CN113625095B - An automatic test system and method for air conditioner auxiliary electric heating power - Google Patents
An automatic test system and method for air conditioner auxiliary electric heating power Download PDFInfo
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- G—PHYSICS
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
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Abstract
Description
技术领域Technical Field
本发明涉及空调测试技术领域,尤其涉及一种空调辅助电加热功率自动测试系统和测试方法。The invention relates to the technical field of air conditioning testing, and in particular to an automatic testing system and method for auxiliary electric heating power of an air conditioner.
背景技术Background technique
现在,在人们的日常生活和工作中,空调已经成为必不可少的家电。无论是夏天制冷还是冬天制热,空调的性能都给用户带来了极大的影响。尤其是,冬天热泵空调制热效果欠佳,为提升更好的使用体验空调一般都有辅助电加热功能。辅助电加热有电热丝型电加热发热管、陶瓷PTC型半导体加热器等多种型式。在电压、风速、温度不变情况下,电热丝型辅助电加热功率恒定,而PTC型辅助电加热启动时功率较大(1.5-3倍额定功率)、约30秒后下降到额定功率。辅助电加热作为发热器件,容易导致发热起火安全事故,其安全要求非常高。当空调控制器未开启电加热功能时,辅助电加热不能工作;开启电加热功能时,辅助电加热功率应在额定值范围内。Nowadays, air conditioners have become indispensable household appliances in people's daily life and work. Whether it is cooling in summer or heating in winter, the performance of air conditioners has a great impact on users. In particular, the heating effect of heat pump air conditioners in winter is poor. In order to improve the use experience, air conditioners generally have auxiliary electric heating functions. Auxiliary electric heating has many types, such as electric heating wire type electric heating tubes and ceramic PTC type semiconductor heaters. When the voltage, wind speed and temperature remain unchanged, the power of the electric heating wire type auxiliary electric heating is constant, while the power of the PTC type auxiliary electric heating is large when it starts (1.5-3 times the rated power) and drops to the rated power after about 30 seconds. As a heating device, auxiliary electric heating is prone to heat and fire safety accidents, and its safety requirements are very high. When the air conditioner controller does not turn on the electric heating function, the auxiliary electric heating cannot work; when the electric heating function is turned on, the auxiliary electric heating power should be within the rated value range.
因此,空调在出厂前的检测中,辅助电加热的性能的测试是至关重要的检测项目之一。但是,将辅助电加热装配在整机上匹配控制系统进行测试,测试效率低,需要对多个测试项目进行严格的测试。例如,申请号为CN202010651600.X的中国发明专利公开了一种电加热管测试系统及方法,本申请涉及自动测试技术领域,具体涉及一种电加热管测试系统及方法,解决了相关技术中发热管未经检测流入下道工序、对发热管的检测结果误差较大的问题。该系统包括:第一控制板发送开启电加热管的指令;第二控制板与第一控制板连接,接收第一控制板发送的开启电加热管的指令,并根据该控制指令控制电加热管开启;第一测试装置与第一控制板连接,对处于开启状态的电加热管进行状态参数采集,并将采集到的状态参数传输至上位机;上位机与第一测试装置连接,生成测试指令,将测试指令发送至第一控制板,以使第一控制板发送开启电加热管的指令,接收第一测试装置传输的状态参数,当状态参数与预设状态参数不匹配时,生成电加热管状态异常的指令。陶瓷PTC加热器在不同的工作阶段功率变化很大,上述方法未对其进行分阶段的详细的测试,测试结果不准确。在线测试时,通过上述方法无法避免时读取多台空调的功率值,导致测试结果混乱。在线测试时,可能出现该工位空缺,降低了检测效率。Therefore, in the inspection of air conditioners before leaving the factory, the performance test of auxiliary electric heating is one of the most important inspection items. However, the auxiliary electric heating is assembled on the whole machine and matched with the control system for testing, which has low test efficiency and requires rigorous testing of multiple test items. For example, the Chinese invention patent with application number CN202010651600.X discloses an electric heating tube testing system and method. This application relates to the field of automatic testing technology, and specifically to an electric heating tube testing system and method, which solves the problem in the related technology that the heating tube flows into the next process without detection and the detection results of the heating tube have large errors. The system includes: a first control panel sends an instruction to turn on the electric heating tube; a second control panel is connected to the first control panel, receives the instruction to turn on the electric heating tube sent by the first control panel, and controls the electric heating tube to turn on according to the control instruction; a first test device is connected to the first control panel, collects state parameters of the electric heating tube in the turned-on state, and transmits the collected state parameters to the host computer; the host computer is connected to the first test device, generates a test instruction, and sends the test instruction to the first control panel, so that the first control panel sends an instruction to turn on the electric heating tube, receives the state parameters transmitted by the first test device, and generates an instruction that the state of the electric heating tube is abnormal when the state parameters do not match the preset state parameters. The power of the ceramic PTC heater varies greatly in different working stages. The above method does not perform detailed tests on it in stages, and the test results are inaccurate. During online testing, the power values of multiple air conditioners cannot be avoided by the above method, resulting in confusion in the test results. During online testing, the station may be vacant, which reduces the detection efficiency.
发明内容Summary of the invention
有鉴于此,本发明旨在提供一种空调辅助电加热功率自动测试系统,采用在传送带上对空调的功率进行多项测试的方法,解决了测试结果不准确、测试结果混乱和检测效率低等的问题。In view of this, the present invention aims to provide an automatic testing system for the auxiliary electric heating power of an air conditioner, which adopts a method of performing multiple tests on the power of the air conditioner on a conveyor belt to solve the problems of inaccurate test results, confusing test results and low detection efficiency.
为达到上述目的,本发明的技术方案是这样实现的:To achieve the above object, the technical solution of the present invention is achieved as follows:
一种空调辅助电加热功率自动测试系统,包括:传送设备,用于承载和传送空调;An automatic test system for auxiliary electric heating power of an air conditioner comprises: a conveying device for carrying and conveying an air conditioner;
检测区,沿所述传送设备至少设置一个;a detection zone, at least one of which is provided along the conveying device;
电源设备,靠近所述传送设备设置,为所述传送设备和所述空调提供电源;A power supply device, arranged close to the transmission device, to provide power to the transmission device and the air conditioner;
检测设备,包括:Testing equipment, including:
功率测试仪,靠近所述传送设备设置于所述检测区,获取所述空调的功率信息;A power tester is arranged in the detection area near the transmission device to obtain power information of the air conditioner;
信息检测仪,靠近所述传送设备设置,检测所述空调的设备信息;An information detector is arranged near the transmission device to detect the device information of the air conditioner;
遥控器,向所述空调发射遥控信号;A remote controller for transmitting a remote control signal to the air conditioner;
处理装置,接收所述设备信息,接收所述功率信息,并且,对所述功率信息进行分析处理,获取测试结果。The processing device receives the device information and the power information, and analyzes and processes the power information to obtain a test result.
进一步的,所述传送设备包括:Furthermore, the transmission device comprises:
动力装置;powerplant;
传送带,与所述动力装置连接,用于承载和传送所述空调;A conveyor belt connected to the power device and used for carrying and conveying the air conditioner;
控制器,与所述动力装置连接,用于控制所述传送带的速度。A controller is connected to the power device and is used to control the speed of the conveyor belt.
进一步的,所述电源设备包括:Furthermore, the power supply device comprises:
变频电源;Frequency Power;
导电板组件,对应所述检测区设置于所述传送带的下方,与所述变频电源电连接;A conductive plate assembly, arranged below the conveyor belt corresponding to the detection area and electrically connected to the variable frequency power supply;
接线器,设置在所述传送带的上方,与所述导电板组件和所述空调电连接。A connector is arranged above the conveyor belt and is electrically connected to the conductive plate assembly and the air conditioner.
进一步的,所述电源设备还包括:Furthermore, the power supply device also includes:
导电弹片,所述接线器与所述导电板组件之间通过所述导电弹片电连接;A conductive spring sheet, through which the connector and the conductive plate assembly are electrically connected;
当所述传送带承载所述空调移动到所述检测区的外部时,所述导电弹片与所述导电板组件分离;When the conveyor belt carries the air conditioner to move to the outside of the detection area, the conductive spring sheet is separated from the conductive plate assembly;
当所述传送带承载所述空调移动到所述检测区时,所述导电弹片与所述导电板组件接触连接。When the conveyor belt carries the air conditioner to move to the detection area, the conductive spring sheet contacts and connects with the conductive plate assembly.
进一步的,所述导电板组件包括第一导电板和第二导电板,通过所述导电弹片分别与所述接线器的两个电极电连接。Furthermore, the conductive plate assembly includes a first conductive plate and a second conductive plate, which are electrically connected to two electrodes of the connector respectively through the conductive spring sheet.
一种空调辅助电加热功率自动测试方法,通过如上述任意一项所述的空调辅助电加热功率自动测试系统进行测试的方法,所述测试方法包括:An automatic test method for air-conditioning auxiliary electric heating power, a method for testing by using any one of the automatic test systems for air-conditioning auxiliary electric heating power as described above, the test method comprising:
S100、将空调置于传送带,接通电源,启动传送带;S100, placing the air conditioner on the conveyor belt, connecting the power supply, and starting the conveyor belt;
S200、接收空调的设备信息,调取对应于所述设备信息的预存信息,在所述空调从所述传送带的一端移动到另一端为止,按照指定时间段进行两次以上的功率检测,获得每次功率检测的结果,输出判断结果;S200, receiving device information of the air conditioner, retrieving pre-stored information corresponding to the device information, performing power detection twice or more in a specified time period until the air conditioner moves from one end of the conveyor belt to the other end, obtaining the result of each power detection, and outputting a judgment result;
S300、控制所述空调停止工作,切断电源。S300, controlling the air conditioner to stop working and cutting off power supply.
进一步的,在步骤S100中,包括:Furthermore, in step S100, it includes:
S110、检测电源连接状态;S110, detecting power connection status;
检测功率P:Detection power P:
如果功率P≥1W,判断所述空调处于电源接通状态;If the power P ≥ 1W, it is determined that the air conditioner is in a power-on state;
如果功率P<1W,判断所述空调处于电源切断状态;If the power P is less than 1W, it is determined that the air conditioner is in a power-off state;
S120、检测空调控制系统;S120, testing the air conditioning control system;
检测功率P:Detection power P:
如果功率P≥10W,判断所述空调的控制系统正常;If the power P ≥ 10W, it is determined that the control system of the air conditioner is normal;
如果功率P<10W,判断所述空调的控制系统异常。If the power P is less than 10W, it is determined that the control system of the air conditioner is abnormal.
进一步的,在步骤S200中,包括:Furthermore, in step S200, it includes:
S210、计时器启动或清零;S210, start or reset the timer;
S220、通过信息检测仪接收所述空调的设备信息,确定初始参数,包括:S220, receiving the equipment information of the air conditioner through an information detector, and determining initial parameters, including:
根据所述设备信息,确定所述空调的最大功率Pmax和最小功率Pmin;Determine the maximum power P max and the minimum power P min of the air conditioner according to the equipment information;
根据所述设备信息,确定所述空调的电加热类型;Determining the electric heating type of the air conditioner according to the device information;
根据所述设备信息,确定传送带的速度;Determine the speed of the conveyor belt according to the device information;
S230、读取计时器时间t,判断所述空调控制器复位状态;S230, reading the timer time t, and determining the reset state of the air conditioning controller;
当t≥t2-t1时,所述空调的所述控制器为复位完成状态;When t≥t 2 -t 1 , the controller of the air conditioner is in a reset completion state;
当t<t2-t1时,所述空调的所述控制器为复位未完成状态,重新读取时间t;When t<t 2 -t 1 , the controller of the air conditioner is in a reset incomplete state, and the time t is read again;
其中,t1为空调接通电源并复位的时间;Wherein, t1 is the time when the air conditioner is powered on and reset;
t2为空调接收到强制开启电热信号的时间; t2 is the time when the air conditioner receives the forced start-up electric heating signal;
S240、通过遥控器控制所述空调开机,发送强制开启电加热遥控码,重新计时;S240, turning on the air conditioner through the remote controller, sending a remote control code for forcibly turning on the electric heating, and re-timing;
S241、检测功率P,判断所述控制器状态;S241, detecting power P and determining the state of the controller;
如果P≥10W,判断所述空调风机启动,所述控制器处于正常状态;If P≥10W, it is determined that the air conditioner fan is started and the controller is in a normal state;
如果P<10W,判断所述控制器处于异常状态;If P < 10W, it is determined that the controller is in an abnormal state;
S242、检测功率P,判断所述电加热状态;S242, detecting power P to determine the electric heating state;
如果P≥1.5P额,判断电加热正常;If P≥1.5P , the electric heating is normal;
如果P<1.5P额,检测电加热工作时间如果超过30s,判断电加热异常;If P < 1.5P , if the electric heating working time exceeds 30s, it is judged that the electric heating is abnormal;
S243、检测电加热工作时间超过60s的功率P;S243, detecting the power P of the electric heating working time exceeding 60s;
如果Pmin≤P≤Pmax,判断电加热正常;If P min ≤P ≤P max , the electric heating is judged to be normal;
如果P<Pmin或P>Pmax,判断电加热异常。If P<P min or P>P max , it is determined that the electric heating is abnormal.
进一步的,在步骤S300中,包括:Furthermore, in step S300, it includes:
S310、通过遥控器控制停止所述空调工作;S310, stopping the air conditioner by controlling the remote controller;
S320、检测功率P;S320, detecting power P;
如果P≤0.5W,判断所述空调下线。If P≤0.5W, it is determined that the air conditioner is offline.
进一步的,在步骤S300中,还包括:Furthermore, in step S300, it also includes:
S330、返回步骤S100,进行下一台所述空调的测试。S330, returning to step S100, and testing the next air conditioner.
相对于现有技术,本发明所述的一种空调辅助电加热功率自动测试系统,具有以下优势:Compared with the prior art, the automatic test system for auxiliary electric heating power of air conditioner described in the present invention has the following advantages:
本技术方案优点在于采用在传送带上对空调的功率进行多项测试的方法,提高了测试结果准确性,避免了多台空调同时测试,导致测试结果混乱的问题,提高了检测效率。The advantage of this technical solution is that it adopts a method of performing multiple tests on the power of the air conditioner on a conveyor belt, which improves the accuracy of the test results, avoids the problem of confusing test results caused by testing multiple air conditioners at the same time, and improves the detection efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本发明的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
图1为本发明实施例所述的空调辅助电加热功率自动测试系统的结构示意图;FIG1 is a schematic diagram of the structure of an automatic test system for auxiliary electric heating power of an air conditioner according to an embodiment of the present invention;
图2为本发明实施例所述的空调辅助电加热功率自动测试系统的结构示意图;FIG2 is a schematic diagram of the structure of an automatic test system for auxiliary electric heating power of an air conditioner according to an embodiment of the present invention;
图3为本发明实施例所述的空调辅助电加热功率自动测试系统的结构框图;3 is a structural block diagram of an automatic test system for auxiliary electric heating power of an air conditioner according to an embodiment of the present invention;
图4为本发明实施例所述的电热丝型电加热发热管的功率与加热时间的关系的曲线图;FIG4 is a graph showing the relationship between the power and the heating time of the heating wire type electric heating tube according to an embodiment of the present invention;
图5为本发明实施例所述的PTC型电加热的功率与加热时间的关系的曲线图;FIG5 is a graph showing the relationship between the power and the heating time of the PTC type electric heater according to an embodiment of the present invention;
图6为本发明实施例所述的空调辅助电加热功率自动测试方法的流程图;6 is a flow chart of an automatic testing method for air-conditioning auxiliary electric heating power according to an embodiment of the present invention;
图7为本发明实施例所述的空调辅助电加热功率自动测试方法的步骤S200的流程图;FIG7 is a flow chart of step S200 of the method for automatically testing the power of auxiliary electric heating of an air conditioner according to an embodiment of the present invention;
图8为本发明实施例所述的空调辅助电加热功率自动测试方法的步骤S240的流程图;FIG8 is a flow chart of step S240 of the method for automatically testing the power of auxiliary electric heating of an air conditioner according to an embodiment of the present invention;
图9为本发明实施例所述的空调辅助电加热功率自动测试方法的系统运行的流程图。FIG9 is a flow chart of the system operation of the method for automatically testing the power of auxiliary electric heating of an air conditioner according to an embodiment of the present invention.
附图标记说明:Description of reference numerals:
1-空调,2-电源设备,21-接线器,22-第一导电板,23-第二导电板,24-导电弹片,3-传送设备,4-检测设备,41-信息检测仪,42-功率测试仪,43-遥控器,44-处理装置,L1-测试起始点,L2-测试终止点,I-传送方向。1-air conditioner, 2-power supply equipment, 21-connector, 22-first conductive plate, 23-second conductive plate, 24-conductive spring, 3-transmission equipment, 4-detection equipment, 41-information detector, 42-power tester, 43-remote controller, 44-processing device, L1-test starting point, L2-test ending point, I-transmission direction.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
在本发明中涉及“第一”、“第二”、“上”、“下”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“上”、“下”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当实施例之间的技术方案能够实现结合的,均在本发明要求的保护范围之内。In the present invention, the descriptions involving "first", "second", "upper", "lower", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", "upper", "lower" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in the field to implement. When the technical solutions between the embodiments can be combined, they are all within the protection scope required by the present invention.
下面将参考附图并结合实施例来详细说明本发明。The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
如图1是图3所示,一种空调辅助电加热功率自动测试系统,包括:传送设备3,电源设备2和检测设备4。FIG1 is a diagram showing an automatic test system for auxiliary electric heating power of an air conditioner, comprising: a transmission device 3 , a power supply device 2 and a detection device 4 .
传送设备3用于承载和传送空调1。检测区沿所述传送设备3至少设置一个。电源设备2,靠近所述传送设备3设置,为所述传送设备3和所述空调1提供电源。检测设备4包括功率测试仪42,信息检测仪41,遥控器43和处理装置44。功率测试仪42靠近所述传送设备3设置于所述检测区,获取所述空调1的功率信息。信息检测仪41,靠近所述传送设备3设置,检测所述空调1的设备信息。遥控器43,向所述空调1发射遥控信号。处理装置44,接收所述设备信息,接收所述功率信息,并且,对所述功率信息进行分析处理,获取测试结果。The transmission device 3 is used to carry and transmit the air conditioner 1. At least one detection area is set along the transmission device 3. The power supply device 2 is set close to the transmission device 3 to provide power for the transmission device 3 and the air conditioner 1. The detection device 4 includes a power tester 42, an information detector 41, a remote controller 43 and a processing device 44. The power tester 42 is set in the detection area close to the transmission device 3 to obtain the power information of the air conditioner 1. The information detector 41 is set close to the transmission device 3 to detect the device information of the air conditioner 1. The remote controller 43 transmits a remote control signal to the air conditioner 1. The processing device 44 receives the device information, receives the power information, and analyzes and processes the power information to obtain the test result.
将空调1放置于传送设备3上,在传送的过程中,可以对经过指定时间的电加热的空调1的功率进行测试,随着电加热的时间的变化,测试功率的变化,以达到对空调1辅助电加热的性能的测试目的。将测试结果通过处理装置4进行处理后输出测试结果,实现了对空调1的辅助电加热进行的自动测试作业。提高了测试结果准确性,避免了多台空调1同时测试,导致测试结果混乱的问题,提高了检测效率。The air conditioner 1 is placed on the conveying device 3. During the conveying process, the power of the air conditioner 1 after the electric heating for a specified time can be tested. As the electric heating time changes, the test power changes, so as to achieve the purpose of testing the performance of the auxiliary electric heating of the air conditioner 1. The test results are processed by the processing device 4 and then output, realizing the automatic test operation of the auxiliary electric heating of the air conditioner 1. The accuracy of the test results is improved, the problem of confusing test results caused by testing multiple air conditioners 1 at the same time is avoided, and the detection efficiency is improved.
具体的,所述传送设备包括动力装置、传送带和控制器。传送带与所述动力装置连接用于承载和传送所述空调1。控制器,与所述动力装置连接,用于控制所述传送带的速度。Specifically, the conveying device includes a power device, a conveyor belt and a controller. The conveyor belt is connected to the power device for carrying and conveying the air conditioner 1. The controller is connected to the power device and is used to control the speed of the conveyor belt.
空调1在测试时,从测试起始点L1开始通过传送带沿传送方向I传送至测试终止点L2,测试的时间通过处理装置44确定后,通过控制器控制动力设备带动传送带的运行速度。在测试过程中,传送带上仅测试一台空调1,在处理装置44确定的测试时间的基础上,通过控制器控制传送带尽量提高运行速度,以便提高测试效率。When the air conditioner 1 is tested, it is transported from the test starting point L1 to the test ending point L2 by the conveyor belt along the conveying direction I. After the test time is determined by the processing device 44, the controller controls the power device to drive the running speed of the conveyor belt. During the test, only one air conditioner 1 is tested on the conveyor belt. Based on the test time determined by the processing device 44, the controller controls the conveyor belt to increase the running speed as much as possible to improve the test efficiency.
作为一个实施例,如图4所示,电热丝型电加热发热管为恒电阻,功率恒定,测试需要的时间较短(t4-t0约20s)。如图5所示,陶瓷PTC型半导体加热器,其功率在通电瞬间上升到1.5倍-3倍额定功率,其后缓慢下降到稳态值。PTC加热器的电阻随温度变化,功率稳定下来需要较长时间(t5-t0,约80s)。因此在实际测试时需根据负载差别进行速度控制。其中,t0时刻为空调1未承载于传送带上,或空调1未接通电源设备2,此时,瞬时功率P=0。t4为PTC功率达到峰值的时刻。t5为PTC功率达到稳态值的时刻。As an embodiment, as shown in FIG4 , the electric heating wire type electric heating tube has a constant resistance and a constant power, and the test requires a short time (t4-t0 is about 20s). As shown in FIG5 , the power of the ceramic PTC type semiconductor heater rises to 1.5 times to 3 times the rated power at the moment of power-on, and then slowly decreases to a steady-state value. The resistance of the PTC heater changes with temperature, and it takes a long time for the power to stabilize (t5-t0, about 80s). Therefore, in actual testing, speed control is required according to the load difference. Among them, the moment t0 is when the air conditioner 1 is not carried on the conveyor belt, or the air conditioner 1 is not connected to the power supply device 2. At this time, the instantaneous power P=0. t4 is the moment when the PTC power reaches its peak. t5 is the moment when the PTC power reaches a steady-state value.
检测设备4沿所述传送带按照指定检测工序的顺序布置,处理装置44与信息检测仪41和功率检测仪42通过电缆连接,并相互传输数据,因此,将处理装置44靠近传送带设置。处理装置44与信息检测仪41和功率检测仪42也可以无线连接,因此处理装置44可以远程设置,甚至设置在云端,检测人员可以通过移动终端与云端的处理装置44无线通讯。The detection equipment 4 is arranged along the conveyor belt in the order of the designated detection process, and the processing device 44 is connected to the information detector 41 and the power detector 42 by cables and transmits data to each other, so the processing device 44 is set close to the conveyor belt. The processing device 44 can also be wirelessly connected to the information detector 41 and the power detector 42, so the processing device 44 can be set remotely, or even set in the cloud, and the detection personnel can communicate wirelessly with the processing device 44 in the cloud through a mobile terminal.
进一步的,如图2所示,所述电源设备2包括变频电源(图中未示)、导电板组件和接线器21。导电板组件对应所述检测区设置于所述传送带的下方,与所述变频电源电连接。接线器21设置在所述传送带的上方,与所述导电板组件和所述空调1电连接。Further, as shown in FIG2 , the power supply device 2 includes a variable frequency power supply (not shown), a conductive plate assembly and a connector 21. The conductive plate assembly is arranged below the conveyor belt corresponding to the detection area and is electrically connected to the variable frequency power supply. The connector 21 is arranged above the conveyor belt and is electrically connected to the conductive plate assembly and the air conditioner 1.
通过上述结构,空调1接通电源设备2。同时,电源设备给传送设备3和检测设备4供电。Through the above structure, the air conditioner 1 is connected to the power supply device 2. At the same time, the power supply device supplies power to the transmission device 3 and the detection device 4.
进一步的,所述电源设备还包括导电弹片24,所述接线器21与所述导电板组件之间通过所述导电弹片24电连接。当所述传送带承载所述空调1移动到所述检测区的外部时,所述导电弹片24与所述导电板组件分离。当所述传送带承载所述空调移动到所述检测区时,所述导电弹片24与所述导电板组件接触连接。Furthermore, the power supply device further includes a conductive spring 24, and the connector 21 is electrically connected to the conductive plate assembly through the conductive spring 24. When the conveyor belt carries the air conditioner 1 to move outside the detection area, the conductive spring 24 is separated from the conductive plate assembly. When the conveyor belt carries the air conditioner to move to the detection area, the conductive spring 24 is in contact with the conductive plate assembly.
通过导电弹片24使得空调1被放置于传送带上时,通过空调1的重量压下导电弹片24,使其与导电板组件连接,使得空调1自动与电源设备连接。当传送带上未放置空调1时,导电弹片24与导电板组件处于分离状态,自动切断电源。操作方便,安全性高。When the air conditioner 1 is placed on the conveyor belt through the conductive spring sheet 24, the weight of the air conditioner 1 presses down the conductive spring sheet 24 to connect it with the conductive plate assembly, so that the air conditioner 1 is automatically connected to the power supply device. When the air conditioner 1 is not placed on the conveyor belt, the conductive spring sheet 24 and the conductive plate assembly are in a separated state, and the power supply is automatically cut off. The operation is convenient and the safety is high.
进一步的,所述导电板组件包括第一导电板22和第二导电板23,通过所述导电弹片24分别与所述接线器21的两个电极电连接。Furthermore, the conductive plate assembly includes a first conductive plate 22 and a second conductive plate 23 , which are electrically connected to two electrodes of the connector 21 through the conductive springs 24 .
第一导电板22和第二导电板23分别对应接线器21的两个电极。The first conductive plate 22 and the second conductive plate 23 correspond to two electrodes of the connector 21 respectively.
一种空调辅助电加热功率自动测试方法,其原理为:An automatic test method for air-conditioning auxiliary electric heating power, the principle of which is:
将空调辅助电加热功率测试参数与空调条形码(或二维码)关联,在指定检测区域读取条形码,提取空调型号,解析电加热类型及其功率范围并控制测试电源接通、发射强制开启电热遥控码,根据电加热类型控制流水线合适的运行速度;且通过不同阶段的功率检测来判断控制器是否异常、电加热类型是否正确、电加热功率范围是否合格;同时杜绝了同时段测试多台空调或空工位测试的可能,智能判断空调辅助电加热是否异常。The air-conditioning auxiliary electric heating power test parameters are associated with the air-conditioning barcode (or QR code), the barcode is read in the designated detection area, the air-conditioning model is extracted, the electric heating type and its power range are analyzed, and the test power is controlled to be turned on, and the remote control code for forcibly turning on the electric heating is transmitted. The appropriate running speed of the assembly line is controlled according to the electric heating type; and power detection at different stages is used to determine whether the controller is abnormal, whether the electric heating type is correct, and whether the electric heating power range is qualified; at the same time, the possibility of testing multiple air conditioners at the same time or testing at empty workstations is eliminated, and whether the air-conditioning auxiliary electric heating is abnormal is intelligently determined.
具体的,如图6至8所示,通过如上述任意一项所述的空调辅助电加热功率自动测试系统进行测试的方法,所述测试方法包括:Specifically, as shown in FIGS. 6 to 8 , a method for testing by an automatic testing system for auxiliary electric heating power of an air conditioner as described in any one of the above-mentioned items includes:
S100、将空调置于传送带,接通电源,启动传送带;S100, placing the air conditioner on the conveyor belt, connecting the power supply, and starting the conveyor belt;
S110、检测电源连接状态;S110, detecting power connection status;
检测功率P:Detection power P:
如果功率P≥1W,判断所述空调处于电源接通状态;If the power P ≥ 1W, it is determined that the air conditioner is in a power-on state;
如果功率P<1W,判断所述空调处于电源切断状态;If the power P is less than 1W, it is determined that the air conditioner is in a power-off state;
S120、检测空调控制系统;S120, testing the air conditioning control system;
检测功率P:Detection power P:
如果功率P≥10W,判断所述空调的控制系统正常;If the power P ≥ 10W, it is determined that the control system of the air conditioner is normal;
如果功率P<10W,判断所述空调的控制系统异常。If the power P is less than 10W, it is determined that the control system of the air conditioner is abnormal.
S200、接收空调的设备信息,调取对应于所述设备信息的预存信息,在所述空调从所述传送带的一端移动到另一端为止,按照指定时间段进行两次以上的功率检测,获得每次功率检测的结果,输出判断结果;S200, receiving device information of the air conditioner, retrieving pre-stored information corresponding to the device information, performing power detection twice or more in a specified time period until the air conditioner moves from one end of the conveyor belt to the other end, obtaining the result of each power detection, and outputting a judgment result;
S210、计时器启动或清零;S210, start or reset the timer;
S220、通过信息检测仪接收所述空调的设备信息,确定初始参数,包括:S220, receiving the equipment information of the air conditioner through an information detector, and determining initial parameters, including:
根据所述设备信息,确定所述空调的最大功率Pmax和最小功率Pmin;Determine the maximum power P max and the minimum power P min of the air conditioner according to the equipment information;
根据所述设备信息,确定所述空调的电加热类型;Determining the electric heating type of the air conditioner according to the device information;
根据所述设备信息,确定传送带的速度;Determine the speed of the conveyor belt according to the device information;
其中,通过信息检测仪接收空调的设备信息的方法采用扫描空调的条形码(或二维码)实现。Among them, the method of receiving the equipment information of the air conditioner through the information detector is implemented by scanning the barcode (or QR code) of the air conditioner.
S230、读取计时器时间t,判断所述空调控制器复位状态;S230, reading the timer time t, and determining the reset state of the air conditioning controller;
当t≥t2-t1时,所述空调的所述控制器为复位完成状态;When t≥t 2 -t 1 , the controller of the air conditioner is in a reset completion state;
当t<t2-t1时,所述空调的所述控制器为复位未完成状态,重新读取时间t;When t<t 2 -t 1 , the controller of the air conditioner is in a reset incomplete state, and the time t is read again;
其中,t1为空调接通电源并复位的时间;Wherein, t1 is the time when the air conditioner is powered on and reset;
t2为空调接收到强制开启电热信号的时间; t2 is the time when the air conditioner receives the forced start-up electric heating signal;
空调内部有单片机芯片控制器,其上电后要预留足够时间进行复位;否则控制器处于“紊乱”状态,根本就不可能受电加热遥控码控制,开启风机和辅助电加热。因此,本步骤的目的在于确保空调控制器复位完成。There is a single-chip microcomputer controller inside the air conditioner, and it is necessary to reserve enough time for it to reset after powering on; otherwise, the controller will be in a "disordered" state, and it will be impossible to be controlled by the electric heating remote control code to turn on the fan and auxiliary electric heating. Therefore, the purpose of this step is to ensure that the air conditioner controller is reset.
S240、通过遥控器控制所述空调开机,发送强制开启电加热遥控码,重新计时;S240, turning on the air conditioner through the remote controller, sending a remote control code for forcibly turning on the electric heating, and re-timing;
S241、检测功率P,判断所述控制器状态;S241, detecting power P and determining the state of the controller;
如果P≥10W,判断所述空调风机启动,所述控制器处于正常状态;If P≥10W, it is determined that the air conditioner fan is started and the controller is in a normal state;
如果P<10W,判断所述控制器处于异常状态;If P < 10W, it is determined that the controller is in an abnormal state;
S242、检测功率P,判断所述电加热状态;S242, detecting power P to determine the electric heating state;
如果P≥1.5P额,判断电加热正常;If P≥1.5P , the electric heating is normal;
如果P<1.5P额,检测电加热工作时间如果超过30s,判断电加热异常;If P < 1.5P , if the electric heating working time exceeds 30s, it is judged that the electric heating is abnormal;
S243、检测电加热工作时间超过60s的功率P;S243, detecting the power P of the electric heating working time exceeding 60s;
如果Pmin≤P≤Pmax,判断电加热正常;If P min ≤P ≤P max , the electric heating is judged to be normal;
如果P<Pmin或P>Pmax,判断电加热异常。If P<P min or P>P max , it is determined that the electric heating is abnormal.
S300、控制所述空调停止工作,切断电源。S300, controlling the air conditioner to stop working and cutting off the power supply.
S310、通过遥控器控制停止所述空调工作;S310, stopping the air conditioner by controlling the remote controller;
S320、检测功率P;S320, detecting power P;
如果P≤0.5W,判断所述空调下线。If P≤0.5W, it is determined that the air conditioner is offline.
S330、返回步骤S100,进行下一台所述空调的测试。S330, returning to step S100, and testing the next air conditioner.
以下以一个实施例说明上述空调辅助电加热功率自动测试方法,如图9所示:The following is an example of an automatic test method for the auxiliary electric heating power of the air conditioner, as shown in FIG9 :
检测系统复位,开始工作:The detection system resets and starts working:
第1步骤:检测功率P。Step 1: Detect the power P.
第2步骤:如P≥1W,说明有空调连接到测试电源上,转第3步骤;P<1W,说明无空调或空调电源未插好,返回第1步骤继续检测功率P。Step 2: If P ≥ 1W, it means that an air conditioner is connected to the test power supply, go to step 3; if P < 1W, it means that there is no air conditioner or the air conditioner power supply is not properly plugged in, return to step 1 to continue testing the power P.
第3步骤:如P≤10W,说明空调控制系统正常,转第4步骤;否则异常说明空调一上电辅助电加热就工作,跳转到第21步骤输出“控制器异常”。Step 3: If P≤10W, it indicates that the air conditioning control system is normal, go to step 4; otherwise, the abnormality indicates that the auxiliary electric heating works as soon as the air conditioning is powered on, jump to step 21 to output "controller abnormality".
第4步骤:t清零计时。Step 4: t resets the timer.
第5步骤:读取空调条形码。Step 5: Read the air conditioner barcode.
第6步骤,根据条形码确定功率范围,即Pmax、Pmin。Step 6: Determine the power range, ie, Pmax and Pmin, according to the barcode.
第7步骤:根据条形码确定电加热类型,即电热管、PTC。Step 7: Determine the electric heating type according to the barcode, i.e. electric heating tube, PTC.
第8步骤:确定电加热类型为电热管或PTC。Step 8: Determine the electric heating type as electric heating tube or PTC.
第9步骤:根据电加热类型控制流水线速度。Step 9: Control the line speed according to the type of electric heating.
第10步骤:读取t。Step 10: Read t.
第11步骤:如t≥(t2-t1),进行第11步骤;否则返回第10步骤继续检测t,确保空调控制器复位完成。Step 11: If t ≥ (t2-t1), proceed to step 11; otherwise, return to step 10 and continue to test t to ensure that the air conditioning controller is reset.
第12步骤:向空调遥控开机,发送强制开启电加热遥控码,同时重新计时。Step 12: Turn on the air conditioner remote control, send the remote control code to force the electric heating to start, and restart the timer.
第13步骤:检测功率。Step 13: Check the power.
第14步骤:如P≥10W,说明空调风机启动,转第15步骤;否则跳转到第21步骤输出“控制器异常”。Step 14: If P ≥ 10W, it means the air conditioner fan is started, go to step 15; otherwise jump to step 21 and output "controller abnormality".
第15步骤:检测功率。Step 15: Check the power.
第16步骤:如P≥1.5P额,说明PTC功率正常,转第17步骤;否则检测电加热工作时间是否达到30s,如未达到返回第15步骤继续检测,否则跳转到第21步骤输出“电加热不合格”。Step 16: If P ≥ 1.5P, it means that the PTC power is normal, go to step 17; otherwise, check whether the electric heating working time reaches 30s. If not, return to step 15 to continue testing; otherwise, jump to step 21 to output "electric heating unqualified".
第17步骤:检测功率。Step 17: Check the power.
第18步骤:如t≥60s,转第19步骤;否则返回第17步骤继续检测,直到60s时检测电加热功率。Step 18: If t ≥ 60s, go to step 19; otherwise, return to step 17 and continue testing until the electric heating power is tested at 60s.
第19步骤:如P≥Pmin,说明PTC功率正常,转第20步骤;否则说明功率过低,跳转到第21步骤输出“电加热不合格”。Step 19: If P ≥ Pmin, it means that the PTC power is normal, and go to step 20; otherwise, it means that the power is too low, and jump to step 21 to output "electric heating is unqualified".
第20步骤:如P≤Pmax,说明PTC功率正常,输出“电加热合格”,转第21步骤;否则说明功率过高,跳转到第21步骤输出“电加热不合格”。Step 20: If P≤Pmax, it means that the PTC power is normal, and the output is "electric heating qualified", and go to step 21; otherwise, it means that the power is too high, jump to step 21 and output "electric heating unqualified".
第21步骤:将电加热检测结果记录。Step 21: Record the electric heating test results.
第22步骤:本次电加热功率测试结束,遥控停止空调工作。Step 22: The electric heating power test is completed and the air conditioner is stopped by remote control.
第23步骤:检测功率。Step 23: Detect power.
第24步骤:如P≤0.5W,说明空调已下线,流过检测区域(无电源),返回第1步骤进行循环测试;否则返回第23步骤,直到空调下线。Step 24: If P≤0.5W, it means the air conditioner is offline and flows through the detection area (no power), and returns to step 1 for a cycle test; otherwise, return to step 23 until the air conditioner is offline.
通过上述流程,将实现空调器功率的循环检测,并自动判断电加热、空调控制系统是否正常。Through the above process, the air conditioner power can be cyclically detected and the electric heating and air conditioning control systems can be automatically determined to be normal.
本领域技术人员在考虑说明书及实践这里公开的发明后,将容易想到本发明的其它实施方案。本申请旨在涵盖本发明的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本发明的一般性原理并包括本公开未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本发明的真正范围和精神由权利要求指出。Those skilled in the art will readily appreciate other embodiments of the present invention after considering the specification and practicing the invention disclosed herein. This application is intended to cover any variations, uses or adaptations of the present invention that follow the general principles of the present invention and include common knowledge or customary techniques in the art that are not disclosed in this disclosure. The specification and examples are intended to be exemplary only, and the true scope and spirit of the present invention are indicated by the claims.
应当理解的是,本发明并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本发明的范围仅由所附的权利要求来限制。It should be understood that the present invention is not limited to the exact construction that has been described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present invention is limited only by the appended claims.
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