CN113607506A - Production and detection integrated device for modified recycled plastic - Google Patents
Production and detection integrated device for modified recycled plastic Download PDFInfo
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- CN113607506A CN113607506A CN202110879442.8A CN202110879442A CN113607506A CN 113607506 A CN113607506 A CN 113607506A CN 202110879442 A CN202110879442 A CN 202110879442A CN 113607506 A CN113607506 A CN 113607506A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/22—Devices for withdrawing samples in the gaseous state
- G01N1/24—Suction devices
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/40—Investigating hardness or rebound hardness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/0004—Gaseous mixtures, e.g. polluted air
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0058—Kind of property studied
- G01N2203/0076—Hardness, compressibility or resistance to crushing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
The invention discloses a modified recycled plastic production and detection integrated device, which can heat raw materials in a hot melting tank to be in a molten state under the action of a heater, achieves the purpose of extrusion forming of the hot-melted raw materials under the action of a particle extrusion former, can detect the hardness of the raw materials under the detection action of a first hardness sensor, is conveyed to the right side by a belt conveyor at the same time, enables raw material samples to enter a raw material detection and collection frame, is sucked by an air suction pump to be supplied into an air composition detector, can fully detect supplied air under the action of the air composition detector, is beneficial to analyzing whether the odor emitted by the raw materials exceeds the standard or not, and finally drops plastic particle finished products extruded and discharged by the particle extrusion former into a finished product discharge cover, and the hardness of the molded plastic particles can be detected by the action of the second hardness sensor.
Description
Technical Field
The invention relates to the technical field of plastic production, in particular to a modified recycled plastic production and detection integrated device.
Background
The modified recycled plastic is modified to improve the quality of the plastic, such as density, hardness, precision, appearance, processability, transparency, mechanical property, electromagnetic property, chemical property, corrosion resistance, aging resistance, wear resistance, thermal property, flame retardance, barrier property, conductivity, antistatic property, cost property and the like. The plastic modification is the most effective method for reducing cost and improving performance.
According to the above, in the production and manufacturing of the modified recycled plastic in the prior art, the conventional manufacturing equipment only has the function of hot-melt extrusion production of the substrate, so that many defects and shortcomings exist, specifically as follows;
1. since there is no separate detection of the mixed state and the molded state of the raw materials, it is inconvenient for the worker to grasp the mixed state and the hardness of the molded state of the raw materials.
2. The foreign matter that can't give off the raw materials carries out harmful substance composition and detects, is unfavorable for the staff to judge the safe state of raw materials.
Therefore, in view of the above drawbacks, it is necessary to design an integrated device for producing and detecting modified recycled plastics.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: provides an integrated device for producing and detecting modified recycled plastics, which solves the problems in the prior art.
In order to solve the technical problems, the technical scheme of the invention is as follows: a modified recycled plastic production and detection integrated device comprises a rack, a belt conveyor, a raw material detection and collection frame, an air component detector, a gas suction pump, a raw material proportioning mixing tank, a hot melting tank, a raw material suction pump, a connecting pipeline, a detection discharge pipe, a first hardness sensor, a heater, a particle extrusion forming device, a finished product discharge cover and a second hardness sensor, wherein the belt conveyor is fixedly arranged at the rear end of the top of the rack, the belt conveyor and the rack are connected in a welding manner, the raw material detection and collection frame is fixedly arranged on the right side of the rack, the raw material detection and collection frame and the rack are connected in a welding manner, the air component detector is fixedly arranged at the upper end of the right side of the outer wall of the raw material detection and collection frame, the air component detector and the raw material detection and collection frame are connected by bolts, the gas suction pump is fixedly arranged at the lower end of the right side of the outer wall of the raw material detection and collection frame, the gas suction pump and the raw material detection collection frame are connected in a welding mode, the raw material proportioning mixing tank is distributed at the rear end of the top of the rack uniformly, the raw material proportioning mixing tank is connected with the rack in a welding mode, the hot melting tank is distributed at the front end of the top of the rack uniformly, the hot melting tank and the rack are connected in a welding mode, the raw material suction pump is fixedly arranged at the middle end of the top of the hot melting tank, the raw material suction pump and the hot melting tank are connected in a welding mode, the connecting pipeline is fixedly arranged between the raw material proportioning mixing tank and the raw material suction pump, the connecting pipeline is respectively connected with the raw material proportioning mixing tank and the raw material suction pump in a welding mode, the detection discharge pipe is fixedly arranged at the middle end of the bottom of the connecting pipeline, the detection discharge pipe is connected with the connecting pipeline in a welding way, the first hardness sensor is fixedly arranged at the middle end of the outer wall of the detection discharge pipe, the first hardness sensor is welded with the detection discharge pipe, the heater is fixedly arranged at the lower side of the front end in the rack, the heater is connected with the rack by bolts, the heater is connected with the hot melting tank by welding, the granule extrusion former is fixedly arranged at the front end in the frame and is connected with the frame by bolts, the granule extrusion former is connected with the hot melting tank by a pipeline, the finished product discharge cover is fixedly arranged at the lower end of the front end of the frame, the finished product discharge cover is connected with the rack in a welding mode, the second hardness sensor is fixedly arranged at the middle end inside the finished product discharge cover, and the second hardness sensor is connected with the finished product discharge cover through bolts.
Further, frame front end right side still set firmly control panel, control panel and frame adopt bolted connection, just control panel adopt signal of telecommunication line connection with band conveyer, air composition detector, gas suction pump, raw materials suction pump, first hardness sensor, heater, granule extrusion moulding ware and second hardness sensor respectively.
Further, the left top of the raw material detecting and collecting frame is fixedly provided with a stripping blade, and the stripping blade is connected with the raw material detecting and collecting frame in a welding manner.
Further, raw materials ratio blending tank top still set firmly the motor, motor and raw materials ratio blending tank adopt welded connection, just motor and control panel adopt electric signal line connection, motor bottom still set firmly the stirring frame, stirring frame and motor adopt the coupling joint, raw materials ratio blending tank top rear end still set firmly the inlet pipe, inlet pipe and raw materials ratio blending tank adopt welded connection.
Further, raw materials ratio blending tank and hot melt tank top still set firmly first visual detection sensor, first visual detection sensor adopt bolted connection with raw materials ratio blending tank and hot melt tank respectively, just first visual detection sensor and control panel adopt the signal of telecommunication line connection.
Further, the bottom of the detection discharge pipe is fixedly provided with a discharge pump, the discharge pump and the detection discharge pipe are connected by welding, and the discharge pump and the control panel are connected by an electric signal line.
Further, granule extrusion moulding ware front end still set firmly the second visual detection sensor, second visual detection sensor and granule extrusion moulding ware adopt bolted connection, just second visual detection sensor and control panel adopt the signal of telecommunication line connection.
Compared with the prior art, this integrative device is detected in production of modified recycled plastic has following advantage:
1. the raw material can be sucked into the hot melting tank through the connecting pipeline by the suction of the raw material suction pump, then the raw material in the hot melting tank can be heated by the action of the heater to be in a molten state, and finally the raw material in the hot melting state is extruded by the action of the particle extrusion former to achieve the purpose of extrusion forming.
2. And the detection discharge pipe can lead out the raw material in the connecting pipeline, and can detect the hardness of the raw material by virtue of the detection function of the first hardness sensor.
3. Simultaneously by band conveyer to the right side transport for raw materials sample enters into inside the raw materials detects the collection frame, and the air suction pump draws after that, makes it supply in the air composition detector, promptly with the help of the effect of air composition detector, can fully detect the air that supplies, does benefit to whether there is the harmful substance problem that exceeds standard in the smell that the analysis raw materials gived off.
4. And finally, the finished plastic particles extruded and discharged by the particle extrusion forming device fall into a finished product discharge cover, and the hardness of the formed plastic particles can be detected under the action of the second hardness sensor.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a front view of an integrated apparatus for production and detection of modified recycled plastics;
FIG. 2 is a top view of an integrated apparatus for production and detection of modified recycled plastics;
FIG. 3 is a sectional view of the apparatus for producing and detecting modified recycled plastic in the direction A;
FIG. 4 is a perspective view of an integrated apparatus for production and detection of modified recycled plastics, which is shown in FIG. 1;
FIG. 5 is a perspective view 2 of an integrated apparatus for production and detection of modified recycled plastics;
FIG. 6 is a perspective view of an integrated apparatus for producing and detecting modified recycled plastics.
The device comprises a rack 1, a belt conveyor 2, a raw material detection and collection frame 3, an air composition detector 4, an air suction pump 5, a raw material proportioning and mixing tank 6, a hot melting tank 7, a raw material suction pump 8, a connecting pipeline 9, a detection discharge pipe 10, a first hardness sensor 11, a heater 12, a particle extrusion former 13, a finished product discharge cover 14, a second hardness sensor 15, a control panel 101, a stripping blade 301, a motor 601, a stirring frame 602, a feed pipe 603, a first visual detection sensor 701, a discharge pump and a second visual detection sensor 1301.
The following detailed description will be further described in conjunction with the above-identified drawings.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the concepts underlying the described embodiments, however, it will be apparent to one skilled in the art that the described embodiments may be practiced without some or all of these specific details, and in other cases well-known process steps have not been described in detail.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the invention.
As shown in fig. 1, 2, 3, 4, 5 and 6, the modified recycled plastic production and detection integrated device comprises a frame 1, a belt conveyor 2, a raw material detection and collection frame 3, an air component detector 4, an air suction pump 5, a raw material proportioning and mixing tank 6, a hot melting tank 7, a raw material suction pump 8, a connecting pipeline 9, a detection discharge pipe 10, a first hardness sensor 11, a heater 12, a particle extrusion former 13, a finished product discharge cover 14 and a second hardness sensor 15, wherein the belt conveyor 2 is fixedly arranged at the rear end of the top of the frame 1, the belt conveyor 2 is connected with the frame 1 by welding, the raw material detection and collection frame 3 is fixedly arranged at the right side of the frame 1, the raw material detection and collection frame 3 is connected with the frame 1 by welding, the air component detector 4 is fixedly arranged at the upper end of the right side of the outer wall of the raw material detection and collection frame 3, air composition detector 4 and raw materials detect and collect frame 3 and adopt bolted connection, gas suction pump 5 set firmly in the raw materials detects and collects frame 3 outer wall right side lower extreme, gas suction pump 5 and raw materials detect and collect frame 3 and adopt welded connection, just gas suction pump 5 and raw materials detect and collect frame 3 and adopt welded connection, raw materials ratio blending tank 6 quantity be a plurality of, raw materials ratio blending tank 6 evenly distributed in frame 1 top rear end, raw materials ratio blending tank 6 and frame 1 adopt welded connection, hot melt jar 7 quantity be a plurality of, hot melt jar 7 evenly distributed in frame 1 top front end, hot melt jar 7 and frame 1 adopt welded connection, raw materials suction pump 8 set firmly in hot melt jar 7 top middle-end, raw materials suction pump 8 and hot melt jar 7 adopt welded connection, the utility model discloses a granule extrusion forming machine, including connecting tube 9, detection discharge pipe 10, heater 12, connecting tube 9, heater 12, hot melt jar 7, connecting tube 9, detection discharge pipe 10, heater 12, connecting tube 9, heater 12, connecting tube 9, the connecting tube 9 set firmly between raw materials ratio blending tank 6 and raw materials suction pump 8 respectively adopt welded connection with raw materials ratio blending tank 6 and raw materials suction pump 8, detection discharge pipe 10 set firmly in the middle-end of connecting tube 9 bottom, detection discharge pipe 10 adopt welded connection with connecting tube 9, first hardness sensor 11 set firmly in the middle-end of detection discharge pipe 10 outer wall, first hardness sensor 11 adopt welded connection with detection discharge pipe 10, heater 12 set firmly in the inside front end downside of frame 1, heater 12 and frame 1 adopt bolted connection, and heater 12 and hot melt jar 7 adopt welded connection, granule extrusion forming machine 13 set firmly in the inside front end of frame 1, granule extrusion forming machine 13 and frame 1 adopt bolted connection, the particle extrusion former 13 is connected with the hot melting tank 7 through a pipeline, the finished product discharge cover 14 is fixedly arranged at the lower end of the front end of the rack 1, the finished product discharge cover 14 is connected with the rack 1 through welding, the second hardness sensor 15 is fixedly arranged at the middle end inside the finished product discharge cover 14, and the second hardness sensor 15 is connected with the finished product discharge cover 14 through a bolt;
the production and detection integrated device for the modified recycled plastic has the following functions;
A. the raw material proportioning and mixing tank 6 can stir and mix plastic raw materials, the raw materials can be sucked into the hot melting tank 7 through the connecting pipeline 9 by means of suction of the raw material suction pump 8, then the raw materials in the hot melting tank 7 can be heated to be in a molten state under the action of the heater 12, and finally the raw materials in the hot melting state are extruded and formed under the action of the particle extrusion former 13, so that the purpose of extrusion forming is achieved;
B. the detection discharge pipe 10 can lead out the raw material inside the connecting pipeline 9, and can also detect the hardness of the raw material by virtue of the detection function of the first hardness sensor 11;
C. the raw material sample in the detection discharge pipe 10 falls onto the belt conveyor 2 and is conveyed to the right side by the belt conveyor 2, so that the raw material sample enters the raw material detection collection frame 3, and then is sucked by the air suction pump 5 and is supplied to the air composition detector 4, namely, the supplied air can be fully detected under the action of the air composition detector 4, and the problem that whether harmful substances exceed the standard exists in the odor emitted by the raw materials or not can be analyzed;
D. the finished plastic particles extruded and discharged by the particle extrusion former 13 fall into the finished product discharge cover 14, and hardness detection can be carried out on the formed plastic particles by virtue of the action of the second hardness sensor 15;
the right side of the front end of the rack 1 is fixedly provided with a control panel 101, the control panel 101 is connected with the rack 1 through bolts, and the control panel 101 is respectively connected with the belt conveyor 2, the air component detector 4, the gas suction pump 5, the raw material suction pump 8, the first hardness sensor 11, the heater 12, the particle extrusion former 13 and the second hardness sensor 15 through electric signal lines;
it should be noted that the control panel 101 can facilitate the worker to regulate and control the belt conveyor 2, the air composition detector 4, the air suction pump 5, the raw material suction pump 8, the first hardness sensor 11, the heater 12, the particle extrusion former 13 and the second hardness sensor 15, and to receive the detection results of the first hardness sensor 11 and the second hardness sensor 15, thereby facilitating the subsequent production and detection;
a stripping blade 301 is fixedly arranged at the top of the left side of the raw material detection and collection frame 3, and the stripping blade 301 is connected with the raw material detection and collection frame 3 in a welding manner;
the stripping blade 301 can strip the plastic raw material on the belt conveyor 2 from the belt, so that the plastic raw material can fall into the raw material detection and collection frame 3 conveniently, and the collection purpose is achieved;
the top of the raw material proportioning mixing tank 6 is fixedly provided with a motor 601, the motor 601 is connected with the raw material proportioning mixing tank 6 in a welding mode, the motor 601 is connected with the control panel 101 through an electric signal line, the bottom of the motor 601 is fixedly provided with a stirring frame 602, the stirring frame 602 is connected with the motor 601 through a coupling, the rear end of the top of the raw material proportioning mixing tank 6 is fixedly provided with a feeding pipe 603, and the feeding pipe 603 is connected with the raw material proportioning mixing tank 6 in a welding mode;
it should be noted that the motor 601 can drive the stirring frame 602 to stir and mix the plastic raw material in the raw material proportioning and mixing tank 6, so that the mixing uniformity of the raw material is improved, and the feeding pipe 603 can pour the plastic raw material into the raw material proportioning and mixing tank 6, thereby facilitating the subsequent stirring and mixing;
the top parts of the raw material proportioning mixing tank 6 and the hot melting tank 7 are also fixedly provided with a first visual detection sensor 701, the first visual detection sensor 701 is respectively connected with the raw material proportioning mixing tank 6 and the hot melting tank 7 through bolts, and the first visual detection sensor 701 is connected with the control panel 101 through an electric signal line;
it should be noted that the first visual detection sensor 701 can perform visual scanning detection on the plastic raw material on the lower belt conveyor 2, which is beneficial for a worker to remotely observe the ingredient mixing state of the plastic raw material;
the bottom of the detection discharge pipe 10 is also fixedly provided with a discharge pump 1001, the discharge pump 1001 is connected with the detection discharge pipe 10 by welding, and the discharge pump 1001 is connected with the control panel 101 by an electric signal line;
it should be noted that the discharge pump 1001 can suck the plastic raw material inside the detection discharge pipe 10, which is beneficial for the plastic raw material to be sprayed downwards, i.e. to fall onto the belt conveyor 2, so as to facilitate the subsequent detection processing;
the front end of the particle extrusion former 13 is fixedly provided with a second visual detection sensor 1301, the second visual detection sensor 1301 is connected with the particle extrusion former 13 through bolts, and the second visual detection sensor 1301 is connected with the control panel 101 through electric signal lines;
it should be noted that the second visual detection sensor 1301 can visually scan the molded plastic in the lower finished product discharge cover 14, so as to facilitate a worker to remotely observe the extrusion state of the plastic finished product particles.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (7)
1. A modified recycled plastic production and detection integrated device is characterized by comprising a rack, a belt conveyor, a raw material detection and collection frame, an air component detector, a gas suction pump, a raw material proportioning mixing tank, a hot melting tank, a raw material suction pump, a connecting pipeline, a detection discharge pipe, a first hardness sensor, a heater, a particle extrusion former, a finished product discharge cover and a second hardness sensor, wherein the belt conveyor is fixedly arranged at the rear end of the top of the rack, the belt conveyor and the rack are connected in a welding manner, the raw material detection and collection frame is fixedly arranged on the right side of the rack, the raw material detection and collection frame is connected with the rack in a welding manner, the air component detector is fixedly arranged at the upper end of the right side of the outer wall of the raw material detection and collection frame and is connected with the raw material detection and collection frame by bolts, the gas suction pump is fixedly arranged at the lower end of the right side of the outer wall of the raw material detection and collection frame, the gas suction pump and the raw material detection collection frame are connected in a welding mode, the raw material proportioning mixing tank is distributed at the rear end of the top of the rack uniformly, the raw material proportioning mixing tank is connected with the rack in a welding mode, the hot melting tank is distributed at the front end of the top of the rack uniformly, the hot melting tank and the rack are connected in a welding mode, the raw material suction pump is fixedly arranged at the middle end of the top of the hot melting tank, the raw material suction pump and the hot melting tank are connected in a welding mode, the connecting pipeline is fixedly arranged between the raw material proportioning mixing tank and the raw material suction pump, the connecting pipeline is respectively connected with the raw material proportioning mixing tank and the raw material suction pump in a welding mode, the detection discharge pipe is fixedly arranged at the middle end of the bottom of the connecting pipeline, the detection discharge pipe is connected with the connecting pipeline in a welding way, the first hardness sensor is fixedly arranged at the middle end of the outer wall of the detection discharge pipe, the first hardness sensor is welded with the detection discharge pipe, the heater is fixedly arranged at the lower side of the front end in the rack, the heater is connected with the rack by bolts, the heater is connected with the hot melting tank by welding, the granule extrusion former is fixedly arranged at the front end in the frame and is connected with the frame by bolts, the granule extrusion former is connected with the hot melting tank by a pipeline, the finished product discharge cover is fixedly arranged at the lower end of the front end of the frame, the finished product discharge cover is connected with the rack in a welding mode, the second hardness sensor is fixedly arranged at the middle end inside the finished product discharge cover, and the second hardness sensor is connected with the finished product discharge cover through bolts.
2. The apparatus as claimed in claim 1, wherein a control panel is fixed to the right side of the front end of the frame, the control panel is connected to the frame by bolts, and the control panel is connected to the belt conveyor, the air content detector, the air suction pump, the raw material suction pump, the first hardness sensor, the heater, the pellet extrusion former, and the second hardness sensor by electrical signal lines.
3. The modified recycled plastic production and detection integrated device as claimed in claim 1, wherein a stripping blade is further fixedly arranged at the top of the left side of the raw material detection and collection frame, and the stripping blade is connected with the raw material detection and collection frame by welding.
4. The modified recycled plastic production and detection integrated device as claimed in claim 2, wherein a motor is further fixedly arranged at the top of the raw material proportioning mixing tank, the motor and the raw material proportioning mixing tank are connected through welding, the motor and the control panel are connected through an electric signal line, a stirring frame is further fixedly arranged at the bottom of the motor, the stirring frame and the motor are connected through a coupling, a feeding pipe is further fixedly arranged at the rear end of the top of the raw material proportioning mixing tank, and the feeding pipe and the raw material proportioning mixing tank are connected through welding.
5. The production and detection integrated device for the modified recycled plastic as claimed in claim 2, wherein a first visual detection sensor is further fixedly arranged at the top of the raw material proportioning mixing tank and the hot melting tank, the first visual detection sensor is respectively connected with the raw material proportioning mixing tank and the hot melting tank through bolts, and the first visual detection sensor is connected with the control panel through an electric signal line.
6. The production and detection integrated device for the modified recycled plastic as claimed in claim 2, wherein a discharge pump is further fixedly arranged at the bottom of the detection discharge pipe, the discharge pump and the detection discharge pipe are connected by welding, and the discharge pump and the control panel are connected by an electric signal line.
7. The integrated apparatus for production and detection of modified recycled plastic as claimed in claim 2, wherein a second visual detection sensor is further fixedly installed at the front end of the pellet extrusion molding machine, the second visual detection sensor is connected with the pellet extrusion molding machine by bolts, and the second visual detection sensor is connected with the control panel by electrical signal lines.
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