viscosity, excellent mechanical properties, high glass transition temperature and the like, completely meets the technical requirements of wind power blade girders, and can be used as the pultrusion polyurethane for the wind power blade girders.
Drawings
FIG. 1 is a schematic drawing of the polyurethane pultrusion process of example 4 of the present invention.
Detailed Description
The modified phenolic resin is prepared from the following components in parts by weight: 100-140 parts of paraformaldehyde, 80-120 parts of formaldehyde solution, 300-350 parts of phenol, 50-80 parts of cardanol, 30-70 parts of furfuryl alcohol and 5-10 parts of toluene.
The modified phenolic resin is prepared by adopting specific raw materials and proportions, can be used in a polyurethane system, is introduced into the polyurethane system, and greatly improves the glass transition temperature of the resin under the condition that the physicochemical property and mechanical strength of the resin are not affected.
In one specific embodiment of the invention, the modified phenolic resin is prepared from the following components in parts by weight: 120 parts of paraformaldehyde, 100 parts of formaldehyde solution, 310 parts of phenol, 70 parts of cardanol, 50 parts of furfuryl alcohol and 8 parts of toluene.
As the polymer of formaldehyde, commercially available one having CAS number 30125-89-4 can be used. In one embodiment of the invention, the aldehyde content in the paraformaldehyde is more than or equal to 96wt% based on formaldehyde; the formaldehyde concentration in the formaldehyde solution is 35-40 wt%. In one embodiment of the invention, the aldehyde content in the paraformaldehyde is 96wt% in terms of formaldehyde, and the formaldehyde concentration in the formaldehyde solution is 37wt%. The formaldehyde solution may be commercially available.
In one embodiment of the invention, the modified phenolic resin has a viscosity of 300 to 500mpas, a moisture content of 0.1wt% or less, and a hydroxyl number of 200 to 300. In one embodiment of the invention, the modified phenolic resin has a viscosity of 450mpas, a moisture content of 0.07wt% and a hydroxyl number of 248. The viscosity of the invention adopts a rotational viscometer method, the measurement standard is GB/T22235, the measurement temperature is 25 ℃, and a Brookfield U.S. Bowler fem DV-II+pro digital display viscometer is adopted. The modified phenolic resin of the present invention may be prepared by methods conventional in the art.
In one specific embodiment of the invention, the modified phenolic resin is prepared by the following method: mixing paraformaldehyde, formaldehyde solution, phenol, cardanol and furfuryl alcohol, adding a catalyst, raising the temperature to 60-65 ℃ at the rate of 0.1-1 ℃ per minute, reacting for 60-70 min, removing water, adding toluene, continuously raising the temperature to 105-120 ℃, preserving heat, reacting for 20-40 min, and dehydrating (the dehydration at this time can also be called secondary dehydration) to obtain the modified phenolic resin.
Wherein, when the reaction is carried out for 60-70 min at 60-65 ℃, the water is removed when the viscosity of the system reaches 75 mpas. The method of dehydrating may be conventional in the art including, but not limited to, turning on vacuum dehydration.
In one embodiment of the invention, the temperature is raised to 60℃at a rate of 0.5℃per minute.
After the temperature is raised to 105-120 ℃ and the reaction is carried out under the heat preservation, the dehydration is also needed until the moisture content is less than or equal to 0.1 percent. Methods of dewatering include, but are not limited to, vacuum dewatering.
The catalyst may employ a conventional phenol formaldehyde condensation catalyst, and in some embodiments of the invention, the catalyst comprises at least one of zinc lactate, zinc acetate, zinc phosphate, zinc citrate, zinc sulfate, zinc gluconate, zinc nitrate, and zinc naphthenate. The catalyst is used in an amount conventional in the art and will not be described in detail herein.
The invention relates to modified polyurethane for a wind power blade pultrusion plate, which comprises a component A and a component B, wherein,
The component A comprises the following components in parts by weight: 1 to 20 parts of 2-functionality polyether polyol, 70 to 90 parts of 3-functionality polyether polyol, 5 to 10 parts of modified phenolic resin, 1 to 5 parts of alcohol chain extender, 0.01 to 1 part of defoamer, 0.001 to 1 part of gel catalyst and 1 to 3 parts of internal mold release agent; the modified phenolic resin is the modified phenolic resin disclosed by the invention;
The B component comprises polymeric MDI.
In the component A, the polyether polyol with 2 functionality is polyether polyol with 2 functionality, the polyether polyol with 3 functionality is polyether polyol with 3 functionality, and both the polyether polyol with 2 functionality and the polyether polyol with 3 functionality can be commercially available.
In the present invention, the alcohol chain extender is a commonly used polyurethane chain extender for extending the molecular weight of polyurethane and increasing the molecular weight thereof. Polyfunctional alcohol chain extenders commonly used in the art are suitable for use in the present invention and include, but are not limited to, 1, 4-Butanediol (BDO), ethylene glycol, diethylene glycol, 1, 6-hexanediol, hydroquinone dihydroxyethyl ether (HQEE), glycerol, trimethylolpropane (TMP), pentaerythritol, diethylene glycol (DEG), neopentyl glycol (NPG), sorbitol, diethylaminoethanol (DEAE) and the like.
As the defoaming agent, those commonly used in the art, such as BYK088, BYK053, BYK1506, epiff card EFKA-2722, etc., can be used.
Gel catalysts may also be employed as commonly used in the art, including but not limited to one or more of organotin catalysts, organobismuth catalysts, and organozinc catalysts. Wherein the organotin catalyst includes, but is not limited to, stannous octoate, dibutyltin dilaurate, dibutyltin diacetate, dibutyltin dilaurate, T9, T12, T131, etc.; the organobismuth catalysts include, but are not limited to, bismuth isooctanoate, DY-20, biCAT8118, biCAT8108, biCAT8124, biCAT8106, and the like; the organozinc catalysts include, but are not limited to, zinc isooctanoate, ZCAT-Y16, ZCAT-Y18, and the like.
The internal mold release agents described herein may be those known to those skilled in the art for use with polyurethanes, including but not limited to zinc hard fatty acids, oleic acid esters, polymeric silicone oils, and the like.
In component B, polymeric MDI may also be used commercially, including but not limited to the following brands of polymeric MDI: PM130, PM200, PM400, 5005, M20S, M R.
In a specific embodiment of the invention, the A component and the B component are mixed according to the mass ratio of 1:1-2 when in use, and the polyurethane can be obtained after curing.
The invention also provides application of the modified polyurethane for the wind power blade pultrusion plate in preparing wind power blades.
The modified polyurethane for the wind power blade pultrusion plate has the advantages of low mixing viscosity, moderate gel time, high glass transition temperature (Tg) of more than 105 ℃, high glass transition temperature and good mechanical property, meets the technical requirements of the wind power blade on matrix resin and pultrusion FRP, and can be used as the pultrusion polyurethane for the wind power blade girder.
The following describes the invention in more detail with reference to examples, which are not intended to limit the invention thereto. The raw materials used in the examples are as follows:
96% paraformaldehyde, celanese, 96.3% in content, is purchased from Shanghai Dongdi chemical industry Ind.
Liquid formaldehyde, available from Chengdu chemical Co., ltd, content 37%.
Phenol, purchased from beijing yanshan petrochemical industry, has a content of 99.99%.
Cardanol, model YLT-001, available from Tengzhou Yalante Inc., 97.8% content.
Furfuryl alcohol, available from Henan Corp Chemie Co., ltd, was 99.5% in water content, 0.03%.
2-Functionality polyether polyol, trade name PPG4000, molecular weight 4100, available from Shanghai chain collection chemical Co.
3 Functionality polyether polyol, brand DV125, molecular weight 350, available from Shandong blue Star east chemical Co., ltd.
Alcohol chain extenders, 1,4 Butanediol (BDO) species, were purchased from blue Star chemical New materials Co.
Gel catalyst, stannous octoate, type, commercially available from Dabco T9 defoamer, wittig, shanghai, inc., organosilicon BYK053, commercially available from Pick chemical Co.
Internal mold release agent, 1968RAC, available from acler, usa.
Example 1
Preparation of modified phenolic resin:
The specific weight proportions of 96% paraformaldehyde, 37% formaldehyde, phenol, cardanol and furfuryl alcohol are shown in Table 1 after the materials are added in proportion. Then adding zinc naphthenate catalyst, raising the temperature to 60 ℃ at the rate of 0.5 ℃ per minute, reacting at 60-65 ℃ for 60-70min, stopping the reaction when the viscosity reaches 75mpas, starting vacuum to remove water 1, adding toluene, continuously raising the temperature to 105-120 ℃, preserving heat for 30min, starting vacuum dehydration 2, and stopping dehydration when the water content is less than 0.1%. Pouring out the materials in the bottle to obtain the modified phenolic resin. The viscosity, moisture and hydroxyl number of the modified phenolic resin were measured, and the results are shown in Table 2.
TABLE 1
Wherein, the measurement of the viscosity adopts a Brookfield American Bowler fem DV-II+pro digital display viscometer, the measurement standard is GB/T22235, and the measurement temperature is 25 ℃.
The measurement of the hydroxyl value was carried out by the method specified in national standard GB/T7383-2007.
TABLE 2
Numbering device Viscosity, 25 ℃ (mpas) Moisture (wt%) Hydroxyl value
1# 450 0.07 248
2# 479 0.05 225
3# 397 0.08 267
4# 465 0.06 232
5# 414 0.05 238
Example 2
Preparation of polyurethane System:
And (3) preparing the component A, namely uniformly mixing the 2-functionality polyether polyol, the 3-functionality polyether polyol, the modified phenolic resin 1# prepared in the example 1, the alcohol chain extender, the defoamer, the gel catalyst and the internal mold release agent to obtain the component A, wherein the proportion of each component is shown in the table 3.
And the component B comprises the following components: commercially available polymeric MDI, trade name PM200 was used.
TABLE 3 Table 3
The component A and the component B are mixed according to 100:118, and measuring the mixing viscosity and gel time, and measuring the mechanical properties of casting materials, and the results are shown in tables 4 and 5. Because the polyurethane reaction speed is very fast, the polyurethane is reacted immediately after mixing, and the materials are stirred for 1min after the A, B components are mixed, and then vacuum defoamed for 1min, and the measurement is carried out.
Gel time was measured using a Gardco model GT-SHP-220 gel time measuring instrument, weighing 100g total of A/B components in proportion each time, placing into an aluminum foil cup, immersing the rotating rotor of the instrument into the reaction mixture, starting the device to record time, and starting to rotate by a motor-driven stirrer. When the specific maximum torque of the device is reached (when the mixed resin is present in a high viscosity or solid state at this time), the motor stops rotating and the corresponding gel time can be read on the device.
TABLE 4 Table 4
Numbering device Mixing viscosity, 25 ℃/mpas Gel time, 25 ℃/min
2-1 474.5 25
2-2 488.4 30
2-3 465.2 28
2-4 476.6 28
2-5 468.8 29
Comparative example 1 481.3 22
Comparative example 2 502.3 12
Comparative example 3 577.5 12
Wherein, comparative example 2 was conducted as inventive example 2 in the method disclosed in patent CN 201080054523.4. Comparative example 3 a polyurethane system prepared according to the process of patent CN 201510795935.8. The preparation method comprises the following steps: the polyether polyol component (set as a) is: 2.55g of DL400, 63.81g of polyether polyol TEP330N, 18.71g of TMN450, 5.10g of alcohol chain extender DPG, 0.85g of alcohol chain extender TMP, 2.55g of amine chain extender, 0.829g of ultraviolet absorber 171, 0.29g of light stabilizer Lowilite94, 0.034g of antioxidant ANOX71, 0.0085g of bactericide, 5.19g of internal mold release agent 1948MCH, 0.017g of catalyst Bicat8/Dabot-T12, and the above materials are uniformly mixed according to the mass ratio of 2:1, and the polyether polyol component is obtained after the above materials are uniformly mixed, wherein the isocyanate component (set as B) is Vanhua PM130. The mixing mass ratio of the two is A, B=100:112.
TABLE 5
Numbering device Tensile Strength/MPa Tensile modulus/GPa Elongation at break/% Tg/℃
2-1 74.5 2.91 7.82 109
2-2 73.5 3.02 7.53 115
2-3 71.2 2.84 6.88 108
2-4 75.2 2.95 6.42 112
2-5 72.3 2.87 6.77 108
Comparative example 1 68.8 2.56 7.12 92
Comparative example 2 67.5 2.62 6.52 88
Comparative example 3 69.6 2.55 6.02 91
Wherein Tg is determined by ISO 11357-2-201, plastic Differential Scanning Calorimetry (DSC) part 2, determination of glass transition temperature and glass transition step height
Example 3
The properties of the modified phenolic resin prepared in example 1, which was replaced with the modified phenolic resin of different numbers using the polyurethane system ratio of 2-1 in example 2, were determined as shown in Table 6, and are specifically as follows:
TABLE 6
Example 4
With the polyurethane system of example 2-1 and comparative example 2, the glass fiber type was TMRII type of Chongqing International composite Co., ltd, the prepared polyol component and polymeric MDI were each placed in a heated A/B bucket of a glue injection machine, the addition of the A material (i.e., the A component) was set to 100, and the addition of the B material (i.e., the B component) was set to 118. The pultrusion line equipment is started, and the test is carried out on the machine, and the details are shown in figure 1. The temperature of the first area is set to 95 ℃, the temperature of the second area is set to 148 ℃, the temperature of the third area is set to 180 ℃, the initial starting speed is set to 0.5cm/min, the temperature is gradually increased to 1.5m/min after the temperature is stabilized, the temperature of the third area is 115 ℃ of the first area, the temperature of the second area is set to 165 ℃, the temperature of the third area is set to 190 ℃, and the continuous operation is carried out on the basis. Finally, a continuous composite board with the width of 105cm and the thickness of 4cm and without surface quality defects is obtained.
The obtained sheet was cut to prepare a sample, and the FRP performance was measured as shown in tables 7 and 8, wherein table 7 shows the performance measured in the 0 degree direction and table 8 shows the performance measured in the 90 degree direction.
TABLE 7
Numbering device Glass fiber content/% Tensile Strength/MPa Tensile modulus/GPa Elongation at break/% Tg/℃
2-1 82.5 1430 59.29 2.38 112
Comparative example 2 82.8 1243 47.52 2.12 90
TABLE 8
Numbering device Glass fiber content/% Tensile Strength/MPa Tensile modulus/GPa Elongation at break/% Tg/℃
2-1 82.5 69.77 20.70 0.42 112
Comparative example 2 82.8 55.68 14.66 0.33 90
Therefore, the polyurethane system provided by the invention introduces specific modified phenolic resin, has the advantages of high glass transition temperature, high mechanical strength, moderate gel time and low viscosity, completely meets the technical requirements of the wind power blade girder, and can be used as the pultrusion polyurethane for the wind power blade girder.

Claims (10)

1. The modified polyurethane for the wind power blade pultrusion plate is characterized in that: comprises a component A and a component B, wherein,
The component A comprises the following components in parts by weight: 1 to 20 parts of 2-functionality polyether polyol, 70 to 90 parts of 3-functionality polyether polyol, 5 to 15 parts of modified phenolic resin, 1 to 5 parts of alcohol chain extender, 0.01 to 2 parts of defoamer, 0.001 to 1 part of gel catalyst and 1 to 3 parts of internal mold release agent;
The component B comprises polymeric MDI;
the modified phenolic resin is prepared from the following components in parts by weight: 100-140 parts of paraformaldehyde, 80-120 parts of formaldehyde solution, 300-350 parts of phenol, 50-80 parts of cardanol, 30-70 parts of furfuryl alcohol and 5-10 parts of toluene;
The modified phenolic resin is prepared by the following method: mixing paraformaldehyde, formaldehyde solution, phenol, cardanol and furfuryl alcohol, adding catalyst, raising the temperature to 60-65 deg.c at the rate of 0.1-1 deg.c per minute, reaction for 60-70 min, eliminating water, adding toluene, heating to 105-120 deg.c, maintaining the temperature for 20-40 min, dewatering to obtain the modified phenolic resin.
2. The modified polyurethane for a wind power blade pultrusion panel according to claim 1, characterized in that: the modified phenolic resin is prepared from the following components in parts by weight: 120 parts of paraformaldehyde, 100 parts of formaldehyde solution, 310 parts of phenol, 70 parts of cardanol, 50 parts of furfuryl alcohol and 8 parts of toluene.
3. The modified polyurethane for a wind power blade pultrusion panel according to claim 1, characterized in that: the aldehyde content in the paraformaldehyde is more than or equal to 96wt% calculated by formaldehyde; the formaldehyde concentration in the formaldehyde solution is 35-40 wt%.
4. A modified polyurethane for a wind power blade pultrusion panel according to claim 3, characterized in that: the aldehyde content in the paraformaldehyde is 96wt% based on formaldehyde, and the formaldehyde concentration in the formaldehyde solution is 37wt%.
5. The modified polyurethane for a wind power blade pultrusion panel according to claim 1, characterized in that: the viscosity of the modified phenolic resin is 300-500 mpas, the moisture is less than or equal to 0.1wt percent, and the hydroxyl value is 200-300.
6. The modified polyurethane for a wind power blade pultrusion panel according to claim 5, characterized in that: the modified phenolic resin had a viscosity of 450mpas, a moisture content of 0.07wt% and a hydroxyl number of 248.
7. The modified polyurethane for a wind power blade pultrusion panel according to claim 1, characterized in that: the temperature was raised to 60℃at a rate of 0.5℃per minute.
8. The modified polyurethane for a wind power blade pultrusion panel according to claim 1, characterized in that: the catalyst comprises at least one of zinc lactate, zinc acetate, zinc phosphate, zinc citrate, zinc sulfate, zinc gluconate, zinc nitrate and zinc naphthenate.
9. The modified polyurethane for a wind power blade pultrusion panel according to claim 1, characterized in that: the alcohol chain extender is at least one of 1, 4-butanediol, ethylene glycol, 1, 6-hexanediol, hydroquinone dihydroxyethyl ether, glycerol, trimethylolpropane, pentaerythritol, diethylene glycol, neopentyl glycol, sorbitol and diethylaminoethanol;
The gel catalyst comprises at least one of an organotin catalyst, an organobismuth catalyst and an organozinc catalyst;
The internal mold release agent includes at least one of zinc hard fatty acids and polymeric silicone oils.
10. Use of the modified polyurethane for a wind power blade pultrusion panel according to any of claims 1-9 in the preparation of wind power blades.
CN202110948098.3A 2021-08-18 2021-08-18 Modified polyurethane for wind power blade pultrusion plate Active CN113637130B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102639314A (en) * 2009-12-01 2012-08-15 巴斯夫欧洲公司 Pultrusion resin system based on polyurethane
CN103756292A (en) * 2014-01-08 2014-04-30 合肥杰事杰新材料股份有限公司 Linear phenolic resin modified polyurethane composite flame-retardant foam and preparation method thereof
CN104744652A (en) * 2013-12-26 2015-07-01 上海昊海化工有限公司 Modified phenol formaldehyde resin and preparation method thereof
CN110156946A (en) * 2019-05-30 2019-08-23 哈尔滨工业大学 A kind of shape memory phenolic resin and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102639314A (en) * 2009-12-01 2012-08-15 巴斯夫欧洲公司 Pultrusion resin system based on polyurethane
CN104744652A (en) * 2013-12-26 2015-07-01 上海昊海化工有限公司 Modified phenol formaldehyde resin and preparation method thereof
CN103756292A (en) * 2014-01-08 2014-04-30 合肥杰事杰新材料股份有限公司 Linear phenolic resin modified polyurethane composite flame-retardant foam and preparation method thereof
CN110156946A (en) * 2019-05-30 2019-08-23 哈尔滨工业大学 A kind of shape memory phenolic resin and preparation method thereof

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