CN113619231B - Production process method of down jacket zipper cloth belt capable of preventing down from escaping - Google Patents
Production process method of down jacket zipper cloth belt capable of preventing down from escaping Download PDFInfo
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- CN113619231B CN113619231B CN202110836511.7A CN202110836511A CN113619231B CN 113619231 B CN113619231 B CN 113619231B CN 202110836511 A CN202110836511 A CN 202110836511A CN 113619231 B CN113619231 B CN 113619231B
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- belt body
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- antistatic
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
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- Details Of Garments (AREA)
Abstract
The invention relates to a production process method of a down jacket zipper cloth belt capable of preventing down from running, which comprises the following steps: s1, a plurality of woven belts are arranged in a woven belt machine and woven in a warp and weft inlay weaving mode to obtain a middle core layer belt body, and terylene filaments and high-performance permanent conductive fibers are woven in a warp and weft inlay weaving mode to obtain an antistatic belt body; s2, dyeing, namely dyeing the woven middle core layer belt body and the antistatic belt body; s3, antistatic treatment, namely folding the warps in the middle of the antistatic belt body in half aiming at the edges of the middle core layer belt body, and coating the middle core layer belt body with the folded warps; s4, dislocating and stitching the multi-layer belt body; and S5, attaching a waterproof breathable film. The production process method of the down jacket zipper cloth belt has good toughness and antistatic effect, can reduce the electrostatic reaction generated by friction with down fabrics in daily use, has the effects of water resistance and ventilation, and has good use effect.
Description
Technical Field
The invention belongs to the technical field of production of zippers of down jackets, and particularly relates to a production process method of a zipper cloth belt of a down jacket capable of preventing down from escaping.
Background
Zippers (zippers) are connectors that rely on a continuous array of teeth to join or separate articles, and are now used in a wide variety of garments, bags, tents, and the like.
The zipper consists of a zipper tooth, a pull head, an upper stop (a front code and a rear code) or a locking piece and the like. Wherein the element is a key part which directly determines the lateral pull strength of the zipper. The common zipper is provided with two chain belts, each chain belt is provided with a row of zipper teeth, and the two rows of zipper teeth are mutually staggered. The pull head clamps the two side chain teeth, and the two side chain teeth can be meshed with or separated from each other by sliding the pull tab.
The zipper is divided into three types according to materials, including nylon zipper, injection molding zipper and metal zipper.
The most common zipper and the most widely used zipper at present are injection molding zippers, and the injection molding zippers are widely popular due to the characteristics of low cost and good performance. The zipper injection molding machine mainly comprises a conveying device and an injection molding host machine, wherein the conveying device is used for moving a chain belt of a zipper, and the injection molding host machine is used for injection molding and forming zipper teeth on the chain belt and obtaining a finished zipper product.
Down coat, coat with down stuffing, and has huge and round appearance. The down jacket is generally made of more than half of duck down, and meanwhile, small feathers can be mixed, the duck down is cleaned, sterilized at high temperature, and then the down jacket is filled in the clothes. The down jacket has the best warmth retention property. Most people in cold areas wear the shoes, and are commonly used by extremely-surveyors.
The current down jackets are more in zipper varieties, the parts stitched by the zipper and the down jackets are cloth belts in the zipper, and the parts are the parts which are easy to rub with down jacket cloth, for example, when a user wears the down jackets in daily life, hands are inserted into the pockets, the zipper at the pockets often rubs with cuffs of the down jackets, and long-time use can lead to static electricity so that down inside the down jackets can be drilled out from the cloth, and the quality of the down jackets is greatly reduced.
Disclosure of Invention
The invention aims to solve the problems and provide a production process method of the down jacket zipper cloth belt with simple structure and reasonable design.
The invention realizes the above purpose through the following technical scheme:
a production process method of a down jacket zipper cloth belt capable of preventing down from running comprises the following steps:
s1, a plurality of woven belts are arranged in a woven belt machine and woven in a warp and weft inlay weaving mode to obtain a middle core layer belt body, and terylene filaments and high-performance permanent conductive fibers are woven in a warp and weft inlay weaving mode to obtain an antistatic belt body;
s2, dyeing, namely dyeing the woven middle core layer belt body and the antistatic belt body;
s3, antistatic treatment, namely folding the warps in the middle of the antistatic belt body in half aiming at the edges of the middle core layer belt body, and coating the middle core layer belt body with the folded warps;
s4, staggered stitching of the multi-layer belt body, namely, crossed stitching is carried out between the antistatic belt body coated on the middle core layer belt body and the middle core layer belt body;
and S5, attaching a waterproof breathable film, namely attaching a layer of waterproof breathable film on the antistatic belt body coated outside the middle core layer belt body, wherein the attaching area of the waterproof breathable film is smaller than that of the middle core layer belt body, and reserving a blank part on one side for clamping and biting of the teeth and the upper and lower stops.
As a further optimized scheme of the invention, the thread for the webbing in the step S1 is a nylon thread and a cotton thread.
As a further optimization scheme of the invention, the dyeing treatment of the middle core layer belt body and the antistatic belt body in the step S2 comprises the following specific steps:
1) Preparing cloth belt, and inspecting and sewing the middle core layer belt body and the antistatic belt body;
2) Singeing, namely removing fluff on the surfaces of the middle core layer belt body and the antistatic belt body which are subjected to inspection and stitch processing;
3) Soaking the singed middle core layer belt body and the antistatic belt body in a coloring agent for 12-24 hours;
4) And drying, namely placing the dip-dyed middle core layer belt body and the antistatic belt body into a wind-heat dryer for hot wind drying, wherein the drying time is 3-6 hours.
As a further optimization scheme of the invention, in the step S3, when the middle warp of the antistatic belt body is aligned with the edge warp of the middle core layer belt body and is folded in half and then coated on the middle core layer belt body, a wire body connecting gap on the middle core layer belt body and a wire body connecting point on the antistatic belt body are overlapped, and then the antistatic belt body is pressed and ironed in an ironing mode to be preset.
As a further optimization scheme of the invention, in the step S4, when the anti-static belt body coated on the middle core layer belt body and the middle core layer belt body are subjected to cross stitching, the four corners of the anti-static belt body and the middle core layer belt body are firstly stitched, and then the anti-static belt bodies respectively coated on the two sides of the middle core layer belt body are stitched in a cross stitching mode, so that the anti-static belt body is stably connected to the outer part of the middle core layer belt body.
As a further optimization scheme of the invention, after the cross stitching is carried out between the antistatic belt body and the middle core layer belt body, the warp multi-line stitching is carried out on the positions of the two side edges of the antistatic belt body and the position close to the middle folding position.
As a further optimization scheme of the invention, after the waterproof breathable film is attached to the antistatic belt body, a circle of stitching is carried out along the edge of the waterproof breathable film, and the waterproof breathable film is connected with the antistatic belt body.
The invention has the beneficial effects that:
1) The invention adopts the external antistatic belt bodies to wrap the internal middle core layer belt bodies to form the multi-belt body staggered sewing cloth belt, and the multi-layer belt bodies are staggered with each other, so that the gaps on the cloth belt are blocked by the intersection points of the cloth belt of the other layer, and the down feather at the sewing position of the down feather cloth can be prevented from being drilled out;
2) According to the invention, the anti-static belt body is wrapped outside the middle core layer belt body, so that the static reaction generated by friction between the down jacket cloth and the zipper cloth belt can be effectively reduced, the amount of the anti-static belt body drilled out of the down in the down jacket due to the static reaction can be effectively reduced, and the quality of the down jacket is greatly improved.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a cross-sectional view of the tape construction of the present invention;
fig. 3 is a schematic view of the tape structure of the present invention.
Detailed Description
The following detailed description of the present application is provided in conjunction with the accompanying drawings, and it is to be understood that the following detailed description is merely illustrative of the application and is not to be construed as limiting the scope of the application, since numerous insubstantial modifications and adaptations of the application will be to those skilled in the art in light of the foregoing disclosure.
Example 1
As shown in fig. 1, the production process method of the down jacket zipper cloth belt comprises the following steps:
s1, a plurality of woven belts are arranged in a woven belt machine and woven in a warp and weft inlay weaving mode to obtain a middle core layer belt body, and terylene filaments and high-performance permanent conductive fibers are woven in a warp and weft inlay weaving mode to obtain an antistatic belt body;
in the step S1, the wires for the woven belt are nylon wires and cotton wires, and the middle core layer belt body woven by the nylon wires and the cotton wires can play a role in increasing the toughness and texture of the woven belt.
S2, dyeing, namely dyeing the woven middle core layer belt body and the antistatic belt body;
in the step S2, dyeing the middle core layer belt body and the antistatic belt body comprises the following specific steps:
1) Preparing cloth belt, and inspecting and sewing the middle core layer belt body and the antistatic belt body;
2) Singeing, namely removing fluff on the surfaces of the middle core layer belt body and the antistatic belt body which are subjected to inspection and stitch processing;
3) Soaking the singed middle core layer belt body and the antistatic belt body in a coloring agent for 12-24 hours;
4) And drying, namely placing the dip-dyed middle core layer belt body and the antistatic belt body into a wind-heat dryer for hot wind drying, wherein the drying time is 3-6 hours.
The variety and the color of the coloring agent can be selected according to the actual design, and the dyed cloth belt has better appearance, smooth appearance and no rough feeling.
S3, antistatic treatment, namely folding the warps in the middle of the antistatic belt body in half aiming at the edges of the middle core layer belt body, and coating the middle core layer belt body with the folded warps;
and S3, when the warp at the middle part of the antistatic belt body is aligned with the warp at the edge of the middle core layer belt body and then is folded and then coated on the middle core layer belt body, a wire body joint gap on the middle core layer belt body is overlapped with a wire body joint point on the antistatic belt body, and then the antistatic belt body is pressed and ironed in an ironing mode to form the antistatic belt body.
Through the pressing ironing mode, the antistatic belt body is pre-formed on the middle core layer belt body, so that subsequent stitching is facilitated. Moreover, the gaps among the line bodies on the belt body can be shielded by adopting a dislocation cladding mode, so that the down at the seam between the line bodies and the down cloth can be effectively prevented from being drilled out from the gaps on the belt body, and the phenomenon of down running of the down jacket can be effectively prevented.
S4, staggered stitching of the multi-layer belt body, namely, crossed stitching is carried out between the antistatic belt body coated on the middle core layer belt body and the middle core layer belt body;
in the step S4, when the anti-static belt body coated on the middle core layer belt body and the middle core layer belt body are in cross stitching, the four corners of the anti-static belt body and the middle core layer belt body are stitched, and then the anti-static belt bodies respectively coated on the two sides of the middle core layer belt body are stitched in a cross stitching mode, so that the anti-static belt body is stably connected to the outside of the middle core layer belt body.
As shown in fig. 3, after the cross-type stitching is performed between the antistatic belt body and the middle core layer belt body, the warp-wise multi-line stitching is performed at the two side edges of the antistatic belt body and the position close to the middle folding position. The connection between the antistatic belt body and the middle core layer belt body is stable, the situation of relative displacement between the antistatic belt body and the middle core layer belt body can not occur,
and the electrostatic reaction generated by friction between the down jacket cloth and the zipper cloth belt can be effectively reduced, the amount of the down drilled out by the electrostatic reaction in the down jacket can be effectively reduced, and the quality of the down jacket is greatly improved.
And S5, attaching a waterproof and breathable film, namely attaching a layer of waterproof and breathable film on the antistatic belt body coated outside the middle-core layer belt body, wherein the attaching area of the waterproof and breathable film is smaller than that of the middle-core layer belt body, and reserving a blank part on one side for clamping and biting of the teeth and the upper and lower stops when the waterproof and breathable film is attached outside the antistatic belt body as shown in fig. 2.
After the waterproof breathable film is attached to the antistatic belt body, a circle of stitching is performed along the edge of the waterproof breathable film, the waterproof breathable film is connected with the antistatic belt body, and the waterproof breathable film has waterproof and breathable effects.
The conventional single-layer cloth belt made zipper and the cloth belt made zipper are respectively sewn at pockets on two sides of the same down jacket, and are subjected to a velvet-running prevention test, the conventional zipper and the cloth belt provided by the invention are subjected to friction test through cloth at cuffs of the down jacket, the friction times are set to 1000 times, and test results show that velvet running occurs at the conventional single-layer cloth belt made zipper, but velvet running does not occur at the cloth belt made zipper.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention.
Claims (4)
1. The production process of the down jacket zipper cloth belt is characterized by comprising the following steps:
s1, a plurality of woven belts are arranged in a woven belt machine and woven in a warp and weft inlay weaving mode to obtain a middle core layer belt body, and terylene filaments and high-performance permanent conductive fibers are woven in a warp and weft inlay weaving mode to obtain an antistatic belt body;
s2, dyeing, namely dyeing the woven middle core layer belt body and the antistatic belt body;
s3, antistatic treatment, namely folding the middle warp of the antistatic belt body in alignment with the edge warp of the middle core layer belt body in half and then coating the middle core layer belt body, wherein in the step S3, when the middle warp of the antistatic belt body in alignment with the edge warp of the middle core layer belt body is folded in half and then coated on the middle core layer belt body, a wire body connecting gap on the middle core layer belt body is overlapped with a wire body connecting point on the antistatic belt body, and then ironing the antistatic belt body in a pressing mode to preset the antistatic belt body;
s4, carrying out staggered stitching on the multi-layer belt body, namely carrying out crossed stitching on the anti-static belt body coated on the middle core layer belt body and the middle core layer belt body, wherein in the step S4, when the anti-static belt body coated on the middle core layer belt body and the middle core layer belt body are subjected to crossed stitching, stitching is firstly carried out between four corners of the anti-static belt body and the middle core layer belt body, then stitching is carried out on the anti-static belt bodies coated on two sides of the middle core layer belt body respectively in a crossed stitching mode, so that the anti-static belt body is stably connected to the outer part of the middle core layer belt body, and after the anti-static belt body and the middle core layer belt body are subjected to crossed stitching, carrying out warp-wise multi-line stitching on the positions of two sides of the anti-static belt body and the positions close to the folding position of the middle part;
and S5, attaching a waterproof breathable film, namely attaching a layer of waterproof breathable film on the antistatic belt body coated outside the middle core layer belt body, wherein the attaching area of the waterproof breathable film is smaller than that of the middle core layer belt body, and reserving a blank part on one side for clamping and biting of the teeth and the upper and lower stops.
2. The production process of the down jacket zipper cloth belt is characterized in that: the thread for the webbing in the step S1 is nylon thread and cotton thread.
3. The production process of the down jacket zipper tape of claim 1, wherein the dyeing of the middle core layer tape and the antistatic tape in step S2 comprises the following steps:
1) Preparing cloth belt, and inspecting and sewing the middle core layer belt body and the antistatic belt body;
2) Singeing, namely removing fluff on the surfaces of the middle core layer belt body and the antistatic belt body which are subjected to inspection and stitch processing;
3) Soaking the singed middle core layer belt body and the antistatic belt body in a coloring agent for 12-24 hours;
4) And drying, namely placing the dip-dyed middle core layer belt body and the antistatic belt body into a wind-heat dryer for hot wind drying, wherein the drying time is 3-6 hours.
4. The production process of the down jacket zipper cloth belt is characterized in that: after the waterproof breathable film is attached to the antistatic belt body, a circle of stitching is performed along the edge of the waterproof breathable film, and the waterproof breathable film is connected with the antistatic belt body.
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