CN113630919A - Marine high-efficiency electric tracing band - Google Patents
Marine high-efficiency electric tracing band Download PDFInfo
- Publication number
- CN113630919A CN113630919A CN202110946938.2A CN202110946938A CN113630919A CN 113630919 A CN113630919 A CN 113630919A CN 202110946938 A CN202110946938 A CN 202110946938A CN 113630919 A CN113630919 A CN 113630919A
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- China
- Prior art keywords
- layer
- heat
- tracing band
- electric tracing
- insulating layer
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Links
- 238000009413 insulation Methods 0.000 claims abstract description 11
- 230000001681 protective effect Effects 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 11
- 239000000835 fiber Substances 0.000 claims description 7
- 239000004020 conductor Substances 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 89
- 230000000694 effects Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000004321 preservation Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/54—Heating elements having the shape of rods or tubes flexible
- H05B3/56—Heating cables
- H05B3/565—Heating cables flat cables
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
Landscapes
- Laying Of Electric Cables Or Lines Outside (AREA)
Abstract
The invention relates to a high-efficiency electric tracing band for a ship, which belongs to the technical field of electric tracing bands and comprises a tracing band body, wherein the tracing band body comprises at least two groups of tracing band groups which are arranged at intervals, and a heat conducting layer is arranged on the outer side of each group of the tracing band; the shielding layer wraps the outer side of the heat conduction layer, and a protective sleeve is arranged on the outer side of the shielding layer; heat insulation layers are respectively arranged between the shielding layer and the heat conduction layer and at two ends of the electric tracing band in the width direction; the two ends of the electric tracing band in the thickness direction form working faces respectively. Through adopting above-mentioned technical scheme, when using, can carry out the heat tracing to the ship deck by the high efficiency, guarantee the normal work of ship deck, improve the security in the heat tracing cable use simultaneously.
Description
Technical Field
The invention belongs to the technical field of electric tracing bands, and particularly relates to a high-efficiency electric tracing band for a ship.
Background
The heat tracing band has been widely used as an effective pipeline (storage tank) heat preservation and anti-freezing scheme. The working principle is that a certain amount of heat is radiated through the heat tracing medium, and the loss of the heat tracing pipeline is supplemented through direct or indirect heat exchange, so that the normal working requirements of temperature rise, heat preservation or freeze prevention are met. In the 70's of the 20 th century, the concept of replacing steam tracing with electric tracing solutions was proposed. In the late 70 s and early 80 s, electric tracing technology has been widely popularized in many industrial departments including energy industry, and steam tracing is comprehensively replaced by electric tracing. The development of electric tracing technology has been developed to date, from traditional constant power tracing to self-temperature control electric tracing with conductive plastic as core.
In real life, some ships need to travel in similar polar regions or regions with harsh natural environments and cold climates under certain conditions. And the stern of the vessel is provided with a large cargo deck for placing various items or equipment and the like. In the driving and stopping process, the icing phenomenon can often appear on the side of the deck, and crews move or work on the deck and easily fall down.
The electric tracing band in the prior art includes a core wire inside, a PTC material layer disposed outside the core wire, and an insulating layer disposed outside the PTC material layer. When the temperature-variable resistor is used, after the core wire is electrified, the PTC material layer can change the resistance based on the temperature value, so that the heating value is changed, and the heat tracing effect is realized. However, the electric tracing band in the prior art radiates heat to the periphery in the heating process, and the electric tracing band cannot directly act on the surface of the deck, so that the heat tracing efficiency is relatively low.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a high-efficiency electric tracing band for a ship, which can carry out high-efficiency heat tracing, ensure the normal work of a ship deck and simultaneously improve the safety of a heat tracing cable in the using process.
In order to achieve the above object, the present invention provides a technical solution as follows:
a high-efficiency electric tracing band for a ship comprises a tracing band body, wherein the tracing band body comprises at least two groups of tracing band groups which are arranged at intervals, and heat conducting layers are arranged on the outer sides of the tracing band groups; the shielding layer wraps the outer side of the heat conduction layer, and a protective sleeve is arranged on the outer side of the shielding layer; heat insulation layers are respectively arranged between the shielding layer and the heat conduction layer and at two ends of the electric tracing band in the width direction; the two ends of the electric tracing band in the thickness direction form working faces respectively.
Preferably, the heat tracing band set comprises core wires arranged at intervals and a PTC material layer positioned outside the core wires, and an insulating layer is arranged outside the PTC material layer.
Preferably, a first explosion-proof net is arranged on the outer side of the insulating layer, and the first explosion-proof net is made of heat conducting materials.
Preferably, the both ends of insulating layer are close to the working face, the middle part thickness of insulating layer is greater than the thickness at insulating layer both ends, the insulating layer is close to a side of heat-conducting layer and keeps away from the lateral surface of heat-conducting layer is the arcwall face, and to being close to a side of heat-conducting layer is crooked.
Preferably, a plurality of mounting grooves are formed in one side face, close to the heat conducting layer, of the heat insulating layer at intervals, a plurality of mounting blocks are integrally formed on the heat conducting layer, and the mounting blocks are embedded in the mounting grooves.
Preferably, the heat conducting layer is wrapped by a second explosion-proof net, and the heat insulating layer is positioned on one side surface of the second explosion-proof net, which is far away from the heat conducting layer; the installation block penetrates through the second explosion-proof net and is connected with the installation groove.
Preferably, a waterproof layer is arranged on the inner side of the protective sleeve and on the outer side of the shielding net.
Preferably, a fireproof fiber layer is arranged between the waterproof layer and the decorative layer.
The invention provides a high-efficiency electric tracing band for a ship, which can isolate heat at two sides of the electric tracing band through a heat conduction layer arranged at the outer side of a heat tracing band group and heat insulation layers arranged at two sides, so that the heat is concentrated at two sides of a working face, a heat tracing effect is further concentrated on a deck, and the heat tracing efficiency is improved. Meanwhile, the first explosion-proof layer and the second explosion-proof layer are arranged, so that the explosion-proof effect of the electric tracing band can be improved. In the using process, the electric tracing band is positioned on the deck, and the waterproof and fireproof effects of the electric tracing band can be improved through the arranged waterproof layer and the fireproof fiber layer, so that the safety and the service life of the electric tracing band in use are improved.
Drawings
FIG. 1 is a sectional view of a marine high efficiency electric tracing band of the present invention;
FIG. 2 is a sectional view of a protruded heat trace band group in a high efficiency electric trace band for a ship according to the present invention;
FIG. 3 is a partial sectional view of a marine high efficiency electric tracing band of the present invention;
fig. 4 is an enlarged view showing the structure a of fig. 3 in a high efficiency electric tracing band for a ship according to the present invention.
Reference numbers in the figures:
100. a heat tracing band group; 110. a core wire; 120. a layer of PTC material; 130. an insulating layer; 200. a heat conductive layer; 210. mounting blocks; 300. a shielding layer; 400. a protective sleeve; 410. a working surface; 500. a thermal insulation layer; 510. mounting grooves; 600. a first explosion-proof net; 700. a second explosion-proof net; 800. a waterproof layer; 900. and a fireproof fiber layer.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
The invention provides a high-efficiency electric tracing band for ships, which comprises a tracing band body, wherein the tracing band body comprises at least two groups of tracing band groups 100 arranged at intervals, and a heat conducting layer 200 is arranged outside the tracing band groups 100; the shielding layer 300 wraps the outer side of the heat conduction layer 200, and the protective sleeve 400 is arranged on the outer side of the shielding layer 300; a heat insulation layer 500 is respectively arranged between the shielding layer 300 and the heat conduction layer 200 and at two ends in the width direction of the electric tracing band; working surfaces 410 are formed at both ends of the electric trace in the thickness direction, respectively. When the electric tracing band is installed, one side of the working surface 410 of the electric tracing band is attached to the ship body, the other side of the working surface is close to the ship body protection layer structure on the outer side, and in the working process, the two working surfaces 410 mainly carry out heat preservation work on the ship body and the ship body protection layer on the outer side. Thereby avoiding the phenomenon of freezing between the transmission protective layer and the outside. The heat conducting layer 200 and the heat insulating layer 500 arranged outside the heat tracing band group 100 can improve the heat of the working surfaces 410 at two sides and improve the heating efficiency of the electric heat tracing band.
The heat trace band assembly 100 includes core wires 110 arranged at intervals, and a PTC material layer 120 located outside the core wires 110, and an insulating layer 130 is arranged outside the PTC material layer 120. When the temperature tracing device is used, the power supply is switched on through the core wire 110, after the conduction, the PTC material layer 120 on the outer side generates heat, and the corresponding temperature value of the temperature tracing device is automatically adjusted according to the temperature value on the outer side, so that the heat tracing effect is realized.
The first explosion-proof net 600 is arranged outside the insulating layer 130, and the first explosion-proof net 600 is made of heat conducting materials. Through the first explosion-proof net 600, the explosion-proof effect can be achieved, and the safety of the inner heat tracing band group 100 is protected to a certain extent.
Both ends of insulating layer 500 are close to working face 410, and the middle part thickness of insulating layer 500 is greater than the thickness at insulating layer 500 both ends, insulating layer 500 is close to a side of heat-conducting layer 200 and keep away from a side of heat-conducting layer 200 is the arcwall face, and to being close to a side of heat-conducting layer 200 is crooked. Be curved insulating layer 500 through the setting, the regional thickness in middle part is great relatively, and the thickness that both ends are close to working face 410 is less relatively, can completely cut off the heat of vertical both sides wall in the use, guarantees simultaneously that the heat can concentrate on working face 410, heats hull itself and protective layer structure then, provides the heat utilization ratio.
A plurality of mounting grooves 510 are formed in one side surface of the heat insulation layer 500 close to the heat conduction layer 200 at intervals, a plurality of mounting blocks 210 are integrally formed on the heat conduction layer 200, and the mounting blocks 210 are embedded in the mounting grooves 510. Through the installation piece 210 and the installation groove 510 that set up, can further improve the joint strength between insulating layer 500 and heat-conducting layer 200, improve the quality of cable. And second explosion-proof nets 700 are respectively arranged between the two groups of heat insulation layers 500 and at two ends close to the working surface 410, and two ends of each second explosion-proof net 700 are respectively connected with the heat insulation layers 500. The explosion-proof strength of the electric tracing band is further improved by the second explosion-proof net 700, and meanwhile, the connection strength of the explosion-proof net and the heat conduction layer 200 is enhanced and the quality of the electric tracing band is improved as the second explosion-proof net 700 penetrates through the mounting block 210.
A waterproof layer 800 is arranged on the inner side of the protective sleeve 400 and on the outer side of the shielding net. The waterproof layer 800 can play a role in waterproof. In the use, the side wall that avoids water to have the electric tracing area gets into inside, guarantees the normal use of cable, simultaneously, avoids the electric tracing area to take place the electric leakage phenomenon.
A fireproof fiber layer 900 is disposed between the waterproof layer 800 and the decorative layer. Through the fireproof fiber layer 900 who sets up, can play the fire prevention effect to a certain extent.
The invention provides a high-efficiency electric tracing band for ships, which can isolate heat at two sides of the electric tracing band through a heat conduction layer 200 arranged at the outer side of a heat tracing band group 100 and heat insulation layers 500 arranged at two sides, so that the heat is concentrated at two sides of a working surface 410, a heat tracing effect is further concentrated on a deck, and the heat tracing efficiency is improved. Meanwhile, the first explosion-proof layer and the second explosion-proof layer are arranged, so that the explosion-proof effect of the electric tracing band can be improved. In the using process, the electric tracing band is positioned on the deck, and the waterproof layer 800 and the fireproof fiber layer 900 are arranged, so that the waterproof and fireproof effects of the electric tracing band can be improved, the safety of the electric tracing band in use is further improved, and the service life of the electric tracing band is prolonged.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "front", "rear", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may include, for example, a fixed connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection via an intermediate medium, and a communication between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. The embodiments and features of the embodiments of the present invention may be combined with each other without conflict.
The above-mentioned embodiments only express the embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (8)
1. A high-efficiency electric tracing band for ships comprises a tracing band body, and is characterized in that the tracing band body comprises at least two groups of tracing band groups (100) which are arranged at intervals, and the outer sides of the tracing band groups (100) are provided with heat conducting layers (200);
the shielding layer (300) wraps the outer side of the heat conduction layer (200), and a protective sleeve (400) is arranged on the outer side of the shielding layer (300);
a heat insulation layer (500) is respectively arranged between the shielding layer (300) and the heat conduction layer (200) and at two ends of the electric tracing band in the width direction; working faces (410) are respectively formed at two ends of the electric tracing band in the thickness direction.
2. The marine high-efficiency electric tracing band according to claim 2, wherein the heat tracing band group (100) comprises core wires (110) arranged at intervals and a PTC material layer (120) positioned outside the core wires (110), and an insulating layer (130) is arranged outside the PTC material layer (120).
3. The marine high-efficiency electric tracing band according to claim 1, wherein a first explosion-proof net (600) is arranged outside the insulating layer (130), and the first explosion-proof net (600) is made of a heat-conducting material.
4. The marine high-efficiency electric tracing band according to claim 1, wherein both ends of the heat insulating layer (500) are close to the working surface (410), the thickness of the middle part of the heat insulating layer (500) is larger than the thickness of both ends of the heat insulating layer (500), one side surface of the heat insulating layer (500) close to the heat conducting layer (200) and one side surface of the heat insulating layer far away from the heat conducting layer (200) are arc-shaped surfaces, and the side surfaces are bent towards one side surface close to the heat conducting layer (200).
5. The marine high-efficiency electric tracing band according to claim 1, wherein a plurality of mounting grooves (510) are formed at intervals on one side surface of the heat insulating layer (500) close to the heat conducting layer (200), a plurality of mounting blocks (210) are integrally formed on the heat conducting layer (200), and the mounting blocks (210) are embedded in the mounting grooves (510).
6. The marine high-efficiency electric tracing band according to claim 5, wherein a second explosion-proof net (700) is wrapped outside the heat conduction layer (200), and the heat insulation layer (500) is positioned on one side surface of the second explosion-proof net (700) far away from the heat conduction layer (200);
the mounting block (210) passes through the second explosion-proof net (700) and is connected with the mounting groove (510).
7. The marine high-efficiency electric tracing band according to claim 1, wherein a waterproof layer (800) is provided inside the protective cover (400) and outside the shielding mesh.
8. The marine high efficiency electric tracing band according to claim 1, wherein a fire-proof fiber layer (900) is disposed between said waterproof layer (800) and said decorative layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202110946938.2A CN113630919B (en) | 2021-08-18 | 2021-08-18 | Marine high efficiency electric tracing band |
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CN202110946938.2A CN113630919B (en) | 2021-08-18 | 2021-08-18 | Marine high efficiency electric tracing band |
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CN113630919A true CN113630919A (en) | 2021-11-09 |
CN113630919B CN113630919B (en) | 2024-09-06 |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005171404A (en) * | 2003-12-10 | 2005-06-30 | Nippon Zeon Co Ltd | Fiber and nonwoven fabric |
CN206602675U (en) * | 2017-03-17 | 2017-10-31 | 安徽环瑞电热器材有限公司 | A kind of heater wire of flat conductor structure |
US20190208583A1 (en) * | 2017-12-28 | 2019-07-04 | Nifco Inc. | Thermal insulation structure for vehicle window device |
CN209676521U (en) * | 2018-12-25 | 2019-11-22 | 江苏通济线缆有限公司 | A kind of civilian floor heating heating cable |
CN112333857A (en) * | 2020-11-03 | 2021-02-05 | 安邦电气股份有限公司 | Single-side concentrated heat dissipation electric tracing band |
CN112351531A (en) * | 2020-11-09 | 2021-02-09 | 安邦电气股份有限公司 | Combined self-temperature-limiting electric tracing band |
CN112469154A (en) * | 2020-12-17 | 2021-03-09 | 安邦电气股份有限公司 | Skin effect heat tracing cable |
-
2021
- 2021-08-18 CN CN202110946938.2A patent/CN113630919B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005171404A (en) * | 2003-12-10 | 2005-06-30 | Nippon Zeon Co Ltd | Fiber and nonwoven fabric |
CN206602675U (en) * | 2017-03-17 | 2017-10-31 | 安徽环瑞电热器材有限公司 | A kind of heater wire of flat conductor structure |
US20190208583A1 (en) * | 2017-12-28 | 2019-07-04 | Nifco Inc. | Thermal insulation structure for vehicle window device |
CN209676521U (en) * | 2018-12-25 | 2019-11-22 | 江苏通济线缆有限公司 | A kind of civilian floor heating heating cable |
CN112333857A (en) * | 2020-11-03 | 2021-02-05 | 安邦电气股份有限公司 | Single-side concentrated heat dissipation electric tracing band |
CN112351531A (en) * | 2020-11-09 | 2021-02-09 | 安邦电气股份有限公司 | Combined self-temperature-limiting electric tracing band |
CN112469154A (en) * | 2020-12-17 | 2021-03-09 | 安邦电气股份有限公司 | Skin effect heat tracing cable |
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