Disclosure of Invention
The invention aims to provide a preparation method of a novel nano-structure composite membrane, aiming at the defects existing in the prior art and methods.
For this purpose, the above object of the present invention is achieved by the following technical solutions:
The method adopts three or more than three of piperazine, piperazine derivatives, non-piperazine polyamine and sodium p-styrenesulfonate as water phase mixture, and carries out impregnation on a polymerization layer and under a pressurized environment, and carries out polymerization under a negative pressure environment, and the specific operation steps are as follows:
1) The total mass fraction of piperazine and its derivatives in the water phase is 0.15-2%, the mass fraction of non-piperazine polyamine in the water phase is 0.01-1%, the mass fraction of sodium p-styrenesulfonate is 0.5-5%, and the mixture is uniformly mixed by magnetic stirring or ultrasonic oscillation under the condition that the solution temperature is more than or equal to 25 ℃;
(2) Preparing an organic phase monomer solution under the condition that the solution temperature is more than or equal to 25 ℃;
(3) The interfacial polymerization reaction, firstly washing the base film with deionized water and soaking in deionized water for 24 hours, then taking out the base film, pouring the prepared aqueous phase monomer solution on the separation layer surface of the base film and soaking for 0.5-10 minutes under the condition that the solution temperature is more than or equal to 25 ℃, removing superfluous aqueous phase solution on the surface by an air knife or a rubber roller, then soaking the base film in the prepared organic phase monomer solution for 15-120 seconds, pouring out the organic phase solution, putting the soaked base film in an oven at 50-100 ℃ and carrying out heat treatment for 2-15 minutes under the pressure of minus 0.01-minus 0.03Mpa, and washing and soaking in deionized water after the heat treatment is finished to obtain the novel nano-structure composite film.
The invention can also adopt or combine the following technical proposal when adopting the technical proposal:
Preferably, in the step (1), the piperazine derivative is one of 1, 4-diaminopiperazine, 1, 4-bis (3-aminopropyl) piperazine, N-aminoethylpiperazine or 4-aminomethylpiperazine; the non-piperazine polyamine is one of ethylenediamine, propylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, o-phenylenediamine, m-phenylenediamine or p-phenylenediamine.
Preferably, in the step (2), the organic phase monomer is 0.1 to 0.3% of trimesoyl chloride organic solution; the organic phase solvent is normal or isoparaffin solvent.
Preferably, the bottom membrane in the step (3) is an ultrafiltration membrane prepared by one or more of polysulfone, polyethersulfone, sulfonated polyethersulfone, polyimide, polypropylene, polyacrylonitrile, polyvinylidene fluoride, polytetrafluoroethylene and polyetherketone.
Preferably, the molecular weight cut-off of the ultrafiltration base membrane is 20000-50000Da.
Preferably, the desalination rate of the nano-structure composite membrane to 2000mg/L magnesium sulfate is more than or equal to 99%, the sodium chloride desalination rate is more than or equal to 45%, and the water flux is more than or equal to 40L/(m 2. H) under the conditions of 25 ℃ and the operating pressure of 0.7 MPa.
The invention belongs to the technical field of films, and relates to a preparation method of a novel nano-structure composite film. According to the preparation method of the novel nano-structure composite membrane, the sodium p-styrenesulfonate monomer is added into the aqueous phase solution subjected to interfacial polymerization to serve as the reactive active agent, so that the para-sulfonic acid group of the sodium p-styrenesulfonate monomer can not only effectively improve the polymerization degree and rate, but also obviously strengthen the hydrophilicity of the membrane. The thermal stability of the sodium p-styrenesulfonate monomer can also improve the thermal stability of the polymerized structure after polymerization; the preparation method provided by the invention realizes a preparation process with high performance and low cost under the condition that the raw materials and parameter variables are greatly reduced through simpler operation steps, and greatly widens the application range of the composite membrane.
Detailed Description
The invention will be described in further detail with reference to specific examples.
The nanostructured composite membranes prepared by the invention were pre-pressed with MgSO 4 and NaCl solutions at 0.7MPa for 25 minutes, and tested for membrane flux and rejection performance with 2000ppm MgSO 4 solution and 2000ppm NaCl solution. The calculation formula of the membrane flux is shown in (1).
Where J is the flux of the membrane (L/(m 2. H)), V is the volume of permeate collected (L), A is the effective area of the membrane (m 2), and T is the time (h) required to collect the permeate in V volume.
The method for calculating the rejection performance of the membrane is shown in (2).
Where R is the rejection of the membrane, cp is the concentration on the permeate side and Cf is the concentration on the feed side.
The concentration of the electrolyte solution is first measured by conductivity meter to determine the conductivity of the permeate side and the feed side, then fitted by standard curve of the electrolyte solution to calculate the concentration and then the rejection rate. All films were measured 3 times and averaged to obtain the results.
Examples 1 to 5
A30000 molecular weight cut-off ultrafiltration membrane made of a polyethersulfone material is selected as a base membrane, and the nano-structure composite membrane is prepared according to the following steps:
(1) Preparing a water phase monomer solution, wherein the mass fraction of piperazine in the water phase is 0.15-0.4%, the mass fraction of o-phenylenediamine is 0.15-0.4%, the specific relation is shown in a table 1, the mass fraction of sodium p-styrenesulfonate is 2.0%, and the water phase monomer solution is uniformly mixed by magnetic stirring or ultrasonic vibration under the condition that the temperature of the solution is more than or equal to 25 ℃;
(2) Preparing an organic phase monomer solution, wherein the mass fraction of trimesoyl chloride (TMC) in the organic phase is 0.30%, and the solvent is isopar L isoparaffin solvent oil;
(3) Interfacial polymerization reaction, at 0.1Mpa pressure, impregnating the base film in the prepared aqueous phase monomer solution for 3 minutes, pouring out the aqueous phase solution, removing superfluous liquid on the surface, then impregnating the base film in the prepared organic phase monomer solution for 60 seconds, pouring out the organic phase solution, putting the impregnated base film into a 90 ℃ oven, carrying out heat treatment for 2 minutes at-0.01 Mpa pressure, washing with deionized water after the heat treatment is finished, and soaking in the deionized water to obtain the novel nano-structure composite film, and testing the interception effect and flux of the novel nano-structure composite film on 2000mg/L MgSO4 aqueous solution and 2000mg/L NaCl aqueous solution at the operation pressure of 0.7MPa and 25 ℃, wherein the interception effect and flux are shown in table 1.
TABLE 1 effects of the products of examples 1-5 on the entrapment and flux data for 2000mg/L MgSO4 aqueous solution and NaCl aqueous solution
Examples 6 to 12
A30000 molecular weight cut-off ultrafiltration membrane made of polysulfone material is selected as a base membrane, and the nano-structure composite membrane is prepared according to the following steps:
(1) Preparing a water phase monomer solution, wherein the mass fraction of N-aminoethylpiperazine in the water phase is 0.35%, the mass fraction of o-phenylenediamine is 0.15%, the mass fraction of sodium p-styrenesulfonate is 0.5-6.5%, and the water phase monomer solution is uniformly mixed by magnetic stirring or ultrasonic vibration under the condition that the temperature of the solution is more than or equal to 25 ℃ as shown in a table 2;
(2) Preparing an organic phase monomer solution, wherein the mass fraction of trimesoyl chloride in the organic phase is 0.3%, and the solvent is isopar L isoparaffin solvent oil;
(3) Interfacial polymerization reaction, at 0.1Mpa pressure, impregnating the base film in the prepared aqueous phase monomer solution for 3 minutes, pouring out the aqueous phase solution, removing superfluous liquid on the surface, then impregnating the base film in the prepared organic phase monomer solution for 60 seconds, pouring out the organic phase solution, putting the impregnated base film into a 90 ℃ oven, carrying out heat treatment for 2 minutes at-0.01 Mpa pressure, washing with deionized water after the heat treatment is finished, and soaking in the deionized water to obtain the novel nano-structure composite film, and testing the interception effect and flux of the novel nano-structure composite film on 2000mg/L MgSO4 aqueous solution and 2000mg/L NaCl aqueous solution at the operation pressure of 0.7MPa and 25 ℃, wherein the interception effect and flux are shown in table 1.
TABLE 2 interception and flux data for the products of examples 6-12 on 2000mg/L MgSO4 aqueous solution and NaCl aqueous solution
The above examples show the effect of the different ratios of the piperazine-based polyamine and the non-piperazine-based polyamine and the mass fraction of sodium styrene sulfonate on the performance of the prepared film. When the mass fraction ratio of the piperazine polyamine to the non-piperazine polyamine is more than or equal to 1, the film performance can be gradually improved, and the proportion between the piperazine polyamine and the non-piperazine polyamine can be optimized according to the evaluation effect; when the mass fraction of the sodium p-styrenesulfonate is between 0 and 3.5 percent, the film performance can be improved along with the increase of the sodium p-styrenesulfonate, and when the mass fraction of the sodium p-styrenesulfonate is between 3.5 and 7 percent, the film performance can be reduced along with the increase of the sodium p-styrenesulfonate, but the optimal content of the sodium p-styrenesulfonate has close relation with other monomers in the water phase.
The preparation method of the invention is as follows: in the polymerization process during the reaction, as a reactive agent, sodium styrene sulfonate, polyamine in a water phase and trimesoyl chloride in an oil phase are subjected to copolycondensation reaction to generate a turing nano structure, the separation layer can provide a more excellent and stable molecular interception effect, and the sulfonic acid group on the para position of the sodium styrene sulfonate can effectively promote the hydrophilicity and the polymerization degree of the separation layer. Pressurization in the impregnation process can effectively improve the impregnation effect, and can more effectively impregnate sodium p-styrenesulfonate into an ultrafiltration base membrane structure; the negative pressure state in the polymerization process can minimize the collapse degree of the polymerized polymer skeleton, and a good Turing nano structure is formed. The preparation process of the nano-structure composite film is simplified and improved by common and common chemical reagents, so that the composite film with higher comprehensive performance can be obtained, and the process amplification is easy, so that the preparation process has remarkable industrial practical application value.
The above detailed description is intended to illustrate the present invention by way of example only and not to limit the invention to the particular embodiments disclosed, but to limit the invention to the precise embodiments disclosed, and any modifications, equivalents, improvements, etc. that fall within the spirit and scope of the invention as defined by the appended claims.