CN114131968A - Intelligent control automatic production line and production method for powder coating - Google Patents
Intelligent control automatic production line and production method for powder coating Download PDFInfo
- Publication number
- CN114131968A CN114131968A CN202110672641.1A CN202110672641A CN114131968A CN 114131968 A CN114131968 A CN 114131968A CN 202110672641 A CN202110672641 A CN 202110672641A CN 114131968 A CN114131968 A CN 114131968A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 238000000576 coating method Methods 0.000 title claims abstract description 37
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- 239000011248 coating agent Substances 0.000 title claims abstract description 26
- 238000002156 mixing Methods 0.000 claims abstract description 74
- 238000004806 packaging method and process Methods 0.000 claims abstract description 22
- 238000001914 filtration Methods 0.000 claims abstract description 21
- 235000013312 flour Nutrition 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 49
- 238000013329 compounding Methods 0.000 claims description 21
- 238000001125 extrusion Methods 0.000 claims description 21
- 239000000428 dust Substances 0.000 claims description 17
- 210000001503 joint Anatomy 0.000 claims description 10
- 230000000630 rising effect Effects 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 8
- 238000003801 milling Methods 0.000 claims description 8
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
Abstract
The utility model relates to the technical field of powder coating production equipment, in particular to an intelligent control automatic production line and a production method of powder coating, which comprises an automatic batching machine, a manual feeding station, a movable mixing cylinder, a conveying device, an automatic lifting mixing station, an extruding device, a tabletting device, a flour mill, a filtering device and an automatic packaging machine.
Description
Technical Field
The utility model relates to the technical field of powder coating production equipment, in particular to an intelligent control automatic powder coating production line and a production method.
Background
Powder coatings are known to be solid powder synthetic resin coatings consisting of solid resins and pigments, fillers and auxiliaries. Unlike conventional solvent-based coatings and water-based coatings, the dispersion medium is not a solvent and water, but air. It has the characteristics of no solvent pollution, 100 percent film forming and low energy consumption. Powder coatings fall into two broad categories, thermoplastic and thermosetting. The appearance (luster and leveling property) of a coating film of the thermoplastic powder coating is poor, and the adhesion between the thermoplastic powder coating and metal is also poor, so the thermoplastic powder coating is rarely applied in the field of automobile coating. The appearance, various mechanical properties and corrosion resistance of a paint film formed by the paint can meet the requirements of automobile coating, and in the prior art scheme, the production of the powder paint comprises several main process flows of material preparation, mixing, extrusion, tabletting, powder grinding and the like. Wherein the batching adopts artifical batching more, mixes in the blendor with pipe-line transportation or artifical transportation raw materials after the material has been joined in marriage, then extrudees, preforming, crocus again, weighs the bagging-off and the envelope with the finished product at last, and it is inconvenient to use.
For example, the patent publication "CN 203833288U" is named as: the utility model relates to a solid material feeding table for powder coating, which comprises a bracket and a feeding port, wherein the bracket comprises a plate-shaped table top and at least three supporting columns with the same height, the supporting columns are arranged between the table top and the ground, the surface of the table top, which is opposite to the ground, is a lower plate surface, and the upper plate surface of the surface, which is opposite to the lower plate surface, is an upper plate surface; the feeding port is arranged on the table top and penetrates through the upper plate surface and the lower plate surface of the table top; the feeding table also comprises a protective cover, and the protective cover is arranged on the upper plate surface of the table top and covers the periphery of the feeding port; and an air suction pipeline is arranged on the surface of the protective cover opposite to the feeding port. Through the arrangement of the solid material feeding table, the whole operation environment is safe and tidy in the process of feeding and mixing the powder coating; the arrangement of the protective cover and the wrench switch saves energy and reduces material waste; the design of the air suction pipeline and the protective cover reduces the physical injury to operators.
The existing solid material feeding table for powder coating is found in use, and has the advantages of simple equipment structure, low production efficiency, inconvenient automatic batching, low automation degree, high requirement on the operation level of workers and higher use limitation.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the utility model provides an automatic production line and a production method of powder coating, which are intelligently controlled and convenient to remove dust.
(II) technical scheme
In order to achieve the purpose, the utility model provides the following technical scheme: an intelligent control automatic production line for powder coatings comprises an automatic batching machine, a manual feeding station, a movable mixing cylinder, a conveying device, an automatic lifting mixing station, an extruding device, a tabletting device, a flour mill, a filtering device and an automatic packaging machine, wherein the conveying device comprises a trolley track and an AGV trolley, one end of the trolley track is arranged below the automatic batching machine, the other end of the trolley track is arranged below the automatic lifting mixing station, the movable mixing cylinder is arranged on the AGV trolley, the movable mixing cylinder and the AGV trolley are detachably connected, the movable mixing cylinder is matched with the automatic batching machine, the manual feeding station is arranged on the periphery of the trolley track, the manual feeding station is arranged between the automatic batching machine and the automatic lifting mixing station, the movable mixing cylinder is matched with the automatic lifting mixing station, the automatic lifting mixing station, the extruding device, the tabletting device, the flour mill, the filtering device and the automatic packaging machine are sequentially connected.
In order to facilitate automatic material mixing and proportioning, the automatic lifting and material mixing station is improved by the utility model, wherein the automatic lifting and material mixing station comprises a lifter body and a transverse transportation frame, the transverse transportation frame is arranged above the lifter body, one end of the transverse transportation frame is matched with the lifter body, the other end of the transverse transportation frame is provided with a material discharging pipe, and the material discharging pipe is matched with the movable material mixing cylinder.
In order to improve the extrusion efficiency, the utility model has the improvement that the extrusion device comprises a buffer hopper, an extrusion motor and an extruder body, the other end of the discharge pipe is connected with the upper part of the buffer hopper, the lower part of the buffer hopper is connected with the extruder body, the extrusion motor is arranged at one end of the extruder body, and the extrusion motor is connected with the extruder body.
In order to facilitate tabletting of extruded materials, the utility model has the improvement that the tabletting device comprises a tablet machine body and a material receiving hopper, the other end of the extruder body is connected with one end of the tablet machine body, the other end of the tablet machine body is connected with one end of the material receiving hopper, and the other end of the material receiving hopper is connected with one end of the pulverizer through a negative pressure pipe.
In order to facilitate dust removal and noise reduction and improve production quality, the utility model improves that the filtering device comprises a cyclone separator, a filtering screen, a dust removal box and an induced draft fan, wherein one side of the cyclone separator is connected with the other end of the pulverizer through a connecting pipe, the filtering screen is arranged below the cyclone separator, the upper part of one end of the filtering screen is connected with the cyclone separator through the connecting pipe, the lower part of the filtering screen is connected with an automatic packaging machine through the connecting pipe, the other side of the cyclone separator is connected with the dust removal box through the connecting pipe, the induced draft fan is arranged on the periphery side of the dust removal box, and the induced draft fan is connected with the dust removal box.
In order to improve the overall production efficiency, the utility model improves the technical scheme that the automatic lifting mixing station, the extruding device, the tabletting device, the flour mill, the filtering device and the automatic packaging machine are arranged in three groups in parallel, and the automatic batching machine is arranged in one group to multiple groups according to the types of raw materials.
The utility model further provides an intelligent control automatic production line production method of the powder coating, which comprises the following steps:
and 6, detecting the extruded, tabletted and milled materials, and packaging the finished product by an automatic packaging machine after filtering by a filtering device.
(III) advantageous effects
Compared with the prior art, the utility model provides an intelligent control automatic production line and a production method for powder coating, and the intelligent control automatic production line has the following beneficial effects:
according to the intelligent control automatic production line and production method for the powder coating, the raw materials are transported in a sealed environment in the raw material transportation process.
According to the intelligent control automatic production line and production method for the powder coating, the automation degree of equipment is high, only trace materials need to be manually input and the dust removal box needs to be regularly cleaned in the whole process, the working intensity of workers is low, and the requirement on the operation level of the workers is low.
According to the intelligent control automatic production line and production method for the powder coating, multiple processing lines are adopted for the equipment to be matched with the automatic batching machine and the conveying device, and the processing efficiency is improved.
Drawings
FIG. 1 is a top view of the structure of the present invention;
FIG. 2 is a schematic view of a production line of the present invention;
FIG. 3 is a schematic view of the movable mixing bowl and AGV connection structure of the present invention;
FIG. 4 is a schematic diagram of an AGV trolley and an automatic lifting and mixing station automatic matching according to the structure of the utility model;
FIG. 5 is an enlarged view of the connection between the extruding device and the tabletting device according to the present invention.
In the figure: 1. an automatic batching machine; 2. a manual feeding station; 3. the mixing cylinder can be moved; 4. a transportation device; 5. automatically lifting the mixing station; 6. an extrusion device; 7. a tabletting device; 8. a pulverizer; 9. a filtration device; 10. an automatic packaging machine; 11. a trolley track; 12. an AGV trolley; 13. an elevator body; 14. a transverse transport rack; 15. a discharge pipe; 16. a buffer hopper; 17. an extrusion motor; 18. an extruder body; 19. a tablet press body; 20. a material receiving hopper; 21. a negative pressure tube; 22. a cyclone separator; 23. filtering and screening; 24. a dust removal box; 25. an induced draft fan.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an intelligent control automatic production line for powder coating comprises an automatic batching machine 1, an automatic material feeding station 2, a movable mixing cylinder 3, a transportation device 4, an automatic lifting material mixing station 5, an extrusion device 6, a tabletting device 7, a flour mill 8, a filtering device 9 and an automatic packaging machine 10, wherein the transportation device 4 comprises a trolley track 11 and an AGV trolley 12, one end of the trolley track 11 is arranged below the automatic batching machine 1, the other end of the trolley track 11 is arranged below the automatic lifting material mixing station 5, the movable mixing cylinder 3 is arranged on the AGV trolley 12, the movable mixing cylinder 3 and the AGV trolley 12 are detachably connected, the movable mixing cylinder 3 is matched with the automatic batching machine 1, the manual material feeding station 2 is arranged on the periphery of the trolley track 11, the manual material feeding station 2 is arranged between the automatic batching machine 1 and the automatic lifting material mixing station 5, the movable mixing cylinder 3 is matched with the automatic lifting mixing station 5, and the automatic lifting mixing station 5, the extruding device 6, the tabletting device 7, the flour mill 8, the filtering device 9 and the automatic packaging machine 10 are sequentially connected.
In this embodiment, automatic rising compounding station 5 includes lift body 13 and horizontal transportation frame 14, horizontal transportation frame 14 sets up lift body 13 top, horizontal transportation frame 14 one end with lift body 13 phase-match, the horizontal transportation frame 14 other end is provided with discharging pipe 15, discharging pipe 15 with portable compounding jar 3 phase-match, automatic rising compounding station 5 is with portable compounding jar 3 and discharging pipe 15 automatic butt joint, and intelligent degree is high.
In this embodiment, the extruding device 6 includes a buffer hopper 16, an extruding motor 17 and an extruder body 18, the other end of the discharge pipe 15 is connected to the upper side of the buffer hopper 16, the lower side of the buffer hopper 16 is connected to the extruder body 18, the extruding motor 17 is arranged at one end of the extruder body 18, the extruding motor 17 is connected to the extruder body 18, and the material is discharged from the buffer hopper 16 to the extruder body 18, so that the material in the extruder body 18 is discharged under the action of the extruding motor 17.
In this embodiment, film pressing device 7 includes tablet press body 19 and connects material hopper 20, the 18 other ends of extruder body with 19 one end of tablet press body is connected, the 19 other ends of tablet press body with connect material hopper 20 one end to be connected, connect the material hopper 20 other end pass through negative pressure tube 21 with 8 one end of milling machine are connected, and extrusion device 6 is connected with film pressing device 7, and the semi-solid thin slice of hot melt state is through tablet press body 19 solidification transportation, is broken after reaching the breaker of tablet press body 19 and discharges, and the breaker is connected with material hopper 20.
In this embodiment, filter equipment 9 includes cyclone 22, filter sieve 23, dust removal case 24 and draught fan 25, cyclone 22 one side is passed through the connecting pipe and is connected with the 8 other ends of milling machine, cyclone 22 below is provided with filter sieve 23, filter sieve 23 one end top pass through the connecting pipe with cyclone 22 connects, filter sieve 23 below is connected with automatic packaging machine 10 through the connecting pipe, cyclone 22 opposite side pass through the connecting pipe with dust removal case 24 is connected, draught fan 25 sets up dust removal case 24 week side, draught fan 25 with dust removal case 24 is connected, and the good powder of milling machine 8 gets into cyclone 22, and the powder that separates out is packed by automatic packaging machine 10 behind filter sieve 23, and a small amount of superfine powder is collected by dust removal case 24.
In this embodiment, automatic rising compounding station 5, extrusion device 6, film clamp 7, milling machine 8, filter equipment 9 and automatic packaging machine 10 set up to three groups and arrange side by side, automatic blending machine 1 sets up to two sets of, and the convenient product that produces different batching ratios of two blanking machine modules.
The utility model further provides an intelligent control automatic production line production method of the powder coating, which comprises the following steps:
and step 6, detecting the extruded, tabletted and milled materials, and filtering the materials by a filtering device 9 to obtain finished products, and packaging the finished products by an automatic packaging machine 10.
To sum up, this intelligent control's powder coating automation line and production method, when using, the manual work guarantees that the raw materials is sufficient, automatic blending machine 1 realizes automatic feeding and unloading, AGV dolly 12 moves to manual feeding station 2 on the dolly guide rail, the manual work is thrown the material back, AGV dolly 12 automatic docking automatic rising compounding station 5, automatic rising compounding station 5 carries portable compounding jar 3 automatic docking transmission structure, portable compounding jar 3 automatic mixing and unloading, the material is through extrusion device 6, film clamp 7 and 8 processing backs of milling machine, filter equipment 9 again, pack by automatic packaging machine 10.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides an intelligent control's powder coating automation line, includes automatic blending machine (1), artifical material station (2), portable compounding jar (3), conveyer (4), automatic rising compounding station (5), extrusion device (6), film clamp (7), milling machine (8), filter equipment (9) and automatic packaging machine (10), its characterized in that: conveyer (4) are including dolly track (11) and AGV dolly (12), dolly track (11) one end sets up automatic blending machine (1) below, and dolly track (11) other end sets up automatic rising compounding station (5) below, portable compounding jar (3) set up on AGV dolly (12), portable compounding jar (3) with AGV dolly (12) sets up to releasable connection, portable compounding jar (3) with automatic blending machine (1) phase-match, artifical material feeding station (2) set up dolly track (11) week side, artifical material feeding station (2) set up automatic blending machine (1) with between automatic rising compounding station (5), portable compounding jar (3) with automatic rising compounding station (5) phase-match, automatic rising compounding station (5) have, The extrusion device (6), the tabletting device (7), the flour mill (8), the filtering device (9) and the automatic packaging machine (10) are connected in sequence.
2. The intelligently controlled automatic production line of powder coatings according to claim 1, characterized in that: automatic lift compounding station (5) include lift body (13) and horizontal transportation frame (14), horizontal transportation frame (14) set up lift body (13) top, horizontal transportation frame (14) one end with lift body (13) phase-match, horizontal transportation frame (14) other end is provided with discharging pipe (15), discharging pipe (15) with portable compounding jar (3) phase-match.
3. The intelligently controlled automatic production line of powder coatings according to claim 2, characterized in that: extrusion device (6) include buffer memory hopper (16), extrusion motor (17) and extruder body (18), discharging pipe (15) other end with buffer memory hopper (16) top is connected, buffer memory hopper (16) below with extruder body (18) are connected, extruder body (18) one end is provided with extrusion motor (17), extrusion motor (17) with extruder body (18) are connected.
4. The intelligently controlled automatic production line of powder coatings according to claim 3, characterized in that: tablet pressing device (7) include tablet press body (19) and connect material hopper (20), extruder body (18) other end with tablet press body (19) one end is connected, tablet press body (19) other end with connect material hopper (20) one end to be connected, connect material hopper (20) other end through negative pressure pipe (21) with milling machine (8) one end is connected.
5. The intelligently controlled automatic production line of powder coatings according to claim 4, characterized in that: filter equipment (9) include cyclone (22), filter sieve (23), dust removal case (24) and draught fan (25), cyclone (22) one side is connected with milling machine (8) other end through the connecting pipe, cyclone (22) below is provided with filter sieve (23), filter sieve (23) one end top through the connecting pipe with cyclone (22) are connected, filter sieve (23) below is connected through connecting pipe and automatic packaging machine (10), cyclone (22) opposite side through the connecting pipe with dust removal case (24) are connected, draught fan (25) set up dust removal case (24) week side, draught fan (25) with dust removal case (24) are connected.
6. The intelligently controlled automatic production line of powder coatings according to claim 5, characterized in that: the automatic lifting mixing station (5), the extruding device (6), the tabletting device (7), the flour mill (8), the filtering device (9) and the automatic packaging machine (10) are arranged in three groups side by side, and the automatic batching machine (1) is arranged in a group to multiple groups according to the types of raw materials.
7. The intelligent control automatic production line production method for powder coating as claimed in claim 1, comprising the following steps:
step 1, the automatic batching machine automatically batchs materials, a vacuum feeding machine of the automatic batching machine feeds the materials, a weighing module is arranged on the vacuum feeding machine, and a wind-off machine is matched with the weighing module to feed the materials into a buffer cylinder;
step 2, the AGV trolley carries a movable mixing cylinder and is in butt joint with the lower part of a buffer cylinder, a valve is arranged below the buffer cylinder, an auxiliary blanking vibration motor is arranged on the periphery of the valve, the auxiliary blanking vibration motor and the valve are matched for use in auxiliary blanking, and after blanking is finished, the valve is closed;
step 3, the automatic lifting mixing station is in place, the AGV trolley runs to a manual feeding station, and after a trace amount of materials are added manually, the AGV trolley continues to drive the movable mixing cylinder to move to the automatic lifting mixing station;
step 4, after the movable mixing cylinder is lifted by the lifter body, the movable mixing cylinder is moved to a designated position by the transverse transportation frame and then fixed, an output shaft of the mixing motor is in butt joint with a mixing blade shaft of the movable mixing cylinder, a discharge hole of the movable mixing cylinder is in butt joint with a discharge pipe, and the movable mixing cylinder is stirred under other auxiliary equipment;
step 5, the uniformly stirred materials sequentially pass through an extrusion device, a tabletting device and a flour mill;
and 6, detecting the extruded, tabletted and milled materials, and packaging the finished product by an automatic packaging machine after filtering by a filtering device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110672641.1A CN114131968A (en) | 2021-06-17 | 2021-06-17 | Intelligent control automatic production line and production method for powder coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110672641.1A CN114131968A (en) | 2021-06-17 | 2021-06-17 | Intelligent control automatic production line and production method for powder coating |
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| Publication Number | Publication Date |
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| CN114131968A true CN114131968A (en) | 2022-03-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110672641.1A Pending CN114131968A (en) | 2021-06-17 | 2021-06-17 | Intelligent control automatic production line and production method for powder coating |
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| Country | Link |
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| CN (1) | CN114131968A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116496656A (en) * | 2023-05-11 | 2023-07-28 | 铂汉电子科技(苏州)有限公司 | Oil mixing method for spraying paint |
Citations (5)
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|---|---|---|---|---|
| CN105599168A (en) * | 2016-02-14 | 2016-05-25 | 烟台枫林机电设备有限公司 | Automatic integrated set for powder coating production |
| CN106189447A (en) * | 2016-08-31 | 2016-12-07 | 山东圣士达机械科技股份有限公司 | Intelligence powdery paints production system |
| CN208963807U (en) * | 2018-10-29 | 2019-06-11 | 芜湖思瀚新材料有限公司 | A kind of powdery paints storage device |
| CN111569698A (en) * | 2020-06-06 | 2020-08-25 | 江西奥基德信科技有限公司 | Over-and-under type powder coating automation line |
| CN215397042U (en) * | 2021-06-17 | 2022-01-04 | 奥基德信(江苏)数字智能科技有限公司 | Intelligent control's powder coating automation line |
-
2021
- 2021-06-17 CN CN202110672641.1A patent/CN114131968A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105599168A (en) * | 2016-02-14 | 2016-05-25 | 烟台枫林机电设备有限公司 | Automatic integrated set for powder coating production |
| CN106189447A (en) * | 2016-08-31 | 2016-12-07 | 山东圣士达机械科技股份有限公司 | Intelligence powdery paints production system |
| CN208963807U (en) * | 2018-10-29 | 2019-06-11 | 芜湖思瀚新材料有限公司 | A kind of powdery paints storage device |
| CN111569698A (en) * | 2020-06-06 | 2020-08-25 | 江西奥基德信科技有限公司 | Over-and-under type powder coating automation line |
| CN215397042U (en) * | 2021-06-17 | 2022-01-04 | 奥基德信(江苏)数字智能科技有限公司 | Intelligent control's powder coating automation line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116496656A (en) * | 2023-05-11 | 2023-07-28 | 铂汉电子科技(苏州)有限公司 | Oil mixing method for spraying paint |
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