CN113635545A - Butyl waterproofing membrane production line - Google Patents
Butyl waterproofing membrane production line Download PDFInfo
- Publication number
- CN113635545A CN113635545A CN202110999605.6A CN202110999605A CN113635545A CN 113635545 A CN113635545 A CN 113635545A CN 202110999605 A CN202110999605 A CN 202110999605A CN 113635545 A CN113635545 A CN 113635545A
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- Prior art keywords
- roller
- frame
- coiled material
- production line
- film coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0021—Combinations of extrusion moulding with other shaping operations combined with joining, lining or laminating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention provides a butyl waterproof coiled material production line which comprises a cone double-feeding mechanism, a screw extrusion mechanism, a film coating cooling mechanism, a coiled material cache frame and a rolling mechanism, wherein the discharge end of the cone double-feeding mechanism is communicated with the feed end of the screw extrusion mechanism, the discharge end of the film coating cooling mechanism is in butt joint with the coiled material cache frame, and the tail end of the coiled material cache frame is in butt joint with the rolling mechanism; the laminating machine comprises a translation frame, a driving roller, a lower laminating roller and a press roller, wherein the driving roller, the lower laminating roller and the press roller are in circular motion on the translation frame along respective axes, a plurality of track wheels are movably arranged at the bottom of the translation frame, and the track wheels are movably erected on tracks arranged on two sides of the ground.
Description
Technical Field
The invention relates to the technical field of waterproof coiled material production devices, in particular to a butyl waterproof coiled material production line.
Background
The thick waterproof coiled material film covering production equipment with the application number of 'CN202021810033. X' in the prior art comprises a modified asphalt coiled material production machine and a film covering workbench, the discharge port of the modified asphalt coiled material production machine bears the modified asphalt coiled material to enter the film covering workbench for film covering operation through a tire body, the tire body can move on the film covering workbench, a cooling water disk is arranged on the film covering workbench, an upper film covering wheel and an angle wheel are installed at the tail end of the film covering workbench close to the cooling water disk, the upper film covering wheel is located at the upper end face of the modified asphalt coiled material, the angle wheel is located at the lower end face of the modified asphalt coiled material, an upper film covering disk is arranged above the film covering workbench, a third adjusting wheel is installed at the tail end of the film covering workbench, a second adjusting wheel is arranged above the third adjusting wheel close to the film covering workbench, a bottom film disk is arranged on the outer side of a supporting plate located by the modified asphalt coiled material production machine, the device has proper temperature during film covering, can ensure that the film covering surface is smooth and complete, and has good film covering effect.
But the production equipment for the thick waterproof coiled material film still has obvious defects in the using process: 1. the film covering frame of the device is fixedly arranged, when the screw extrusion molding device at the front end of the film covering breaks down, the fixedly arranged film covering frame cannot move, so that the overhaul and maintenance processes of equipment are difficult to unfold, the production progress is influenced, and the fixedly arranged film covering system cannot be matched and adjusted with the screw extrusion molding device at the front end, so that the stability of discharging is influenced; 2. the tectorial membrane running roller of above-mentioned device is the setting of singleness formula, and after the membrane material was used up, need change the tectorial membrane coiled material, this process need consume a large amount of time, has influenced production efficiency.
Disclosure of Invention
The invention aims to provide a butyl waterproof coiled material production line to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a butyl waterproof coiled material production line comprises a cone double-feeding mechanism, a screw extrusion mechanism, a film coating cooling mechanism, a coiled material caching frame and a rolling mechanism, wherein the discharge end of the cone double-feeding mechanism is communicated with the feed end of the screw extrusion mechanism, the discharge end of the screw extrusion mechanism is in butt joint with a driving roller of the film coating cooling mechanism, the discharge end of the film coating cooling mechanism is in butt joint with the coiled material caching frame, and the tail end of the coiled material caching frame is in butt joint with the rolling mechanism;
tectorial membrane cooling body includes the drive roll, coats membrane roller, compression roller, lower tectorial membrane roller and cooling bath, the drive roll, lower tectorial membrane roller, compression roller and cooling bath all set up on translation frame, translation frame is along screw extrusion mechanism's ejection of compact direction and is made translational motion, drive roll, lower tectorial membrane roller, compression roller are on translation frame along axle center separately and are made circular motion, translation frame bottom movable mounting has a plurality of rail wheels, the rail wheel activity is erect on the track that the ground both sides set up, it sets up on the lifting frame to coat the activity of membrane roller, the lifting frame passes through landing leg fixed mounting subaerial.
Preferably, the compression roller includes activity compression roller and fixed compression roller, the equal fixed connection in axle center of drive roll, activity compression roller and fixed compression roller is on respective reduction gear mechanism, the equal fixed mounting of power input end of reduction gear mechanism has driving motor.
Preferably, the upper film coating roller comprises an upper working roller and an upper standby roller, the lower film coating roller comprises a lower working roller and a lower standby roller, and the upper working roller, the upper standby roller, the lower working roller and the lower standby roller alternately operate.
Preferably, the plurality of rail wheels comprises power wheels and auxiliary wheels.
Compared with the prior art, the invention has the beneficial effects that:
1. the film covering device is arranged on the rail type translation frame through the rail type translation frame, so that the translation frame can move along the rail direction, when the front end of the film covering mechanism breaks down, the film covering device can be maintained and overhauled conveniently in a moving translation frame mode, and in addition, as the extrusion molding head of the front end discharging mechanism needs to be replaced and adjusted, the moving translation frame type film covering mechanism can ensure the convenience of replacement and the stability of discharging carrying;
2. according to the invention, the upper film covering roller and the lower film covering roller are both provided with the standby rollers, when the film covering coiled material is exhausted, film can be quickly covered by the standby rollers, and the continuity of the film covering process can be effectively ensured by the upper film covering roller and the lower film covering roller which are alternately arranged, so that the production efficiency is greatly improved.
According to the invention, the film covering device is arranged on the rail type translation frame through the rail type translation frame, so that the translation frame can move along the rail direction, the convenience of maintenance and overhaul and the stability of discharging and carrying are ensured, meanwhile, the upper film covering roller and the lower film covering roller are both provided with standby rollers, and the continuity of a film covering process is ensured.
Drawings
FIG. 1 is a perspective view of the overall structure of the production line of waterproof coiled material of the present invention;
FIG. 2 is a schematic top view of the overall structure of the production line of waterproof coiled material of the present invention;
FIG. 3 is a perspective view of the overall structure of the film coating cooling mechanism of the present invention;
fig. 4 is an enlarged structural diagram of the region a of the present invention.
In the figure: the device comprises a 1-cone double-feeding mechanism, a 2-screw extrusion mechanism, a 3-coating cooling mechanism, a 4-coiled material caching frame, a 5-winding mechanism, a 6-driving roller, a 7-cooling tank, a 8-translation frame, a 9-rail, a 10-lifting frame, 11-supporting legs, 12-movable compression rollers, 13-fixed compression rollers, 14-reduction gear mechanisms, 15-driving motors, 16-upper working rollers, 17-upper standby rollers, 18-lower working rollers, 19-lower standby rollers, 20-power wheels and 21-auxiliary wheels.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
referring to fig. 1-4, the present invention provides a technical solution:
the first embodiment is as follows:
a butyl waterproof coiled material production line comprises a cone double-feeding mechanism 1, a screw extrusion mechanism 2, a film coating cooling mechanism 3, a coiled material cache frame 4 and a rolling mechanism 5, wherein the discharge end of the cone double-feeding mechanism 1 is communicated with the feed end of the screw extrusion mechanism 2, the discharge end of the screw extrusion mechanism 2 is in butt joint with a driving roller of the film coating cooling mechanism 3, the discharge end of the film coating cooling mechanism 3 is in butt joint with the coiled material cache frame 4, and the tail end of the coiled material cache frame 4 is in butt joint with the rolling mechanism 5;
tectorial membrane cooling body 3 includes drive roll 6, go up the coating roller, the compression roller, lower coating roller and cooling bath 7, drive roll 6, lower coating roller, compression roller and cooling bath 7 all set up on translation frame 8, translation frame 8 is along the discharge direction of screw extrusion mechanism 2 and is made translational motion, drive roll 6, lower coating roller, the compression roller is along respective axle center circular motion on translation frame 8, 8 bottom movable mounting of translation frame have a plurality of rail wheels, the rail wheel movable frame is established on the track 9 that ground both sides set up, it sets up on lifting frame 10 to go up the coating roller activity, lifting frame 10 passes through landing leg 11 fixed mounting subaerial.
In this embodiment, the cone double-feeding mechanism 1, the screw extrusion mechanism 2, the film coating cooling mechanism 3, the coil buffer frame 4 and the rolling mechanism 5 are combined to form a complete waterproof coil production line, wherein the cone double-feeding mechanism 1 is used for mixing and delivering raw materials into the screw extrusion mechanism 2, the raw materials are conveyed to the rear end through a screw arranged inside the screw extrusion mechanism 2 after being melted and stirred, and are subjected to extrusion molding through an extrusion molding head, the film coating cooling mechanism 3 is used for coating the film on the extruded coil and performing opening and drying through the coil buffer frame 4, finally, the dried waterproof coil is wound and packaged in the rolling mechanism 5, so that the full-automatic production from feeding to packaging is completed, wherein the film coating cooling mechanism 3 is movably arranged, a track wheel is arranged at the bottom of the translation frame 8, and the track wheel is matched with the track 9, thereby make translation frame 8 can remove along track 9's extending direction, drive roll 6, lower tectorial membrane roller, compression roller and cooling bath 7 all set up on translation frame 8, drive roll 6 realizes rotatoryly under reduction gear mechanism 14's drive, thereby carry the coiled material on the tectorial membrane roller of rear end, it is used for carrying out the tectorial membrane with the upper and lower tectorial membrane roller of coiled material respectively to go up the tectorial membrane roller and lower tectorial membrane roller, the compression roller is used for carrying out extrusion with the coiled material after the tectorial membrane, and utilize the cooling water in the cooling bath 7 to cool down the shaping to the waterproofing membrane after the shaping, water in the cooling bath 7 cools off through external circulating water in this embodiment, guarantee that the temperature of cooling water keeps invariable in the cooling bath 7, thereby play better cooling effect to the shaping waterproofing membrane.
Example two:
in this embodiment, the press rolls include a movable press roll 12 and a fixed press roll 13, the axes of the driving roll 6, the movable press roll 12 and the fixed press roll 13 are all fixedly connected to respective reduction gear mechanisms 14, the power input ends of the reduction gear mechanisms 14 are all fixedly provided with driving motors 15, the movable press roll 12, the fixed press roll 13 and the driving roll 6 are all driven by the respective driving motors 15, the movable press roll 12 and the fixed press roll 13 keep intermittent movement, when one rotates, the other keeps fixed, and the coiled material with the film coated is extruded and formed in this way.
Example three:
in the embodiment, the upper film coating roller comprises an upper working roller 16 and an upper standby roller 17, the lower film coating roller comprises a lower working roller 18 and a lower standby roller 19, and the upper working roller 16, the upper standby roller 17, the lower working roller 18 and the lower standby roller 19 alternately operate.
Example four:
in this embodiment, the plurality of rail wheels include a power wheel 20 and an auxiliary wheel 21, the power wheel 20 in this embodiment is an active moving device, the auxiliary wheel 21 is used for performing auxiliary movement, a translation motor is fixedly mounted on a wheel shaft of the power wheel 20, and the power wheel 20 is driven to work through rotation of the translation motor so as to realize translation.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a butyl waterproofing membrane production line, includes two feed mechanism (1), screw extrusion mechanism (2), tectorial membrane cooling body (3), coiled material buffer memory frame (4) and winding mechanism (5) of awl, its characterized in that: the discharge end of the conical double-feeding mechanism (1) is communicated with the feed end of the screw extrusion mechanism (2), the discharge end of the screw extrusion mechanism (2) is in butt joint with a driving roller of the film coating cooling mechanism (3), the discharge end of the film coating cooling mechanism (3) is in butt joint with a coiled material cache frame (4), and the tail end of the coiled material cache frame (4) is in butt joint with a winding mechanism (5);
tectorial membrane cooling body (3) include drive roll (6), coat membrane roller, compression roller, lower tectorial membrane roller and cooling tank (7), drive roll (6), lower tectorial membrane roller, compression roller and cooling tank (7) all set up on translation frame (8), translation frame (8) are along the ejection of compact direction of screw rod extrusion mechanism (2) and are made translational motion, drive roll (6), lower tectorial membrane roller, compression roller are on translation frame (8) along axis circular motion separately, translation frame (8) bottom movable mounting has a plurality of rail wheels, the rail wheel adjustable shelf is established on track (9) that ground both sides set up, it sets up on lifting frame (10) to coat the activity of membrane roller, lifting frame (10) are subaerial through landing leg (11) fixed mounting.
2. The production line of butyl waterproof rolls as claimed in claim 1, characterized in that: the compression roller comprises a movable compression roller (12) and a fixed compression roller (13), the axes of the driving roller (6), the movable compression roller (12) and the fixed compression roller (13) are fixedly connected to respective reduction gear mechanisms (14), and the power input ends of the reduction gear mechanisms (14) are fixedly provided with driving motors (15).
3. The production line of butyl waterproof rolls as claimed in claim 1, characterized in that: the upper film coating roller comprises an upper working roller (16) and an upper standby roller (17), the lower film coating roller comprises a lower working roller (18) and a lower standby roller (19), and the upper working roller (16), the upper standby roller (17), the lower working roller (18) and the lower standby roller (19) alternately operate.
4. The production line of butyl waterproof rolls as claimed in claim 1, characterized in that: the plurality of rail wheels comprise power wheels (20) and auxiliary wheels (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110999605.6A CN113635545A (en) | 2021-08-29 | 2021-08-29 | Butyl waterproofing membrane production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110999605.6A CN113635545A (en) | 2021-08-29 | 2021-08-29 | Butyl waterproofing membrane production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113635545A true CN113635545A (en) | 2021-11-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110999605.6A Pending CN113635545A (en) | 2021-08-29 | 2021-08-29 | Butyl waterproofing membrane production line |
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| Country | Link |
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| CN (1) | CN113635545A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116985369A (en) * | 2023-09-25 | 2023-11-03 | 中建材苏州防水研究院有限公司 | Production equipment for pre-hydrated sodium bentonite waterproof coiled material |
-
2021
- 2021-08-29 CN CN202110999605.6A patent/CN113635545A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116985369A (en) * | 2023-09-25 | 2023-11-03 | 中建材苏州防水研究院有限公司 | Production equipment for pre-hydrated sodium bentonite waterproof coiled material |
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