CN113623387B - Vehicle cooling and lubricating system, control method and electric control system - Google Patents

Vehicle cooling and lubricating system, control method and electric control system Download PDF

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Publication number
CN113623387B
CN113623387B CN202110837059.6A CN202110837059A CN113623387B CN 113623387 B CN113623387 B CN 113623387B CN 202110837059 A CN202110837059 A CN 202110837059A CN 113623387 B CN113623387 B CN 113623387B
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China
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oil
lubricated
cooled
temperature
cooling
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CN113623387A (en
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刘仙
张功晖
姜楠
王磊
柯孟龙
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Dongfeng Motor Corp
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Dongfeng Motor Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0412Cooling or heating; Control of temperature
    • F16H57/0413Controlled cooling or heating of lubricant; Temperature control therefor

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Details Of Gearings (AREA)
  • Motor Or Generator Cooling System (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The invention discloses a vehicle cooling and lubricating system, a control method and an electric control system, which comprise an oil pumping mechanism, a cooled mechanism and a lubricated mechanism, wherein an oil outlet of the oil pumping mechanism is connected with a distributing mechanism, and an oil outlet of the distributing mechanism is respectively connected with the cooled mechanism and the lubricated mechanism through at least two pipelines; a dispensing mechanism: the oil pump is used for distributing and outputting the oil output by the oil pump mechanism to the cooled mechanism and the lubricated mechanism according to different proportions according to different oil temperatures, and adapting to the oil quantity adjustment of the cooled mechanism and the lubricated mechanism. The distribution mechanism, the cooled system and the lubricated system are combined to design a switchable oil way system, when oil is pumped out, a part of the oil is cooled by the cooling mechanism and then is led to the spraying system for cooling the motor rotor and the stator; the other part of oil liquid is directly led to an oil way needing lubrication without passing through a cooling mechanism to lubricate all parts; the cooling oil way can simultaneously meet different requirements of low oil temperature and high oil temperature of the lubricating oil way.

Description

Vehicle cooling and lubricating system, control method and electric control system
Technical Field
The invention relates to the technical field of automobile cooling and lubricating systems, in particular to a vehicle cooling and lubricating system, a control method and an electric control system.
Background
An automatic transmission is a device that shifts a gear to an appropriate shift gear according to a running state of a vehicle. An automatic transmission generally includes at least one planetary gear set having a sun gear, an inner periphery, and a carrier as operating members, and an operating element for controlling the operating members, such as a friction plate assembly of a clutch and a brake, and the like. In addition, the automatic transmission further includes a hydraulic control system for roll control of the friction plate assembly, and the clutch and the brake are controlled to be engaged or disengaged according to each shift stage by operation of the hydraulic control system, thereby achieving each shift stage. The clutch of the friction member transmits power of the engine to or between the operating members of the planetary gear set, and the clutch may be used to transmit power in various machines as well as an automatic transmission. The oil way of the traditional gearbox has two functions, (1) hydraulic control; (2) lubrication of bearings, gears, etc. The current oil way design realizes hydraulic control and lubrication simultaneously in the same oil supply system, and usually gear surface lubrication is realized by stirring oil and splashing lubrication of gears in an oil collecting box. If the oil temperature is higher, the viscosity of engine oil is reduced, and the problems of difficult oil pressure establishment and the like are easy to occur, so that the cooling system for the oil path inherently needs to cool the oil path, and the hydraulic control part can effectively establish the oil pressure to realize the control action. The electric drive assembly is characterized in that a motor and other mixed components are added on the basis of an automatic gearbox, and various conversions among an engine, a generator and an output shaft are carried out through the combination or disconnection of a single or a plurality of planetary gear sets and a single or a plurality of clutches. Wherein the motor belongs to the part that calorific capacity is big, need carry out effective cooling in order to guarantee its long-term steady operation. The oil circuit in the electric drive assembly has three roles, including: (1) hydraulic control of the clutch; (2) lubrication of bearing gears and the like; (3) cooling of components such as a motor. In the current oil way design system, part of oil passes through an electronic pump and is led to a hydraulic control system of a clutch, and the oil flows back to an oil collecting box through a pressure relief valve during pressure relief; and the other part of oil passes through the electronic pump and then passes through the external cooling module, so that the oil temperature is reduced and then is sent to all cooling and lubrication required parts through the oil way. In the oil circuit design system, oil liquid can be conveyed to parts needing lubrication only after passing through the cooling module. However, cooling and lubrication systems differ in their requirements for oil temperature, and generally require lower oil temperatures at the time of cooling demand to achieve good cooling; when the lubrication is needed, a higher oil temperature is generally needed, and if the oil temperature is too low, the viscosity of the oil is higher, so that the friction loss is increased.
Disclosure of Invention
The invention aims to solve the defects of the background technology and provides a vehicle cooling and lubricating system, a control method and an electric control system which can effectively ensure that both the lubricating and cooling systems of a vehicle are at proper temperatures.
In order to achieve the purpose, the vehicle cooling and lubricating system designed by the invention comprises an oil pumping mechanism, a cooled mechanism and a lubricated mechanism, and is characterized in that: an oil outlet of the oil pumping mechanism is connected with a distributing mechanism, and the oil outlet of the distributing mechanism is respectively connected with the cooled mechanism and the lubricated mechanism through at least two pipelines; the dispensing mechanism: the oil pump is used for distributing and outputting the oil output by the oil pump mechanism to the cooled mechanism and the lubricated mechanism according to different proportions according to different oil temperatures, and adapting to the oil quantity adjustment of the cooled mechanism and the lubricated mechanism.
Further, the cooled mechanism comprises a first cooled mechanism and a second cooled mechanism, and a cooling mechanism for cooling oil is connected between the first cooled mechanism and the distribution mechanism.
Further, the lubricated mechanism comprises a first lubricated mechanism and a second lubricated mechanism which are connected through pipelines, the first lubricated mechanism is connected with the distribution mechanism through a lubrication distribution pipeline, and the lubrication distribution pipeline is provided with a distribution pipeline electric control switch.
Further, the first lubricated mechanism is connected with the second cooled mechanism through a pipeline.
Further, a series pipeline is connected between the cooling mechanism and the first lubricated mechanism, and an electric control switch of the series pipeline is arranged on the series pipeline.
The control method based on the design of the cooling and lubricating system of the vehicle comprises the following steps: the temperature T of oil pumped by the oil pumping mechanism is detected, the ratio X of the oil supply quantity required by the lubricated mechanism and the cooled mechanism is determined according to the temperature interval of the oil temperature T, the oil is supplied to the lubricated mechanism and the cooled mechanism respectively by the distribution mechanism according to the ratio X, and the temperature interval comprises a plurality of set temperature intervals.
In the scheme, at least three oil temperature values are set, namely T1, T2 and T3, wherein T1 is more than T2 and less than T3; when T is smaller than T1, the distribution mechanism supplies oil to the lubricated mechanism and the cooled mechanism respectively according to the ratio X1; when T1 is less than or equal to T2, the distribution mechanism supplies oil to the lubricated mechanism and the cooled mechanism respectively according to the ratio X2; when T2 is less than or equal to T3, the distribution mechanism supplies oil to the lubricated mechanism and the cooled mechanism respectively according to the ratio X3; and when T3 is less than or equal to T, the distribution mechanism supplies oil to the lubricated mechanism and the cooled mechanism respectively according to the ratio X4.
Preferably, said t1=40°, said t2=70°, and said t3=90°; when T is smaller than 40 degrees, X1 is smaller than 100 and is larger than or equal to 4; when T is more than or equal to 40 degrees and less than 70 degrees, 1/4 is more than or equal to X2 is less than 4; when T is more than or equal to 70 degrees and less than 90 degrees, X3 is more than 0 and less than 2/3; when 90 DEG is less than or equal to T, X4=0.
Electric control system based on the design of the vehicle cooling and lubricating system: the device comprises an oil temperature detection module, a temperature comparison module and a control execution module;
the oil temperature detection module is used for detecting the temperature of the oil pumped by the oil pumping mechanism and determining the temperature T of the oil;
the temperature comparison module is used for comparing the oil temperature T with a plurality of set temperature intervals, determining a temperature interval in which the oil temperature T is positioned, and determining a ratio X of the oil supply quantity required by the lubricated mechanism and the cooled mechanism according to the temperature interval in which the oil temperature T is positioned;
the control execution module is used for adjusting the oil supply quantity of the distribution mechanism for supplying oil to the lubricated mechanism and the cooled mechanism according to the ratio X of the oil supply quantity required by the lubricated mechanism and the cooled mechanism.
In the above electric control system, the temperature comparison module includes at least four set temperature intervals, each temperature interval corresponds to a set ratio X, and when T is less than T1, x=x1; when T1 is less than or equal to T2, X=X2; when T2 is less than or equal to T3, x=x3; when T3 is less than or equal to T, x=x4. The beneficial effects of the invention are as follows: in the cooling and lubricating system, after partial oil is pumped out through the electronic pump, the partial oil is directly led to the hydraulic control system of the clutch, and flows back to the oil collecting box through the pressure relief valve during pressure relief, so that the hydraulic oil way of the clutch is controlled to be independent, the influence of lubrication and cooling loops on the control oil pressure can be reduced to the greatest extent, and the accuracy and the responsiveness of hydraulic control are ensured. The lubricating requirement similar to the structure of the electric drive assembly, which has large volume, complex structure and incapability of realizing the lubricating requirement on the surface of the gear by simple oil stirring and splashing, can be met through an independent oil way for lubricating. Through the proportional valve and the electric control switch, a switchable oil circuit system is designed, and when oil is pumped out, part of the oil is cooled by the cooling module and then is led to the spraying system for cooling the motor rotor and the stator; the other part of oil liquid is directly led to an oil way needing to be lubricated without passing through a cooling module, so that each part is lubricated; the cooling oil way can simultaneously meet different requirements of low oil temperature and high oil temperature of the lubricating oil way.
Drawings
FIG. 1 is a schematic illustration of a vehicle cooling and lubrication system according to the present invention;
the device comprises a 1-cooling distribution pipeline, a 2-lubrication distribution pipeline, a 3-series pipeline, a 4-distribution pipeline electric control switch, a 5-series pipeline electric control switch, a 6-oil collecting box, a 7-filter, an 8-electronic pump, a 9-distribution mechanism, a 10-cooling mechanism, a 11-first cooled mechanism, a 12-first lubricated mechanism, a 13-second cooled mechanism, a 14-second lubricated mechanism and a 15-splash lubrication cooling mechanism.
Detailed Description
The invention will now be described in further detail with reference to the drawings and to specific examples.
The vehicle cooling and lubrication system shown in fig. 1 includes an oil pumping mechanism, a distributing mechanism, a cooled mechanism, and a lubricated mechanism.
The oil pumping mechanism comprises a filter 7 connected with the oil collecting box 6 through a pipeline and an electronic pump 8 connected with the filter 7 through a pipeline.
The dispensing mechanism 9 is a proportional valve connected to the electronic pump 8 via a pipeline.
The cooled mechanism comprises a first cooled mechanism 11 and a second cooled mechanism 13, wherein the first cooled mechanism 11 is a motor stator spray cooling mechanism, an external cooling mechanism 10 which can cool oil is connected between the motor stator spray cooling mechanism (the first cooled mechanism 11) and the proportional valve (the distributing mechanism 9), and an oil outlet of the motor stator spray cooling mechanism (the first cooled mechanism 11) is connected with the oil collecting box 6 through a pipeline; the second cooled mechanism 13 is a motor rotor cooling mechanism.
The lubricated mechanism comprises a first lubricated mechanism 12 and a second lubricated mechanism 14 which are connected through a pipeline, the first lubricated mechanism 12 is a motor shaft bearing lubrication mechanism, the motor shaft bearing lubrication mechanism (the first lubricated mechanism 12) is connected with a motor rotor cooling mechanism (the second cooled mechanism 13) through a pipeline, and an oil outlet of the motor rotor cooling mechanism (the second cooled mechanism 13) is connected with the oil collecting box 6 through a pipeline; the second lubricated mechanism 14 is a motor shaft gear spray lubrication mechanism connected with a motor shaft bearing lubrication mechanism (a first lubricated mechanism 12) through a pipeline, the motor shaft gear spray lubrication mechanism (the second lubricated mechanism 14) is connected with a splash lubrication cooling mechanism 15 (the clutch, the gear, the bearing and the oil seal are lubricated and cooled through oil stirring splash) through a pipeline, and oil liquid passing through the splash lubrication cooling mechanism 15 returns to the oil collecting box 6.
The oil outlet of the proportional valve (distributing mechanism 9) is connected with a cooling mechanism 10 and a motor shaft bearing lubricating mechanism (first lubricating mechanism 12) through a cooling distributing pipeline 1 and a lubricating distributing pipeline 2, and the lubricating distributing oil circuit 2 is provided with a distributing pipeline electric control switch 4. A series pipeline 3 is connected between the cooling mechanism 10 and the motor shaft bearing lubricating mechanism, and an electric control switch 5 of the series pipeline is arranged on the series pipeline 3.
Based on the vehicle cooling and lubricating system, a set of electric control system is designed: the device comprises an oil temperature detection module, a temperature comparison module and a control execution module;
the oil temperature detection module is used for detecting the temperature of the oil pumped by the oil pumping mechanism and determining the temperature T of the oil.
The temperature comparison module is used for comparing the oil temperature T with a plurality of set temperature intervals, determining a temperature interval in which the oil temperature T is positioned, and determining a ratio X of the oil supply quantity required by the lubricated mechanism and the cooled mechanism according to the temperature interval in which the oil temperature T is positioned; the temperature comparison module comprises at least four set temperature intervals, each temperature interval corresponds to a set ratio X, and when T is smaller than 40 degrees, X=x1 (4 is smaller than or equal to X1 and smaller than 100); when T is more than or equal to 40 degrees and less than 70 degrees, X=X2 (1/4 is less than X2 is less than 4); when T is more than or equal to 70 degrees and less than 90 degrees, X=X3 (0 < X3 < 2/3); when the angle is less than or equal to 90 degrees and less than or equal to T, X=X4 (X4=0, namely, all the oil pumped by the oil pumping mechanism enters the cooled mechanism and is conveyed to the lubricated mechanism).
The control execution module is used for adjusting the oil supply quantity of the distribution mechanism 9 for supplying oil to the lubricated mechanism and the cooled mechanism according to the ratio X of the oil supply quantity required by the lubricated mechanism and the cooled mechanism.
Based on the vehicle cooling and lubricating system and the electric control system, the control method of the vehicle cooling and lubricating system is as follows: the oil temperature detection module detects the temperature T of oil pumped by the oil pumping mechanism, the temperature comparison module determines the ratio X of the oil supply required by the lubricated mechanism and the cooled mechanism according to the temperature interval (comprising a plurality of set temperature intervals) where the oil temperature T is located, and the control execution module adjusts the oil supply of the distribution mechanism 9 to the lubricated mechanism and the cooled mechanism according to the ratio X.
In the invention, when the oil is pumped out, part of the oil is cooled by the cooling mechanism 10 and then is led to a spraying system for cooling the rotor and the stator of the motor; the other part of oil liquid is directly led to an oil way needing lubrication without passing through the cooling mechanism 10 to lubricate all parts; the cooling and lubricating oil ways are separated according to different requirements of cooling and lubricating on oil temperature, and meanwhile good cooling and lubricating effects of the oil ways are guaranteed. When the oil temperature of the oil is higher and needs to be cooled, the oil pumped by the electronic pump can be cooled by the cooling mechanism 10 and then enters into each cooling and lubricating requirement channel, and at the moment, the motor rotor can also obtain the cooling of the low-temperature oil. The oil liquid temperature for the cooling system is low, the cooling effect can be ensured, the oil liquid temperature for the lubricating system is high, the viscosity is small, and the lubricating effect can also be ensured.
The above description is only of the preferred embodiment of the present invention, and is not intended to limit the structure of the present invention in any way. Any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.

Claims (6)

1. The utility model provides a vehicle cooling lubrication system, includes pump oil mechanism, by cooling body and by lubricated body, its characterized in that: an oil outlet of the oil pumping mechanism is connected with a distribution mechanism (9), and an oil outlet of the distribution mechanism (9) is respectively connected with the cooled mechanism and the lubricated mechanism through at least two pipelines; -said dispensing means (9): the oil pump is used for distributing and outputting the oil output by the oil pump mechanism to the cooled mechanism and the lubricated mechanism according to different proportions according to different oil temperatures, and adapting to the oil quantity adjustment of the cooled mechanism and the lubricated mechanism; the cooled mechanism comprises a first cooled mechanism (11) and a second cooled mechanism (13), and a cooling mechanism (10) for cooling oil is connected between the first cooled mechanism (11) and the distribution mechanism (9); the lubricated mechanism comprises a first lubricated mechanism (12) and a second lubricated mechanism (14) which are connected through pipelines, the first lubricated mechanism (12) is connected with the distribution mechanism (9) through a lubrication distribution pipeline (2), and a distribution pipeline electric control switch (4) is arranged on the lubrication distribution pipeline (2); the first lubricated mechanism (12) is connected with the second cooled mechanism (13) through a pipeline; a series pipeline (3) is connected between the cooling mechanism (10) and the first lubricated mechanism (12), and a series pipeline electric control switch (5) is arranged on the series pipeline (3).
2. A control method based on the vehicle cooling and lubrication system according to claim 1, characterized in that: the temperature T of oil pumped by the oil pumping mechanism is detected, the ratio X of the oil supply quantity required by the lubricated mechanism and the cooled mechanism is determined according to the temperature interval of the oil temperature T, the oil is respectively supplied to the lubricated mechanism and the cooled mechanism by the distribution mechanism (9) according to the ratio X, and the temperature interval comprises a plurality of set temperature intervals.
3. The control method of the vehicle cooling and lubrication system according to claim 2, characterized in that: setting at least three oil temperature values which are T1, T2 and T3 respectively, wherein T1 is more than T2 and less than T3; when T < T1, the distribution mechanism (9) supplies oil to the lubricated mechanism and the cooled mechanism respectively according to the ratio X1; when T1 is less than or equal to T2, the distribution mechanism (9) supplies oil to the lubricated mechanism and the cooled mechanism respectively according to the ratio X2; when T2 is less than or equal to T3, the distribution mechanism (9) supplies oil to the lubricated mechanism and the cooled mechanism respectively according to the ratio X3; when T3 is less than or equal to T, the distributing mechanism (9) supplies oil to the lubricated mechanism and the cooled mechanism respectively according to the ratio X4.
4. A control method of a vehicle cooling and lubrication system according to claim 3, wherein: t1=40°, t2=70°, t3=90°;
when T is smaller than 40 degrees, X1 is smaller than 100 and is larger than or equal to 4;
when T is more than or equal to 40 degrees and less than 70 degrees, 1/4 is more than or equal to X2 is less than 4;
when T is more than or equal to 70 degrees and less than 90 degrees, X3 is more than 0 and less than 2/3;
when 90 DEG is less than or equal to T, X4=0.
5. An electrical control system based on the vehicle cooling and lubrication system according to claim 1, characterized in that: the device comprises an oil temperature detection module, a temperature comparison module and a control execution module;
the oil temperature detection module is used for detecting the temperature of the oil pumped by the oil pumping mechanism and determining the temperature T of the oil;
the temperature comparison module is used for comparing the oil temperature T with a plurality of set temperature intervals, determining a temperature interval in which the oil temperature T is positioned, and determining a ratio X of the oil supply quantity required by the lubricated mechanism and the cooled mechanism according to the temperature interval in which the oil temperature T is positioned;
the control execution module is used for adjusting the oil supply quantity of the distribution mechanism (9) for supplying oil to the lubricated mechanism and the cooled mechanism according to the ratio X of the oil supply quantity required by the lubricated mechanism and the cooled mechanism.
6. The electrical control system for a vehicle cooling and lubrication system according to claim 5, wherein: the temperature comparison module comprises at least four set temperature intervals, each temperature interval corresponds to a set ratio X, and when T is smaller than T1, X=x1; when T1 is less than or equal to T2, X=X2; when T2 is less than or equal to T3, x=x3; when T3 is less than or equal to T, x=x4.
CN202110837059.6A 2021-07-23 2021-07-23 Vehicle cooling and lubricating system, control method and electric control system Active CN113623387B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5217085A (en) * 1992-05-04 1993-06-08 Ford Motor Company Lubrication and cooling system for a powertrain including an electric motor
CN102869903A (en) * 2010-03-29 2013-01-09 爱信艾达株式会社 Vehicle drive device
JP2013198378A (en) * 2012-03-22 2013-09-30 Mitsubishi Motors Corp Electric motor
CN106828078A (en) * 2015-11-24 2017-06-13 丰田自动车株式会社 For the cooling device of vehicle
CN106958645A (en) * 2016-01-08 2017-07-18 广州汽车集团股份有限公司 Hybrid vehicle coupling mechanism cooling and lubricating system and its control method
CN110212701A (en) * 2019-06-21 2019-09-06 上海蔚来汽车有限公司 Electric drive unit cooling system

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5032515B2 (en) * 2009-01-28 2012-09-26 日立建機株式会社 Cooling device for lubricating oil for travel reducer
US9855833B2 (en) * 2009-06-22 2018-01-02 Ford Global Technologies, Llc System and method to provide lubrication for a plug-in hybrid

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5217085A (en) * 1992-05-04 1993-06-08 Ford Motor Company Lubrication and cooling system for a powertrain including an electric motor
CN102869903A (en) * 2010-03-29 2013-01-09 爱信艾达株式会社 Vehicle drive device
JP2013198378A (en) * 2012-03-22 2013-09-30 Mitsubishi Motors Corp Electric motor
CN106828078A (en) * 2015-11-24 2017-06-13 丰田自动车株式会社 For the cooling device of vehicle
CN106958645A (en) * 2016-01-08 2017-07-18 广州汽车集团股份有限公司 Hybrid vehicle coupling mechanism cooling and lubricating system and its control method
CN110212701A (en) * 2019-06-21 2019-09-06 上海蔚来汽车有限公司 Electric drive unit cooling system

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