CN113634375A - Beneficiation method for low-grade mixed copper oxide ore - Google Patents

Beneficiation method for low-grade mixed copper oxide ore Download PDF

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Publication number
CN113634375A
CN113634375A CN202110929483.3A CN202110929483A CN113634375A CN 113634375 A CN113634375 A CN 113634375A CN 202110929483 A CN202110929483 A CN 202110929483A CN 113634375 A CN113634375 A CN 113634375A
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China
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low
grade
copper oxide
oxide ore
grade mixed
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肖巍
龙涛
杨玮
邓莎
张鹤
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Xian University of Architecture and Technology
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Xian University of Architecture and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/018Mixtures of inorganic and organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/007Modifying reagents for adjusting pH or conductivity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/02Collectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/04Frothers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2203/00Specified materials treated by the flotation agents; specified applications
    • B03D2203/02Ores

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention discloses a beneficiation method of low-grade mixed copper oxide ore, which is technically characterized in that: by adopting the recovery process flow of preferably floating copper sulfide and malachite and reverse flotation decalcification of tailings and adopting a reasonable medicament system, the method can obtain a copper concentrate I with the grade of 21 percent and a reverse flotation copper concentrate II with the grade of 8 percent in part, thereby realizing the comprehensive recovery rate of the low-grade mixed copper oxide reaching more than 92 percent and providing an effective and economic method for the comprehensive recovery and utilization of the low-grade copper oxide ore.

Description

Beneficiation method for low-grade mixed copper oxide ore
Technical Field
The invention belongs to the technical field of flotation and recovery of low-grade copper oxide minerals, and particularly relates to a beneficiation method of low-grade mixed copper oxide ores.
Background
At present, the copper oxide ore resource which is generally directly leached abroad has high copper content and low calcium content, the copper content is generally more than 5 percent, the calcium content is generally less than 10 percent, and the copper oxide ore resource belongs to a high-quality copper oxide ore resource. The method of direct acid leaching-electrolysis can economically obtain high-quality cathode copper. The main area for developing and applying the resources is Africa, the process adopted by many countries for processing copper oxide ores containing 5% of copper is mainly the recovery process of acid leaching-electrolysis after crushing-grinding, and the leaching rate can reach more than 90%.
The copper oxide ore in China is characterized by low grade, fine and impurity, little high-quality copper oxide ore, complex ore structure, fine embedded particle size, fine or micro-fine particle embedded distribution of most copper oxide ore deposits, fine particle embedded distribution of copper oxide minerals and other gangue minerals, complex mineral types and the like, and the copper oxide ore needs to be pretreated before utilization.
Disclosure of Invention
In order to overcome the defects of the prior art, treat copper oxide resources with calcite content higher than 30 percent and solve the key technical problems of high acid consumption and low flotation recovery rate of low-grade mixed copper oxide leaching, the invention aims to provide an effective, economic and feasible beneficiation method of low-grade mixed copper oxide ores, which adopts a flotation recovery process flow of preferentially floating copper ores and then reverse flotation and combines the adoption of efficient flotation reagents and a reasonable reagent system to achieve the respective enrichment and recovery of copper-containing minerals,
in order to achieve the purpose, the invention adopts the technical scheme that:
a mineral separation method for low-grade mixed copper oxide ore adopts a recovery process flow of preferential flotation of copper sulfide and malachite and reverse flotation of tailings, adopts a reasonable chemical system, and achieves comprehensive recovery of low-grade mixed copper oxide ore, and specifically comprises the following steps:
step 1, taking low-grade mixed copper oxide ore, grinding and mixing slurry, wherein the copper grade in the low-grade mixed copper oxide ore is 0.8-1.5%, the oxidation rate is 50-90%, and the low-grade mixed copper oxide ore mainly comprises malachite and peacock stone;
step 2, adjusting the pH value of the ore pulp obtained in the step 1, adding a collecting agent I and a foaming agent, and performing flotation in a flotation machine to obtain a foam product, namely a copper concentrate I mainly composed of copper sulfide and malachite;
and 3, adding a second collecting agent into the flotation tailings obtained in the step 2, and performing reverse flotation in a flotation machine to obtain a second copper concentrate.
Preferably, in the step 1, the ore is crushed and ground to 50% of-0.074 mm, and water is added for pulp mixing until the mass concentration is 33%.
Preferably, in the step 2, sodium carbonate is used as a pH regulator to regulate the pH to 9.
Preferably, in the step 2, the first collector is a mixture of xanthate collectors, butyl xanthate and ethidium nitrate, and the dosage is 500 g/t.
Preferably, the weight ratio of the butyl xanthate to the ethidium nitrate is 1 to (0-1), and the ethidium nitrate is not 0.
Preferably, in step 2, the foaming agent is one or two of terpineol and methyl isobutyl alcohol, and the dosage is 10-30g/t, and when the two are mixed, the ratio of the dosages is 1: 1.
Preferably, in the step 2, the flotation comprises primary roughing and primary concentrating, and the grade of the obtained copper concentrate I reaches more than 21%.
Preferably, in the step 3, the second collecting agent is a mixture of two or more of fatty acid collecting agents oleic acid, sodium dodecyl sulfate, lauric acid and hydroximic acid, the dosage is 1600g/t, and the ratio of the dosage of each component is 1: 0-0.5 by weight.
Preferably, in the step 3, the reverse flotation comprises three times of blank concentration and one time of scavenging, and the grade of the obtained copper concentrate II reaches more than 8%.
In the step 3, the obtained foam product is tailings mainly composed of calcite, and the obtained tank bottom product is copper concentrate II mainly composed of peacock stone.
Compared with the prior art, the invention has the beneficial effects that: the method comprises the steps of crushing, grinding, preferentially floating easy-floating copper minerals (copper sulfide and malachite), reverse flotation decalcification of copper tails and the like, and can obtain high-grade copper concentrates (the grade reaches 21%) and qualified leached raw material copper concentrates (copper reverse flotation concentrates 8%) through a partial separation form of the forward and reverse flotation and by adopting a reasonable medicament system, thereby effectively improving the comprehensive recovery rate (more than 92%) of the low-grade mixed copper oxide ore, greatly reducing the leached acid consumption, having lower integral flotation cost and higher technical and economic popularization values, and being particularly used for mineral separation and enrichment of low-grade mixed copper oxide ore resources with the calcite higher than 30%.
Drawings
FIG. 1 is a basic process flow diagram of the present invention.
Detailed Description
The embodiments of the present invention will be described in detail below with reference to the drawings and examples.
The invention provides a beneficiation and pre-enrichment method of low-grade mixed copper oxide ore, which adopts the methods of crushing, ore grinding, preferential flotation of easily-floated copper mineral, copper tail reverse flotation decalcification and the like, and can obtain a high-grade copper concentrate I and a qualified leached raw material copper concentrate II through a forward and reverse flotation fractional separation form, thereby effectively improving the comprehensive recovery of the low-grade mixed copper oxide ore, as shown in figure 1, the method mainly comprises the following steps:
a. crushing and grinding the low-grade mixed copper oxide ore until the particle size is-0.074 mm and the particle size accounts for 50%, adding water to adjust the pulp to the mass concentration of 33%, wherein the copper grade in the low-grade mixed copper oxide ore is 0.8-1.5%, the oxidation rate is 50-90%, and the low-grade mixed copper oxide ore mainly comprises malachite and silicobrome;
b. adding sodium carbonate as a pH regulator, regulating the pH to 9, adding a collecting agent I (a mixture of butyl xanthate and ethionine) with the dosage of 500g/t, adding a foaming agent (pine oil and/or methyl isobutyl alcohol) with the dosage of 10-30g/t, and performing flotation (primary roughing and primary concentration) in a flotation machine to obtain a foam product I, wherein the obtained foam product is a copper concentrate I, the grade of the foam product I can reach more than 21%, the foam product mainly comprises copper sulfide and malachite, and a tank bottom product mainly comprises calcite and peacock stone;
c. b, adding a collector II (a mixture of two or more of fatty acid collector oleic acid, sodium dodecyl sulfate, lauric acid and hydroximic acid) with the dosage of 1600g/t into the flotation tailings of the step b, and performing reverse flotation (three times of blank concentration and one time of scavenging) in a flotation machine to obtain a tank bottom product, namely a copper concentrate II, wherein the grade of the tank bottom product can reach more than 8 percent and the tank bottom product mainly comprises the peacock stone; the resulting foam product is tailings, which consist primarily of calcite.
The following examples are intended to further illustrate the invention, but are not intended to limit the invention.
Example 1
The method is adopted to carry out flotation test on certain low-grade mixed copper ore in Yunnan. The copper content in the mineral is 1.19%, and the oxidation rate is 85%.
Referring to fig. 1, raw ore is crushed to-0.074 mm accounting for 60% and then subjected to flotation. During the flotation process, the added pH regulator is sodium carbonate, and the pH is adjusted to 9.3. The added collecting agent I is butyl xanthate, the using amount is 800g/t, the foaming agent is methyl isobutyl alcohol (MIBC), the using amount is 40g/t, and copper concentrate I is obtained through one-time rough separation and one-time fine separation, and the copper grade is 21.03%. The tailing of the flotation is added with a mixture of oleic acid, sodium dodecyl sulfate and lauric acid, and the using amount is 1600 g/t. And finally obtaining a second copper concentrate with the copper grade of 8.15 percent through two times of concentration and one time of scavenging. In the closed circuit, the total copper recovery was over 90% and the results are shown in table 1.
Table 1 example 1 test results
Product name Yield (%) Grade of Cu (%) Cu recovery (%)
Copper concentrate one 1.85 21.03 32.69
Copper concentrate II 8.60 8.15 58.90
Tailings 89.55 0.11 9.41
Raw ore 100.00 1.19 100.00
Example 2
The method is adopted to carry out flotation test on certain low-grade mixed copper ore in Yunnan. The copper content in the mineral is 1.45%, and the oxidation rate is 80%.
Referring to fig. 1, raw ore is crushed to 50% of-0.074 mm and then subjected to flotation. During the flotation process, the added pH regulator is sodium carbonate, and the pH is adjusted to 9.5. The added collecting agent I is a mixture of butyl xanthate and ethidium and nitrogen, the using amount is 1000g/t, the foaming agent is terpineol, the using amount is 35g/t, and copper concentrate I is obtained through once roughing and once concentrating, and the copper grade is 21.58%. The tailing of the flotation is added with a mixture of oleic acid, sodium dodecyl sulfate, lauric acid and benzohydroxamic acid, and the dosage is 1600 g/t. And finally obtaining a second copper concentrate with the copper grade of 8.19 percent through two times of concentration and one time of scavenging. In the closed circuit scheme, the total copper recovery was over 92% and the test results are shown in table 2.
Table 2 example 2 test results
Product name Yield (%) Grade of Cu (%) Cu recovery (%)
Copper concentrate one 2.25 21.58 33.49
Copper concentrate II 10.38 8.19 58.63
Tailings 87.37 0.13 7.98
Raw ore 100.00 1.45 100.00
Example 3
The method is adopted to carry out flotation test on certain low-grade mixed copper ore in Yunnan. The copper content in the mineral is 1.31%, and the oxidation rate is 83%.
Referring to fig. 1, raw ore is crushed to 46% of-0.074 mm and then subjected to flotation. During the flotation process, the added pH regulator is sodium carbonate, and the pH is adjusted to 9.3. The added collecting agent I is a mixture of butyl xanthate and ethidium and azote, the using amount is 1000g/t, the foaming agent is a mixture of terpineol oil and MIBC, the using amount is 40g/t, and copper concentrate I is obtained through one-time rough concentration and one-time fine concentration, and the copper grade is 21.03%. The tailing of the flotation is added with a mixture of oleic acid, lauric acid and benzohydroxamic acid, and the dosage is 1600 g/t. And finally obtaining a second copper concentrate with the copper grade of 8.61 percent through two times of concentration and one time of scavenging. In the closed circuit scheme, the total copper recovery was over 93% and the results are shown in table 3.
Table 3 example 3 test results
Product name Yield (%) Grade of Cu (%) Cu recovery (%)
Copper concentrate one 2.02 21.03 32.32
Copper concentrate II 9.30 8.61 60.93
Tailings 88.68 0.10 6.75
Raw ore 100.00 1.31 100.00
The above examples prove that the invention effectively improves the comprehensive recovery rate of the low-grade mixed copper oxide ore.

Claims (10)

1. The beneficiation method of the low-grade mixed copper oxide ore is characterized by comprising the following steps:
step 1, taking low-grade mixed copper oxide ore, grinding and mixing slurry, wherein the copper grade in the low-grade mixed copper oxide ore is 0.8-1.5%, the oxidation rate is 50-90%, and the low-grade mixed copper oxide ore mainly comprises malachite and peacock stone;
step 2, adjusting the pH value of the ore pulp obtained in the step 1, adding a collecting agent I and a foaming agent, and performing flotation in a flotation machine to obtain a foam product, namely a copper concentrate I mainly composed of copper sulfide and malachite;
and 3, adding a second collecting agent into the flotation tailings obtained in the step 2, and performing reverse flotation in a flotation machine to obtain a second copper concentrate.
2. The method for concentrating the low-grade mixed copper oxide ore according to claim 1, wherein in the step 1, the ore is crushed and ground to 50% of-0.074 mm, and water is added to the crushed ore to adjust the crushed ore to 33% of mass concentration.
3. The method for beneficiation of a low-grade mixed copper oxide ore according to claim 1, wherein in the step 2, the pH is adjusted to 9 by using sodium carbonate as a pH adjuster.
4. The beneficiation method for low-grade mixed copper oxide ore according to claim 1, wherein in the step 2, the first collecting agent is a mixture of xanthate and ethionine, which are xanthate collecting agents, and the dosage is 500 g/t.
5. The method for beneficiation of low-grade mixed copper oxide ore according to claim 4, wherein the ratio of the amount of the butyl xanthate to the amount of the ethionine is 1 to (0-1) by weight, and the amount of the ethionine is not 0.
6. The method for concentrating low-grade mixed copper oxide ore according to claim 1, wherein in the step 2, the foaming agent is one or two of terpineol and methyl isobutyl alcohol, and the amount of the foaming agent is 10-30g/t, and when the two are mixed, the ratio of the two is 1: 1 by weight.
7. The method for beneficiation of low-grade mixed copper oxide ore according to claim 1, wherein in the step 2, the flotation comprises primary roughing and primary concentration, and the grade of the obtained copper concentrate I is more than 21%.
8. The method for beneficiation of low-grade mixed copper oxide ore according to claim 1, wherein in the step 3, the two collecting agents are two or more of fatty acid collecting agents oleic acid, sodium dodecyl sulfate, lauric acid and hydroximic acid, the mixing amount is 1600g/t, and the ratio of the two components is 1: 0-0.5.
9. The beneficiation method for the low-grade mixed copper oxide ore according to claim 1, wherein in the step 3, the reverse flotation comprises three times of blank concentration and one time of scavenging, and the grade of the obtained copper concentrate II reaches more than 8%.
10. A process for beneficiation of low grade mixed copper oxide ore according to claim 1, wherein in step 3, the obtained foam product is tailings mainly composed of calcite, and the obtained tank bottom product is copper concentrate two mainly composed of sildentite.
CN202110929483.3A 2021-08-13 2021-08-13 Beneficiation method for low-grade mixed copper oxide ore Pending CN113634375A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5057209A (en) * 1989-04-11 1991-10-15 The Dow Chemical Company Depression of the flotation of silica or siliceous gangue in mineral flotation
CN101831559A (en) * 2010-05-21 2010-09-15 昆明理工大学 Flotation and metallurgy method of high-bonding-ratio carbonate gangue-type oxygen-sulfur mixed copper ore
CN103934096A (en) * 2014-04-03 2014-07-23 广东省工业技术研究院(广州有色金属研究院) Mixed copper ore recycling method
CN105149085A (en) * 2015-08-06 2015-12-16 中南大学 Flotation and acid leaching process for complex low-grade copper oxide ore
CN106944244A (en) * 2017-03-09 2017-07-14 昆明理工大学 A kind of method that coated complex copper oxide ore is recycled
CN107971123A (en) * 2017-11-17 2018-05-01 昆明理工大学 A kind of flotation and metallurgy method of irony coated mixed copper ore
CN109806980A (en) * 2019-01-28 2019-05-28 西安建筑科技大学 A kind of method and its application of malachite sulfur product control
CN111451003A (en) * 2020-03-05 2020-07-28 铜陵有色金属集团股份有限公司 Beneficiation method for copper-containing talc-serpentine ore easy to argillize and float

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5057209A (en) * 1989-04-11 1991-10-15 The Dow Chemical Company Depression of the flotation of silica or siliceous gangue in mineral flotation
CN101831559A (en) * 2010-05-21 2010-09-15 昆明理工大学 Flotation and metallurgy method of high-bonding-ratio carbonate gangue-type oxygen-sulfur mixed copper ore
CN103934096A (en) * 2014-04-03 2014-07-23 广东省工业技术研究院(广州有色金属研究院) Mixed copper ore recycling method
CN105149085A (en) * 2015-08-06 2015-12-16 中南大学 Flotation and acid leaching process for complex low-grade copper oxide ore
CN106944244A (en) * 2017-03-09 2017-07-14 昆明理工大学 A kind of method that coated complex copper oxide ore is recycled
CN107971123A (en) * 2017-11-17 2018-05-01 昆明理工大学 A kind of flotation and metallurgy method of irony coated mixed copper ore
CN109806980A (en) * 2019-01-28 2019-05-28 西安建筑科技大学 A kind of method and its application of malachite sulfur product control
CN111451003A (en) * 2020-03-05 2020-07-28 铜陵有色金属集团股份有限公司 Beneficiation method for copper-containing talc-serpentine ore easy to argillize and float

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
孙传尧: "选矿工程师手册 第1册 上 选矿通论", vol. 1, 冶金工业出版社, pages: 521 - 522 *

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Application publication date: 20211112