CN113633005A - Stirring device for steam explosion and using method thereof - Google Patents

Stirring device for steam explosion and using method thereof Download PDF

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Publication number
CN113633005A
CN113633005A CN202110993516.0A CN202110993516A CN113633005A CN 113633005 A CN113633005 A CN 113633005A CN 202110993516 A CN202110993516 A CN 202110993516A CN 113633005 A CN113633005 A CN 113633005A
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stirring
straws
tank body
cavity
radial
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高峰
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Chengdu Xingao Bantong Information Technology Co ltd
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Chengdu Xingao Bantong Information Technology Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • A23N17/004Apparatus specially adapted for preparing animal feeding-stuffs for treating by application of heat, e.g. by means of potato cookers
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F11/00Other organic fertilisers
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/12Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
    • D21B1/30Defibrating by other means
    • D21B1/36Explosive disintegration by sudden pressure reduction

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Accessories For Mixers (AREA)

Abstract

The invention belongs to the technical field of organic matter pretreatment equipment, and particularly relates to a stirring device for steam explosion, which comprises a material distribution driving assembly arranged in a material distribution upper cavity and a radial stirring part arranged in a material distribution lower cavity, the material distribution driving assembly is rotatably connected with the upper end of the radial stirring part, and the bottom of the material distribution lower cavity is provided with a material distribution outlet, so that the problems that when the steam explosion processing device in the prior art feeds straws containing moisture, although the material distributing device is added to guide the piled and hardened straws to the two sides of the tank body, the essence is to scrape the hardened straws off from the inner wall of the tank body or dredge the channel, the physical state of the straw which is still in a plate shape is not changed, especially when the material distributing outlet at the bottom is smaller, the hardened straw with larger volume can block the airing and distributing outlet, and then cannot enter the blasting tank body at the lower part for subsequent degradation process.

Description

Stirring device for steam explosion and using method thereof
Technical Field
The invention belongs to the technical field of organic matter pretreatment equipment, and particularly relates to a stirring device for steam explosion and a using method thereof.
Background
The straw is one of the most abundant biomass energy sources in the world, and the straw resources in China are very abundant. The straw is mainly composed of cell contents such as cellulose, hemicellulose, soluble protein, sugar and the like. Most of straws are consumed in the forms of combustion, padding and the like, and the straw combustion not only loses a large amount of biological resources, but also causes environmental pollution. In recent years, the comprehensive utilization of straws is receiving more and more attention. The straw can be made into feed and fertilizer, and can also be used for power generation, paper making and the like.
Steam explosion, namely steam explosion, is a technology for pretreating biomass in an explosion process realized by using a steam ejection principle. The technical essence is that the steam molecules permeating into the plant tissue are released instantly, so that the internal energy of the steam is converted into mechanical energy and acts on the cell layers of the biomass tissue, and the raw material is decomposed according to the purpose by using less energy. The method not only avoids the secondary pollution problem of chemical treatment, but also solves the problem of low biological treatment efficiency at present, and is the most promising pretreatment technology in the field of biomass conversion.
The sugar yield of the rape straw after the steam explosion treatment is obviously improved and is 3.4 times of the direct enzymolysis content of an untreated sample, and the content of various water-soluble sugar compounds is also greatly improved, wherein the content of glucose and the content of xylose are respectively 3.5 times and 4.7 times of the direct enzymolysis content of the untreated sample. 40, 12 and 1 fatty acids, aromatic and furan substances are respectively detected in the ethyl acetate extract of the water extract. The surface appearance structure of the treated rape straws is observed through a scanning electron microscope, and the surface structure of the treated straws is loose, the specific surface area is increased, and the accessibility of enzyme to cellulose is increased.
Because the steam permeation time of herbaceous substances such as straws and the like is generally less than 1 second, the air release time of steam explosion equipment cannot be more than 0.1 second, and pressure difference can be generated to destroy the lattice structure of cellulose and generate a real steam explosion effect. The blasting time of the ejection type steam explosion equipment which is widely used at present is 0.00875 second, which meets the necessary condition.
The main influencing factors of the steam explosion process are material internal cause and equipment external cause. The internal factors of the materials are the types and the tissue components of the materials, the water content, the pre-soaking, the chemical pretreatment, the crushing degree, the fluidity and the like; the external factors of the equipment are steam pressure temperature, steam components, pressure maintaining time, blasting and air bleeding time and the like. These factors are also parameters of the steam explosion process in a narrow sense. The steam pressure and the pressure maintaining time can be controlled by a user and are the most common main comparison parameters in the experiment.
Chinese patent CN204052258U discloses a steam explosion pretreatment device, which comprises a cutting machine, a dust remover, a grass washing machine, a dehydrator and a conveyer belt which are connected in sequence, wherein the grass washing machine comprises a soaking mechanism and a leaching mechanism; the immersion cleaning mechanism comprises a first shell, wherein a feeding port, a discharging port, a first water inlet, a second water inlet, a water outlet and a first slag discharging port are arranged on the first shell, and switch valves are arranged on the first water inlet, the second water inlet, the water outlet and the first slag discharging port; the first shell is rotatably connected with a first through shaft, a central shaft of the first through shaft is parallel to the plane of the discharge hole, a plurality of horn rollers are fixedly arranged on the first through shaft, and the first through shaft is driven by a first motor arranged outside the first shell; the first water inlet is fixedly connected with a pipeline at the bottom of the first shell in a tangential direction, and the second water inlet is higher than the first through shaft; a slag tank is communicated below the slag discharge port, a second slag discharge port is arranged at the bottom of the slag tank, and a switch valve is arranged on the second slag discharge port; the leaching mechanism comprises a second shell which is obliquely arranged, and the second shell is connected with the discharge hole; the second shell is rotatably connected with a second through shaft, a central shaft of the second through shaft is parallel to the running direction of the straws in the second shell, and an included angle between the second through shaft and the horizontal plane is 30-60 degrees; the second through shaft is fixedly provided with a helical blade and is driven by a second motor arranged outside the second shell; a plurality of spray headers are arranged at the front 1/3-1/2 sections of the top surface of the second shell, and a plurality of water leakage holes are formed in the part, not corresponding to the spray headers, of the bottom surface of the second shell; the lowest end of the second shell is provided with a first water outlet, and the first water outlet is provided with a switch valve.
However, when the moisture-containing straws are fed, the moisture-containing straws are accumulated in the storage tank at the upper end due to hardening, the phenomena of unsmooth feeding and easy disjointing often occur, although the material distribution device is added to guide the accumulated hardened straws to the two sides of the tank body, the hardened straws are scraped off from the inner wall of the tank body or the straws are dredged, the hardened physical state of the straws is still unchanged, particularly, when the material distribution outlet at the bottom is small, the hardened straws with large volume can block the material distribution outlet and cannot enter the blasting tank body at the lower part for subsequent degradation flow, even if a few hardened straws with small volume pass through the material distribution outlet, the feeding speed is slow, and the hardened straws are definitely forbidden by the requirements of the steam blasting process.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a stirring device for steam explosion, which is used for solving the problems that when straws containing water are fed into a steam explosion treatment device in the prior art, the straws are accumulated in a storage tank at the upper end due to hardening, the feeding is not smooth and easy to break off, although a material distribution device is added to guide the accumulated hardened straws to two sides of a tank body, the hardened straws are essentially scraped off from the inner wall of the tank body or dredged from a channel, the straws are still in a hardened physical state and are not changed, and particularly when the material distribution outlet at the bottom is small, the hardened straws with large volume can block the material distribution outlet, so that the hardened straws cannot enter the blasting tank at the lower part to perform subsequent degradation processes.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a stirring apparatus for steam explosion, is including arranging in the branch material drive assembly who divides the material inside of cavity and arranging in the radial portion of stirring of dividing the material cavity of resorption in, divide the material drive assembly to rotate with the upper end of radial portion of stirring and be connected, divide the bottom of cavity under the material and seted up and divide the material export, divide the material export and be linked together with the blasting jar subassembly, divide the top of material cavity and be connected with the bottom of storage tank.
Furthermore, the material distribution driving assembly comprises a material distribution motor, a material distribution main gear, a material distribution pinion and a power main shaft, wherein the material distribution motor is connected with the material distribution main gear, the material distribution pinion is meshed with the material distribution main gear, and the power main shaft is sleeved on the inner periphery of the material distribution pinion and is in rotating connection with the material distribution pinion.
Further, the cavity is divided into left cavity and right cavity under will dividing the material to radial stirring portion, radial stirring portion is including arranging the first radial stirring portion of left cavity in and arranging the second radial stirring portion of right cavity in, just first radial stirring portion, second radially stir the portion and be the symmetry and set up the distribution.
Further, the radial stirring part further comprises two stirring shafts and a stirring driving gear, the stirring driving gear is sleeved on the periphery of the power main shaft, stirring driven gears are meshed with the two sides of the stirring driving gear, and each stirring driven gear is sleeved on the periphery of the stirring shaft respectively.
Further, the peripheries of the first radial stirring part and the second radial stirring part respectively comprise a plurality of stirring sheets, and each stirring sheet is connected with a stirring shaft.
Furthermore, the upper part of the stirring part is also provided with a material distribution guide assembly which is rotationally connected with the material distribution driving assembly.
Further, the blasting jar subassembly includes the blasting jar body, blasting jar top cap, lateral part support, discharge gate and side pipe, the upper portion of the blasting jar body and be connected with the blasting jar body are located to the blasting jar top cap, lateral part support locate blasting jar side portion and with blasting jar body fixed connection, blasting jar body lower part is located to the discharge gate, the discharge gate of telling and blasting jar body fixed connection, the side pipe is equipped with a plurality ofly, and is a plurality ofly on the periphery of discharge gate is located to the side pipe being the circumference array, the one end and the discharge gate of side pipe are connected, the side pipe other end is connected with the bottom outside of the blasting jar body.
Further, the blasting tank body comprises a temperature increasing layer, a temperature increasing inlet and a temperature increasing outlet, the temperature increasing layer is spiral, the temperature increasing inlet is formed in the upper portion of the temperature increasing layer, the temperature increasing outlet is formed in the lower portion of the temperature increasing layer, and the bottom of the blasting tank body is further connected with a plurality of support frames.
Further, the top of blasting jar top cap is provided with power component, power component passes through shock absorber support and is connected with the blasting jar top cap.
The use method of the stirring device for steam explosion comprises the following steps:
s1: preparing straws, namely firstly, filling straw scraps into a storage tank, and distributing the straw scraps in a distribution cavity connected with the lower end of the storage tank to prepare for blasting feeding of the straws;
s2: straw powder is radially distributed, the straw entering the upper distribution cavity falls into the distribution guide assembly under the action of gravity, a distribution motor is started, power is transmitted to the distribution guide assembly under the action of a distribution main gear and a distribution pinion, the distribution guide assembly enables the straw to flow leftwards and rightwards, and the distributed straw respectively enters a left cavity and a right cavity at the lower part;
s3: the straw powder is radially stirred, when the power spindle rotates, the stirring driving gear is driven to rotate along with the power spindle, power is transmitted to the stirring shaft through the stirring driven gears meshed with the two sides of the stirring driving gear to drive the stirring sheets connected with the stirring shaft, the first radial stirring part and the second radial stirring part radially stir the straws guided down from the upper part of the first radial stirring part towards the central shaft of the material distribution lower cavity, and the straws in the material distribution lower cavity are finally sent into the blasting tank body connected with the lower part of the material distribution lower cavity through the material distribution outlet to be subjected to steam blasting;
s4: and in the steam explosion step, after the straws are uniformly stirred in the explosion tank body, all outlets or inlets on the explosion tank assembly are closed, steam is applied, the pressure is kept at 5MPa and is maintained for 10-20S, then the discharge port is opened within 0.01S, and meanwhile, the power assembly is started to stir the straws, so that the discharge process is accelerated.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention adopts radial stirring treatment to the hardened straw powder so as to break up the hardened straw powder, in particular to a method that a power main shaft drives a stirring driving gear to rotate along with the rotation when rotating, power is transmitted to a stirring shaft through stirring driven gears meshed with two sides of the stirring driving gear, a stirring sheet connected with the stirring shaft is driven, a first radial stirring part and a second radial stirring part radially stir straws guided from the upper part of the stirring shaft towards the central shaft of a lower cavity of a material distribution chamber, the straw powder on two sides is radially stirred towards the central shaft of the lower cavity of the material distribution chamber in the falling process, the straw powder rolls in a left chamber and a right chamber of the left chamber and performs parabolic motion on the whole macro, each part of the straw powder is impacted and rubbed with each other in the micro-scale, the internal energy is increased, the water content is evaporated along with the straw powder, the straws bonded together are vibrated to form an independent individual body, and favorable conditions are further created for the subsequent steam explosion process step, finally, the straws are fed into a blasting tank body connected with the lower part through a material distributing outlet for steam blasting;
2. the material distributing guide assembly is arranged at the upper part of the stirring part, the material distributing guide assembly conducts primary guiding, the material distributing motor is started, the hardened straws in the material storage tank are guided into the left cavity and the right cavity in the material distributing lower cavity under the action of the material distributing main gear and the material distributing pinion, the straws which are originally concentrated and hardened are scraped off from the inner wall of the tank body or dredged in a road, and are respectively distributed to the left side and the right side, so that the condition of straw accumulation is reduced, and preparation is made for the next radial stirring scattering treatment.
Drawings
FIG. 1 is a schematic front view of an embodiment of an agitating apparatus for steam explosion according to the present invention;
FIG. 2 is a schematic cross-sectional view of A-A of FIG. 1;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is an enlarged view of a portion of FIG. 2 at B;
FIG. 5 is a schematic perspective view of an embodiment of an agitating apparatus for steam explosion according to the present invention (with a temperature increasing layer removed);
FIG. 6 is a schematic top view of an embodiment of an agitation apparatus for steam explosion according to the present invention;
reference numerals in the drawings of the specification include:
a material-distributing upper cavity 5 and a material-distributing outlet 5321;
the material-separating driving assembly 51, the material-separating motor 511, the material-separating main gear 512, the material-separating auxiliary gear 513 and the power main shaft 514;
a left chamber 5314, a right chamber 5315, a material dividing lower chamber 533, a radial stirring portion 532, a first radial stirring portion 5321, a second radial stirring portion 5322, a stirring piece 5323, a stirring shaft 5324, a stirring driven gear 5325, a stirring driving gear 5326;
a material-separating guide assembly 53;
the device comprises a blasting tank assembly 1, a blasting tank body 10, a temperature increasing layer 1011, a temperature increasing inlet 1012, a temperature increasing outlet 1013, a blasting tank top cover 103, a side support 104, a discharge hole 105, a side pipe 106 and a support frame 107;
storage tank 2, power component 3, shock absorber support 301.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described with reference to the accompanying drawings and examples.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The first embodiment is as follows:
as shown in fig. 1-6, the stirring device for steam explosion of the present invention includes a material-dividing driving assembly 51 disposed inside the material-dividing upper cavity 5 and a radial stirring portion 532 disposed inside the material-dividing lower cavity 533, wherein the material-dividing driving assembly 51 is rotatably connected to an upper end of the radial stirring portion 532, a material-dividing outlet 5321 is disposed at a bottom of the material-dividing lower cavity 533, the material-dividing outlet 5321 is communicated with the explosion tank assembly 1, and a top of the material-dividing cavity 5 is connected to a bottom of the material-storing tank 2.
The steam explosion processing device in the prior art is characterized in that when straws containing water are fed, the straws are accumulated in a storage tank at the upper end due to hardening, the phenomena of unsmooth feeding and easy disjointing often occur, although a material distribution device is added in the steam explosion processing device, the accumulated and hardened straws are guided to two sides of a tank body, the hardened straws are scraped off from the inner wall of the tank body or the hardened straws are dredged, the physical state of the hardened straws is still unchanged, particularly when a material distribution outlet 5321 at the bottom is small, the hardened straws with large volume block and shine the material distribution outlet 5321 and cannot enter a blasting tank body 10 at the lower part for subsequent degradation flow, even a few hardened straws with small volume pass through the material distribution outlet 5321, the feeding speed is slow, and the hardened straws are definitely forbidden by the steam explosion processing technology.
The material-distributing driving assembly 51 comprises a material-distributing motor 511, a material-distributing main gear 512, a material-distributing pinion 513 and a power main shaft 514, wherein the material-distributing motor 511 is connected with the material-distributing main gear 512, the material-distributing pinion 513 is meshed with the material-distributing main gear 512, and the power main shaft 514 is sleeved on the inner periphery of the material-distributing pinion 513 and is rotatably connected with the material-distributing main gear. The radial agitating part 532 divides the material separating lower cavity 533 into a left chamber 5314 and a right chamber 5315, the radial agitating part 532 includes a first radial agitating part 5321 disposed in the left chamber 5314 and a second radial agitating part 5322 disposed in the right chamber 5315, and the first radial agitating part 5321 and the second radial agitating part 5322 are symmetrically disposed and distributed. The radial stirring portion 532 further includes two stirring shafts 5324 and stirring driving gears 5326, the stirring driving gears 5326 are sleeved on the outer periphery of the power main shaft 514, two sides of the stirring driving gears 5326 are engaged with stirring driven gears 5325, and each stirring driven gear 5325 is sleeved on the outer periphery of the stirring shaft 5324. The outer peripheries of the first radial stirring portion 5321 and the second radial stirring portion 5322 each include a plurality of stirring pieces 5323, and each stirring piece 5323 is connected to a stirring shaft 5324.
The invention adopts radial stirring treatment to the hardened straw powder for scattering, in particular to a method that a power main shaft 514 drives a stirring driving gear 5326 to rotate along with the rotation when rotating, power is transmitted to a stirring shaft 5324 through stirring driven gears 5325 engaged with both sides of the stirring driving gear 5326 to drive stirring sheets 5323 connected with the stirring shaft 5324, a first radial stirring part 5321 and a second radial stirring part 5322 radially stir straws guided from the upper part of the stirring shaft 5322 towards the central shaft of a material-separating lower cavity 533, the straw powder on both sides is radially stirred towards the central shaft of the material-separating lower cavity 533 in the falling process, the straw powder rolls in a left cavity and a right cavity of the straw powder, the macro-scale whole body of the straw powder does parabolic motion, each part of the straw powder mutually impacts and rubs on the micro scale, the internal energy is increased, the moisture of the straw powder can also evaporate along with the evaporation, the straw adhered together is vibrated to form an independent individual body, further creates favorable conditions for the subsequent steam explosion process steps, and the straws are finally sent into the explosion tank body 10 connected with the lower part through the material distribution outlet 5321 for steam explosion.
The upper portion of the stirring portion 532 is further provided with a dispensing guide assembly 53, and the dispensing guide assembly 53 is rotatably connected to the dispensing drive assembly 51. The material distributing guide assembly 53 is arranged on the upper portion of the stirring portion 532, the material distributing guide assembly 53 conducts primary guiding, the material distributing motor is started, hardened straws in the material storage tank 2 are guided into the left cavity 5314 and the right cavity 5315 in the material distributing lower cavity 533 under the action of the material distributing main gear and the material distributing pinion, the hardened straws which are originally concentrated are scraped off from the inner wall of the tank body or dredged in a road, the straws are respectively distributed to the left side and the right side, the condition of straw accumulation is reduced, and preparation is made for radial stirring and scattering treatment in the next step.
Example two:
as a further improvement of the previous embodiment, as shown in fig. 1-6, the stirring device for steam explosion of the present invention includes a material-dividing driving assembly 51 disposed inside the material-dividing upper cavity 5 and a radial stirring portion 532 disposed inside the material-dividing lower cavity 533, wherein the material-dividing driving assembly 51 is rotatably connected to an upper end of the radial stirring portion 532, a material-dividing outlet 5321 is disposed at a bottom of the material-dividing lower cavity 533, the material-dividing outlet 5321 is communicated with the explosion tank assembly 1, and a top of the material-dividing cavity 5 is connected to a bottom of the material-storing tank 2.
The steam explosion processing device in the prior art is characterized in that when straws containing water are fed, the straws are accumulated in a storage tank at the upper end due to hardening, the phenomena of unsmooth feeding and easy disjointing often occur, although a material distribution device is added in the steam explosion processing device, the accumulated and hardened straws are guided to two sides of a tank body, the hardened straws are scraped off from the inner wall of the tank body or the hardened straws are dredged, the physical state of the hardened straws is still unchanged, particularly when a material distribution outlet 5321 at the bottom is small, the hardened straws with large volume block and shine the material distribution outlet 5321 and cannot enter a blasting tank body 10 at the lower part for subsequent degradation flow, even a few hardened straws with small volume pass through the material distribution outlet 5321, the feeding speed is slow, and the hardened straws are definitely forbidden by the steam explosion processing technology.
The material-distributing driving assembly 51 comprises a material-distributing motor 511, a material-distributing main gear 512, a material-distributing pinion 513 and a power main shaft 514, wherein the material-distributing motor 511 is connected with the material-distributing main gear 512, the material-distributing pinion 513 is meshed with the material-distributing main gear 512, and the power main shaft 514 is sleeved on the inner periphery of the material-distributing pinion 513 and is rotatably connected with the material-distributing main gear. The radial agitating part 532 divides the material separating lower cavity 533 into a left chamber 5314 and a right chamber 5315, the radial agitating part 532 includes a first radial agitating part 5321 disposed in the left chamber 5314 and a second radial agitating part 5322 disposed in the right chamber 5315, and the first radial agitating part 5321 and the second radial agitating part 5322 are symmetrically disposed and distributed. The radial stirring portion 532 further includes two stirring shafts 5324 and stirring driving gears 5326, the stirring driving gears 5326 are sleeved on the outer periphery of the power main shaft 514, two sides of the stirring driving gears 5326 are engaged with stirring driven gears 5325, and each stirring driven gear 5325 is sleeved on the outer periphery of the stirring shaft 5324. The outer peripheries of the first radial stirring portion 5321 and the second radial stirring portion 5322 each include a plurality of stirring pieces 5323, and each stirring piece 5323 is connected to a stirring shaft 5324.
The invention adopts radial stirring treatment to the hardened straw powder for scattering, in particular to a method that a power main shaft 514 drives a stirring driving gear 5326 to rotate along with the rotation when rotating, power is transmitted to a stirring shaft 5324 through stirring driven gears 5325 engaged with both sides of the stirring driving gear 5326 to drive stirring sheets 5323 connected with the stirring shaft 5324, a first radial stirring part 5321 and a second radial stirring part 5322 radially stir straws guided from the upper part of the stirring shaft 5322 towards the central shaft of a material-separating lower cavity 533, the straw powder on both sides is radially stirred towards the central shaft of the material-separating lower cavity 533 in the falling process, the straw powder rolls in a left cavity and a right cavity of the straw powder, the macro-scale whole body of the straw powder does parabolic motion, each part of the straw powder mutually impacts and rubs on the micro scale, the internal energy is increased, the moisture of the straw powder can also evaporate along with the evaporation, the straw adhered together is vibrated to form an independent individual body, further creates favorable conditions for the subsequent steam explosion process steps, and the straws are finally sent into the explosion tank body 10 connected with the lower part through the material distribution outlet 5321 for steam explosion.
The upper portion of the stirring portion 532 is further provided with a dispensing guide assembly 53, and the dispensing guide assembly 53 is rotatably connected to the dispensing drive assembly 51. The material distributing guide assembly 53 is arranged on the upper portion of the stirring portion 532, the material distributing guide assembly 53 conducts primary guiding, the material distributing motor is started, hardened straws in the material storage tank 2 are guided into the left cavity 5314 and the right cavity 5315 in the material distributing lower cavity 533 under the action of the material distributing main gear and the material distributing pinion, the hardened straws which are originally concentrated are scraped off from the inner wall of the tank body or dredged in a road, the straws are respectively distributed to the left side and the right side, the condition of straw accumulation is reduced, and preparation is made for radial stirring and scattering treatment in the next step.
The blasting can assembly 1 comprises a blasting can body 10, a blasting can top cover 103, a side support 104, a discharge port 105 and side pipes 106, wherein the blasting can top cover 103 is arranged on the upper portion of the blasting can body 10 and is connected with the blasting can body 10, the side support 104 is arranged on the side portion of the blasting can body 10 and is fixedly connected with the blasting can body 10, the discharge port 105 is arranged on the lower portion of the blasting can body 10, the discharge port 105 is fixedly connected with the blasting can body 10, the side pipes 106 are arranged in a plurality, the side pipes 106 are arranged on the circumferential surface of the discharge port 105 in a circumferential array, one end of each side pipe 106 is connected with the discharge port 105, and the other end of each side pipe 106 is connected with the outer side of the bottom of the blasting can body 10.
The blasting tank body 10 comprises a temperature increasing layer 1011, a temperature increasing inlet 1012 and a temperature increasing outlet 1013, the temperature increasing layer 1011 is spiral, the temperature increasing inlet 1012 is arranged at the upper part of the temperature increasing layer 1011, the temperature increasing outlet 1013 is arranged at the lower part of the temperature increasing layer 1011, and the bottom of the blasting tank body 10 is also connected with a plurality of support frames 107.
The top of blasting jar top cap 103 is provided with power component 3, and power component 3 passes through shock absorber support 301 and is connected with blasting jar top cap 103.
Compared with the first embodiment, the temperature increasing layer 1011 in the second embodiment has the function of adjusting the temperature of the straw raw material, so that the optimal temperature of steam explosion of the straw raw material is ensured, and the steam explosion efficiency is improved.
The use method of the stirring device for steam explosion comprises the following steps:
s1: preparing straws, namely firstly, filling straw scraps into a storage tank 2, and distributing the straw scraps into a distributing upper cavity 5 connected with the lower end of the storage tank to prepare for blasting feeding of the straws;
s2: straw powder is radially distributed, the straw entering the upper distribution cavity 5 falls into the distribution guide assembly 53 under the action of gravity, the distribution motor 511 is started, power is transmitted to the distribution guide assembly 53 under the action of the distribution main gear 512 and the distribution pinion 513, the distribution guide assembly 53 enables the straw to flow leftwards and rightwards, and the distributed straw respectively enters the left cavity 5314 and the right cavity 5315 at the lower part;
s3: the straw powder is radially stirred, when the power spindle 514 rotates, the stirring driving gear 5326 is driven to rotate along with the rotation, power is transmitted to the stirring shaft 5324 through the stirring driven gears 5325 meshed with the two sides of the stirring driving gear 5326, the stirring sheet 5323 connected with the stirring shaft is driven, the first radial stirring part 5321 and the second radial stirring part 5322 radially stir the straws guided from the upper part of the straws towards the central shaft of the material separating lower cavity 533, and the straws in the material separating lower cavity 533 are finally sent into the blasting tank body 10 connected with the lower part of the straws through the material separating outlet 5321 to be subjected to steam blasting;
s4: and in the steam explosion step, after the straws are uniformly stirred in the explosion tank body 10, all outlets or inlets on the explosion tank assembly 1 are closed, steam is applied, the pressure is kept at 5MPa and maintained for 10-20S, then the discharge port 105 is opened within 0.01S, and meanwhile, the power assembly 3 is started to stir the straws, so that the discharge process is accelerated.
The foregoing are merely exemplary embodiments of the present invention, and no attempt is made to show structural details of the invention in more detail than is necessary for the fundamental understanding of the art, the description taken with the drawings making apparent to those skilled in the art how the several forms of the invention may be embodied in practice with the teachings of the invention. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Claims (10)

1. An agitation apparatus for steam explosion, characterized in that: the material distributing device comprises a material distributing driving assembly (51) arranged in an upper material distributing cavity (5) and a radial stirring part (532) arranged in a lower material distributing cavity (533), wherein the material distributing driving assembly (51) is rotatably connected with the upper end of the radial stirring part (532), a material distributing outlet (5321) is formed in the bottom of the lower material distributing cavity (533), the material distributing outlet (5321) is communicated with a blasting tank assembly (1), and the top of the material distributing cavity (5) is connected with the bottom of a material storing tank (2).
2. An agitation apparatus for steam explosion according to claim 1, wherein: divide material drive assembly (51) including dividing material motor (511), dividing material master gear (512), dividing material pinion (513), power main shaft (514), divide material motor (511) to be connected with dividing material master gear (512), divide material pinion (513) and divide material master gear (512) to mesh mutually, power main shaft (514) cover is located and is divided material pinion (513) interior week and rotate the connection.
3. An agitation apparatus for steam explosion according to claim 2, wherein: the radial stirring part (532) divides the material-dividing lower cavity (533) into a left chamber (5314) and a right chamber (5315), the radial stirring part (532) comprises a first radial stirring part (5321) arranged in the left chamber (5314) and a second radial stirring part (5322) arranged in the right chamber (5315), and the first radial stirring part (5321) and the second radial stirring part (5322) are symmetrically arranged and distributed.
4. An agitation apparatus for steam explosion according to claim 3, wherein: the radial stirring part (532) further comprises two stirring shafts (5324) and a stirring driving gear (5326), the stirring driving gear (5326) is sleeved on the periphery of the power main shaft (514), stirring driven gears (5325) are meshed on two sides of the stirring driving gear (5326), and each stirring driven gear (5325) is sleeved on the periphery of the stirring shaft (5324) respectively.
5. An agitation apparatus for steam explosion according to claim 4, wherein: the peripheries of the first radial stirring part (5321) and the second radial stirring part (5322) respectively comprise a plurality of stirring sheets (5323), and each stirring sheet (5323) is connected with a stirring shaft (5324).
6. An agitation apparatus for steam explosion according to claim 5, wherein: the upper part of the stirring part (532) is also provided with a material distribution guide assembly (53), and the material distribution guide assembly (53) is rotationally connected with a material distribution driving assembly (51).
7. An agitation apparatus for steam explosion according to claim 6, wherein: the explosion tank assembly (1) comprises an explosion tank body (10), an explosion tank top cover (103), a side support (104), a discharge hole (105) and side pipes (106), wherein the explosion tank top cover (103) is arranged on the upper portion of the explosion tank body (10) and connected with the explosion tank body (10), the side support (104) is arranged on the side portion of the explosion tank body (10) and fixedly connected with the explosion tank body (10), the discharge hole (105) is arranged on the lower portion of the explosion tank body (10), the discharge hole (105) is fixedly connected with the explosion tank body (10), the side pipes (106) are arranged in a plurality of and in a plurality of circumferential arrays, the side pipes (106) are arranged on the circumferential surface of the discharge hole (105), one end of each side pipe (106) is connected with the discharge hole (105), and the other end of each side pipe (106) is connected with the outer side of the bottom of the explosion tank body (10).
8. An agitation apparatus for steam explosion according to claim 7, wherein: the blasting tank body (10) comprises a temperature increasing layer (1011), a temperature increasing inlet (1012) and a temperature increasing outlet (1013), the temperature increasing layer (1011) is spiral, the temperature increasing inlet (1012) is arranged at the upper part of the temperature increasing layer (1011), the temperature increasing outlet (1013) is arranged at the lower part of the temperature increasing layer (1011), and the bottom of the blasting tank body (10) is further connected with a plurality of support frames (107).
9. An agitation apparatus for steam explosion according to claim 8, wherein: the top of blasting jar top cap (103) is provided with power component (3), power component (3) are connected with blasting jar top cap (103) through shock absorber support (301).
10. A method of using an agitation apparatus for steam explosion according to claim 9, wherein: the method comprises the following steps:
s1: preparing straws, namely firstly, filling straw scraps into a storage tank (2), and distributing the straws in a distributing upper cavity (5) connected with the lower end of the storage tank to prepare for blasting feeding of the straws;
s2: straw powder is radially distributed, the straw entering the upper distribution cavity (5) falls into the distribution guide assembly (53) under the action of gravity, the distribution motor (511) is started, power is transmitted to the distribution guide assembly (53) under the action of the distribution main gear (512) and the distribution pinion (513), the distribution guide assembly (53) enables the straw to flow leftwards and rightwards, and the distributed straw respectively enters a left cavity (5314) and a right cavity (5315) at the lower part;
s3: the straw powder is radially stirred, when the power spindle (514) rotates, the stirring driving gear (5326) is driven to rotate along with the power spindle, power is transmitted to the stirring shaft (5324) through the stirring driven gears (5325) meshed with the two sides of the stirring driving gear (5326), the stirring sheets (5323) connected with the stirring shaft are driven, the straws guided from the upper part of the straws are radially stirred towards the central axis of the material distribution lower cavity (533) by the first radial stirring part (5321) and the second radial stirring part (5322), and finally the straws in the material distribution lower cavity (533) are sent into the blasting tank body (10) connected with the lower part through the material distribution outlet (5321) to be subjected to steam blasting;
s4: and in the steam explosion step, after the straws are uniformly stirred in the explosion tank body (10), all outlets or inlets on the explosion tank assembly (1) are closed, steam is applied, the pressure is kept at 5MPa, 10-20S is maintained, then the discharge port (105) is opened within 0.01S, and meanwhile, the power assembly (3) is started to stir the straws, so that the discharge process is accelerated.
CN202110993516.0A 2021-08-27 2021-08-27 Stirring device for steam explosion and using method thereof Withdrawn CN113633005A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110993516.0A CN113633005A (en) 2021-08-27 2021-08-27 Stirring device for steam explosion and using method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110993516.0A CN113633005A (en) 2021-08-27 2021-08-27 Stirring device for steam explosion and using method thereof

Publications (1)

Publication Number Publication Date
CN113633005A true CN113633005A (en) 2021-11-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110993516.0A Withdrawn CN113633005A (en) 2021-08-27 2021-08-27 Stirring device for steam explosion and using method thereof

Country Status (1)

Country Link
CN (1) CN113633005A (en)

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