CN113624415A - Leak detector and cylinder body static balance test equipment - Google Patents

Leak detector and cylinder body static balance test equipment Download PDF

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Publication number
CN113624415A
CN113624415A CN202110986347.8A CN202110986347A CN113624415A CN 113624415 A CN113624415 A CN 113624415A CN 202110986347 A CN202110986347 A CN 202110986347A CN 113624415 A CN113624415 A CN 113624415A
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plate
clamping
fixed
column
stand
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CN113624415B (en
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张庆庆
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Space Smart News New Energy Shandong Co Ltd
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Space Smart News New Energy Shandong Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors

Abstract

The invention relates to a test device, in particular to a leak detector and a cylinder static balance test device, wherein the leak detector comprises a fastening mechanism, and the fastening mechanism is arranged above a base and connected with a vertical frame; the detection mechanism is arranged above the fastening mechanism and is in sliding connection with the vertical frame; the power structure is arranged on the vertical frame and is connected with the detection mechanism; the cylinder body static balance test equipment comprises a plugging mechanism, wherein the plugging mechanism is movably arranged on a vertical frame, a transmission structure is arranged on one side of the vertical frame, which deviates from a fastening mechanism, a clamping structure is arranged between a lifting plate and the vertical frame, the transmission structure can be connected with the clamping structure and the plugging mechanism, and a combination assembly is arranged between the transmission structure and the vertical frame. The invention can detect the leakage of tiny cracks in the pipeline, is suitable for high-pressure leakage accurate detection, and the cylinder static balance test equipment can control the combination and separation of the plugging mechanism and the transmission structure, and can independently adjust the detection mechanism and the plugging mechanism while playing a role in transmission.

Description

Leak detector and cylinder body static balance test equipment
Technical Field
The invention relates to a test device, in particular to a leak detector and a cylinder static balance test device.
Background
Both the pipe fitting and the cylinder body are cylindrical parts and are widely applied to mechanical equipment such as air cylinders, hydraulic cylinders and the like.
Because the requirement on transmission precision is high, the sealing performance is the most important index, when the equipment is produced, the purchased parts need to be subjected to static balance leakage test firstly, and can be processed and produced after the parts are qualified in the test, so that the defective rate of the formed products is reduced, and the production material cost is saved.
At present, manual water filling detection is generally adopted for detecting the sealing performance of the existing cylinder body and the existing cylindrical part, and when a micro crack exists, leakage cannot be detected under a non-pressure environment, and the precision is not high.
Disclosure of Invention
The invention aims to provide a leakage detector and cylinder static balance testing equipment, which aim to solve the problem that the leakage of a tiny crack cannot be detected in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a leak detector comprising a vertical stand and a base horizontally secured to a bottom of the stand, the leak detector further comprising:
the fastening mechanism is arranged above the base and connected with the vertical frame, and can clamp and fix cylindrical pipe fittings with different diameters and sizes;
the detection mechanism is arranged above the fastening mechanism and is in sliding connection with the stand, and the detection mechanism is used for pressurizing the cylindrical pipe fitting and detecting the sealing property inside the cylindrical pipe fitting;
the power structure is arranged on the vertical frame and connected with the detection mechanism, and the power structure provides power for the detection mechanism to pressurize the cylindrical pipe fitting;
and one side of the base, which faces the fastening mechanism, is provided with a bracket for positioning the bottom of the cylindrical pipe fitting.
As a further scheme of the invention: the fastening mechanism includes:
the outer frame is fixed on the vertical frame;
the clamping ring is fixed on the inner wall of the outer frame through a fixed seat;
the circumferential clamping assemblies are arranged on the clamping ring at equal intervals along the circumference and can synchronously swing to clamp or release the cylindrical pipe fitting;
the adjusting assembly is installed on the outer frame and connected with the circumference clamping assembly, and the adjusting assembly is used for driving a plurality of groups of circumference clamping assemblies to swing.
As a still further scheme of the invention: the circumferential clamping assembly comprises:
the limiting groove is formed in one side of the clamping ring;
one end of the swing arm is rotatably arranged in the limiting groove through a pin shaft, and the swing arm can swing in the limiting groove;
the clamping wheel is rotatably arranged at the other end of the swing arm and is used for clamping the outer wall of the cylindrical pipe fitting.
As a still further scheme of the invention: the adjustment assembly includes:
the fixing ring is in rotating fit with the clamping ring;
the driving rods are multiple, each driving rod corresponds to one swing arm, and the driving rods drive the swing arms to swing when the driving rods rotate around the clamping rings;
the teeth are also multiple and are fixed on the outer wall of the fixing ring at equal intervals along the circumference, and a tooth ring is formed on the outer wall of the fixing ring by the multiple teeth;
the rack is fixed on the driving column and matched with a gear ring formed by the plurality of teeth, and the driving column is movably arranged in the outer frame;
the first lead screw is rotatably arranged on the outer frame, a threaded hole penetrating through the driving column is formed in the driving column, and the threaded hole is matched with the first lead screw;
one end of the first lead screw penetrates through one side of the outer frame, a hand wheel is fixed at the end part of one side of the first lead screw, which penetrates through the outer frame, a clamping groove is formed in one surface, facing the driving rod, of the swing arm, a pulley is rotatably installed at the end of the driving rod, and the pulley is embedded in the clamping groove;
an annular concave part is formed in one side, opposite to the clamping ring, of the fixing ring, and the clamping ring is sleeved on the annular concave part;
the outer wall of the clamping ring is provided with a circle of annular caulking groove, and the inner wall of the depressed part is provided with a plurality of guide wheels matched with the annular caulking groove in a rotating mode along the circumference.
As a still further scheme of the invention: the detection mechanism includes:
the lifting plate is in sliding fit with the vertical frame along the height direction of the vertical frame;
the top plate is fixed on the upper part of the lifting plate and is parallel to the base;
the sleeve seat is vertically arranged on the lower surface of the top plate;
the pressure column is sleeved with the lower part of the sleeve seat in a sliding manner, and the bottom of the pressure column is provided with a sealing disc;
the pressure sensor is arranged on the upper surface of the top plate and used for testing the strength of the pressure applied to the sleeve seat;
the pressure spring is sleeved on the outer wall of the pressure column, the top of the pressure spring is abutted against the lower end of the sleeve seat, and the bottom of the pressure spring is abutted against the upper surface of the sealing disc;
a groove is formed in the inner wall of the sleeve seat, and a convex block which is in sliding fit with the groove is fixed on the upper portion of the outer wall of the compression column;
a sliding block is fixed on one side, facing the vertical frame, of the lifting plate, and a sliding groove matched with the sliding block is formed in the vertical frame.
A cylinder static balance test device comprises the leakage detector of the embodiment, and further comprises:
two groups of plugging mechanisms are movably arranged on the vertical frame, are positioned on the same plumb line and are used for respectively sealing two oil holes at the upper part and the lower part of the cylinder body;
the transmission structure is arranged on one side, away from the fastening mechanism, of the vertical frame, a clamping structure is arranged between the lifting plate and the vertical frame, the transmission structure can be connected with the clamping structure and the plugging mechanism, and when the transmission structure is connected with the clamping structure and the plugging mechanism, power generated when the detection mechanism pressurizes the interior of the cylinder body can be transmitted to the plugging mechanism through the clamping structure and the transmission structure, so that the sealing strength of the two oil holes is improved;
the combination assembly is arranged between the transmission structure and the vertical frame and is used for connecting the plugging mechanism with the clamping structure through the transmission structure or disconnecting the plugging mechanism from the clamping structure;
two sections of through grooves for the two groups of plugging mechanisms to penetrate through are formed in the vertical frame, and vertical through grooves for the plugging mechanisms to penetrate through are formed in the lifting plate.
As a further scheme of the invention: the plugging mechanism comprises:
the pointed head part of the conical sealing plug faces the oil hole;
one end of the screw pipe is fixed with the conical sealing plug, and the other end of the screw pipe is provided with a countersunk head screw hole;
the threaded pipe penetrates through the threaded pipe and is in sliding fit with the threaded pipe;
the clamping pin is fixed on the side wall of the penetrating sleeve and is in sliding fit with a guide groove formed in the side wall of the penetrating groove;
the second screw rod is in threaded fit with a countersunk head screw hole formed in the screw pipe;
the bearing plate is fixed with the clamping pin, and the second lead screw penetrates through the bearing plate and is rotationally connected with the bearing plate through a bearing;
a limiting block is fixed on the penetrating sleeve, a guide rod is fixed on one side, facing the bearing plate, of the conical sealing plug, the guide rod is in sliding fit with a through hole formed in the limiting block, and an adjusting wheel is fixed at one end, far away from the conical sealing plug, of the second lead screw.
As a still further scheme of the invention: the clamping structure comprises a movable plate fixed on the lifting plate, and the lower part of the movable plate is in sliding fit with a through rod fixed on the vertical frame; a plurality of obliquely downward notches are uniformly formed in one side, facing the transmission structure, of the movable plate; the transmission structure can be connected with a notch on a movable plate in the clamping structure;
the power structure comprises a power cylinder fixed on the stand and a piston rod hermetically sleeved on the power cylinder, and the top of the piston rod is fixed with the lifting plate.
As a still further scheme of the invention: the transmission structure includes:
the clutch plate is movably arranged on the vertical frame;
the clamping column is fixed on the clutch plate through a connecting piece and is used for being matched with the notch on the movable plate;
the toothed plate is fixed on one side, facing the movable plate, of the clutch plate;
the gear is fixed on the second lead screw and used for being matched with the toothed plate.
As a still further scheme of the invention: the coupling assembly includes:
the sliding plate is fixed on one side of the clutch plate, which is far away from the toothed plate;
the sleeve plate is sleeved with the sliding plate in a sliding manner;
the matching block is fixed on one side, close to the vertical frame, of the sleeve plate and is in sliding clamping with a matching groove formed in the vertical frame;
one side of the torsion spring is connected with the sleeve plate, and the other side of the torsion spring is connected with the clutch plate;
a fixed sleeve is fixed on the sleeve plate, one side of the torsion spring is fixedly sleeved in the fixed sleeve, a winding column is fixed on one side of the sleeve plate, which is far away from the stand, the torsion spring is wound on the winding column, a stop column is fixed on the clutch plate, the other side of the torsion spring is lapped on the stop column, and the torsion spring is always in a twisted state;
a handle is also fixed on the clutch plate.
Compared with the prior art, the invention has the beneficial effects that: the leakage detector can clamp and fix the cylindrical pipe fitting at multiple angles through the arranged fastening mechanism, so that the stability of the pipe fitting in a pressure test is ensured;
secondly, the arranged detection mechanism can detect the leakage of the tiny cracks in the pipeline, overcomes the defect that the conventional detection equipment and means can only detect the tiny cracks under the normal pressure environment, and is suitable for the accurate detection of high-pressure leakage;
in addition, the cylinder body static balance testing equipment provided by the invention can control the combination and separation of the plugging mechanism and the transmission structure through the arranged combination assembly, can play a role in transmission, and can also independently adjust the positions and states of the detection mechanism and the plugging mechanism.
Drawings
Fig. 1 is a front view structural schematic diagram of a cylinder static balance testing device.
Fig. 2 is a rear view structural schematic diagram of the cylinder static balance testing device.
Fig. 3 is a schematic view of a fastening mechanism in the leak detector.
FIG. 4 is an exploded view of the circumferential clamping assembly and adjustment assembly of the leak detector.
FIG. 5 is a rear exploded view of the circumferential clamping assembly and adjustment assembly of the leak detector.
FIG. 6 is an exploded view of a circumferential clamp assembly in the leak detector.
Fig. 7 is an exploded view of a transmission structure, a plugging mechanism and a combination assembly in the cylinder static balance testing device.
Fig. 8 is a structural diagram of the cylinder static balance testing device after the transmission structure and the combination component are removed.
Fig. 9 is a schematic structural diagram of a plugging mechanism in the cylinder static balance testing device.
Fig. 10 is an exploded view of a plugging mechanism in the cylinder static balance test equipment.
Fig. 11 is a schematic structural diagram of a transmission structure and a combination component in the cylinder static balance testing equipment.
Fig. 12 is a structural schematic diagram of another view angle of the transmission structure and the combination assembly in the cylinder static balance testing equipment.
Fig. 13 is a schematic structural diagram of the cylinder static balance testing device when the transmission structure and the movable plate are matched.
Fig. 14 is a partial enlarged view of a portion a in fig. 13.
FIG. 15 is an exploded view of the sleeve and compression post and compression spring of the leak detector.
FIG. 16 is an illustration of an internal spacing groove in a leak detector after a quarter-section of a nest.
In the figure: 101-an outer frame; 102-a fixed seat; 103-a clamping ring; 104-a fixed ring; 105-an annular bezel; 106-a guide wheel; 107-a drive rod; 108-a swing arm; 109-card slot; 110-a clamping wheel; 111-pin shaft; 112-a limiting groove; 113-teeth; 114-a rack; 115-a drive column; 116-a first lead screw; 117-handwheel;
201-a vertical frame; 202-a base; 203-penetrating groove; 204-bracket;
301-a lifter plate; 302-a slider; 303-a chute; 304-a power cylinder; 305-a piston rod; 306-a top plate; 307-a pressure sensor; 308-sleeve seat; 309-pressing column; 310-pressure spring; 311-bumps; 312-a groove;
401-conical sealing plug; 402-a coil; 403-sleeving; 404-a clamping pin; 405-a stop block; 406-a guide bar; 407-a second lead screw; 408-a bearing plate; 409-a regulating wheel; 410-gear; 411-vertical through slots; 412-a guide slot;
501-a movable plate; 502-a cartridge; 503-a connector; 504-a clutch plate; 505-a fitting block; 506-sheathing; 507-a sliding plate; 508-toothed plate; 509-a fixed sleeve; 510-a torsion spring; 511-winding the column; 512-a catch column; 513-mating grooves; 514-a through rod; 515-handle.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, in an embodiment of the present invention, a leak detector includes a vertical stand 201 and a base 202 horizontally fixed at the bottom of the stand 201, and further includes a fastening mechanism disposed above the base 202 and connected to the stand 201, and the fastening mechanism can clamp and fix cylindrical pipes with different diameters;
a detection mechanism is arranged above the fastening mechanism and is in sliding connection with the vertical frame 201, and the detection mechanism is used for pressurizing the cylindrical pipe fitting and detecting the sealing property inside the cylindrical pipe fitting;
the stand 201 is provided with a power structure, the power structure is connected with the detection mechanism, and the power structure provides power for the detection mechanism to pressurize the cylindrical pipe fitting;
wherein, a bracket 204 for positioning the bottom of the cylindrical pipe fitting is arranged on one side of the base 202 facing the fastening mechanism.
In the embodiment of the invention, the cylindrical pipe fitting can be vertically fixed by matching the base 202 and the bracket 204 thereon with the fastening mechanism, and then the detection mechanism is utilized to apply pressure to the interior of the cylindrical pipe fitting from the upper part thereof and detect the pressure value; testing whether the pressure value is correspondingly increased along with the increase of the pressurization strength, and if the pressurization strength corresponds to the pressure value, indicating that the pipe fitting does not have leakage; on the contrary, if the tested pressure value is smaller than the corresponding pressurizing strength or the tested pressure value is not changed in the pressurizing process of the detection mechanism, the pipe fitting leakage is indicated.
In the embodiment of the present invention, a first reinforcing rib is further disposed at a connection portion between the stand 201 and the base 202, so that the connection strength between the stand 201 and the base 202 can be improved by the first reinforcing rib, the stand 201 is kept perpendicular to the base 202 all the time, and the stand 201 is prevented from being bent in a pressurizing process.
Referring to fig. 3, as an embodiment of the present invention, the fastening mechanism includes an outer frame 101, and the outer frame 101 is fixed on the vertical frame 201 by an "L" shaped steel member fixed on two sides;
a clamping ring 103 is fixed on the inner wall of the outer frame 101 through a fixing seat 102; a plurality of groups of circumferential clamping assemblies are arranged on the clamping ring 103 at equal intervals along the circumference, and can synchronously swing to clamp or release the cylindrical pipe fitting; the outer frame 101 is provided with an adjusting assembly, the adjusting assembly is connected with the circumferential clamping assembly, and the adjusting assembly is used for driving a plurality of groups of the circumferential clamping assembly to swing.
In the embodiment of the invention, as the plurality of groups of the circumferential clamping components are arranged at equal intervals, the adjusting component can clamp the cylindrical pipe fitting from a plurality of directions of the circumference when driving the adjusting component to swing, the clamping force is uniformly distributed along the circumference, and the fastening stability of the cylindrical pipe fitting is improved;
in addition, the multiple groups of circumferential clamping components can synchronously swing, so that the circumferential diameter of clamping and fastening is an interval value, and cylindrical pipe fittings with different diameters can be fixed within the interval value.
Referring to fig. 5 to 6, as another embodiment of the present invention, the circumferential clamping assembly includes a limiting groove 112, and the limiting groove 112 is opened at one side of the clamping ring 103; a swing arm 108 is rotatably arranged in the limiting groove 112 through a pin shaft 111, one end of the swing arm 108 is connected with the pin shaft 111, and the swing arm 108 can swing in the limiting groove 112; the other end of the swing arm 108 is rotatably provided with a clamping wheel 110, and the clamping wheel 110 is used for clamping the outer wall of the cylindrical pipe fitting.
In the embodiment of the present invention, the swing arm 108 can swing within the limiting groove 112 by a certain angle, for example, 45 °, 30 °, 25 °, and when the swing arm 108 swings to one of the end points of its stroke, the swing arm 108 points to the center of the clamping ring 103; namely, when the swing arm 108 swings to point to the center of the clamping ring 103, the corresponding clamping diameter is minimum;
and the corresponding clamping diameter is the largest when the swing arm 108 swings to the other stroke end point, so that cylindrical pipe fittings with different diameters are fastened within the range of the interval.
The clamping wheel 110 is provided to prevent the swing arm 108 from clamping the cylindrical pipe to scratch the outer wall of the cylindrical pipe during swinging.
Referring to fig. 3 to 6, as another embodiment of the present invention, the adjusting assembly includes a fixing ring 104 and a driving rod 107, wherein the fixing ring 104 is rotatably engaged with the clamping ring 103; the number of the driving rods 107 is multiple, and each driving rod 107 corresponds to one swing arm 108, and the driving rods 107 drive the swing arms 108 to swing when the fixing ring 104 rotates around the clamping ring 103; a plurality of teeth 113 are circumferentially and equidistantly fixed on the outer wall of the fixing ring 104, and the teeth 113 form a toothed ring on the outer wall of the fixing ring 104; a toothed ring formed by the plurality of teeth 113 is matched with a rack 114, the rack 114 is fixed on a driving column 115, and the driving column 115 is movably arranged in the outer frame 101; a first lead screw 116 is rotatably mounted on the outer frame 101 through a bearing, a through threaded hole is formed in the driving column 115, and the threaded hole is matched with the first lead screw 116.
In addition, one end of the first lead screw 116 passes through one side of the outer frame 101, a hand wheel 117 is fixed at the end of the side of the first lead screw passing through the outer frame 101, a slot 109 is formed in one surface of the swing arm 108 facing the driving rod 107, a pulley is rotatably mounted at the end of the driving rod 107, and the pulley is embedded in the slot 109;
an annular concave part is formed in one side, opposite to the clamping ring 103, of the fixing ring 104, and the clamping ring 104 is sleeved on the annular concave part.
In order to prevent the clamping ring 103 from being separated from the recess on the fixing ring 104, a ring-shaped caulking groove 105 is formed on the outer wall of the clamping ring 103, and a plurality of guide wheels 106 matched with the ring-shaped caulking groove 105 are arranged on the inner wall of the recess in a rotating mode along the circumference.
In the embodiment of the present invention, a recess is provided on one side of the fixing ring 104 so that radial run-out does not occur when the fixing ring 104 and the clamp ring 103 are engaged, and the annular caulking groove 105 and the guide wheel 106 are provided so that axial displacement does not occur between the fixing ring 104 and the clamp ring 103, thereby improving the stability 117 of the engagement therebetween.
The hand-operated rotating hand wheel 117 can drive the first lead screw 116 to rotate, the rotating first lead screw 116 is matched with a screw hole on the driving column 115, so that the driving column 115 moves in the outer frame 101, the rack 114 is driven to drive a toothed ring formed by the teeth 113 and the fixing ring 104 to rotate, and finally the driving rod 107 is driven to rotate for a certain angle;
the driving rod 107 is matched with the clamping groove 109 to enable the swing arm 108 to swing and clamp the cylindrical pipe fitting; the provision of the pulley reduces friction between the drive rod 107 and the catch 109.
It should be noted that the rack 114 is engaged with the gear ring formed by the plurality of teeth 113, so that the driving column 115 does not rotate along with the first lead screw 116.
Referring to fig. 2, fig. 7, fig. 15 and fig. 16, as another embodiment of the present invention, the detecting mechanism includes a lifting plate 301, and the lifting plate 301 is slidably engaged with the stand 201 along the height direction thereof; a top plate 306 is fixed to an upper portion of the lifting plate 301, and the top plate 306 is parallel to the base 202; a sleeve seat 308 is vertically arranged on the lower surface of the top plate 306, the lower part of the sleeve seat 308 is slidably sleeved with a pressure column 309, and a sealing disc with the diameter slightly larger than that of the pressure column 309 is arranged at the bottom of the pressure column 309; a pressure sensor 307 is arranged on the upper surface of the top plate 306, and the pressure sensor 307 is used for testing the intensity of the pressure applied to the sleeve seat 308; a pressure spring 310 is sleeved on the outer wall of the pressure column 309, the top of the pressure spring 310 is abutted against the lower end of the sleeve seat 308, and the bottom of the pressure spring is abutted against the upper surface of the sealing disc;
in addition, a groove 312 is formed on the inner wall of the socket 308, and a protrusion 311 slidably fitted with the groove 312 is fixed on the upper portion of the outer wall of the compression leg 309.
A sliding block 302 is fixed on one side of the lifting plate 301 facing the vertical frame 201, and a sliding groove 303 matched with the sliding block 302 is formed in the vertical frame 201; in order to improve the coupling strength between the top plate 306 and the lifting plate 301, a reinforcing rib is also provided therebetween.
The pressing column 309 can be prevented from completely slipping off from the sleeve seat 308 through the arranged convex block 311 and the arranged groove 312 in a sliding fit manner, wherein the edge of the sealing disc is provided with a rubber coating, correspondingly, the bottom surface of the bracket 204 is also provided with the rubber coating, and the sealing disc is detachably arranged at the bottom of the pressing column 309;
the top plate 306, the sleeve seat 308 and the pressure spring 310 are utilized to press the pressing column 309 and the sealing disc at the bottom of the pressing column into the pipe fitting from the upper opening of the cylindrical pipe fitting, and the detachable sealing discs have various types and can be replaced by specifications with the same size as the inner wall of the pipe fitting; the compression spring 310 is a strong cylindrical spring.
Because the upper opening and the lower opening of the cylindrical pipe are respectively sealed by the rubber coating on the surface of the bracket 204 and the rubber coating on the edge of the sealing disc, when the top plate 306 drives the pressing column 309 and the sealing disc to move downwards, and when the inside of the cylindrical pipe is pressurized, if the cylindrical pipe does not leak, the sealing disc extends into the pipe and cannot move, but the sealing disc and the pressing column 309 extrude the pressure spring 310 under the high-pressure environment, so that the pressing column 309 is extruded into the sleeve seat 308;
at this time, the pressure applied to the socket 308 detected by the pressure sensor 307 is corresponding to the elastic force generated by the deformation of the compression spring 310, and can be known according to hooke's law:
Figure 466726DEST_PATH_IMAGE001
Figure 999339DEST_PATH_IMAGE002
indicates an elastic force, and
Figure 358426DEST_PATH_IMAGE003
in order to be the elastic coefficient of the rubber,
Figure 558463DEST_PATH_IMAGE004
for the amount of deformation, the spring constant of the same spring
Figure 958351DEST_PATH_IMAGE003
Is a constant;
that is, the elastic force and the deformation are in positive correlation and linear positive correlation, so that the elastic force can be represented by the deformation;
measuring the downward movement distance of the top plate 306, wherein the downward movement distance of the top plate 306 is the deformation amount of the pressure spring 310 under the default condition of no leakage, the deformation amount is multiplied by the elastic coefficient to obtain the elastic force, the elastic force is compared with the pressure measured by the pressure sensor 307, and if the difference between the elastic force and the pressure measured by the pressure sensor is not large and is within a reasonable error range, the cylindrical pipe fitting is indicated to have no leakage;
the errors mainly include the friction between the projection 311 and the groove 312, the friction between the pressing column 309 and the sleeve seat 308, and the friction between the sealing disk and the inside of the cylindrical pipe fitting, and can be reduced by smearing lubricating oil between the projection 311 and the groove 312, between the pressing column 309 and the sleeve seat 308, and between the sealing disk and the inside of the cylindrical pipe fitting.
Obviously, if there is a leak in the cylindrical pipe, when the sealing disc extends into the pipe, due to the leak in the pipe, the partial compressed air will overflow from the leak in the high-pressure environment, resulting in the return of the compression spring 310 by a small length;
at this time, the downward movement distance of the top plate 306 is the deformation of the compression spring 310, the elastic force converted by the deformation is larger than the pressure actually measured by the pressure sensor 307, and the difference between the two inevitably exceeds the normal error range, so that the leakage of the pipe fitting can be obtained.
Note that when the leak crack is fine, the leak occurs only in a high-pressure environment, and does not occur when the pressure is not large; at the moment, whether the pipe fitting leaks or not can not be accurately tested by the conventional leak detection device and means; the scheme provided by the invention is really suitable for the situation, so that the scheme is suitable for the leakage test of the high-pressure pipe fitting.
The invention also provides a cylinder static balance test device, please refer to fig. 1, fig. 2 and fig. 8, the cylinder static balance test device comprises the leakage detector in the above embodiment, and further comprises two groups of plugging mechanisms, the two groups of plugging mechanisms are movably arranged on the vertical frame 201, the two groups of plugging mechanisms are on the same plumb line, and the two groups of plugging mechanisms are used for respectively sealing two oil holes at the upper part and the lower part of the cylinder; a transmission structure is arranged on one side of the vertical frame 201, which is far away from the fastening mechanism, a clamping structure is arranged between the lifting plate 301 and the vertical frame 201, the transmission structure can be connected with the clamping structure and the plugging mechanism, and when the transmission structure is connected with the clamping structure and the plugging mechanism, the power generated when the detection mechanism pressurizes the interior of the cylinder body can be transmitted to the plugging mechanism through the clamping structure and the transmission structure, so that the sealing strength of two oil holes is improved; a combination assembly is further arranged between the transmission structure and the vertical frame 201, and is used for connecting the plugging mechanism with the clamping structure through the transmission structure or disconnecting the plugging mechanism from the clamping structure;
two sections of through grooves 203 for the two groups of plugging mechanisms to pass through are formed in the vertical frame 201, and a vertical through groove 411 for the plugging mechanisms to pass through is formed in the lifting plate 301.
As is well known, the upper part and the lower part of the same side of the cylinder body of the hydraulic cylinder are respectively provided with an oil hole, when the cylinder body of the hydraulic cylinder is subjected to leak detection, two oil holes need to be blocked, otherwise, leakage can be generated;
according to the invention, when the combination assembly connects the plugging mechanism and the clamping structure, the detection mechanism can drive the plugging mechanism to further improve the sealing strength of the two oil holes through the clamping structure and the transmission structure in the process of pressurizing the interior of the cylindrical pipe fitting, so that the leakage caused by the failure of the initial sealing strength of the plugging mechanism along with the increase of the internal pressure of the cylinder body is avoided.
In addition, because the lengths of the cylinder bodies with different specifications are different, the positions of the two oil holes are also different, so that the combination assembly is arranged, after the combination assembly breaks the connection between the blocking mechanism and the clamping structure, the positions of the two groups of blocking mechanisms can be independently and manually adjusted, and the two oil holes are pre-sealed by the two groups of blocking mechanisms;
meanwhile, after the connection between the plugging mechanism and the clamping structure is disconnected by the combination assembly, the initial heights of the lifting plate 301 and the detection mechanism can be independently adjusted to adapt to cylinder bodies with different lengths.
Referring to fig. 9 and 10, as another embodiment of the present invention, the plugging mechanism includes:
a tapered sealing plug 401, the pointed end of the tapered sealing plug 401 facing the oil hole;
one end of the screw pipe 402 is fixed with the conical sealing plug 401, and the other end of the screw pipe 402 is provided with a countersunk screw hole;
a bushing 403, through which the coil 402 passes and is in sliding fit with the coil 402;
the clamping pins 404 are fixed on the side wall of the penetrating sleeve 403 and are in sliding fit with the guide grooves 412 formed in the side wall of the penetrating groove 203;
the second screw rod 407 is in threaded fit with a countersunk head screw hole formed in the screw pipe 402;
the bearing plate 408 is fixed with the clamping pin 404, and the second lead screw 407 penetrates through the bearing plate 408 and is rotatably connected with the bearing plate through a bearing;
a limiting block 405 is fixed on the penetrating sleeve 403, a guide rod 406 is fixed on one side of the conical sealing plug 401 facing the bearing plate 408, the guide rod 406 is in sliding fit with a through hole formed in the limiting block 405, and an adjusting wheel 409 is fixed on one end of the second lead screw 407 far away from the conical sealing plug 401.
In the embodiment of the invention, as the clamping foot 404 can slide in the guide groove 412 on the side wall of the through groove 203, the height of the whole blocking mechanism can be adjusted, and the conical sealing plug 401 is aligned to the oil hole of the cylinder corresponding to the oil holes of the cylinder at different height positions;
after the conical sealing plug 401 aligns at the oil hole of the cylinder body, the adjusting wheel 409 is rotated to drive the second lead screw 407 to rotate, and the limiting block 405 limits the guide rod 406, so that the conical sealing plug 401 and the solenoid 402 cannot rotate along with the second lead screw 407, and can only slide along the penetrating sleeve 403 to be slowly close to the oil hole to block the oil hole, thereby achieving the pre-sealing effect.
Referring to fig. 8 and 13, as another embodiment of the present invention, the clamping structure includes a movable plate 501 fixed on the lifting plate 301, and a lower portion of the movable plate 501 is slidably engaged with a through rod 514 fixed on the stand 201; a plurality of downward inclined notches are uniformly formed in one side of the movable plate 501 facing the transmission structure; the transmission structure can be connected with a notch on a movable plate 501 in the clamping structure;
the power structure comprises a power cylinder 304 fixed on the stand 201 and a piston rod 305 hermetically sleeved on the power cylinder 304, and the top of the piston rod 305 is fixed with the lifting plate 301.
In the embodiment of the invention, the power cylinder 304 can drive the piston rod 305 to ascend and descend, so as to drive the ascending and descending plate 301, the top plate 306 and the whole detection mechanism to ascend and descend;
the lifting plate 301 descends to drive the movable plate 501 to descend along with the guiding action of the through rod 514, and when the transmission structure is connected with the notch on the side wall of the movable plate 501, the transmission structure can be driven to follow the descending process of the movable plate 501, so as to drive the blocking mechanism to further seal the upper oil hole and the lower oil hole of the cylinder body.
Referring to fig. 8, 11, 12 and 13, as another embodiment of the present invention, the transmission structure includes:
the clutch plate 504 is movably arranged on the stand 201;
a clamping column 502, wherein the clamping column 502 is fixed on the clutch plate 504 through a connecting piece 503, and the clamping column 502 is used for matching with a notch on the movable plate 501;
a toothed plate 508, wherein the toothed plate 508 is fixed on one side of the clutch plate 504 facing the movable plate 501;
a gear 410, wherein the gear 410 is fixed on the second lead screw 407, and the gear 410 is used for matching with the toothed plate 508.
When the clamping column 502 is clamped on any notch on the movable plate 501, in the process that the detection mechanism pressurizes the interior of the cylinder body, the movable plate 501 descends along the through rod 514, the clamping column 502 is driven to descend along with the notch, the clamping column 502 drives the clutch plate 504 to descend by using the connecting piece 503, finally the toothed plate 508 is driven to descend synchronously, the toothed plate 508 is meshed with the gear 410 to drive the second lead screw 407 to rotate, the conical sealing plug 401 is driven to further approach the oil hole, and the pre-sealed oil hole is further sealed.
Referring to fig. 8 and 14, as another embodiment of the present invention, the coupling assembly includes:
a slide plate 507, said slide plate 507 being fixed to a side of said clutch plate 504 facing away from said tooth plate 508;
a sleeve plate 506, wherein the sleeve plate 506 is in sliding fit with the sliding plate 507;
the matching block 505 is fixed on one side of the sleeve plate 506 close to the stand 201, and is in sliding clamping with a matching groove 513 arranged on the stand 201;
a torsion spring 510, one side of the torsion spring 510 is connected with the sleeve plate 506, and the other side is connected with the clutch plate 504;
specifically, a fixing sleeve 509 is fixed on the sleeve plate 506, one side of the torsion spring 510 is fixedly sleeved in the fixing sleeve 509, a winding column 511 is fixed on one side of the sleeve plate 506 away from the stand 201, the torsion spring 510 is wound on the winding column 511, a stop column 512 is fixed on the clutch plate 504, the other side of the torsion spring 510 is overlapped on the stop column 512, and the torsion spring 510 is always in a twisted state;
a handle 515 is also fixed to the clutch plate 504.
The handle 515 is pulled to enable the clutch plate 504 to move towards one side close to the sleeve plate 506, the sliding plate 507 is sleeved in the sleeve plate 506, the torsion spring 510 is further twisted, at the moment, the toothed plate 508 is separated from the gear 410, and meanwhile, the clamping column 502 is separated from the notch on the movable plate 501, so that the initial height of the detection mechanism is conveniently adjusted, and the positions of the two groups of blocking mechanisms are adjusted to enable the two groups of blocking mechanisms to be aligned to oil holes of the cylinder body;
after the heights of the two groups of plugging mechanisms are adjusted, the second screw rods 407 in the two groups of plugging mechanisms can be driven to rotate through the adjusting wheels 409, so that the two conical sealing plugs 401 pre-seal the two oil holes;
the initial height of the detection mechanism is adjusted to ensure that the sealing disc is sleeved into the upper opening of the cylinder body, after the two oil holes are pre-sealed, the handle 515 is loosened, the clutch plate 504 is reset again under the action of the elastic force of the torsion spring 510 until the clamping column 502 is clamped into the notch on the movable plate 501, and the toothed plate 508 is meshed with the gear 410;
after the preparation work is finished, the leakage detection test can be carried out, and because the notch is inclined downwards, the clamping column 502 cannot be separated from the notch in the process that the notch drives the clamping column 502 to move downwards, so that the horizontal position of the clutch plate 504 is kept unchanged;
the engagement block 505 engages with the engagement groove 513 to restrict the lifting path of the clutch plate 504, thereby preventing the clutch plate 504 from being separated from the stand 201 when the latching post 502 is disengaged from the slot opening and the detection mechanism and the blocking structure are adjusted.
In order to keep one side of the torsion spring 510 tightly attached to the stop pillar 512, an arc-shaped groove adapted to one side of the torsion spring 510 is further provided on the stop pillar 512.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. A leak detector comprising a vertical stand (201) and a base (202) horizontally secured to the bottom of the stand (201), characterized in that the leak detector further comprises:
the fastening mechanism is arranged above the base (202) and connected with the stand (201), and can clamp and fix cylindrical pipe fittings with different diameters and sizes;
the detection mechanism is arranged above the fastening mechanism and is in sliding connection with the stand (201), and the detection mechanism is used for pressurizing the cylindrical pipe fitting and detecting the sealing property inside the cylindrical pipe fitting;
the power structure is arranged on the vertical frame (201), is connected with the detection mechanism and provides power for the detection mechanism to pressurize the cylindrical pipe fitting;
wherein, a bracket (204) used for positioning the bottom of the cylindrical pipe fitting is arranged on one side of the base (202) facing the fastening mechanism.
2. A leak detector as claimed in claim 1, wherein the fastening mechanism comprises:
the outer frame (101), the said outer frame (101) is fixed on the said grudging post (201);
the clamping ring (103), the clamping ring (103) is fixed on the inner wall of the outer frame (101) through a fixing seat (102);
the circumferential clamping assemblies are arranged on the clamping ring (103) in multiple groups at equal intervals along the circumference, and the multiple groups of circumferential clamping assemblies can synchronously swing to clamp or release the cylindrical pipe fitting;
the adjusting assembly is installed on the outer frame (101) and connected with the circumferential clamping assemblies, and the adjusting assembly is used for driving a plurality of groups of circumferential clamping assemblies to swing.
3. A leak detector as claimed in claim 2, wherein the circumferential clamping assembly comprises:
the limiting groove (112) is formed in one side of the clamping ring (103);
one end of the swing arm (108) is rotatably arranged in the limiting groove (112) through a pin shaft (111), and the swing arm (108) can swing in the limiting groove (112);
the clamping wheel (110), the clamping wheel (110) rotate and set up the other end of swing arm (108), clamping wheel (110) are used for to cylindrical pipe fitting outer wall centre gripping.
4. A leak detector as claimed in claim 3, wherein the adjustment assembly comprises:
a securing ring (104), the securing ring (104) being in rotational engagement with the clamping ring (103);
the driving rods (107) are multiple, each driving rod (107) corresponds to one swing arm (108), and the driving rods (107) drive the swing arms (108) to swing when the fixing ring (104) rotates around the clamping ring (103);
the teeth (113) are also multiple and are fixed on the outer wall of the fixing ring (104) at equal intervals along the circumference, and the multiple teeth (113) form a tooth ring on the outer wall of the fixing ring (104);
the rack (114) is fixed on a driving column (115) and is matched with a toothed ring formed by a plurality of teeth (113), and the driving column (115) is movably arranged in the outer frame (101);
the first lead screw (116) is rotatably mounted on the outer frame (101), a threaded hole penetrating through the driving column (115) is formed in the driving column, and the threaded hole is matched with the first lead screw (116);
one end of the first lead screw (116) penetrates through one side of the outer frame (101), a hand wheel (117) is fixed at the end part of one side of the first lead screw, which penetrates through the outer frame (101), a clamping groove (109) is formed in one surface, facing the driving rod (107), of the swing arm (108), a pulley is rotatably installed at the end of the driving rod (107), and the pulley is embedded in the clamping groove (109);
an annular concave part is formed in one side, opposite to the clamping ring (103), of the fixing ring (104), and the clamping ring (104) is sleeved on the annular concave part;
the outer wall of the clamping ring (103) is provided with a circle of annular caulking groove (105), and the inner wall of the depressed part is provided with a plurality of guide wheels (106) matched with the annular caulking groove (105) in a rotating mode along the circumference.
5. The leak detector of claim 4, wherein the detection mechanism comprises:
the lifting plate (301) is in sliding fit with the vertical frame (201) along the height direction of the vertical frame (301);
a top plate (306), wherein the top plate (306) is fixed on the upper part of the lifting plate (301) and is parallel to the base (202);
the sleeve seat (308) is vertically installed on the lower surface of the top plate (306);
the pressing column (309) is in sliding fit with the lower part of the sleeve seat (308), and a sealing disc is arranged at the bottom of the pressing column (309);
a pressure sensor (307), wherein the pressure sensor (307) is installed on the upper surface of the top plate (306), and the pressure sensor (307) is used for testing the intensity of the pressure applied to the sleeve seat (308);
the compression spring (310) is sleeved on the outer wall of the compression column (309), the top of the compression spring (310) is abutted against the lower end of the sleeve seat (308), and the bottom of the compression spring (310) is abutted against the upper surface of the sealing disc;
a groove (312) is formed in the inner wall of the sleeve seat (308), and a convex block (311) which is in sliding fit with the groove (312) is fixed on the upper portion of the outer wall of the compression leg (309);
the lifting plate (301) is fixed with a sliding block (302) on one side facing the stand (201), and the stand (201) is provided with a sliding groove (303) matched with the sliding block (302).
6. A cylinder static balance testing apparatus, comprising the leak detector of claim 5, further comprising:
two groups of plugging mechanisms are movably arranged on the vertical frame (201), are positioned on the same vertical line and are used for respectively sealing two oil holes at the upper part and the lower part of the cylinder body;
the transmission structure is arranged on one side, away from the fastening mechanism, of the vertical frame (201), a clamping structure is arranged between the lifting plate (301) and the vertical frame (201), the transmission structure can be connected with the clamping structure and the plugging mechanism, and when the transmission structure is connected with the clamping structure and the plugging mechanism, power generated when the detection mechanism pressurizes the interior of the cylinder body can be transmitted to the plugging mechanism through the clamping structure and the transmission structure, so that the sealing strength of the two oil holes is improved;
the combination assembly is arranged between the transmission structure and the stand (201), and is used for connecting the plugging mechanism with the clamping structure through the transmission structure or disconnecting the plugging mechanism from the clamping structure;
two sections of through grooves (203) for the two groups of plugging mechanisms to pass through are formed in the vertical frame (201), and vertical through grooves (411) for the plugging mechanisms to pass through are formed in the lifting plate (301).
7. The cylinder static balance testing apparatus of claim 6, wherein the plugging mechanism comprises:
a conical sealing plug (401), wherein the pointed end of the conical sealing plug (401) faces the cylinder oil hole;
one end of the spiral pipe (402) is fixed with the conical sealing plug (401), and the other end of the spiral pipe (402) is provided with a countersunk head screw hole;
the threaded pipe (402) penetrates through the threaded pipe (402) and is in sliding fit with the threaded pipe (403);
the clamping pins (404) are fixed on the side wall of the penetrating sleeve (403) and are in sliding fit with guide grooves (412) formed in the side wall of the penetrating groove (203);
the second screw rod (407), the second screw rod (407) and the countersunk head screw hole provided on the screw tube (402) are in threaded fit;
the bearing plate (408), the bearing plate (408) is fixed with the clamping pin (404), and the second lead screw (407) penetrates through the bearing plate (408) and is rotatably connected with the bearing plate through a bearing;
a limiting block (405) is fixed on the penetrating sleeve (403), a guide rod (406) is fixed on one side, facing the bearing plate (408), of the conical sealing plug (401), the guide rod (406) is in sliding fit with a through hole formed in the limiting block (405), and an adjusting wheel (409) is fixed at one end, far away from the conical sealing plug (401), of the second lead screw (407).
8. The cylinder static balance testing equipment of claim 7, wherein the clamping structure comprises a movable plate (501) fixed on the lifting plate (301), and the lower part of the movable plate (501) is in sliding fit with a through rod (514) fixed on the stand (201); a plurality of downward inclined notches are uniformly formed in one side, facing the transmission structure, of the movable plate (501); the transmission structure can be connected with a notch on a movable plate (501) in the clamping structure;
the power structure comprises a power cylinder (304) fixed on the stand (201) and a piston rod (305) hermetically sleeved on the power cylinder (304), and the top of the piston rod (305) is fixed with the lifting plate (301).
9. The cylinder static balance testing apparatus of claim 8, wherein the transmission structure comprises:
the clutch plate (504), the said clutch plate (504) is set up on the said stand (201) movably;
the clamping column (502), the clamping column (502) is fixed on the clutch plate (504) through a connecting piece (503), and the clamping column (502) is used for matching with the notch on the movable plate (501);
a toothed plate (508), wherein the toothed plate (508) is fixed on one side of the clutch plate (504) opposite to the movable plate (501);
a gear (410), the gear (410) being fixed on the second lead screw (407), the gear (410) being configured to mate with the toothed plate (508).
10. The cylinder static balance testing apparatus of claim 9, wherein the coupling assembly comprises:
a sliding plate (507), the sliding plate (507) being fixed on a side of the clutch plate (504) facing away from the tooth plate (508);
a sleeve plate (506), wherein the sleeve plate (506) is in sliding fit with the sliding plate (507);
the matching block (505) is fixed on one side, close to the stand (201), of the sleeve plate (506), and is in sliding clamping with a matching groove (513) formed in the stand (201);
the torsion spring (510), one side of the torsion spring (510) is connected with the sleeve plate (506), and the other side is connected with the clutch plate (504);
a fixed sleeve (509) is fixed on the sleeve plate (506), one side of the torsion spring (510) is fixedly sleeved in the fixed sleeve (509), a winding column (511) is fixed on one side of the sleeve plate (506) departing from the stand (201), the torsion spring (510) is wound on the winding column (511), a stop column (512) is fixed on the clutch plate (504), the other side of the torsion spring (510) is lapped on the stop column (512), and the torsion spring (510) is always in a twisted state;
a handle (515) is also fixed to the clutch plate (504).
CN202110986347.8A 2021-08-26 2021-08-26 Leak detector and cylinder static balance test equipment Active CN113624415B (en)

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CN114486103A (en) * 2022-01-13 2022-05-13 华能国际电力股份有限公司德州电厂 Condenser leak detection device
CN115014967A (en) * 2022-08-03 2022-09-06 常州荣瑞硅胶制品有限公司 Device and method for detecting silica gel ring for sealing
CN115070458A (en) * 2022-06-13 2022-09-20 阿尔帕动力科技江苏有限公司 Planet gear positioning and cutting equipment
CN115265265A (en) * 2022-08-15 2022-11-01 西安昆仑工业(集团)有限责任公司 Barrel angle adjusting support for fire monitor
CN117212711A (en) * 2023-11-07 2023-12-12 江苏常力电器有限公司 Air conditioner piping compression detection device and detection method

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CN114486103B (en) * 2022-01-13 2024-03-12 华能国际电力股份有限公司德州电厂 Leakage detection device for condenser
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