CN113617277B - Stirring equipment and method for producing reflective heat-insulating elastic coating - Google Patents
Stirring equipment and method for producing reflective heat-insulating elastic coating Download PDFInfo
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- CN113617277B CN113617277B CN202110934176.4A CN202110934176A CN113617277B CN 113617277 B CN113617277 B CN 113617277B CN 202110934176 A CN202110934176 A CN 202110934176A CN 113617277 B CN113617277 B CN 113617277B
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- insulating elastic
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- 238000003756 stirring Methods 0.000 title claims abstract description 115
- 239000011248 coating agent Substances 0.000 title claims description 21
- 238000000576 coating method Methods 0.000 title claims description 21
- 238000004519 manufacturing process Methods 0.000 title description 14
- 239000003973 paint Substances 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 239000002994 raw material Substances 0.000 claims description 55
- 238000004090 dissolution Methods 0.000 claims description 30
- 238000002156 mixing Methods 0.000 claims description 14
- 238000007790 scraping Methods 0.000 claims description 13
- 238000005201 scrubbing Methods 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 claims description 11
- 238000009826 distribution Methods 0.000 claims description 8
- 238000012216 screening Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims 2
- 238000011068 loading method Methods 0.000 claims 1
- 238000007873 sieving Methods 0.000 claims 1
- 239000007788 liquid Substances 0.000 description 19
- 230000000694 effects Effects 0.000 description 9
- 239000000463 material Substances 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 3
- 238000005054 agglomeration Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 208000005156 Dehydration Diseases 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D19/00—Degasification of liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6407—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element brushes
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention provides stirring equipment for producing reflective heat-insulating elastic paint, which comprises a stirring barrel, wherein a feed inlet and a discharge outlet are respectively arranged at the top and the bottom of the stirring barrel, a driving motor is arranged at the top of the stirring barrel, and an output shaft of the driving motor stretches into the stirring barrel to be in transmission connection with a stirring rod arranged in the stirring barrel.
Description
Technical Field
The invention relates to the field of paint production, in particular to stirring equipment and a stirring method for producing reflective heat-insulating elastic paint.
Background
The coating is a material which can be coated on the surface of an object by different construction processes to form a solid film which is firmly adhered, has certain strength and is continuous. In the production process of the film formed in this way, known as a coating film, also known as a paint film or a coating, due to the difference of the properties of various raw materials or dehydration treatment carried out in view of raw material transportation, the raw materials or water solution are required to be mixed in proportion by a mechanical mode so as to achieve uniform mixing of the raw materials, thereby obtaining the required effect;
the existing equipment generally adopts a centrally-mounted stirring rod for stirring raw materials, such as a stirring device with the application number of CN202110349390.3, and comprises a tank body, a central shaft and a stirring piece, wherein one end of the central shaft is connected with a driving piece, the driving piece can drive the central shaft to rotate around the axis of the driving piece, the stirring piece is driven to comprise a plurality of blades to spread out and fully stir the paint, but in the using process, the mixing effect of the raw materials at the edge of the tank body is relatively reduced, and a plurality of small-cluster-gathered undissolved materials can be gradually dissolved by stirring in a large amount of time, so that the production speed is greatly influenced;
therefore, in the existing paint production process, a stirring device for paint production is required, which has uniform stirring effect everywhere and has a dissolution promoting effect on small-agglomeration aggregate materials which are not easy to dissolve in raw materials, so as to improve the quality and efficiency of paint production.
Disclosure of Invention
The invention aims to provide stirring equipment and a stirring method for producing reflective heat-insulating elastic paint, which have uniform stirring effect everywhere and promote dissolution effect on small-agglomeration aggregate materials which are not easy to dissolve in raw materials.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides a stirring equipment and method for reflective insulation elastic coating production, includes the agitator, and the top and the bottom of agitator are provided with pan feeding mouth and discharge gate respectively, and the top of agitator is provided with driving motor, and driving motor's output shaft stretches into in the agitator and the puddler transmission that sets up in the agitator is connected, its characterized in that, the bottom of puddler is provided with the guide cylinder that passes through the vortex screening undissolved impurity, and the inner wall top of agitator is provided with the filter screen with the position that the puddler top corresponds, and the top of puddler is provided with the scrubbing brush that washs the filter screen surface.
As a further scheme of the invention: the stirring rod is inclined to one side from the axis direction of the stirring barrel, and the filter screen is an annular filter screen corresponding to the movement track of the top of the stirring rod.
As a further scheme of the invention: the stirring barrel is of a conical barrel structure with a small upper part and a large lower part, and the bottom surface is a convex conical surface.
As a further scheme of the invention: the puddler includes pipe, guide cylinder and scraper blade, and the pipe is angle connection with driving motor's output shaft, and the top of pipe is provided with the water pump, and the bottom of pipe is provided with the guide cylinder, and the bottom of guide cylinder is provided with the impeller through motor drive, and the outside of guide cylinder is provided with the scraper blade that is used for scraping the agitator inner wall.
As a further scheme of the invention: the diameter of the guide pipe is smaller than that of the guide cylinder, the bottom of the guide pipe extends into the guide cylinder and is fixedly connected with the guide cylinder through a connecting rod structure of the side wall, and a clearance space is reserved between the guide pipe and the guide cylinder.
As a further scheme of the invention: the inner wall of the guide cylinder is provided with a protruding spiral guide groove structure.
As a further scheme of the invention: the scraper blade is the bucket-shaped structure of laminating agitator inner wall, and opening one side is towards the direction of motion of puddler, and the bottom of guide cylinder is the inclined plane structure that corresponds with the scraper blade opening.
As a further scheme of the invention: the scrubbing brush sets up in the puddler top and leans on the 1/3 position department of direction of motion side, is the angle setting with vertical direction, and the scrubbing brush includes flow distribution plate and brush hair, flow distribution plate and puddler structure fixed connection, and the bottom and the filter screen surface distance setting of flow distribution plate, the bottom of flow distribution plate are provided with flexible brush hair, through brush hair and filter screen contact.
The production method of the reflective heat-insulating elastic coating is characterized by comprising the following steps of:
s1, coarse mixing: sequentially adding raw materials into a stirring barrel, starting a driving motor, and stirring the raw materials at a low speed;
s2, fine mixing, namely after the raw materials are primarily mixed, increasing the stirring speed, starting a water pump at the top of a stirring rod, and extracting and screening undissolved solid raw materials for further mixing;
s3, standing and defoaming, namely, closing the driving motor and the water pump, and standing the stirred coating until bubbles mixed in by stirring float up to be eliminated.
As a further scheme of the invention: in the step S3, vacuumizing treatment is carried out in the stirring barrel, and standing time is 30min.
Advantageous effects
1. The bottom of the stirring rod is provided with the guide cylinder for screening undissolved impurities through vortex, the bottom of the guide cylinder is provided with the impeller driven by the motor, the driving motor is operated after being electrified to drive the stirring rod to rotate so as to mix raw materials in the stirring barrel, meanwhile, the impeller at the bottom of the guide cylinder rotates to pump the mixed raw materials into the guide cylinder, the impeller drives the mixed raw materials to form vortex, the undissolved raw materials are intensively led into the top filter screen through the stirring rod to be filtered and collected, and the dissolution of the undissolved raw materials and a dissolving solution is promoted through scattering of a scrubbing brush.
2. The stirring rod comprises a guide pipe, a guide cylinder and a scraping plate, wherein the diameter of the guide pipe is smaller than that of the guide cylinder, the bottom of the guide pipe stretches into the guide cylinder, a clearance space is reserved between the guide pipe and the guide cylinder, a protruding spiral guide groove structure is arranged on the inner wall of the guide cylinder, when dissolution liquid moves upwards under the action of an impeller, the dissolution liquid moves at an angle under the action of the impeller and the spiral guide groove to form vortex, undissolved raw materials are gathered in the middle, part of dissolution liquid is wrapped by the guide pipe and guided to a filter screen, and part of dissolution liquid without undissolved raw materials is led out from the space between the guide pipe and the guide cylinder, so that screening of undissolved raw materials is completed.
3. The top end of the stirring rod is provided with the scrubbing brush, the scrubbing brush comprises the flow dividing plate and the brush hair, the flow dividing plate has a flow dividing function on the dissolution liquid conveyed by the stirring rod, part of the flow dividing plate is guided to the front side position of the top structure of the stirring rod and is mixed with undissolved raw materials filtered out by one round on the filter screen, the dissolution of the undissolved raw materials in the previous round is facilitated, the mixing of the undissolved raw materials and the dissolution liquid is promoted after the action of the brush hair, the dissolution liquid passes through the filter screen under the action of a subsequent flow dividing part, and the undissolved part is filtered by the filter screen and waits for the next round of action of the stirring rod.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic view of the structure of the stirring rod of the invention.
Fig. 3 is a cross-sectional view of the guide cylinder structure of the present invention.
Fig. 4 is a schematic view of the scrubber according to the present invention.
In fig. 1-4: 1-stirring barrel, 2-driving motor, 3-stirring rod, 4-conduit, 5-guiding tube, 6-impeller, 7-scraper, 8-scrubbing brush, 801-splitter plate, 802-brush hair, 9-filter screen and 10-water pump.
Detailed Description
The specific technical scheme of the invention will be clearly and completely described below with reference to fig. 1 to 4 in the drawings of the specification of the invention;
referring to fig. 1-4, fig. 1 is a schematic overall structure of an embodiment of the present invention; FIG. 2 is a schematic view of a stirring rod structure of the invention; FIG. 3 is a cross-sectional view of a guide cylinder structure of the present invention; fig. 4 is a schematic view of the scrubber according to the present invention.
The embodiment provides a stirring equipment for production of reflective insulation elastic coating, as shown in fig. 1, it includes agitator 1, the top and the bottom of agitator 1 are provided with pan feeding mouth and discharge gate respectively, the top of agitator 1 is provided with driving motor 2, driving motor 2's output shaft stretches into in the agitator 1 with the puddler 3 transmission that sets up in the agitator 1 is connected, a serial communication port, the bottom of puddler 3 is provided with the guide cylinder 5 through the undissolved impurity of vortex screening, the bottom of guide cylinder 5 is provided with impeller 6 through motor drive, the inner wall top of agitator 1 is provided with filter screen 9 with the position that the puddler 3 top corresponds, the top of puddler 3 is provided with scrubbing brush 8 on the surface of cleaning filter screen 9.
When preparing the coating, the raw materials loops through agitator 1 top pan feeding mouth and adds jar internal, starting drive, driving motor 2 circular telegram back operation drives puddler 3 and rotates, mixes the raw materials in the agitator 1, and guide cylinder 5 bottom impeller 6 rotates simultaneously, pumps into guide cylinder 5 with mixed raw materials, forms the vortex through impeller 6's drive, concentrate undissolved raw materials and import into top filter screen 9 through puddler 3 in, filter out and collect to promote its and the dissolution of dissolving liquid through the stirring of scrubbing brush 8.
Furthermore, the stirring barrel 1 is made of stainless steel with a hydrophobic coating sprayed on the inner wall, so that the adhesion of raw materials or finished products is reduced, and meanwhile, the anti-corrosion effect is ensured.
Further, the driving motor 2 adopts a high-power variable frequency motor, so that smooth switching of different powers of the driving motor 2 at different stages is ensured.
Further, the stirring rod 3 is obliquely arranged to one side from the axial direction of the stirring barrel 1, and the filter screen 9 is an annular filter screen corresponding to the movement track of the top of the stirring rod 3;
the puddler 3 that the slope set up makes puddler 3 can carry out annular orbit's stirring along agitator 1 bottom under driving motor 2 drives, promotes the stirring dissolution of agitator 1 border position, and along with the motion of puddler 3, impeller 6 also can change to the angle of action of raw materials to promote the even mixing of raw materials.
Further, the stirring barrel 1 is of a conical barrel structure with a small upper part and a large lower part, and the bottom surface is a convex conical surface;
the conical structure of the stirring barrel 1 enables the side wall angle of the stirring barrel 1 to be smaller than 90 degrees, undissolved raw materials can naturally settle under the action of gravity, the possibility that raw materials adhere to the side wall of the stirring barrel 1 is reduced, dissolution is facilitated, and the conical bottom of the stirring barrel 1 enables undissolved raw materials to move towards the edge under the action of gravity, namely, the raw materials are close to the movement track of the stirring rod 3, so that dissolution is promoted.
Further, as shown in fig. 2, the stirring rod 3 comprises a guide pipe 4, a guide cylinder 5 and a scraping plate 7, the guide pipe 4 is connected with an output shaft of the driving motor 2 in an angle manner, a water pump 10 is arranged at the top of the guide pipe 4, the guide cylinder 5 is arranged at the bottom of the guide pipe 4, and the scraping plate 7 for cleaning the inner wall of the stirring barrel 1 is arranged at the outer side of the guide cylinder 5;
when the stirring rod 3 moves, undissolved raw materials are filtered by the guide cylinder 5 and then guided to the filter screen 9 under the scraping and flow guiding effects of the scraping plate 7, the scrubbing brush 8 is used for cleaning and promoting dissolution, and the water pump 10 is arranged to strengthen the conveying capacity of the stirring rod 3 on dissolved liquid and undissolved materials.
As shown in fig. 3, the diameter of the guide tube 4 is smaller than that of the guide tube 5, the bottom of the guide tube 4 extends into the guide tube 5 and is fixedly connected with the guide tube 5 through a connecting rod structure on the side wall, and a clearance space is reserved between the guide tube 4 and the guide tube 5;
when the dissolution liquid moves upwards under the action of the impeller 6, the dissolution liquid moves at an angle under the action of the impeller 6 to form vortex, undissolved raw materials are gathered in the middle, and then part of dissolution liquid is wrapped and clamped by the guide pipe 4 to guide the dissolution liquid to the filter screen 9, and part of dissolution liquid without undissolved raw materials is guided out from between the guide pipe 4 and the guide cylinder 5, so that screening of undissolved raw materials is completed.
Wherein, the inner wall of the guide cylinder 5 is provided with a protruding spiral guide groove structure;
through the setting of spiral guide slot, can receive effort acceleration rotation when the solution flows, strengthen the vortex effect.
Wherein the scraping plate 7 is of a bucket-shaped structure attached to the inner wall of the stirring barrel 1, one side of the opening faces the movement direction of the stirring rod 3, and the bottom of the guide cylinder 5 is of an inclined surface structure corresponding to the opening of the scraping plate 7;
the inner wall of the stirring barrel 1 around the motion track of the stirring rod 3 can be cleaned through the action of the scraping plate 7, undissolved raw materials are prevented from being attached, and the cleaned raw materials are guided to flow into the guide barrel 5, so that the raw materials are convenient to promote dissolution in dissolution liquid.
Further, as shown in fig. 4, the scrubber 8 is disposed at a 1/3 position of the top end of the stirring rod 3 near the moving direction side, and is disposed at an angle to the vertical direction, the scrubber 8 includes a splitter plate 801 and bristles 802, the splitter plate 801 is fixedly connected with the stirring rod 3, the bottom of the splitter plate 801 is disposed at a distance from the surface of the filter screen 9, and flexible bristles 802 are disposed at the bottom of the splitter plate 801 and contact with the filter screen 9 through the bristles 802;
the flow dividing plate 801 has a flow dividing function on the dissolution liquid conveyed by the stirring rod 3, part of the dissolution liquid is guided to the front side position of the stirring rod 3 and is mixed with undissolved raw materials filtered out by one round on the filter screen 9, so that the dissolution of the undissolved raw materials in the previous round is facilitated, the dissolution of the undissolved raw materials and the dissolution liquid are promoted after the action of the hairbrush 802, then the dissolution liquid passes through the filter screen 9 under the action of the subsequent flow dividing part, and the undissolved part is filtered by the filter screen 9 and waits for the next round of action of the stirring rod 3.
The production method of the reflective heat-insulating elastic coating is characterized by comprising the following steps of:
s1, coarse mixing: sequentially adding raw materials into a stirring barrel 1, starting a driving motor 2, and stirring the raw materials at a low speed;
s2, fine mixing, namely after the raw materials are primarily mixed, increasing the stirring speed, starting a water pump 10 at the top of a stirring rod 3, and extracting and further mixing the screened undissolved solid raw materials;
s3, standing and defoaming, namely, turning off the driving motor 2 and the water pump 10, and letting the stirred paint stand for eliminating the floating of the bubbles mixed by stirring.
In the step S3, vacuumizing treatment is carried out in the stirring barrel, and standing time is 30min;
in the embodiment, the precipitation and floating of dissolved micro-bubbles in the coating are accelerated through a vacuum environment, so that the bubbles are eliminated, and the quality of the coating is improved.
Claims (8)
1. Stirring equipment for producing reflective heat-insulating elastic paint, which is characterized in that the stirring equipment for producing reflective heat-insulating elastic paint comprises:
the stirring barrel (1) is provided with a feed inlet and a discharge outlet at the top and the bottom of the stirring barrel (1) respectively for loading raw materials;
the stirring rod (3) is arranged in the stirring barrel (1), is in transmission connection with a driving motor (2) at the top of the stirring barrel (1) and is used for stirring and mixing raw materials, and a guide cylinder (5) is arranged at the bottom of the stirring rod and is used for sieving and concentrating undissolved solid impurities through vortex;
the filter screen (9) is arranged at the position corresponding to the top end of the stirring rod (3) at the top of the inner wall of the stirring barrel (1) and is used for screening and filtering the undissolved solid impurities after screening;
the scrubbing brush (8) is arranged at the top end of the stirring rod (3), and the surface of the filter screen (9) is scraped along with the movement of the stirring rod (3) to promote the dissolution of undissolved impurities;
the stirring rod (3) is obliquely arranged to one side from the axis direction of the stirring barrel (1), and the filter screen (9) is an annular filter screen corresponding to the movement track of the top of the stirring rod (3);
the stirring rod comprises:
the guide pipe (4) is in angle transmission connection with an output shaft of the driving motor (2), and a water pump (10) is arranged at the top of the guide pipe;
the guide cylinder (5) is arranged at the bottom of the guide pipe (4), an impeller (6) driven by a motor is arranged at the bottom of the guide cylinder (5), and undissolved raw materials are screened and concentrated by the guide cylinder (5) and then are guided to the filter screen (9) by the guide pipe (4) for filtration;
the scraping plate (7) is connected to the outer side of the guide cylinder (5) and used for scraping the inner wall of the stirring barrel (1).
2. The stirring apparatus for producing a reflective heat-insulating elastic coating according to claim 1, wherein: the stirring barrel (1) is of a conical barrel structure with a small upper part and a large lower part, and the bottom surface is a convex conical surface.
3. The stirring apparatus for producing a reflective heat-insulating elastic coating according to claim 1, wherein: the diameter of the guide pipe (4) is smaller than that of the guide cylinder (5), the bottom of the guide pipe (4) stretches into the guide cylinder (5), the guide pipe is fixedly connected with the guide cylinder (5) through a connecting rod structure of the side wall, and a clearance space is reserved between the guide pipe (4) and the guide cylinder (5).
4. The stirring apparatus for producing a reflective heat-insulating elastic coating according to claim 1, wherein: the inner wall of the guide cylinder (5) is provided with a protruding spiral guide groove structure.
5. The stirring apparatus for producing a reflective heat-insulating elastic coating according to claim 1, wherein: the scraping plate (7) is of a bucket-shaped structure attached to the inner wall of the stirring barrel (1), one side of the opening faces the movement direction of the stirring rod (3), and the bottom of the guide cylinder (5) is of an inclined surface structure corresponding to the opening of the scraping plate (7).
6. The stirring apparatus for producing a reflective heat-insulating elastic coating according to claim 1, wherein: the scrubbing brush (8) is arranged at the position 1/3 of the top end of the stirring rod (3) close to the side of the moving direction, is arranged at an angle with the vertical direction, the scrubbing brush (8) comprises a flow distribution plate (801) and bristles (802), the flow distribution plate (801) is fixedly connected with the stirring rod (3) in a structure, the bottom of the flow distribution plate (801) is arranged at a distance from the surface of the filter screen (9), flexible bristles (802) are arranged at the bottom of the flow distribution plate (801), and the bristles (802) are in contact with the filter screen (9).
7. A method for preparing a reflective heat-insulating elastic paint, characterized in that a stirring device for producing a reflective heat-insulating elastic paint according to any one of claims 1 to 6, the method comprising the steps of:
s1, coarse mixing: sequentially adding raw materials into a stirring barrel (1), starting a driving motor (2), and stirring the raw materials at a low speed;
s2, fine mixing, namely after the raw materials are primarily mixed, increasing the stirring speed, starting a water pump (10) at the top of a stirring rod (3), and extracting and further mixing the screened undissolved solid raw materials;
s3, standing and defoaming, namely, closing the driving motor (2) and the water pump (10), and standing the stirred coating until bubbles mixed in by stirring float up to be eliminated.
8. The method for preparing the reflective heat-insulating elastic coating according to claim 7, wherein the method comprises the following steps: in the step S3, vacuumizing treatment is carried out in the stirring barrel (1), and standing time is 30min.
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CN202110934176.4A CN113617277B (en) | 2021-08-16 | 2021-08-16 | Stirring equipment and method for producing reflective heat-insulating elastic coating |
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