CN103513120A - Test system of air conditioner and method thereof - Google Patents
Test system of air conditioner and method thereof Download PDFInfo
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- CN103513120A CN103513120A CN201210212076.1A CN201210212076A CN103513120A CN 103513120 A CN103513120 A CN 103513120A CN 201210212076 A CN201210212076 A CN 201210212076A CN 103513120 A CN103513120 A CN 103513120A
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Abstract
The present invention discloses a test system of an air conditioner and a method thereof. The test system of the air conditioner comprises the following components: a first tester which is used for testing first performance of the air conditioner to be tested; a second tester which is used for testing second performance of the air conditioner to be tested; a receiver which is respectively connected with the first tester and the second tester for receiving test results of the first tester and the second tester; and a controller which is connected with the receiver and is respectively connected with the first tester and the second tester for successively causing the first tester and the second tester to perform test. Through the test system of the invention, the test system in the air conditioner manufacturing industry can realize automatic test for the integral body.
Description
Technical field
The present invention relates to field tests, in particular to a kind of test macro and method of air conditioner.
Background technology
In current household appliances manufacturing, the various tests of product are carried out respectively, and be manual independent test, therefore need multidigit staff that difference is tested and processed respectively, such testing efficiency is low, even if You enterprise has adopted Auto-Test System, but test is only limited to indivedual test links automatically.
Therefore there is following shortcoming in prior art.For example, can not carry out that big data quantity is processed and automaticity lower etc.
The problem that cannot realize whole automatic test for test macro in prior art hollow tune manufacturing industry, not yet proposes effective solution at present.
Summary of the invention
The invention provides a kind of test macro and method of air conditioner, at least to solve prior art hollow, adjust test macro in manufacturing industry cannot realize the problem of whole automatic test.
To achieve these goals, according to an aspect of the present invention, provide a kind of test macro of air conditioner.
According to the test macro of air conditioner of the present invention, comprise: the first tester, for testing the first performance of air conditioner to be measured; The second tester, for testing the second performance of air conditioner to be measured; Receiver, is connected with the second tester with the first tester respectively, for receiving the test result of the first tester and the second tester; And controller, be connected with receiver, and be connected respectively with the second tester with the first tester, for controlling successively the first tester and the second tester, carry out test.
Further, system also comprises: processor, be connected between receiver and controller, and for judging whether the test result of the first tester meets, be qualified test result.
Further, system also comprises: alarm, be connected with receiver, and while being underproof test result for the test result at the first tester or the second tester, send warning message.
Further, system also comprises: positioning indicator, while being qualified result for the test result at the second tester, indication has been tested.
Further, system also comprises: inductor, for produce induced signal when air conditioner to be measured being detected; Hold-down mechanism, is connected with inductor, for compress air conditioner to be measured when inductor produces induced signal.
Further, system also comprises: supporting plate, is connected with inductor, for hold up air conditioner to be measured when inductor produces induced signal.
Further, system also comprises: relay, is connected with controller, for conducting the second tester under the control of controller.
Further, system also comprises: exit signal setter, be connected with receiver, and while being qualified for the test result at the second tester, send the exit signal of air conditioner to be measured.
Further, system also comprises: scanner, be connected with the second tester with the first tester respectively, and for scanning the model identification of air conditioner to be measured, wherein, the first tester and the second tester carry out test corresponding to this model according to model identification.
Further, test macro also comprises: tablet, for receiving the content measurement of user's input; And storer, be connected with tablet, for storing the content measurement of user's input.
To achieve these goals, according to another aspect of the present invention, provide a kind of method of testing of air conditioner, the method can realize by the test macro based on any one air conditioner provided by the invention.
A kind of method of testing of air conditioner is provided according to a further aspect in the invention.The method of testing of this air conditioner comprises: control the first tester air conditioner to be measured is carried out to test; Receive the test result of the first tester; Whether the test result that judges the first tester is qualified test result; And, control the second tester and test while being qualified in the test result of the first tester.
Further, after control the second tester is tested, said method also comprises: the test result that receives the second tester; Whether the test result that judges the second tester is qualified test result; And while being qualified, control air-conditioning departures to be measured in the test result of the second tester.
Further, after whether the test result that judges the first tester is qualified test result, said method also comprises: in the test result of judging the first tester while being defective, and output alarm information.
Further, before receiving the test result of the first tester, said method also comprises: identify the model of air conditioner to be measured, the test result that receives the first tester comprises: receive from the test result corresponding with model air conditioner to be measured the first tester.
By the present invention, due in air conditioner test process, when to receive the test result of the first tester be qualified, can automatically carry out next one test, thereby reduced staff's required in whole test process quantity, and then realize the automatic test of each tester, so in air-conditioning manufacturing industry, test macro cannot be realized the problem of whole automatic test, and then make test macro in air-conditioning manufacturing industry can realize whole automatic test.
Accompanying drawing explanation
The accompanying drawing that forms the application's a part is used to provide a further understanding of the present invention, and schematic description and description of the present invention is used for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is according to the structured flowchart of the test macro of the air conditioner of the embodiment of the present invention;
Fig. 2 is according to the structured flowchart of the test macro of the air conditioner of first preferred embodiment of the invention;
Fig. 3 is according to the structured flowchart of the test macro of the air conditioner of second preferred embodiment of the invention;
Fig. 4 is according to the process flow diagram of the method for testing of the air conditioner of the embodiment of the present invention;
Fig. 5 a is the schematic diagram of the test macro of air conditioner according to the preferred embodiment of the invention;
Fig. 5 b is the process flow diagram of the method for testing of air conditioner according to the preferred embodiment of the invention;
Fig. 6 is according to the principle schematic of the PLC master control system of the embodiment of the present invention; And
Fig. 7 is the electric control principle schematic diagram according to the embodiment of the present invention.
Embodiment
It should be noted that, in the situation that not conflicting, embodiment and the feature in embodiment in the application can combine mutually.Describe below with reference to the accompanying drawings and in conjunction with the embodiments the present invention in detail.
The embodiment of the present invention provides a kind of test macro of air conditioner, below the test macro of air conditioner that the embodiment of the present invention is provided be introduced.
The air-conditioning internal machine Auto-Test System that the embodiment of the present invention provides; comprise PLC master controller, signal acquisition circuit, result judgement Acquisition Circuit, grating protection control Acquisition Circuit, auxiliary reclay signal feeding circuit, warning lamp signal feeding circuit and exit signal given circuit; wherein; signal acquisition circuit, by the signal collecting, judges whether to enter further work.Result judgement Acquisition Circuit is used for gathering the test result of the first tester and the second tester, and originally in an embodiment, test result needs continuous collecting 1.5S.The duty that Acquisition Circuit gathers grating is controlled in grating protection, and when collecting grating in working order time, Auto-Test System allows the first tester to enter work; When collecting grating in off working state, Auto-Test System is moved the second tester and is entered work.Signal acquisition circuit, result judgement Acquisition Circuit and grating protection are controlled the output of Acquisition Circuit and are all sent into PLC master control system, and the output terminal of PLC master control system is connected with exit signal given circuit with auxiliary reclay signal feeding circuit, warning lamp signal feeding circuit respectively.
Fig. 1 is according to the structured flowchart of the test macro of the air conditioner of the embodiment of the present invention.
As shown in Figure 1, the test macro of this air conditioner comprises the first tester 11, the second tester 12, receiver 13 and controller 14.
The first tester 11 is for testing the first performance of air conditioner to be measured.
The second tester 12 is for testing the second performance of air conditioner to be measured.
By treating apparatus of the present invention, be in electrical testing process, when to receive the test result of the first tester be qualified, can automatically carry out next one test, thereby reduced staff's required in whole test process quantity, and then realized the automatic test of each tester, on the other hand, because there is special controller, thereby can carry out more substantial data processing.
Fig. 2 is according to the structured flowchart of the test macro of the air conditioner of first preferred embodiment of the invention.This embodiment can be used as preferred implementation embodiment illustrated in fig. 1.
As shown in Figure 2, the test macro of this air conditioner, except comprising the first tester 11, the second tester 12, receiver 13 and controller 14, also comprises processor 15.
This processor can be realized by CPU.
In this embodiment, by processor, judge that whether test result is qualified, carry out next test when being qualified in test result, thereby realized better the automatic test of each tester.
In order to notify user to solve in time relevant issues when the test failure, preferably, the test macro of air conditioner also comprises alarm 16, alarm 16 is connected with receiver 13, sends warning message while being underproof test result for the test result at the first tester 11 or the second tester 12.
In order to allow user can know completing of test procedure, preferably, the test macro of air conditioner also comprises positioning indicator 17, and when positioning indicator 17 is qualified result for the test result at the second tester 12, indication has been tested.
Because air-conditioning to be measured is when rocking, test result there will be deviation, and preferably, the test macro of air conditioner also comprises inductor and hold-down mechanism.
Inductor for producing induced signal when air conditioner to be measured being detected.
Hold-down mechanism is connected with inductor, for compress air conditioner to be measured when inductor produces induced signal.
The dynamics compressing is pre-set, can not produce infringement to air-conditioning.
Now, the test macro of air conditioner can also comprise supporting plate, and supporting plate is connected with inductor, for hold up air conditioner to be measured when inductor produces induced signal.By being used in conjunction with of supporting plate and hold-down mechanism, can further make air conditioner when acceptance test in steady state (SS).
After passing through the test of the first tester 11, there is various ways to control the second tester 12 and automatically start test, preferably, the test macro of air conditioner also comprises relay, relay is connected with controller, for conducting the second tester under the control of controller, the cheap and dependable performance of relay, can realize the effect of the present embodiment preferably.
In order to meet the requirement of streamline non-stop run, preferably, the test macro of air conditioner also comprises exit signal setter 18, and exit signal setter 18 is connected with receiver 13, for while being qualified, sending the exit signal of air conditioner to be measured in the test result of the second tester 12.Air conditioner by departures automatically after testing, next air-conditioning to be measured repeats the test of air-conditioning to be measured of appearing on the stage automatically, thereby realized the robotization of air conditioner test.
In order to make same test macro, can test the air conditioner of different model, preferably, the test macro of air conditioner also comprises scanner 19, scanner 19 is connected with the second tester 12 with the first tester 11 respectively, for scanning the model identification of air conditioner to be measured, wherein, the first tester 11 and the second tester 12 carry out test corresponding to this model according to model identification.
In order to realize content test, preferably, in test macro, also comprise tablet and storer.
Tablet is for receiving the content measurement of user's input.
This tablet can be realized by the touch-screen equipment in existing equipment.
Storer is connected with tablet, for storing the content measurement of user's input.
The embodiment of the present invention also provides a kind of method of testing of air conditioner, and the test macro of the air conditioner that the method can be based on above-mentioned is carried out.
Fig. 3 is according to the structured flowchart of the test macro of the air conditioner of second preferred embodiment of the invention, as shown in Figure 3, this test macro comprises PLC master control system 1 and controls by signal acquisition circuit 2, result judgement Acquisition Circuit 3, grating protection the data acquisition subsystem that Acquisition Circuit 4 forms; And the output sub-control system being formed by auxiliary reclay signal feeding circuit 5, warning lamp signal feeding circuit 6, exit signal given circuit 7, wherein auxiliary reclay given circuit also comprises switching value driving circuit, ac contactor coil driving circuit, driving circuit for electromagnetic valve.By acquisition subsystem, gather the signal of PLC master control system 1.
Fig. 4 is according to the process flow diagram of the method for testing of the air conditioner of the embodiment of the present invention.
As shown in Figure 4, the method for testing of this air conditioner comprises that following step S402 is to step S408.
In order to make same test macro, can test the air conditioner of different model, preferably, before step S02, can first identify the model of air conditioner to be measured, the test result of the first tester receiving in subsequent step is so from the test result corresponding with model air conditioner to be measured the first tester.
Step S402, controls the first tester air conditioner to be measured is carried out to test.
In the present embodiment, the first tester is safety test instrument, when air-conditioning to be measured enters test board parking stall, the front end of test board parking stall and rear end approach switch are responded to simultaneously, and now on docking mechanism, line bank stretches out under the effect of actuating cylinder, stretch out spacing approach switch induction, the action of jacking cylinder, under docking mechanism, line bank is by jack-up, and jacking cylinder upper limit approach switch is responded to, thereby completes docking; Safety comprehensive tester is started working.
Step S404, receives the test result of the first tester.
After the first tester has been tested, PLC master control system can be subject to the signal with test result from the first tester.
Step S406, judges whether the test result of the first tester is qualified test result.
Now, by by test result and the corresponding relation that self prestores, judge this test result corresponding be qualified corresponding result or underproof test result.
In another embodiment, can judge whether air-conditioning to be measured meets pre-conditioned, meet when pre-conditioned, think that this band surveys air-conditioning by test.
Step S408,, controls the second tester and tests while being qualified in the test result of the first tester.
In the present embodiment, the second tester is commodity inspection tester, commodity inspection that commodity inspection tester carries out test be to air-conditioning commodity in operation process, revolution electric current, temperature-sensitive bag, sweep wind, the high, normal, basic gear operating condition of blower fan, remote control reception ability, test with the energising operation that aspect carries out such as whether off-premises station communication is normal, when PLC master control system obtain be defective signal time, PLC master control system will drive red warning lamp work, when PLC master control system obtain be qualified signal time, PLC master control system enters commodity inspection test by driving auxiliary reclay.
After commodity inspection has been tested, PLC master control system can receive the test result of the second tester, and judges whether the test result of the second tester is qualified test result, and when PLC obtains defective signal, PLC master control system will drive red warning lamp; When PLC master control system obtain be qualified signal time, in the test result of the second tester while being qualified, PLC master control system will drive auxiliary reclay, green warning lamp is lighted, docking mechanism solenoid valve obtains electric simultaneously, docking mechanism is regained and is fallen, and after falling to putting in place, PLC master control system will signal to chassis position, complete and test and set off.
When the test result of judging the first tester in step S406 is defective, can output alarm information in this step.
Fig. 5 a is the schematic diagram of the test macro of air conditioner according to the preferred embodiment of the invention, and the method for testing of air conditioner can realize based on this system, and as described in Fig. 5 a, this figure comprises test board 1 and supporting plate 2.Supporting plate 2 on test board 1 can jack-up when testing.
Fig. 5 b is the process flow diagram of the method for testing of air conditioner according to the preferred embodiment of the invention.
As shown in Figure 5 b, comprise that following step S501 is to step S509.
Step S501, test machine enters test board position.
Step S502, hold-down mechanism stretches out.
Step S503, supporting plate (board) jack-up.
Step S504, safety test instrument starts safety test.
Step S505, commodity inspection tester entry into service test.
In the present embodiment, the instrument that is used for detecting commodity inspection test is commodity inspection tester, and the process of commodity inspection tester work is running test.
Step S506, artificial judgment noise and vibrations.
Step S507, commodity inspection tester judgement test result.
Step S508, supporting plate falls, telescoping mechanism is regained.
Step S509, has tested, has set off.
Fig. 6 is according to the principle schematic of the PLC master control system of the embodiment of the present invention, and as shown in Figure 6,1 is PLC master control system, and 32 inputs and 32 outputs are provided.By outside switching value and sensor, input, PLC obtains after input signal, by internal processes computing, carries out corresponding output, controls outside electric elements.Particularly, test 1# represents 1# chassis position, and after test machine enters the station and puts in place, X0 and COM termination are logical, and Y3 drives YC2 electromagnetic valve work, and cylinder drives upper docking mechanism release; After release puts in place, X6 and COM termination are logical, and Y0 drives YC1 electromagnetic valve work, and cylinder drives board jack-up; After jack-up puts in place, X5 and COM termination are logical, and Y23 drives the work of J2 A.C. contactor, and Y1 drives KA1 relay to send out switching signal to voltage resistant instrument simultaneously, enter security appliance test; As test failure, X3 and COM termination are logical, and Y2 drives alarm lamp to report to the police; As test passes, X2 and COM termination are logical, and Y5 drives KA2 relay to send out switching signal to commodity inspection test macro, enter automatic running test; After having tested, X10 and COM termination are logical, and Y26 drives the work of 1# amber light; After reviewer sees that amber light is bright, carry out outward appearance judgement, as defective, by stopping, X1 and COM termination are logical, and the testing process that automatically turns round stops; By resetting, X4 and COM termination are logical, and Y5 drives KA2 work, reenters testing process; As qualified, by letting pass, X11 and COM termination are logical, and Y4 has driven green light, Y0 disconnects solenoid valve simultaneously, and cylinder drives board to fall, and after putting in place, upper docking mechanism is regained under the drive of cylinder, after putting in place, X7 and COM termination are logical, and Y20 drives KA5 relay to parking stall switching signal, completes departures.2#, 3# chassis position job step are identical with 1#.
Fig. 7 is the electric control principle schematic diagram according to the embodiment of the present invention, and as shown in Figure 7, J6 often opens as starting button, and J5 is normally closed for stopping key, and K0, K1, K2 are normally closed stops button for urgency; After J6 connects, A.C. contactor J1 coil obtains electric, and A.C. contactor J1 connects, and PLC master control system obtains electric work; Press any button in J5 or K0, K1, K2, J1 coil all disconnects dead electricity J1, and PLC master control system quits work.
J1 A.C. contactor is connected, and during Y23 work, the 1# station enters auto test flow; During Y24 work, the 2# station enters auto test flow; During Y25 work, the 3# station enters auto test flow.
SB0 is the startup button of the 1# station, and SB4 is the startup button of the 2# station, and SB5 is the startup button of the 3# station, and SB1 is stopping key of the 1# station, and SB2 is stopping key of the 1# station, and SB3 is stopping key of the 1# station; Arbitrary button that starts or stops, all can make PLC master control system enter work or the state that quits work.
YO, Y3, Y6, Y7, Y13, Y14 control respectively the docking mechanism release of 1#, 2#, the 3# station and the solenoid valve of jacking cylinder.
It should be noted that, in the step shown in the process flow diagram of accompanying drawing, can in the computer system such as one group of computer executable instructions, carry out, and, although there is shown logical order in flow process, but in some cases, can carry out shown or described step with the order being different from herein.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (14)
1. a test macro for air conditioner, is characterized in that, comprising:
The first tester, for testing the first performance of air conditioner to be measured;
The second tester, for testing the second performance of air conditioner to be measured;
Receiver, is connected with described the second tester with described the first tester respectively, for receiving the test result of described the first tester and described the second tester; And controller, be connected with described receiver, and be connected respectively with described the second tester with described the first tester, for controlling successively described the first tester and described the second tester execution test.
2. the test macro of air conditioner according to claim 1, is characterized in that, described system also comprises:
Processor, is connected between described receiver and described controller, for judging whether the test result of the first tester meets, is qualified test result.
3. the test macro of air conditioner according to claim 1, is characterized in that, described system also comprises:
Alarm, is connected with described receiver, sends warning message while being underproof test result for the test result at described the first tester or described the second tester.
4. the test macro of air conditioner according to claim 1, is characterized in that, described system also comprises:
Positioning indicator, while being qualified result for the test result at described the second tester, indication has been tested.
5. the test macro of air conditioner according to claim 1, is characterized in that, described system also comprises:
Inductor, for producing induced signal when air conditioner to be measured being detected;
Hold-down mechanism, is connected with described inductor, for compress described air conditioner to be measured when described inductor produces induced signal.
6. the test macro of air conditioner according to claim 5, is characterized in that, described system also comprises:
Supporting plate, is connected with described inductor, for hold up described air conditioner to be measured when described inductor produces induced signal.
7. the test macro of air conditioner according to claim 1, is characterized in that, described system also comprises:
Relay, is connected with described controller, for the second tester described in conducting under the control of described controller.
8. the test macro of air conditioner according to claim 1, is characterized in that, described system also comprises:
Exit signal setter, is connected with described receiver, while being qualified for the test result at described the second tester, sends the exit signal of described air conditioner to be measured.
9. the test macro of air conditioner according to claim 1, is characterized in that, described system also comprises:
Scanner, is connected with described the second tester with described the first tester respectively, and for scanning the model identification of described air conditioner to be measured, wherein, described the first tester and described the second tester carry out test corresponding to this model according to described model identification.
10. the test macro of air conditioner according to claim 1, is characterized in that, described test macro also comprises:
Tablet, for receiving the content measurement of user's input; And storer, be connected with described tablet, for storing the content measurement of described user's input.
The method of testing of 11. 1 kinds of air conditioners, is characterized in that, described method comprises:
Control the first tester air conditioner to be measured is carried out to test;
Receive the test result of described the first tester;
Whether the test result that judges described the first tester is qualified test result; And, control described the second tester and test while being qualified in the test result of described the first tester.
The method of testing of 12. air conditioners according to claim 11, is characterized in that, is controlling described the second tester
After testing, described method also comprises:
Receive the test result of described the second tester;
Whether the test result that judges described the second tester is qualified test result; And while being qualified, control described air-conditioning departures to be measured in the test result of described the second tester.
The method of testing of 13. air conditioners according to claim 11, is characterized in that, after whether the test result that judges described the first tester is qualified test result, described method also comprises:
In the test result of judging described the first tester while being defective, output alarm information.
The method of testing of 14. air conditioners according to claim 11, is characterized in that, before receiving the test result of described the first tester, described method also comprises:
Identify the model of described air conditioner to be measured,
The test result that receives described the first tester comprises:
Reception is from the test result corresponding with model described air conditioner to be measured described the first tester.
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| CN105652185A (en) * | 2016-02-17 | 2016-06-08 | 珠海格力电器股份有限公司 | Functional test equipment-based testing method and device for main board of air conditioner |
| CN106395304A (en) * | 2016-09-19 | 2017-02-15 | 珠海格力电器股份有限公司 | Testing system and control method thereof |
| CN108458836A (en) * | 2017-12-28 | 2018-08-28 | 珠海格力智能装备技术研究院有限公司 | Air conditioner coolant detection method, device, electronic equipment and readable storage medium storing program for executing |
| CN110160815A (en) * | 2019-05-31 | 2019-08-23 | 深圳市英维克信息技术有限公司 | A kind of test method and host computer of air-conditioner controller |
| CN110160815B (en) * | 2019-05-31 | 2021-11-02 | 深圳市英维克信息技术有限公司 | Testing method of air conditioner controller and upper computer |
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Application publication date: 20140115 |