CN113617794B

CN113617794B - Stripping decomposition manufacturing system and process based on waste automobile PVB interlayer film

Info

Publication number: CN113617794B
Application number: CN202110862021.4A
Authority: CN
Inventors: 黄筱莉; 黄敏
Original assignee: Yongsheng Haeil Differential Fabric Co ltd
Current assignee: Yongsheng Haeil Differential Fabric Co ltd
Priority date: 2021-07-29
Filing date: 2021-07-29
Publication date: 2022-05-31
Anticipated expiration: 2041-07-29
Also published as: CN113617794A

Abstract

The invention discloses a stripping decomposition manufacturing system and a stripping decomposition manufacturing process based on a waste automobile PVB interlayer film. This peel off and decompose manufacturing system and technology based on car waste PVB intermediate layer membrane, place old car glass through setting up the arch roof, the accessible arches old car glass and realizes the detached effect of cullet grain, the stiff bristle of recycling separable set carries out the round brush along glass, can effectively separate cullet grain, it is little to the damage of doubling the membrane, set up the semicircle doubling pipe that can blow off hot-blast in the commentaries on classics roller outside simultaneously, can blow hot-blast to old car glass surface, can soften doubling the membrane and surface glue on the one hand, make things convenient for the cullet grain to separate, on the other hand air current also can blow cullet grain and make its more comprehensive thorough droing, the cleaning effect has further been improved.

Description

Stripping decomposition manufacturing system and process based on waste automobile PVB interlayer film

Technical Field

The invention relates to the technical field of waste recovery, in particular to a stripping decomposition manufacturing system and a stripping decomposition manufacturing process based on a waste automobile PVB interlayer film.

Background

The PVB glass interlayer film is a high polymer material formed by plasticizing and extruding polyvinyl butyral resin and a plasticizer 3GO (triethylene glycol diisocaprylate). The PVB glass has the thickness of 0.38mm and 0.76mm, has good cohesiveness to inorganic glass, and has the characteristics of transparency, heat resistance, cold resistance, moisture resistance, high mechanical strength and the like. The PVB film is mainly used for laminated glass, and a PVB film taking polyvinyl butyral as a main component is sandwiched between two pieces of glass. The PVB laminated glass has multiple functions of safety, heat preservation, noise control, ultraviolet isolation and the like, and is widely applied to industries such as buildings, automobiles and the like.

Can use the intermediate layer membrane in some current car glass, reach some additional effects, nevertheless scrap the back at the car, general car glass also can directly abandon, it is comparatively extravagant, some current enterprises are through to old and useless car glass recovery processing, the inside intermediate layer membrane of round recovery, nevertheless because the intermediate layer membrane two sides all bonds there is glass, it is difficult to directly peel off, some old and useless glass fragmentation forms the glass grain in small bits after even, strike off the easy damage intermediate layer membrane of scraping by force, influence the retrieval value, some glass grain in small bits also are convenient for thoroughly clear up.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a stripping decomposition manufacturing system and a stripping decomposition manufacturing process based on a waste automobile PVB (polyvinyl butyral) interlayer film, which solve the problems that the interlayer film is difficult to directly strip due to glass adhered on two surfaces of the interlayer film, even some waste glass is cracked to form fine glass particles, the interlayer film is easy to damage by forcibly scraping, the recycling value is influenced, and some fine glass particles are not convenient to thoroughly clean.

In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a peel off and decompose manufacturing system based on car of wasting PVB intermediate layer membrane, includes base and top fixed connection's separation frame, the top of separation frame is provided with separable set, the separation frame includes the arch roof of fixed connection between the base top left and right sides, the centre of both sides all is connected with the swing arm through the positioning seat rotation around the base top, and separable set fixed connection is between the top of two swing arms.

The separating assembly comprises a shell fixedly connected with the swing arm, the inside of the shell is rotatably connected with a semicircular interlayer pipe, the inside of the semicircular interlayer pipe is rotatably connected with a rotary roller, hard bristles are densely distributed on the periphery of the rotary roller, driving magnets are embedded in the front end and the rear end of the rotary roller, and driven magnets which are corresponding to the driving magnets and repel each other are embedded in the front end and the rear end of the inner surface of the semicircular interlayer pipe.

The semicircular interlayer pipe comprises an outer layer sleeve and an inner pipe, wherein the inner pipe is fixedly connected with the inner surface of the outer layer sleeve in a coaxial mode, a gap is reserved between the periphery of the outer layer sleeve and the periphery of the inner pipe, an air inlet nozzle protruding upwards is arranged in the middle of the top of the outer layer sleeve, a groove limiting the air inlet nozzle to rotate by a fixed angle is formed in the inner surface of the shell, a sealing ring on the surface of the outer layer sleeve is fixedly connected to the outer side, located in the rotating area of the air inlet nozzle, of the inner surface of the shell, and the top of the rear side of the shell is communicated with a hot air pipe.

Preferably, the front end of changeing the roller center pin wears the front end of semicircle intermediate layer pipe and shell in proper order and extends to the outside of shell, the positive top of shell is through fixed box fixedly connected with motor, the fixed surface of motor output shaft is connected with the driving gear, and changes the front end fixedly connected with of roller center pin and driven gear engaged with the driving gear, the front side the positive top of swing arm is rotated and is connected with the gear wheel with driven gear engaged with, the front side the back of swing arm is rotated and is connected with the pinion with gear wheel coaxial coupling, the front side fixedly connected with top and the pinion engaged arc pinion rack of arch roof intrados.

Preferably, the top of base still is provided with locating component, locating component includes rotates the rotation handle of connection in the base top left and right sides through the torsional spring, the rotation handle is close to the top fixedly connected with rubber briquetting of arch roof one side, the first motor of board fixedly connected with is passed through at the center at base top, the fixed surface of first motor output shaft is connected with the reel of surface winding stay cord, the interlude fixed connection of stay cord is on the reel surface, and its both ends reverse winding just runs through the middle fixed connection that arch roof and both sides rotated the handle at the reel surface.

Preferably, the rotation handle is located below the stay cord link and rotates and be connected with the rotor plate that runs through the arch roof on one side, and the inside of arch roof set up with the logical groove of rotor plate and stay cord looks adaptation, the both sides at arch roof top and the top that is located the stay cord link all are provided with spacing sand grip.

Preferably, the outside fixedly connected with garbage collection cover of base, and leave the interval between the bottom of base and garbage collection cover, logical groove has been seted up to the inside of base, the center fixedly connected with second motor of garbage collection cover bottom, garbage collection cover bottom and fixedly connected with turning block are run through on the top of second motor output shaft, many poker bars of side fixedly connected with of turning block, and the bottom fixedly connected with brush hair of poker bar, the hourglass silo has been seted up on the right side of garbage collection cover bottom.

Preferably, the equal fixedly connected with direction arc board in four corners of garbage collection cover internal surface, and form circularly between the bottom of four direction arc boards, the right side fixedly connected with cover of garbage collection cover bottom is in the outside derivation groove that leaks the material groove, and the bottom slope setting of deriving the groove, the peripheral fixedly connected with support section of thick bamboo of garbage collection cover bottom, and the right side of deriving the groove runs through to support section of thick bamboo outside.

Preferably, the rear side the semicircle air guide cylinder of hot-blast main is connected on the rear side fixedly connected with top of swing arm, two the bottom of swing arm is passed through front end confined rotating tube and is rotated with the positioning seat and be connected, and the bottom of semicircle air guide cylinder and the rear end intercommunication of rotating tube, the middle fixedly connected with air heater at the garbage collection cover back, the gas outlet intercommunication of air heater has the outlet duct, and the bottom of outlet duct rotates through the rear end of rotating connecting piece and rotating tube to be connected, the top fixedly connected with control panel of air heater.

Preferably, one side of the back of the waste collection cover is inserted with a membrane taking assembly through a clamping sleeve, the membrane taking assembly comprises a piston cylinder, a plurality of air suction holes are uniformly formed in the bottom of the piston cylinder, a piston plate is connected in the piston cylinder in a sliding manner, pull rods penetrating through the top of the piston cylinder are fixedly connected on two sides of the top of the piston plate, a pull handle is fixedly connected between the top ends of the two pull rods, a handle is fixedly connected at the top of the piston cylinder and positioned at the outer side of the pull handle, and both ends of the pull handle are connected with the inner side of the handle in a sliding way, a positioning rod with the top end connected with the handle is fixedly connected between the two pull rods and the two sides of the handle at the top of the piston cylinder, and the pull handle sliding sleeve is arranged outside the positioning rod, a spring is sleeved outside the positioning rod and above the pull handle, and anti-skidding rubber pads are adhered to the outside of the pull handle and the top of the handle.

The invention also discloses a stripping decomposition manufacturing process based on the waste automobile PVB interlayer film, which specifically comprises the following steps:

the method comprises the following steps: firstly, manually placing the crushed old glass on an arched top plate to enable the crushed old glass to be arched upwards and bent, then starting a first motor to work, rolling a pull rope through a reel, pulling a rotating handle close to one side of a separation assembly to deflect towards the direction of the arched top plate, enabling a rubber pressing block on the rotating handle to press one side of the old glass, simultaneously loosening the pull rope on the other side, enabling the rotating handle on the other side to deflect outwards under the action of a torsional spring to further keep away from the arched top plate, and then finishing the primary positioning of the old glass;

step two: after the positioning is finished, the motor is started to work, the rotating roller is driven to rotate through the meshing of the driving gear and the driven gear, the glass particles on the surface of the interlayer film under the brush are rotated by utilizing the hard brush hair on the surface of the rotating roller, meanwhile, the driven gear indirectly drives the pinion to rotate reversely through the large gear and is meshed with the arc toothed plate to drive the swing arm to rotate, and the separating assembly is enabled to brush along the radian of the glass;

step three: starting the hot air blower in the brushing process, blowing air into the shell through the air outlet pipe, the rotating pipe, the semicircular air guide cylinder and the hot air pipe, further enabling hot air to enter the semicircular interlayer pipe and be sprayed out of the glass from two sides of the bottom to blow, and meanwhile, when the rotating roller rotates, pushing the semicircular interlayer pipe to rotate for a certain angle by using the repulsive force of the driving magnet and the driven magnet, enabling the hot air to blow the glass obliquely, and blowing off glass particles;

step four: when the separation assembly sweeps to a limit position from one side, the motor is started reversely to enable the separation assembly to rotate reversely, meanwhile, the operation steps are repeated, the first motor is controlled reversely, one side of the old glass is sent away, the other side of the old glass is clamped, and finally, the comprehensive sweeping of the surface glass of the interlayer film is completed;

step five: after the single-side blowing is finished, resetting the positioning assembly, wherein the rotating handles on the two sides are in a symmetrical state at the moment, namely the rubber pressing blocks on the two sides do not press the glass tightly, then turning over one side of the glass, and repeating the operation to remove glass particles on the other side of the interlayer film;

step six: in the glass removing process, broken glass passes through the through groove and falls to the bottom of the inner cavity of the waste collection cover, the second motor is started, the poke rod is driven to rotate through the rotating block, and the glass is pushed to fall into the material leakage groove and fall into the guide groove to be discharged outwards;

step seven: and resetting the whole device and closing the device after the processing is finished, then taking up the membrane assembly, holding the handle and the pull handle, pressing the bottom of the piston cylinder on the sandwich membrane, kneading the pull handle, pulling the piston plate upwards through the pull rod to enable the bottom of the piston cylinder to generate negative pressure to suck the sandwich membrane, then loosening the pull handle after the sandwich membrane is pulled out, and resetting the piston plate by utilizing the elasticity of the spring to release the sandwich membrane.

Preferably, in the sixth step, the glass cullet falling from the arched top plate slides to the lower part from front to back, and the glass cullet falling to the inner side of the rotating handle is guided into the arched top plate through the rotating plate, so that the rotating handle is prevented from being clamped.

Advantageous effects

The invention provides a stripping decomposition manufacturing system and a stripping decomposition manufacturing process based on a waste automobile PVB interlayer film. Compared with the prior art, the method has the following beneficial effects:

(1) the stripping decomposition manufacturing system and the stripping decomposition manufacturing process based on the waste automobile PVB interlayer film have the advantages that the arch-shaped top plate is arranged to place the old automobile glass, the effect of separating broken glass particles can be achieved by arching the old automobile glass, the hard brush hair of the separation assembly is used for rolling along the glass, the broken glass particles can be effectively separated, the damage to the interlayer film is small, meanwhile, the semicircular interlayer pipe capable of blowing hot air is arranged on the outer side of the rotary roller, the surface of the old automobile glass can be blown with hot air, on one hand, the interlayer film and surface glue thereof can be softened, the broken glass particles can be conveniently separated, on the other hand, the broken glass particles can be blown by air flow to be more comprehensively and thoroughly dropped, the cleaning effect is further improved, meanwhile, two sets of mutually exclusive magnets are used, the semicircular interlayer pipe can be driven to deflect when the rotary roller rotates, so that the separation assembly can automatically change angles to blow air obliquely when moving towards two directions, maintaining an optimal blow-off effect.

(2) This based on car of giving up PVB intermediate layer membrane peels off and decomposes manufacturing system and technology, through setting up the driven gear that gear wheel connection changes the roller front end, and then indirectly drive pinion synchronous rotation, the use of arc pinion rack of deuterogamying, when the motor drives and changes the roller rotation and carry out the round brush, can drive the swing arm and deflect in step, make separable set carry out the effect of comprehensive clearance to cullet, and linkage operation synchronism is high, difficult trouble, the equipment cost and the control degree of difficulty have also been saved, high durability and convenient use.

(3) This based on car of giving up PVB intermediate layer membrane peels off and decomposes manufacturing system and technology, through setting up locating component, can realize fixed to old car glass, the rotation handle that can stimulate both sides in turn through the just reversal of control first motor rotates, and then carries out the centre gripping to old car glass's both sides in turn, can switch the centre gripping position along with the change of separable set moving direction, avoid the action that the clamping position influences separable set, guaranteed comprehensive thorough clearance, control is simple and convenient.

(4) This based on car of wasting heat PVB intermediate layer membrane peels off and decomposes manufacturing system and technology, cover separation clearance mechanism through externally setting up garbage collection, the garrulous glass grain that makes the brush fall can not scatter around at will, when garrulous glass grain falls garbage collection cover inner chamber bottom, still usable pivoted poker rod is concentrated from the hourglass material groove and is pushed away the derivation inslot and discharge, realize the effect of automatic clearance and the inside garrulous glass grain of collecting device, make it continuously work for a long time, need not artifical frequent clearance, time saving and labor saving.

(5) This based on car PVB intermediate layer membrane of wasing off decomposes manufacturing system and technology, get the membrane module through setting up, after the garrulous glass grain clearance in intermediate layer membrane surface, conveniently take out intermediate layer membrane, only need use to get the membrane module and press on intermediate layer membrane surface, then carry out simple kneading operation and can inhale intermediate layer membrane promptly, not only made things convenient for taking out of thinner intermediate layer membrane, also do not worry and do harm the hand by the remaining tiny glass grain of intermediate layer membrane, convenience safe in utilization.

Drawings

FIG. 1 is a cross-sectional view of a structure of the present invention;

FIG. 2 is a front view of the base and the structure thereon of the present invention;

FIG. 3 is a rear view of the base and the structure thereon of the present invention;

FIG. 4 is a partial cross-sectional view of a separator assembly according to the present invention;

FIG. 5 is a cross-sectional view of a separator assembly according to the present invention;

FIG. 6 is an exploded view of the semi-circular sandwich tube and roller of the present invention;

FIG. 7 is a top plan view of the underlying structure within the waste collection hood of the present invention;

FIG. 8 is a rear view of the structure of the present invention;

FIG. 9 is a front view of the membrane extraction assembly of the present invention;

FIG. 10 is a sectional view of a membrane module according to the present invention.

In the figure: 1. a base; 101. a through groove; 2. separating the frame; 201. an arched roof; 202. an arc toothed plate; 3. a separation assembly; 31. a housing; 32. a semicircular sandwich pipe; 321. an outer casing; 322. an inner tube; 323. an air inlet nozzle; 324. a driven magnet; 33. rotating the roller; 34. hard bristles; 35. a driving magnet; 36. a hot air pipe; 37. a motor; 38. a driving gear; 39. a driven gear; 310. a bull gear; 311. a pinion gear; 312. a seal ring; 4. swinging arms; 5. a positioning assembly; 51. rotating the handle; 52. pressing rubber blocks; 53. a first motor; 54. pulling a rope; 55. a reel; 56. a rotating plate; 6. taking a membrane component; 61. a piston cylinder; 62. a suction hole; 63. a piston plate; 64. a pull rod; 65. pulling a handle; 66. a handle; 67. positioning a rod; 68. a spring; 69. an anti-slip rubber pad; 7. a waste collection hood; 8. a second motor; 9. rotating the block; 10. a poke rod; 11. brushing; 12. a material leaking groove; 13. a guide arc plate; 14. a lead-out slot; 15. a support cylinder; 16. a semicircular gas cylinder; 17. rotating the tube; 18. a hot air blower; 19. an air outlet pipe; 20. a control panel; 21. and (4) a ferrule.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides a peel off and decompose manufacturing system based on car waste PVB intermediate layer membrane, includes base 1 and its top fixed connection's separation frame 2, and the top of separation frame 2 is provided with separable set 3, and separation frame 2 includes the arch roof 201 of fixed connection between the 1 top left and right sides of base, and the centre of the 1 top front and back both sides of base all is connected with swing arm 4 through the positioning seat rotation, and 3 fixed connection of separable set is between the top of two swing arms 4.

The separating component 3 comprises a shell 31 fixedly connected with a swing arm 4, a semicircular interlayer pipe 32 is rotatably connected in the shell 31, a rotating roller 33 is rotatably connected in the semicircular interlayer pipe 32, hard bristles 34 are densely distributed on the circumferential surface of the rotating roller 33, driving magnets 35 are embedded in the front end and the rear end of the rotating roller 33 and are eccentrically and fixedly connected, driven magnets 324 which correspond to and repel the driving magnets 35 are embedded in the front end and the rear end of the inner surface of the semicircular interlayer pipe 32, the old automobile glass is placed through an arched top plate 201, the effect of separating glass cullet can be realized by arching the old automobile glass, then the hard bristles 34 of the separating component 3 are used for rolling along the glass, the glass cullet can be effectively separated, the damage to an interlayer film is small, meanwhile, the semicircular interlayer pipe 32 which can blow hot air is arranged on the outer side of the rotating roller 33, and the hot air can blow the surface of the old automobile glass, on the one hand can soften laminated film and surface glue, make things convenient for the separation of cullet grain, on the other hand air current also can blow the cullet grain and make its more comprehensive thorough droing, has further improved the clearance effect, utilizes the magnet of two sets of mutexes simultaneously, can drive semicircle laminated tube 32 when changeing roller 33 and rotate and deflect, makes separator assembly 3 all can carry out the slant to blow to the automatic angle conversion when removing to two directions, keeps the best effect of blowing away.

The front end of the central shaft of the rotary roller 33 sequentially penetrates through the semicircular interlayer pipe 32 and the front end of the shell 31 and extends to the outside of the shell 31, the motor 37 is fixedly connected above the front surface of the shell 31 through a fixing box, the driving gear 38 is fixedly connected on the surface of the output shaft of the motor 37, the front end of the central shaft of the rotary roller 33 is fixedly connected with a driven gear 39 meshed with the driving gear 38, the large gear 310 meshed with the driven gear 39 is rotatably connected above the front surface of the front side swing arm 4, the small gear 311 coaxially connected with the large gear 310 is rotatably connected on the back surface of the front side swing arm 4, the arc-shaped toothed plate 202, the top of which is meshed with the small gear 311, is fixedly connected at the front side of the inner arc surface of the arc-shaped top plate 201, the driven gear 39 at the front end of the rotary roller 33 is connected through the large gear 310, the small gear 311 is indirectly driven to rotate synchronously, and is matched with the arc-shaped toothed plate 202 for use, when the rotary roller 33 is driven by the motor 37 to brush, can drive swing arm 4 and deflect in step, make separator assembly 3 carry out the effect of comprehensive clearance to cullet, and linkage operation synchronism is high, and difficult trouble has also saved the equipment cost and the control degree of difficulty, convenient to use.

The semicircular interlayer pipe 32 comprises an outer layer sleeve 321 and an inner pipe 322 coaxially and fixedly connected with the inner surface of the outer layer sleeve 321, a gap is reserved between the outer layer sleeve 321 and the circumferential surface of the inner pipe 322, an air inlet nozzle 323 protruding upwards is arranged in the middle of the top of the outer layer sleeve 321, a groove limiting the rotation fixed angle of the air inlet nozzle 323 is arranged on the inner surface of the shell 31, a sealing ring 312 on the surface of the outer layer sleeve 321 is fixedly connected to the outer side of the rotating area of the air inlet nozzle 323 on the inner surface of the shell 31, and a hot air pipe 36 is communicated with the top of the rear side of the shell 31.

The top of the base 1 is also provided with a positioning component 5, the positioning component 5 comprises rotating handles 51 which are rotatably connected with the left side and the right side of the top of the base 1 through torsional springs, a rubber press block 52 is fixedly connected with the top end of one side of the rotating handle 51 close to the arched top plate 201, the center of the top of the base 1 is fixedly connected with a first motor 53 through a machine table, a reel 55 with a surface winding pull rope 54 is fixedly connected with the surface of an output shaft of the first motor 53, the middle section of the pull rope 54 is fixedly connected with the surface of the reel 55, two ends of the pull rope are reversely wound on the surface of the reel 55 and penetrate through the arched top plate 201 and the middle parts of the rotating handles 51 at two sides, a rotating plate 56 penetrating through the arched top plate 201 is rotatably connected with one side of the rotating handle 51 below a connecting end of the pull rope 54, a through groove matched with the rotating plate 56 and the pull rope 54 is formed in the arched top plate 201, and limiting convex strips are arranged at two sides of the top of the arched top plate 201 and above the connecting end of the pull rope 54, through setting up locating component 5, can realize fixed to old car glass, the rotation handle 51 that can stimulate both sides in turn through controlling the just reversal of first motor 53 rotates, and then carries out the centre gripping to old car glass's both sides in turn, can switch the centre gripping position along with the change of separating assembly 3 moving direction, avoids the action that the clamping position influences separating assembly 3, has guaranteed comprehensive thorough clearance, and control is simple and convenient.

Referring to fig. 1 and 7, a waste collecting hood 7 is fixedly connected to the outside of a base 1, a space is left between the base 1 and the bottom of the waste collecting hood 7, a through groove 101 is formed in the base 1, a second motor 8 is fixedly connected to the center of the bottom of the waste collecting hood 7, the top end of the output shaft of the second motor 8 penetrates through the bottom of the waste collecting hood 7 and is fixedly connected with a rotating block 9, a plurality of poking rods 10 are fixedly connected to the side surface of the rotating block 9, bristles 11 are fixedly connected to the bottom of the poking rods 10, a material leaking groove 12 is formed in the right side of the bottom of the waste collecting hood 7, guide arc plates 13 are fixedly connected to four corners of the inner surface of the waste collecting hood 7, a circular shape is formed between the bottoms of the four guide arc plates 13, a guide groove 14 covered on the outside of the material leaking groove 12 is fixedly connected to the right side of the bottom of the waste collecting hood 7, the bottom of the guide groove 14 is inclined, a support cylinder 15 is fixedly connected to the periphery of the bottom of the waste collecting hood 7, and the right side of deriving groove 14 runs through to a support section of thick bamboo 15 outside, cover separation clearance mechanism through setting up garbage collection cover 7 externally, the garrulous glass grain that makes the brush fall can not be scattered all around at will, when garrulous glass grain falls 7 inner chambers bottoms of garbage collection cover, still usable pivoted poker rod 10 is pushed away from hourglass material groove 12 is concentrated and is discharged in deriving groove 14, realize the effect of automatic clearance and the inside garrulous glass grain of collecting device, make it can continuously work for a long time, need not artifical frequent clearance, time saving and labor saving.

Referring to fig. 8-10, the rear side of the rear swing arm 4 is fixedly connected with a semicircular air guide cylinder 16, the top end of which is connected with a hot air pipe 36, the bottom ends of the two swing arms 4 are rotatably connected with the positioning seat through a rotating pipe 17 with a closed front end, the bottom end of the semicircular air guide cylinder 16 is communicated with the rear end of the rotating pipe 17, the middle of the back surface of the waste collecting cover 7 is fixedly connected with a hot air blower 18, the air outlet of the hot air blower 18 is communicated with an air outlet pipe 19, the bottom end of the air outlet pipe 19 is rotatably connected with the rear end of the rotating pipe 17 through a rotating connecting piece, and the top of the hot air blower 18 is fixedly connected with a control panel 20.

One side of the back of the waste collecting cover 7 is inserted with a membrane taking assembly 6 through a clamping sleeve 21, the membrane taking assembly 6 comprises a piston cylinder 61, the bottom of the piston cylinder 61 is uniformly provided with a plurality of air suction holes 62, the inside of the piston cylinder 61 is connected with a piston plate 63 in a sliding manner, two sides of the top of the piston plate 63 are fixedly connected with pull rods 64 penetrating through the top of the piston cylinder 61, a pull handle 65 is fixedly connected between the top ends of the two pull rods 64, the top of the piston cylinder 61 is fixedly connected with a handle 66 positioned at the outer side of the pull handle 65, two ends of the pull handle 65 are slidably connected with the inner side of the handle 66, a positioning rod 67 with the top end connected with the handle 66 is fixedly connected between the two pull rods 64 and two sides of the handle 66, the pull handle 65 is sleeved outside the positioning rod 67 in a sliding manner, a spring 68 is sleeved outside the positioning rod 67 and above the pull handle 65, anti-skid rubber pads 69 are adhered on the outside of the pull handle 65 and the top of the handle 66, get membrane module 6 through the setting, after the garrulous glass grain clearance in intermediate layer membrane surface, conveniently take out intermediate layer membrane, only need use and get membrane module 6 and press on intermediate layer membrane surface, then carry out simple kneading operation and can suck the intermediate layer membrane promptly, not only made things convenient for taking out of thinner intermediate layer membrane, also not worry that the hand is made wounded by the remaining tiny glass grain of intermediate layer membrane, convenience safe in utilization.

the method comprises the following steps: firstly, manually placing the crushed old glass on the arched top plate 201 to enable the crushed old glass to arch upwards and bend, then starting a first motor 53 to work, rolling a pull rope 54 through a reel 55, pulling a rotating handle 51 close to one side of the separation component 3 to deflect towards the arched top plate 201, enabling a rubber pressing block 52 on the rotating handle to press one side of the old glass, simultaneously loosening the pull rope 54 at the other side, enabling the rotating handle 51 at the other side to deflect outwards under the action of a torsion spring to further keep away from the arched top plate 201, and then finishing the primary positioning of the old glass;

step two: after the positioning is finished, the motor 37 is started to work, the rotating roller 33 is driven to rotate through the meshing of the driving gear 38 and the driven gear 39, then the glass particles on the surface of the lower interlayer film are brushed through the rotation of the hard surface bristles 34, meanwhile, the driven gear 39 indirectly drives the pinion 311 to rotate reversely through the large gear 310 and is meshed with the arc toothed plate 202 to drive the swing arm 4 to rotate, and the separating assembly 3 is enabled to brush along the radian of the glass;

step three: in the brushing process, the hot air blower 18 is started, air is blown into the shell 31 through the air outlet pipe 19, the rotating pipe 17, the semicircular air guide cylinder 16 and the hot air pipe 36, then hot air enters the semicircular interlayer pipe 32 and is sprayed out to the glass from two sides of the bottom for blowing, and meanwhile, when the rotating roller 33 rotates, the repulsive force of the driving magnet 35 and the driven magnet 324 is utilized to push the semicircular interlayer pipe 32 to rotate for a certain angle, so that the hot air blows the glass obliquely, and glass particles are blown off;

step four: when the separating assembly 3 sweeps to the limit position to one side, the motor 37 is started reversely to enable the separating assembly 3 to rotate reversely, meanwhile, the operation steps are repeated, the first motor 53 is controlled reversely, one side of the old glass is sent out, the other side of the old glass is clamped, and finally, the comprehensive sweeping of the surface glass of the interlayer film is completed;

step five: after the single-side blowing is finished, the positioning component 5 is reset, the rotating handles 51 at the two sides are in a symmetrical state at the moment, namely the rubber pressing blocks 52 at the two sides do not press the glass tightly, then the glass is turned over to one side, the operation is repeated, and glass particles at the other side of the interlayer film are removed;

step six: in the glass removing process, the cullet passes through the through groove 101 and falls to the bottom of the inner cavity of the waste collecting cover 7 (the glass particles falling from the arched top plate 201 slide to the lower part from front to back, the glass particles falling to the inner side of the rotating handle 51 are guided into the arched top plate 201 through the rotating plate 56 to avoid clamping the rotating handle 51), the second motor 8 is started, the rotating block 9 drives the poke rod 10 to rotate, the whole glass is pushed to fall into the material leaking groove 12, and the glass falls into the material guiding groove 14 and is discharged outwards;

step seven: after the processing is finished, the whole device is reset and closed, the membrane assembly 6 is taken up, the handle 66 and the pull handle 65 are held, the bottom of the piston cylinder 61 is pressed on the sandwich membrane, the pull handle 65 is kneaded, the piston plate 63 is pulled up through the pull rod 64, negative pressure is generated at the bottom of the piston cylinder 61 to suck the sandwich membrane, the pull handle 65 is loosened after the sandwich membrane is pulled out, the piston plate 63 is reset through the elasticity of the spring 68, and the sandwich membrane can be loosened.

Meanwhile, what is not described in detail in this specification belongs to the prior art known to those skilled in the art, and the motor 37, the first motor 53 and the second motor 8 are all servo motors and servo motors, so that the forward and reverse rotation angles can be precisely controlled.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a peel off and decompose manufacturing system based on useless car PVB intermediate layer membrane, includes base (1) and top fixed connection's separation frame (2), the top of separation frame (2) is provided with separable set (3), its characterized in that: the separating rack (2) comprises an arched top plate (201) fixedly connected between the left side and the right side of the top of the base (1), the middles of the front side and the rear side of the top of the base (1) are rotatably connected with swing arms (4) through positioning seats, and the separating assembly (3) is fixedly connected between the top ends of the two swing arms (4);

the separating assembly (3) comprises a shell (31) fixedly connected with the swing arm (4), a semicircular interlayer pipe (32) is rotatably connected inside the shell (31), a rotary roller (33) is rotatably connected inside the semicircular interlayer pipe (32), hard bristles (34) are densely distributed on the circumferential surface of the rotary roller (33), driving magnets (35) are fixedly connected with the front end and the rear end of the rotary roller (33) in an embedded mode, and driven magnets (324) which correspond to and repel each other with the driving magnets (35) are fixedly connected with the front end and the rear end of the inner surface of the semicircular interlayer pipe (32) in an embedded mode;

the semicircular interlayer pipe (32) comprises an outer-layer sleeve (321) and an inner pipe (322) with the inner surface coaxially and fixedly connected with the outer-layer sleeve (321), a gap is reserved between the outer-layer sleeve (321) and the circumferential surface of the inner pipe (322), an air inlet nozzle (323) protruding upwards is arranged in the middle of the top of the outer-layer sleeve (321), a groove limiting the rotation fixed angle of the air inlet nozzle (323) is formed in the inner surface of the shell (31), a sealing ring (312) on the surface of the outer-layer sleeve (321) is fixedly connected to the outer side of the rotating area of the air inlet nozzle (323) on the inner surface of the shell (31), and the top of the rear side of the shell (31) is communicated with a hot air pipe (36).

2. The peeling decomposition manufacturing system based on waste car PVB interlayer film of claim 1, characterized in that: it wears the front end of semicircle intermediate layer pipe (32) and shell (31) and extends to the outside of shell (31) in proper order to change the front end of roller (33) center pin, fixed box fixedly connected with motor (37) is passed through to the positive top of shell (31), the fixed surface of motor (37) output shaft is connected with driving gear (38), and changes the front end fixedly connected with of roller (33) center pin and driven gear (39) engaged with mutually, the front side swing arm (4) positive top rotate be connected with gear wheel (310) with driven gear (39) engaged with mutually, the front side the back of swing arm (4) rotates be connected with pinion (311) with gear wheel (310) coaxial coupling, the front side fixedly connected with top of arch roof (201) intrados and pinion (311) engaged with arc pinion rack (202).

3. The peel decomposition manufacturing system of claim 1, wherein the peel decomposition manufacturing system comprises: the top of base (1) still is provided with locating component (5), locating component (5) include rotate rotation handle (51) of connection in the base (1) top left and right sides through the torsional spring, top fixedly connected with rubber briquetting (52) that rotation handle (51) are close to arch roof (201) one side, the first motor (53) of board fixedly connected with is passed through at the center at base (1) top, the fixed surface of first motor (53) output shaft is connected with hank wheel (55) of surface winding stay cord (54), the interlude fixed connection of stay cord (54) is on hank wheel (55) surface, and its both ends reverse winding is on hank wheel (55) surface and runs through the middle fixed connection that arch roof (201) and both sides rotated handle (51).

4. The peeling decomposition manufacturing system based on waste car PVB interlayer film of claim 3, characterized in that: the rotary handle (51) is connected with a rotating plate (56) penetrating through the arched top plate (201) in a rotating mode, wherein one side of the rotary handle (51) is located below the connecting end of the pull rope (54), a through groove matched with the rotating plate (56) and the pull rope (54) is formed in the arched top plate (201), and limiting convex strips are arranged on two sides of the top of the arched top plate (201) and above the connecting end of the pull rope (54).

5. The peeling decomposition manufacturing system based on waste car PVB interlayer film of claim 1, characterized in that: the outside fixedly connected with garbage collection cover (7) of base (1), and leave the interval between the bottom of base (1) and garbage collection cover (7), logical groove (101) have been seted up to the inside of base (1), center fixedly connected with second motor (8) of garbage collection cover (7) bottom, the top of second motor (8) output shaft runs through garbage collection cover (7) bottom and fixedly connected with turning block (9), many poker rods (10) of side fixedly connected with of turning block (9), and the bottom fixedly connected with brush hair (11) of poker rod (10), material leakage groove (12) have been seted up on the right side of garbage collection cover (7) bottom.

6. The peeling decomposition manufacturing system based on waste car PVB interlayer film of claim 5, characterized in that: the equal fixedly connected with direction arc board (13) in four corners of garbage collection cover (7) internal surface, and form circularly between the bottom of four blocks of direction arc boards (13), the right side fixedly connected with cover of garbage collection cover (7) bottom just leads out groove (14) in the outside of hourglass material groove (12), and the bottom slope setting of leading out groove (14), the peripheral fixedly connected with support section of thick bamboo (15) of garbage collection cover (7) bottom, and the right side of leading out groove (14) runs through to support section of thick bamboo (15) outside.

7. The peeling decomposition manufacturing system of claim 6, wherein: rear side semicircle gas guide cylinder (16) of hot-blast main (36) is connected on the rear side fixedly connected with top of swing arm (4), two the bottom of swing arm (4) is passed through front end confined rotating tube (17) and is rotated with the positioning seat and be connected, and the bottom of semicircle gas guide cylinder (16) and the rear end intercommunication of rotating tube (17), middle fixedly connected with air heater (18) at the garbage collection cover (7) back, the gas outlet intercommunication of air heater (18) has outlet duct (19), and the bottom of outlet duct (19) is rotated through the rear end of rotating connecting piece with rotating tube (17) and is connected, the top fixedly connected with control panel (20) of air heater (18).

8. The release decomposition manufacturing system of claim 7, wherein: one side of the back of the waste collecting cover (7) is inserted with a membrane taking assembly (6) through a clamping sleeve (21), the membrane taking assembly (6) comprises a piston cylinder (61), the bottom of the piston cylinder (61) is uniformly provided with a plurality of air suction holes (62), the interior of the piston cylinder (61) is connected with a piston plate (63) in a sliding manner, two sides of the top of the piston plate (63) are fixedly connected with pull rods (64) penetrating through the top of the piston cylinder (61), a pull handle (65) is fixedly connected between the top ends of the two pull rods (64), the top of the piston cylinder (61) is positioned at the outer side of the pull handle (65) and is fixedly connected with a handle (66), two ends of the pull handle (65) are both connected with the inner side of the handle (66) in a sliding manner, the top of the piston cylinder (61) is positioned between the two sides of the two pull rods (64) and the handle (66) and is fixedly connected with a positioning rod (67) of which the top end is connected with the handle (66), and pull handle (65) slip cover is established in the outside of locating lever (67), the outside of locating lever (67) and the top cover that is located pull handle (65) are equipped with spring (68), the outside of pull handle (65) and the top of handle (66) all paste anti-skidding cushion (69).

9. The process of claim 1, wherein the process comprises the steps of: the method specifically comprises the following steps:

the method comprises the following steps: firstly, manually placing crushed old glass on an arched top plate (201) to enable the crushed old glass to arch upwards and bend, then starting a first motor (53) to work, rolling a pull rope (54) through a reel (55), pulling a rotating handle (51) close to one side of a separating component (3) to deflect towards the direction of the arched top plate (201), enabling a rubber pressing block (52) on the rotating handle to press one side of the old glass, simultaneously loosening the pull rope (54) at the other side, enabling the rotating handle (51) at the other side to deflect outwards under the action of a torsional spring to further keep away from the arched top plate (201), and then finishing primary positioning of the old glass;

step two: after the positioning is finished, a motor (37) is started to work, a rotating roller (33) is driven to rotate through the meshing of a driving gear (38) and a driven gear (39), then the hard surface bristles (34) of the rotating roller are used for rotating and brushing the glass particles on the surface of the lower interlayer film, meanwhile, the driven gear (39) indirectly drives a pinion (311) to rotate reversely through a large gear (310) and is meshed with an arc toothed plate (202) to drive a swing arm (4) to rotate, and the separating assembly (3) is enabled to brush along the radian of the glass;

step three: in the brushing process, a hot air blower (18) is started, air is blown into a shell (31) through an air outlet pipe (19), a rotating pipe (17), a semicircular air guide cylinder (16) and a hot air pipe (36), then hot air enters a semicircular interlayer pipe (32) and is sprayed out of the glass from two sides of the bottom to be blown, and meanwhile, when a rotating roller (33) rotates, the repulsive force of a driving magnet (35) and a driven magnet (324) pushes the semicircular interlayer pipe (32) to rotate for a certain angle, so that the hot air blows the glass obliquely, and glass particles are blown down;

step four: when the separating assembly (3) sweeps to the limit position to one side, the motor (37) is started reversely to enable the separating assembly (3) to rotate reversely, the operation steps are repeated simultaneously, the first motor (53) is controlled reversely, one side of the old glass is sent away, the other side is clamped, and finally the comprehensive sweeping of the surface glass of the interlayer film is completed;

step five: after the single-side blowing is finished, the positioning assembly (5) is reset, the rotating handles (51) on the two sides are in a symmetrical state at the moment, namely the rubber pressing blocks (52) on the two sides do not press the glass tightly, then the glass is turned over to one side, the operation is repeated, and glass particles on the other side of the interlayer film are removed;

step six: in the glass removing process, broken glass passes through the through groove (101) and falls to the bottom of the inner cavity of the waste collecting cover (7), the second motor (8) is started, the rotating block (9) drives the poke rod (10) to rotate, all glass is pushed to fall into the material leakage groove (12), and the glass falls into the guide groove (14) and is discharged outwards;

step seven: the whole device is reset and closed after the processing is finished, then the membrane assembly (6) is taken up, the handle (66) and the pull handle (65) are held, the bottom of the piston cylinder (61) is pressed on the sandwich membrane, then the pull handle (65) is kneaded, the piston plate (63) is pulled upwards through the pull rod (64), negative pressure is generated at the bottom of the piston cylinder (61) to suck the sandwich membrane, then the pull handle (65) is loosened after the sandwich membrane is pulled out, the piston plate (63) is reset by the elasticity of the spring (68), and the sandwich membrane can be loosened.

10. The process of claim 9, wherein the stripping decomposition process comprises the following steps: in the sixth step, the broken glass particles falling from the arched top plate (201) slide down from front to back, and the broken glass particles falling to the inner side of the rotating handle (51) are guided into the arched top plate (201) through the rotating plate (56) to avoid the rotating handle (51) from being blocked.