Device and process for laying cable
Technical Field
The application relates to the field of cable laying, in particular to a device and a process for laying cables.
Background
With the improvement of the automation degree of the power plant, the number of cables is continuously increased; in the construction process, the phenomena of poor processes such as irregular cable laying, random crossing, infirm binding and the like exist for various reasons, so that the operation management of the cables is difficult, and accident potential is often left.
In the related technology, in order to arrange cables neatly, operators often tie the cables, and a common tying mode is to tie every two cables in a row tightly through tying strips; before the operation is realized, the operation personnel need to arrange the cables orderly, then manually grab two cables for binding, and then slowly continue the same operation to the positions of other cables.
Aiming at the related technologies, the inventor thinks that the manual cable grabbing for binding wastes time and labor, and is inconvenient for workers to lay the cable.
Disclosure of Invention
In order to facilitate the laying of cables by workers, the application provides a device and a process for laying cables.
In a first aspect, the present application provides a cabling device, which adopts the following technical solution:
a cable laying device comprises a bottom plate, wherein one end of the bottom plate is provided with a support piece, the support piece is provided with a rail, and the rail extends to one end, far away from the support piece, of the bottom plate; the subassembly is dialled to the branch, the subassembly is dialled including moving part, extensible member and branch, the moving part is followed the track slides, the extensible member with moving part sliding connection, the extensible member is along being close to or keeping away from the direction of bottom plate slides, the extensible member with moving part elastic connection, the extensible member has the court to keep away from the trend of bottom plate direction motion, the distance at extensible member both ends is adjustable, the flexible direction of extensible member with orbital extending direction is unanimous, the both ends of extensible member respectively rotate and are connected with a branch and dial the piece, the rotation axis that the piece was dialled in the branch with the slip direction of moving part is perpendicular, the rotation axis that the piece was dialled in the branch is perpendicular with the slip direction of extensible member.
By adopting the technical scheme, when the cables need to be bound together in pairs, all the cables are firstly placed on the bottom plate, the cables are preliminarily arranged when the cables are placed, the cables are positioned between the guide rail and the bottom plate, the movable part slides after the cables are arranged in order, the two distributing parts are respectively inserted into two sides of the two cables from one end, the distributing parts are rotated to distribute the other cables on two sides of the two cables to one side, and the two cables in the middle of the distributing parts clearly appear in front of an operator at the moment, so that the construction personnel can conveniently bind the cables; after the two cables are bound, moving the moving part to bind other cables; the telescopic piece can slide, so that a worker can conveniently adjust the position of the telescopic piece according to the diameter of the cable, and the length of the telescopic piece can be adjusted, so that the two poking pieces can be suitable for cables with more diameters, and the strain and adaptability of the device are stronger; because the bottom plate lifts the cable for a certain distance, a certain space is reserved between the part of the cable on the bottom plate and the rest of the cable, and workers can conveniently wear binding structures such as a binding belt; treat that a position ligature finishes the back, move the bottom plate to another position and continue to carry out the ligature, lay the cable through this scheme, make constructor ligature cable's process more convenient, the staff of being convenient for lays the cable.
Optionally, a ball is connected to the wall of the bottom plate away from the supporting member in a rolling manner.
Through adopting above-mentioned technical scheme, because the bottom plate need slide, consequently set up the ball below the bottom plate, so select the roll connection because the trend of cable laying is not fixed straight line, consequently the ball of roll connection on the bottom plate is convenient for constructor to remove the bottom plate.
Optionally, the shifting member is elastically connected to the extensible member.
Through adopting above-mentioned technical scheme, when the staff allocated the cable through allocating the piece, elastic connection can in time reset in allocating the piece on the extensible member, has reduced the random movable possibility of allocating the piece, makes allocating the piece and is connected inseparabler between the extensible member, has reduced the time that the staff adjusted allocation piece position.
Optionally, the shifting piece is strip-shaped, and the shifting piece is perpendicular to the plate surface of the bottom plate in a normal state.
By adopting the technical scheme, when the two branch poking pieces are required to be inserted into two sides of the two cables, the strip-shaped branch poking piece perpendicular to the bottom plate is easier to be inserted into a gap between the cables, and the possibility of random movement of the poking piece when the branch poking piece is inserted is reduced.
Optionally, the dispensing assembly further includes a slider, the slider is connected to the movable member in a sliding manner, the slider slides in a direction close to or away from the bottom plate, the extensible member is connected to the slider in a rotating manner, and a rotation axis of the extensible member is parallel to a rotation axis of the dispensing member.
By adopting the technical scheme, the length of the distributing piece is longer, the distributing piece is arranged along the direction vertical to the bottom plate in a normal state, when the cable is taken down from the bottom plate, the cables are mutually bound, a worker can only take out the bottom plate in a mode of drawing out the bottom plate from the lower part of the cable, and the position where the cable is placed is narrow, so that the bottom plate is inevitably required to be inclined when the bottom plate is drawn out, and the laid cable is not easy to bend, so that the cable is easy to collide with the distributing piece arranged vertical to the bottom plate; set the extensible member to rotatable form, when needs take out the cable, rotate the extensible member, will divide the length direction who dials the piece to the opposite side, when taking out the bottom plate, adjust the rotation degree of extensible member according to particular case, reduced the influence that the process of allocating the piece to taking out the bottom plate produced.
Optionally, the support piece is detachably connected to the bottom plate, and the end of the stop piece, which is away from the rail, extends in a direction close to the bottom plate.
Through adopting above-mentioned technical scheme, when the cable was located between bottom plate and the track, installed the piece on the device stopping, when the distance between the regulation cable, or during the sliding bottom plate, stopped the piece and reduced the possibility that the cable drops from the device in, made the combination degree of device and cable better.
Optionally, the wire arranging device further comprises a wire arranging assembly, the wire arranging assembly comprises a pressing plate and a fixing piece, the pressing plate is connected with the supporting piece in a sliding mode, the pressing plate slides towards a direction close to or far away from the bottom plate, the pressing plate is located between the bottom plate and the track, and the fixing piece is used for limiting the pressing plate to slide.
Through adopting above-mentioned technical scheme, when the cable was located between bottom plate and the track, pushed down the clamp plate, the clamp plate played the effect of compressing tightly to the cable this moment, and the cable of some unevennesses can be pressed neatly by the clamp plate, and when sliding bottom plate, the cable on the slip orbit also can be straightened out in the same order, and at the in-process that the staff laid the cable, the clamp plate can be by the way with cable laying level and smooth, has improved constructor's work efficiency.
Optionally, the wire arranging assembly further comprises a roller shaft, a plurality of protrusions are arranged on the roller shaft, the roller shaft is rotatably connected with the pressing plate, the rotating axis of the roller shaft is parallel to the rotating axis of the distributing and stirring piece, and one end of the roller shaft, which is close to the bottom plate, and one end of the roller shaft, which is far away from the bottom plate, extend out of the surface of the pressing plate.
By adopting the technical scheme, when the pressing plate presses the cable, the position of the cable can be finely adjusted in a mode of rotating the roller shaft; because be equipped with the arch on the roller, when rotating the roller, the arch plays the butt effect to the cable, stirs down at bellied, and the position of cable changes, and the constructor of being convenient for arranges the cable neatly.
Optionally, the pressing device further comprises a pressing device, the pressing device comprises an adjusting piece and a butt plate, the two ends of the rail extending direction are respectively in threaded connection with one adjusting piece, when the adjusting piece rotates, the adjusting piece moves along the direction close to or far away from the bottom plate, one end, close to the bottom plate, of the adjusting piece is rotatably connected with the butt plate, the butt plate is located between the pressing plate and the bottom plate, the butt plate is in sliding connection with the pressing plate, and the butt plate slides along the direction close to or far away from the bottom plate.
Through adopting above-mentioned technical scheme, when needs lay the cable through the device, rotate the regulating part, the regulating part drives the butt joint board and moves towards the direction that is close to the bottom plate, and the cable that will be located both sides passes through the butt joint board and presss from both sides tightly, and the device is fixed in a department of cable this moment, then dials the cable through allocating the subassembly again, has reduced when allocating the cable the device gliding possibility at will, and constructor does not need frequent adjusting device's position, has improved the efficiency of laying the cable.
In a second aspect, the present application provides a cabling process, which adopts the following technical solution:
a process for cabling comprising the steps of:
s1: the cables are arranged between the bottom plate (1) and the track (121) preliminarily;
s2: and (3) binding cables:
s21: the position of the movable piece (41) is adjusted according to the position of the cable to be bound;
s22: poking other cables around the cable to be banded by a poking piece (44);
s23: binding the cable between the two sub-shifting pieces (44);
s24: after the primary binding is finished, the position of the movable piece (41) is adjusted;
s25: binding other cables in sequence;
s26: after all the cables at one position are bound with each other, the bottom plate (1) is pushed along the length direction of the cables;
s27: determining the next binding position, and binding the cable at the new position in a mode of S21-S25;
s28: and repeating the operations of S26 and S27 until all parts needing to be banded are banded.
Through adopting above-mentioned technical scheme, place the cable between bottom plate and track, divide the cable through allocating the subassembly and separately, then two liang of ligatures again, after one department ligature finishes, thrust unit moves the device and continues to carry out the ligature to another department of cable, repeat above-mentioned operation, the ligature is accomplished to many places of cable, the cable is arranged clearly and definitely this moment, constructor can pass through the device and the method technology of this application, the ligature to the cable of light completion has improved the efficiency of cable laying, the constructor of being convenient for lays the cable.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the distribution assembly is beneficial for constructors to separate cables to be bound, so that the binding efficiency of the workers is improved, and the cables are convenient to lay;
2. the barrier reduces the likelihood of the cable becoming detached from the device;
3. the cable arranging assembly is convenient for constructors to arrange cables;
4. the wire pressing device reduces the possibility of position slippage of the device when cables are bound.
Drawings
Fig. 1 is a schematic view of the overall structure of an embodiment of the present application, and is intended to show a state where a cable is placed on a substrate;
FIG. 2 is an enlarged view at A in FIG. 1;
FIG. 3 is a schematic structural diagram of a wire management assembly and a wire pressing device according to an embodiment of the present application.
Description of reference numerals: 1. a base plate; 11. a ball bearing; 12. a support member; 121. a track; 2. a blocking member; 3. a bolt; 4. a distribution component; 41. a movable member; 411. a through hole; 412. a dovetail groove; 4121. a first spring; 42. a telescoping member; 421. a first straight rod; 422. a second straight rod; 423. an adjusting ring; 424. a connecting plate; 43. a slider; 44. a dial-up member; 441. a second spring; 5. a wire arranging assembly; 51. pressing a plate; 511. a rectangular ring; 512. accommodating grooves; 52. a fixing member; 53. a roll shaft; 531. a protrusion; 6. a wire pressing device; 61. an adjustment member; 611. a handle; 62. a butt joint plate; 621. a sliding post; 6211. a baffle plate.
Detailed Description
The present application is described in further detail below with reference to figures 1-3.
The embodiment of the application discloses a device for laying cables.
Referring to figures 1, 2 and 3, an apparatus for laying a cable comprises a base plate 1, a blocking member 2, a distribution assembly 4, a cable management assembly 5 and a cable crimping device 6.
Referring to fig. 1 and 3, the bottom plate 1 is a rectangular plate, four balls 11 are embedded in one wall of the bottom plate 1, and each ball 11 is located at one corner of the bottom plate 1; a support piece 12 is welded on the plate wall of the bottom plate 1 far away from the balls 11, the support piece 12 is a rectangular straight rod, the length direction of the support piece 12 is perpendicular to the plate wall of the bottom plate 1, and the support piece 12 is welded at one end of the bottom plate 1 in the length direction; one end of the support member 12, which is far away from the bottom plate 1, is integrally connected with a rectangular strip-shaped rail 121, and the length direction of the rail 121 is consistent with the length direction of the bottom plate 1; the rail 121 extends to one end far away from the support 12 in the length direction of the bottom plate 1; the blocking piece 2 and the supporting piece 12 are positioned at different ends of the bottom plate 1 in the length direction, the blocking piece 2 is a rectangular straight rod, the length direction of the blocking piece 2 is consistent with that of the supporting piece 12, one end of the blocking piece 2 is abutted to the bottom plate 1, the other end of the blocking piece 2 is detachably connected with the rail 121 through a bolt 3, and the bolt 3 penetrates through the blocking piece 2 and is in threaded connection with one end, far away from the supporting piece 12, of the rail 121; in this embodiment, the shape, size and dimension of the supporting member 12 and the blocking member 2 are the same.
Referring to fig. 2, the dispensing assembly 4 includes a movable member 41, a telescopic member 42, a sliding block 43 and a dispensing member 44; the movable member 41 is a rectangular block, a through hole 411 with a rectangular port is formed in the movable member 41, and the rail 121 passes through the movable block through the through hole 411; the telescopic member 42 comprises a first straight rod 421 and a second straight rod 422, the first straight rod 421 and the second straight rod 422 are both cylindrical short rods, the first straight rod 421 is sleeved outside the second straight rod 422, a port of the first straight rod 421, which is close to one end of the second straight rod 422, is rotatably connected with an adjusting ring 423 through a bearing, the adjusting ring 423 is in threaded connection with the second straight rod 422, the adjusting ring 423 is rotated, the second straight rod 422 slides in the first straight rod 421, and the sliding direction of the first straight rod 421 is consistent with the length direction of the track 121; in other embodiments, a top thread is disposed on the first straight bar 421, the top thread penetrates through the first straight bar 421 to abut against the second straight bar 422, and the top thread limits the second straight bar 422.
Referring to fig. 2, the movable element 41 is provided with an elongated dovetail groove 412, and the length direction of the dovetail groove 412 is arranged along a direction perpendicular to the plate wall of the base plate 1; the first straight rod 421 is rotatably connected with the dovetail block-shaped sliding block 43 through a bearing, the rotation axis of the first straight rod 421 is perpendicular to the length direction of the support 12, and the rotation axis of the first straight rod 421 is perpendicular to the length direction of the bottom plate 1; the sliding block 43 slides in the dovetail groove 412, and the telescopic piece 42 slides along the sliding block 43 in the direction close to or far away from the bottom plate 1; a first spring 4121 is arranged in the dovetail groove 412, one end of the first spring 4121 is welded with the bottom wall of the dovetail groove 412, the other end of the first spring 4121 is welded with the sliding block 43, and the sliding block 43 has a tendency of moving towards a direction away from the bottom plate 1; one end of the first straight rod 421, which is far away from the second straight rod 422, and one end of the second straight rod 422, which is far away from the first straight rod 421, are respectively hinged with a branch shifting piece 44, the branch shifting piece 44 is in a long strip shape, the hinged point of the branch shifting piece 44 is positioned between two ends of the branch shifting piece 44, two connecting plates 424 are arranged between the two branch shifting pieces 44, the first straight rod 421 and the second straight rod 422 are respectively welded with one connecting plate 424, each branch shifting piece 44 is connected with one adjacent connecting plate 424 through a second spring 441, one end of the second spring 441 is welded with the branch shifting piece 44, and the other end of the second spring 441 is welded with the connecting plate 424; the dial 44 is normally disposed in a direction perpendicular to the base plate 1, and the rotation axis of the dial 44 is parallel to the rotation axis of the first straight bar 421.
Referring to fig. 1 and 3, the wire arranging assembly 5 includes a pressing plate 51, a fixing member 52, and a roller 53; the pressing plate 51 is positioned between the bottom plate 1 and the track 121, the pressing plate 51 is rectangular frame-shaped, the length direction of the pressing plate 51 is consistent with the length direction of the bottom plate 1, and the plate surface of the pressing plate 51 is parallel to the plate surface of the bottom plate 1; two ends of the pressure plate 51 in the length direction are respectively welded with a rectangular ring 511, the rectangular rings 511 are respectively sleeved outside the supporting piece 12 and the blocking piece 2, the peripheral wall of the supporting piece 12 and the peripheral wall of the blocking piece 2 are respectively attached to the inner annular wall of the rectangular ring 511, lubricating oil is respectively coated on the supporting piece 12 and the blocking piece 2, the rectangular ring 511 and the pressure plate 51 slide along the length direction of the supporting piece 12, and the pressure plate 51 slides towards the direction close to or far away from the bottom plate 1; the rectangular ring 511 sleeved on the support 12 is in threaded connection with a fixing piece 52, the fixing piece 52 passes through the rectangular ring 511 to abut against the support 12, and the fixing piece 52 is used for limiting the sliding of the rectangular ring 511; in other embodiments, the fixing element 52 may be a rubber band, the rubber band is sleeved on the supporting element 12, the rubber band is located on one side of the rectangular ring 511 close to the bottom plate 1, and the rubber band abuts against the rectangular ring 511 outside the supporting element 12.
Referring to fig. 1 and 3, the press plate 51 is rotatably connected with a plurality of roll shafts 53 through bearings on the plate walls on both sides in the length direction, and the roll shafts 53 on each side in the length direction of the press plate 51 are distributed along the length direction of the press plate 51; the rotating axis of the roller shaft 53 is parallel to the rotating axis of the distributing piece 44, and one end of the roller shaft 53 close to the bottom plate 1 and one end of the roller shaft 53 far away from the bottom plate 1 extend out of the pressure plate 51; the peripheral wall of the roller shaft 53 is integrally connected with a plurality of protrusions 531, and the plurality of protrusions 531 are uniformly distributed along the circumferential direction of the roller shaft 53; in a normal state of the first spring 4121, an end of the dispensing member 44 close to the bottom plate 1 is located on a side of the pressing plate 51 far from the bottom plate 1.
Referring to fig. 1 and 3, the wire pressing device 6 includes an adjusting member 61 and an abutment plate 62; the adjusting piece 61 is a stud, two ends of the rail 121 in the length direction are respectively in threaded connection with one adjusting piece 61, one end of the adjusting piece 61 is located on one side of the rail 121 far away from the bottom plate 1, the other end of the adjusting piece 61 extends to a position between the pressing plate 51 and the bottom plate 1, and when the adjusting piece 61 rotates, the adjusting piece 61 moves in a direction close to or far away from the bottom plate 1; the two abutting plates 62 are rectangular thin plates, the distribution direction of the two abutting plates 62 is consistent with the length direction of the rail 121, the abutting plates 62 are located between the pressing plate 51 and the bottom plate 1, and one abutting plate 62 is arranged between the plate frame at each end of the pressing plate 51 in the length direction and the bottom plate 1; two sliding columns 621 are arranged on the abutting plate 62, the two sliding columns 621 penetrate through the pressing plate 51, a blocking piece 6211 is arranged at one end of each sliding column 621 far away from the abutting plate 62, and the blocking piece 6211 reduces the possibility that the abutting plate 62 is separated from the pressing plate 51; an accommodating groove 512 with a rectangular port is formed in the wall, close to the bottom plate 1, of the pressure plate 51, the depth of the accommodating groove 512 is the same as the thickness of the abutting plate 62, the accommodating groove 512 is used for accommodating the abutting plate 62, the abutting plate 62 is arranged in the accommodating groove 512, the cable can be abutted only by extending a part of the abutting plate 62, and the possibility that the thickness of the abutting plate 62 affects the contact of the protrusion 531 and the cable is reduced; one end of the adjusting part 61 close to the bottom plate 1 penetrates through the pressing plate 51 to be rotatably connected with the abutting plate 62 through a bearing, one end of the adjusting part 61 far away from the bottom plate 1 is welded with a small disc-shaped handle 611, and the handle 611 facilitates an operator to rotate the adjusting part 61.
The embodiment of the application also discloses a process for laying the cable.
A process for laying cables adopts a device for laying cables, and comprises the following steps:
s1: the cables are arranged between the bottom plate 1 and the rail 121:
when cables need to be laid, the cables are firstly arranged orderly, the blocking piece 2 is opened, the cables are placed between the pressing plate 51 and the bottom plate 1, the pressing plate 51 is pressed on the cables slightly, when the pressing plate 51 is pressed downwards, the roller shaft 53 can be rotated to slightly adjust the distance between the cables, and the fixing piece 52 is rotated to limit the pressing plate 51; the regulator 61 is rotated by the handle 611 to press the cables located at both sides by the abutment plates 62 at the same side, and the base plate 1 is fixed at one position of the cables.
S2: and (3) binding cables:
s21: the position of the movable element 41 is adjusted according to the cable position to be banded:
determine earlier which two cables of ligature, can begin the ligature from one end along a direction, also can begin the ligature from the centre, slide movable part 41 to two circuit positions that need the ligature department.
S22: the other cables around the cable to be bound are pulled apart by the pulling-off piece 44:
the distance between the two ends of the telescopic piece 42 is adjusted according to the diameter of the two cables to be bound, so that the distance between the two sub-shifting pieces 44 is approximately the same as the sum of the diameters of the two cables; then the telescopic piece 42 is pressed down, the two shifting pieces 44 are inserted into two sides of the two cables to be bound, the shifting pieces 44 are rotated, the shifting pieces 44 are enabled to shift out other cables, and the two cables to be bound are exposed outside; after the initial distribution, the spacing between the cables can be fine-tuned by rotating the roller 53.
S23: the cables between the two side branches 44 are bound:
and (3) passing the binding belt or the binding rope through the lower parts of the two cables to be bound, binding the two cables, and cutting off the redundant part of the binding belt or the binding rope.
S24: after the primary binding is completed, the position of the movable member 41 is adjusted:
after the first binding is finished, the telescopic piece 42 is loosened, the telescopic piece 42 resets under the elastic action, the movable piece 41 is moved according to the binding sequence of constructors, and the movable piece of the movable piece 41 is moved to the position above other cables to be bound.
S25: binding other cables in sequence:
through the mode, according to a certain sequence, every two cables are sequentially bound.
S26: after all cables in a position are bound with each other, the bottom plate 1 is pushed along the length direction of the cables:
after the cables at one position are bound in pairs, the adjusting piece 61 is rotated through the handle 611 to send out the cables at two ends, then the bottom plate 1 is slid along the length direction of the cables, and the bottom plate 1 can be slid randomly under the rolling of the balls 11.
S27: determining the next binding position, and binding the cable at the new position in a mode of S21-S25:
in the process of moving the bottom plate 1, the next binding position is determined, the bottom plate 1 is stopped at the position, and the operations of S21-S25 are repeated to bind the cable at the new position.
S28: repeating the operations of S26 and S27 until all parts needing to be banded are banded:
and (3) determining the positions to be bound and the quantity of the bound positions according to the length of the cable by constructors, repeating the operations of S26 and S27, binding the whole cable, and finishing laying the cable at the moment.
S3: after the whole ligature of cable finishes, take off the device of laying cable from the cable:
after the cable is laid, the bolt 3 on the blocking piece 2 is loosened, the blocking piece 2 is detached, the pressing plate 51 is slid upwards, the telescopic piece 42 is rotated, the distributing piece 44 is rotated to other directions through the telescopic piece 42, and then the device for laying the cable is lifted out from the lower part of the cable.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.