CN113625608A - Injection molding machine controller capable of realizing port interchange - Google Patents
Injection molding machine controller capable of realizing port interchange Download PDFInfo
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- CN113625608A CN113625608A CN202010383518.3A CN202010383518A CN113625608A CN 113625608 A CN113625608 A CN 113625608A CN 202010383518 A CN202010383518 A CN 202010383518A CN 113625608 A CN113625608 A CN 113625608A
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 68
- 239000000498 cooling water Substances 0.000 claims description 7
- 238000010586 diagram Methods 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000012986 modification Methods 0.000 description 7
- 230000004048 modification Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
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- 230000006872 improvement Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 230000005693 optoelectronics Effects 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011217 control strategy Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
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Abstract
The invention discloses an injection molding machine controller capable of interchanging ports, and relates to the field of application and expansion of injection molding machine controllers. It includes several external hardware interfaces and internal software ports; the internal software ports comprise an analog input port (AI), a temperature feedback port (TI), an analog output port (AO) for feeding back external physical data of hardware equipment on the injection molding machine, a digital input port (DI) for receiving or feeding back the hardware equipment on the injection molding machine, and a digital output port (DO) for controlling the working state of the hardware equipment on the injection molding machine; each external hardware interface is correspondingly provided with a unique set value in an internal software system of the injection molding machine, and each set value is connected with one of a temperature feedback port (TI), an analog input port (AI), an analog output port (AO), a digital input port (DI) and a digital output port (DO). The invention realizes that when the external wiring is connected with a wrong interface, the corresponding port on the software is modified without changing the line.
Description
Technical Field
The invention relates to the field of application and expansion of an injection molding machine controller, in particular to an injection molding machine controller capable of interchanging ports.
Background
(1) Introduction to the conventional controller
The control system of the early injection molding machine is composed of a relay loop, the control is completed through a series of temperature and time relays and travel switches, the production of the injection molding machine is controlled through external wiring, the control has the advantages of few hardware points, unstable production, complex circuit, low control precision, difficult adjustment and maintenance, few applications at present, almost eliminated and only applied to low-grade injection molding machines.
(2) Introduction to microcomputer controller
With the development of electronic technology, microprocessors are widely used in injection molding machine controllers, and become the core of the injection molding machine microcomputer controllers. Through the development of many years, the following three-grade microcomputer controller is gradually formed.
(a) The middle and low grade microcomputer controller is mainly applied to a common injection molding machine. The single chip microcomputer is used as a core, the liquid crystal display screen is used as a man-machine conversation interface, the whole process of the injection molding machine can be automatically controlled, a good display interface is provided, the operation parameters can be adjusted in real time, and the current working state of the injection molding machine can be displayed in real time. For each controlled variable, the control of the flow, pressure and position is generally open-loop control except temperature control, and the control precision is not high. In recent years, position control is realized by replacing a stroke switch with an electronic ruler, so that the precision is improved, but because the computing capability of a single chip microcomputer is limited, full closed-loop control cannot be realized on each parameter, the control precision of each parameter can not be greatly improved, and generally, hardware interfaces are relatively few.
(b) The middle-high grade microcomputer controller is mainly applied to general injection molding machines and large, medium and high speed injection molding machines. The method takes a high-speed and high-performance microprocessor DSP as a core, is matched with a high-speed A/D, D/A chip, utilizes the high-speed computing capability of the DSP to realize the full closed-loop control of all parameters in the process flow of the injection molding machine, and applies advanced control strategies such as adaptive control and the like to realize the improvement of the dynamic and static control precision. A large-screen liquid crystal display or CRT is used as a human-computer conversation interface, parameter adjustment is more flexible, running state display is more comprehensive and visual, and an extensible hardware interface scheme is developed.
(c) The high-grade microcomputer controller is mainly applied to large-scale and high-speed injection molding machines. The dynamic graphic display of each operation parameter can be realized by taking the DSP or the industrial personal computer as a core and the CRT as a man-machine conversation interface. The parameters brought into the closed-loop control of the injection mold are the temperature, the injection pressure and the injection quantity, and the control of the internal temperature of the mold and the wall thickness of the cavity is increased, so that the injection is more accurate, and the quality of a finished product is more excellent. The combination of the transformation of a hydraulic control system can greatly improve the injection speed and the die opening and closing speed of the injection molding machine, so that the production efficiency is greatly improved. Meanwhile, an analysis module for product quality is added, so that the process of parameter adjustment can be accelerated, and the method is more suitable for small-batch and multi-variety modern production modes.
(3) Introduction to the functionality of the controller System
Since the advent of injection molding machines, control systems thereof have been developed with the development of industrial technologies, and at present, the control systems of injection molding machines are various in types and different in performance, but must have the following 5 points:
(a) the control of the whole process flow of the injection molding machine is realized;
(b) the control requirements of flow, pressure, a position ruler and the like are met;
(c) the temperature of the charging barrel can be automatically controlled, and the required precision is achieved;
(d) can be communicated with a series of external devices such as a mechanical arm, a mold temperature machine, a material drying machine and the like;
(e) the injection molding machine has a good human-computer interface, can conveniently modify parameters, and displays the working flow of the injection molding machine in real time.
In view of the fact that the controller systems on the market are various and different manufacturers define different hardware interfaces, the existing injection molding machine controller (system) has two defects, namely, the hardware interfaces correspond to one another in software writing, which is a fixed mode, so that the hardware interfaces are required to be replaced once being damaged or the software is modified into converted interfaces, and a customer is required to stop the machine to influence production until the software and the hardware are matched; for a machine factory, different controller systems are used, and hardware definitions of different controllers need to be known, so that the workload of people is greatly increased, for example, one interface of the same position ruler 1 may be defined as a die holder, and the other interface may be defined as a thimble, so that the problem of the machine factory in processing is that the definition of each interface of different machine factories must be known in advance, and thus, the work of people is complicated, and therefore, improvement is needed.
Disclosure of Invention
The invention aims to solve the technical problems and provides an injection molding machine controller capable of interchanging ports.
In order to achieve the purpose, the technical scheme of the invention is as follows: an injection molding machine controller capable of interchanging ports comprises a plurality of external hardware interfaces installed on different hardware devices of an injection molding machine, and an internal software port connected with a software system built in the injection molding machine;
the internal software port comprises an analog input port for feeding back the position of hardware equipment on the injection molding machine, a temperature feedback port connected with a temperature sensing line on the injection molding machine and used for feeding back the current temperature of the hardware equipment, an analog output port for feeding back external physical data of the hardware equipment on the injection molding machine, a digital input port for receiving or feeding back the hardware equipment on the injection molding machine, and a digital output port for controlling the working state of the hardware equipment on the injection molding machine;
each external hardware interface is correspondingly provided with a unique set value in an internal software system of the injection molding machine, and each external hardware interface is connected with one of the temperature feedback port, the analog input port, the analog output port, the digital input port and the digital output port through the set value.
In the above technical solution, the temperature feedback port includes a cartridge port connected to a hardware interface on the cartridge, and an auxiliary port connected to a hardware interface on the auxiliary.
In the above technical solution, the simulation input port includes a mold ruler port connected to an interface on the external mold position ruler, a thimble ruler port connected to an interface on the thimble position ruler, a screw ruler port connected to the screw position ruler, and a bed ruler port connected to an interface on the bed position ruler.
In the above technical solution, the digital input port includes a travel switch port connected to an interface on the travel switch, a limit switch port connected to an interface on the limit switch, a photoelectric switch port connected to an interface on the photoelectric switch, and a first relay port connected to an interface on the relay input terminal.
In the above technical solution, the digital output port includes a solenoid valve port connected to an interface on the control solenoid valve, a cooling water port connected to an interface on the cooling water system, a manipulator port connected to an interface on the manipulator signal, and a second relay port connected to an interface on the relay.
Compared with the prior art, the invention has the beneficial effects that:
1) after the hardware interface is changed, the invention can solve the problem of production halt of the client only by the interface of simple operation of the control system, and the mechanical factory can have a set of hardware interface definition of the mechanical factory, and the software is set one by one according to the definition, thus realizing the improvement of the production efficiency of the client and the convenient management of the mechanical factory.
2) A set value is arranged in front of each port (as long as hardware supports, the number of software ports can be infinite), the set value corresponds to a hardware interface, and when an external wiring wrong interface is connected, a circuit does not need to be changed, and only the corresponding port on the software needs to be modified; meanwhile, the normal operation of the machine table is not required to be maintained by modifying software after the hardware interface of the controller is damaged, and only after the normal interface number of the external equipment is replaced, the corresponding port is selected on the software.
Drawings
The invention will be further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a computer interface diagram of temperature feedback ports of a charging barrel and an auxiliary machine of an injection molding machine;
FIG. 2 is a computer interface diagram of a temperature feedback port of a cartridge prior to modification;
FIG. 3 is a computer interface diagram of a temperature feedback port of a modified cartridge;
FIG. 4 is a computer interface diagram of an analog input port on an injection molding machine;
FIG. 5 is a diagram of a computer interface for an analog input port before modification;
FIG. 6 is a computer interface diagram of a modified analog input port;
FIG. 7 is a computer interface diagram of an analog output port before modification;
FIG. 8 is a computer interface diagram of a modified analog output port;
FIG. 9 is a computer interface diagram of a digital input port before modification;
FIG. 10 is a computer interface diagram of a modified digital input port;
FIG. 11 is a computer interface diagram of a digital output port before modification;
FIG. 12 is a computer interface diagram of a modified digital output port;
FIG. 13 is a computer interface diagram of a simulation output port on the injection molding machine;
FIG. 14 is a computer interface diagram of a digital input port on an injection molding machine;
fig. 15 is a computer interface diagram of a digital output port on an injection molding machine.
Detailed Description
The problems existing in the prior art are as follows: the existing injection molding machine controller (system) has two disadvantages, namely, hardware interfaces are in one-to-one correspondence in software writing, which is a fixed mode, so that once the interfaces on the hardware are damaged, the hardware must be replaced or the software must be modified into the converted interfaces, and thus, a customer stops the machine to influence the production until the software and the hardware are matched; for a mechanical plant, different controller systems are used, and hardware definitions of different controllers need to be known, so that the workload of people is greatly increased.
Aiming at the technical problems, the technical scheme of the invention is as follows: the invention sets a unique set value (as long as hardware supports, the number of software ports can be infinite) in front of each port, one set value corresponds to a unique hardware interface, when the external wiring is connected with a wrong interface, the circuit does not need to be changed, and only the corresponding port number (set value) on the software needs to be modified; meanwhile, the normal operation of the machine table is not required to be maintained by modifying software after the hardware interface of the controller is damaged, and only after the normal interface number (set value) of the external equipment is replaced, the corresponding port is selected on the software.
In order to make the technical purpose, technical solutions and technical effects of the present invention more clear and facilitate those skilled in the art to understand and implement the present invention, the present invention will be further described in detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 11, the present invention provides an injection molding machine controller capable of port interchange, which includes a plurality of external hardware interfaces installed on different hardware devices of an injection molding machine, and an internal software port connected to a software system built in the injection molding machine. The invention mainly sets a unique set value (numerical value) for the existing external hardware interface, and when a certain set value is changed into another set value, the exchange of ports can be realized.
In actual operation, the internal software port of the invention comprises an analog input port AI for feeding back the position of the hardware equipment on the injection molding machine, a temperature feedback port TI connected with a temperature sensing line on the injection molding machine and used for feeding back the current temperature of the hardware equipment, an analog output port AO for feeding back the external physical data of the hardware equipment on the injection molding machine, a digital input port DI for receiving or feeding back the hardware equipment on the injection molding machine, and a digital output port DO for controlling the working state of the hardware equipment on the injection molding machine.
Each external hardware interface is correspondingly provided with a unique set value in an internal software system of the injection molding machine, and each external hardware interface is connected with one of the temperature feedback port TI, the analog input port AI, the analog output port AO, the digital input port DI and the digital output port DO through the set value.
In actual operation, as shown in fig. 1, the temperature feedback port TI includes a cartridge port connected to a hardware interface on the cartridge and an auxiliary port connected to a hardware interface on the auxiliary.
The temperature feedback port TI is self-functional by: when an installer needs to replace a port on the temperature feedback port TI, as shown in fig. 2 and 3, if the installer connects the external temperature sensing line nozzle N, the first section, the second section, and the third section, and then finds that the temperature sensing lines of the second section and the third section are reversely connected in a test, that is, the temperature fed back by the second section is the third section, and the temperature fed back by the third section is the second section, then the installer must replace the temperature sensing lines of the second section and the third section of hardware interface for the controller of most manufacturers, so that the problem can be effectively solved by function expansion, the hardware interface circuit does not need to be changed, and the simple operation on the controller is only needed, and the steps are as follows:
1 conditions are modified, and the administrator password is logged in, so that the conditions cannot be modified randomly.
2 to debug mode in order to ensure personnel safety issues.
And 3, modifying the port number before the second-stage temperature into 4, and modifying the port number before the third-stage temperature into 3.
As shown in fig. 4, the analog input port AI includes a mold rule port connected to an interface on the external mold position rule, a thimble rule port connected to an interface on the thimble position rule, a screw rule port connected to the screw position rule, and a bed rule port connected to an interface on the bed position rule.
In actual operation, the analog input port AI realizes its own function as follows: when an installer needs to replace a port on the analog input port AI, as shown in fig. 5 and fig. 6, when the installer connects the external mold position ruler with the thimble position ruler, the bolt position ruler is screwed well and then finds that the mold position and the thimble position are reversed in the test, namely, the voltage value fed back by the mold position is the thimble position, and the voltage value fed back by the thimble position is the mold position, at this time, most manufacturers must replace the position ruler signal lines of the mold position and the thimble position hardware interface by the installer, and the function expansion can effectively solve the problem, without changing the hardware interface circuit, only simple operation on the controller is needed, and the steps are as follows:
1 conditions are modified, and the administrator password is logged in, so that the conditions cannot be modified randomly.
2 to debug mode in order to ensure personnel safety issues.
And 3, modifying the port number in front of the mold position to be 2, and modifying the port number in front of the thimble position to be 1.
As shown in fig. 13, as shown in the desktop page of the analog output port AO, in actual operation, the analog output port AO implements its own function in the following manner: when simulating the port on the output port AO, as shown in fig. 7 and 8, when the installer connects the external pressure, speed, back pressure, etc., and then finds that the signal lines of the pressure and the speed are connected reversely in the test, that is, the voltage value of the pressure output is given to the speed, and the voltage value of the speed output is given to the pressure, at this time, most manufacturers' controllers must install the installer to exchange the signals of the pressure and speed hardware interfaces, and the function expansion can effectively solve the problem, without changing the hardware interface circuit, only simple operation is needed on the controller, and the steps are as follows:
1) and (4) modifying conditions, wherein an administrator password is logged in, so that the conditions cannot be modified randomly.
2) And switching to a debugging mode to ensure the safety of personnel.
3) And modifying the port number before the pressure into 2, and modifying the port number before the speed into 1.
As shown in fig. 14, the digital input port DI includes a travel switch port connected to an interface on the travel switch, a limit switch port connected to an interface on the limit switch, an opto-electronic switch port connected to an interface on the opto-electronic switch, and a first relay port connected to an interface on the relay input.
In actual operation, the digital input port DI is implemented by the following means: when the port on the digital input port DI, as shown in fig. 9 and 10, when the installer connects the external travel switch, the limit switch, the photoelectric switch, the relay, etc. and finds the signal line in the test, most manufacturers must install the signal switch to exchange the interface, and the function expansion can effectively solve the problem, without changing the hardware interface circuit, only need on the controller to simply operate, the steps are as follows:
1) and (4) modifying conditions, wherein an administrator password is logged in, so that the conditions cannot be modified randomly.
2) And switching to a debugging mode to ensure the safety of personnel.
3) If the rear safety door 1 is actually connected to the port 4, only the port number in front of the rear safety door 1 needs to be modified to 4.
As shown in fig. 15, the digital output port DO includes a solenoid valve port connected to an interface on the control solenoid valve, a cooling water port connected to an interface on the cooling water system, a robot port connected to an interface on the robot signal, and a second relay port connected to an interface on the relay.
During actual work, as shown in fig. 11 and 12, when an installer connects an external control solenoid valve, a cooling water system, a manipulator signal, a relay and the like, and finds that a signal line is connected wrongly in a test, most manufacturers must install the controller to replace an interface with a corresponding point, and the function expansion can effectively solve the problem, a hardware interface circuit does not need to be changed, and only simple operation on the controller is needed, wherein the steps are as follows:
1) and (4) modifying conditions, wherein an administrator password is logged in, so that the conditions cannot be modified randomly.
2) And switching to a debugging mode to ensure the safety of personnel.
3) If the thimble advances and retreats the circuit and connects conversely, only need to push forward at this moment and carry the port number of retreating and exchange can.
It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.
Claims (5)
1. An injection molding machine controller capable of port interchange, characterized by: the injection molding machine comprises a plurality of external hardware interfaces arranged on different hardware devices of the injection molding machine and an internal software port connected with a built-in software system of the injection molding machine;
the internal software ports comprise an analog input port (AI) for feeding back the position of hardware equipment on the injection molding machine, a temperature feedback port (TI) connected with a temperature sensing line on the injection molding machine and used for feeding back the current temperature of the hardware equipment, an analog output port (AO) for feeding back external physical data of the hardware equipment on the injection molding machine, a digital input port (DI) for receiving or feeding back the hardware equipment on the injection molding machine, and a digital output port (DO) for controlling the working state of the hardware equipment on the injection molding machine;
each external hardware interface is correspondingly provided with a unique set value in an internal software system of the injection molding machine, and each external hardware interface is connected with one of the temperature feedback port (TI), the analog input port (AI), the analog output port (AO), the digital input port (DI) and the digital output port (DO) through the set value.
2. The port interchangeable injection molding machine controller of claim 1, wherein: the temperature feedback port (TI) comprises a charging barrel port connected with a hardware interface on the charging barrel and an auxiliary port connected with a hardware interface on the auxiliary machine.
3. The port interchangeable injection molding machine controller of claim 1, wherein: the analog input port (AI) includes a mold position scale port connected to an interface on the external mold position scale, a thimble scale port connected to an interface on the thimble position scale, a screw scale port connected to the screw position scale, and a bed scale port connected to an interface on the bed position scale.
4. The port interchangeable injection molding machine controller of claim 1, wherein: the digital input port (DI) includes a travel switch port connected to an interface on the travel switch, a limit switch port connected to an interface on the limit switch, a photoelectric switch port connected to an interface on the photoelectric switch, and a first relay port connected to an interface on the relay input.
5. The port interchangeable injection molding machine controller of claim 1, wherein: the digital output port (DO) comprises a solenoid valve port connected with an interface on the control solenoid valve, a cooling water port connected with an interface on the cooling water system, a manipulator port connected with an interface on the manipulator signal, and a second relay port connected with an interface on the relay.
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| CN202010383518.3A CN113625608A (en) | 2020-05-08 | 2020-05-08 | Injection molding machine controller capable of realizing port interchange |
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| CN202010383518.3A CN113625608A (en) | 2020-05-08 | 2020-05-08 | Injection molding machine controller capable of realizing port interchange |
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Application publication date: 20211109 |