CN113603978A - Flame-retardant smoke-suppression type high-mechanical-property flame-retardant PVC/PE (polyvinyl chloride/polyethylene) -based wood-plastic composite material and preparation method thereof - Google Patents

Flame-retardant smoke-suppression type high-mechanical-property flame-retardant PVC/PE (polyvinyl chloride/polyethylene) -based wood-plastic composite material and preparation method thereof Download PDF

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Publication number
CN113603978A
CN113603978A CN202110516791.3A CN202110516791A CN113603978A CN 113603978 A CN113603978 A CN 113603978A CN 202110516791 A CN202110516791 A CN 202110516791A CN 113603978 A CN113603978 A CN 113603978A
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flame
retardant
pvc
composite material
plastic composite
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Inventor
谢德龙
蒋萌玄
吴祥燕
谢于辉
梅毅
刘玉新
王云
刘帮银
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Chongqing Sincere Bond Pavement Materials Co ltd
Xishuangbanna Hua Kun Biotechnology Co ltd
Kunming University of Science and Technology
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Chongqing Sincere Bond Pavement Materials Co ltd
Xishuangbanna Hua Kun Biotechnology Co ltd
Kunming University of Science and Technology
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Publication of CN113603978A publication Critical patent/CN113603978A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • C08K2003/387Borates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The invention discloses a flame-retardant smoke-suppression type high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material which is prepared from PVC resin, PE resin, wood powder, an impact modifier, a coupling agent, a lubricant, a heat stabilizer, a compatilizer and a flame-retardant smoke suppressor in specific parts by mass. The invention also discloses a preparation method of the flame-retardant smoke-suppression type high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material. Compared with the prior art, the invention has the advantages of good mechanical property, flame retardance, smoke suppression, low smoke yield in the combustion process and the like.

Description

Flame-retardant smoke-suppression type high-mechanical-property flame-retardant PVC/PE (polyvinyl chloride/polyethylene) -based wood-plastic composite material and preparation method thereof
Technical Field
The invention relates to the technical field of wood-plastic composite material processing, in particular to a flame-retardant smoke-suppression type high-mechanical-property flame-retardant PVC/PE (polyvinyl chloride/polyethylene) -based wood-plastic composite material and a preparation method thereof.
Background
The wood-plastic composite material is a novel composite environment-friendly material which mainly takes wood plant fibers as filling or reinforcing materials and thermoplastic plastics as a matrix. The wood-plastic composite material has the advantages of simple preparation process, high color degree, repeated processing and utilization and the like, and is widely applied to the fields of furniture, decoration, decks, gardens, automobile parts, buildings and the like. Common thermoplastic polymer substrates in life comprise Polyethylene (PE), polystyrene (ABS), polypropylene (PP), polyvinyl chloride (PVC) and the like, and the wood is generally selected from rice hull powder, poplar powder, straw powder and the like. The PVC-based wood-plastic composite material is more popular with people due to good color and luster degree and high flame retardance, people have a rising demand for the PVC wood-plastic composite material year by year, and compared with other wood-plastic composite materials, the PVC-based wood-plastic composite material has higher cost, and cannot be well blended and melted with wood powder mainly due to poor processing flowability and ductility of PVC resin. In order to reduce the production cost of the PVC-based wood-plastic composite material, the low-cost wood-plastic composite material is prepared by adopting a PVC and PE blending method, and the mechanical property of the PVC/PE-based wood-plastic composite material is poor because PVC and PE are not compatible easily. Chlorinated Polyethylene (CPE) is prepared by chlorination reaction of PE with high crystallinity, and the chlorine content and chlorine atom distribution on the molecular chain of the CPE are different, so that the molecular chain of the CPE is not chlorinated, and the lengths and the amounts of residual PE crystalline chain segments are different. Thus, both un-chlorinated residual PE chains and chlorinated segments similar to the PVC molecular structure are present on the CPE molecular chain. From molecular structure analysis, CPE with appropriate chlorine content and residual crystallinity should be compatible with both the PVC and PE moieties. Therefore, CPE is selected as a compatibilizer of PVC and PE and is used for preparing the PVC/PE-based wood-plastic composite material with high mechanical property.
Because the PVC/PE-based wood-plastic composite material contains a large amount of PVC, a large amount of toxic smoke is accompanied during combustion, and the personnel casualty is easily caused during fire. Therefore, it becomes more important to improve the smoke suppression performance of the PVC/PE-based wood-plastic composite material
Disclosure of Invention
The invention aims to provide a flame-retardant smoke-inhibiting type high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material aiming at overcoming the defects of poor mechanical property of the material and large smoke yield in the combustion process in the PVC/PE-based wood-plastic composite material.
The invention also aims to provide a preparation method of the flame-retardant smoke-suppression high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material.
In order to achieve the above purpose of the invention, the invention adopts the technical scheme that: the flame-retardant smoke-inhibiting high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material is prepared from the following components in parts by mass: 70-90 parts of PVC resin, 10-30 parts of PE resin, 40-70 parts of wood powder, 2-6 parts of impact modifier, 0.2-0.8 part of coupling agent, 0.3-0.8 part of lubricant, 6-8 parts of heat stabilizer, 2-18 parts of compatilizer and 5-15 parts of flame retardant and smoke suppressant.
Preferably, the flame-retardant smoke-suppression type high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material is prepared from the following components in parts by mass: 70 parts of PVC resin, 30 parts of PE resin, 40-70 parts of wood powder, 2-6 parts of impact modifier, 0.2-0.8 part of coupling agent, 0.3-0.8 part of lubricant, 6-8 parts of heat stabilizer, 2-18 parts of compatilizer and 5-15 parts of flame retardant and smoke suppressant.
The PVC resin is one of PVC resin powders with the types of SG-3, SG-5, SG-7 and SG-8.
The wood powder is one or a mixture of more than two of rice hull powder, straw powder, poplar powder and rubber powder, and the particle size of the wood powder is 60-150 meshes.
The impact modifier is one or the mixture of more than two of acrylonitrile-butadiene-styrene copolymer (ABS), acrylonitrile-butadiene random copolymer, chlorinated polyethylene, methyl methacrylate-butadiene-styrene terpolymer (MBS) and acrylate copolymer.
The coupling agent is aluminate or phthalate ester.
The lubricant is one or a mixture of more than two of polyethylene wax (PE wax), stearic acid or calcium stearate.
The heat stabilizer is one or a mixture of more than two of a rare earth heat stabilizer, zinc stearate or a calcium-zinc composite stabilizer.
The compatibilizer is Chlorinated Polyethylene (CPE).
The flame-retardant smoke suppressant is one or a mixture of more than two of zinc borate, zinc stannate and zinc hydroxystannate.
A preparation method of a flame-retardant smoke-suppression type high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material comprises the following steps:
(1) weighing the raw materials according to the proportion relation, putting the raw materials into a high-speed mixer (model: SHR-10A, manufacturer: Huamei plastics Co., Ltd., Zhang Home, City) for high-speed premixing for 5-8 min at the rotating speed of 1400 rpm to obtain dry mixture;
(2) putting the dry mixture into an internal mixer, and mixing at a high temperature of 165-170 ℃ for 5-10 min to obtain a mixed material;
(3) and (3) hot-pressing the mixed material by using a hot press, and cutting by using a universal cutting machine to obtain the flame-retardant smoke-suppression high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material.
Compared with the prior art, the invention has the beneficial effects that: has the characteristics of good mechanical property, flame retardance, smoke suppression, low smoke density in the combustion process and the like.
Detailed Description
The present invention is further described with reference to the following specific examples, which should be construed as limiting the scope of the invention as claimed. The following implementation and comparative experiments are adopted to verify the beneficial effects of the invention.
Example 1
The flame-retardant smoke-inhibiting high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material is prepared from the following components in parts by mass: 70 parts of SG-8 type PVC resin, 30 parts of PE resin, 40 parts of rubber wood powder, 2 parts of acrylonitrile-butadiene-styrene copolymer impact modifier, 0.2 part of aluminate coupling agent, 0.5 part of stearic acid lubricant, 6 parts of zinc stearate heat stabilizer, 5 parts of chlorinated polyethylene and 5 parts of zinc borate smoke suppressant;
the preparation method comprises the following specific steps:
(1) weighing the raw materials in parts by weight;
(2) putting the raw materials into a high-speed mixer for high-speed premixing for 6min at the rotating speed of 1400 rpm to obtain dry mixed materials;
(3) mixing the dry mixture in an internal mixer at 170 ℃ and 50 r/min to obtain a mixture;
(4) and (3) hot-pressing the mixed material by using a hot press, and then cutting by using a universal cutting machine.
Example 2
The flame-retardant smoke-inhibiting high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material is prepared from the following components in parts by mass: 80 parts of SG-7 type PVC resin, 20 parts of PE resin, 70 parts of rubber wood powder, 6 parts of acrylonitrile-butadiene-styrene copolymer impact modifier, 0.8 part of aluminate coupling agent, 0.8 part of stearic acid lubricant, 8 parts of zinc stearate heat stabilizer, 15 parts of chlorinated polyethylene and 15 parts of zinc borate smoke suppressant;
the preparation method comprises the following specific steps:
(1) weighing the raw materials in parts by weight;
(2) putting the raw materials into a high-speed mixer for high-speed premixing for 8min at the rotating speed of 1400 rpm to obtain dry mixed materials;
(3) mixing the dry mixture in an internal mixer at 170 ℃ and 50 r/min to obtain a mixture;
(4) and (3) hot-pressing the mixed material by using a hot press, and then cutting by using a universal cutting machine.
Example 3
The flame-retardant smoke-inhibiting high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material is prepared from the following components in parts by mass: 90 parts of SG-8 type PVC resin, 10 parts of PE resin, 50 parts of poplar powder, 4 parts of methyl methacrylate-butadiene-styrene copolymer, 0.5 part of titanate coupling agent, 0.5 part of PE wax lubricant, 7 parts of calcium-zinc composite heat stabilizer, 6 parts of chlorinated polyethylene and 10 parts of zinc borate smoke suppressant;
the preparation method comprises the following specific steps:
(1) weighing the raw materials in parts by weight;
(2) putting the raw materials into a high-speed mixer for high-speed premixing for 7min at the rotating speed of 1400 rpm to obtain dry mixed materials;
(3) mixing the dry mixture in an internal mixer at 165 ℃ and 50 r/min to obtain a mixture;
(4) and (3) hot-pressing the mixed material by using a hot press, and then cutting by using a universal cutting machine.
Example 4
The flame-retardant smoke-inhibiting high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material is prepared from the following components in parts by mass: 75 parts of SG-5 type PVC resin, 25 parts of PE resin, 30 parts of rice hull powder, 30 parts of poplar powder, 4 parts of methyl methacrylate-butadiene-styrene copolymer, 0.5 part of titanate coupling agent, 0.5 part of calcium stearate lubricant, 7 parts of calcium-zinc composite heat stabilizer, 10 parts of chlorinated polyethylene and 12 parts of zinc borate smoke suppressant;
the preparation method comprises the following specific steps:
(1) weighing the raw materials in parts by weight;
(2) putting the raw materials into a high-speed mixer for high-speed premixing for 6min at the rotating speed of 1400 rpm to obtain dry mixed materials;
(3) mixing the dry mixture in an internal mixer at 165 ℃ and 50 r/min to obtain a mixture;
(4) and (3) hot-pressing the mixed material by using a hot press, and then cutting by using a universal cutting machine.
Comparative experiment
The flame-retardant smoke-inhibiting high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material is prepared from the following components in parts by mass: 70 parts of SG-8 type PVC resin, 30 parts of PE resin, 70 parts of rubber wood powder, 5 parts of acrylonitrile-butadiene-styrene copolymer impact modifier, 0.8 part of aluminate coupling agent, 0.4 part of stearic acid lubricant, 8 parts of zinc stearate heat stabilizer, 0 part of chlorinated polyethylene and 0 part of zinc borate smoke suppressant;
the preparation method comprises the following specific steps:
(1) weighing the raw materials in parts by weight;
(2) putting the raw materials into a high-speed mixer for high-speed premixing for 8min at the rotating speed of 1400 rpm to obtain dry mixed materials;
(3) mixing the dry mixture in an internal mixer at 170 ℃ and 50 r/min to obtain a mixture;
(4) and (3) hot-pressing the mixed material by using a hot press, and then cutting by using a universal cutting machine.
The mechanical properties of the PVC/PE-based wood-plastic composite material prepared in the above embodiments and comparative experiments are detected by using a universal testing machine, and the smoke yield in the combustion process is measured by using a cone calorimeter. The mechanical properties are shown in table 1, and the data in table 1 show that the PVC/PE-based wood-plastic composite material prepared by the invention has excellent mechanical properties; the smoke yield test results are shown in table 2, and the data in table 2 show that the PVC/PE-based wood-plastic composite material prepared by the invention has low smoke yield and good smoke suppression effect in the combustion process.
TABLE 1 mechanical Property test results
Figure BDA0003062612990000071
TABLE 2 Smoke output test results
Figure BDA0003062612990000072
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. The flame-retardant smoke-inhibiting high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material is characterized by comprising the following components in parts by mass: 70-90 parts of PVC resin, 10-30 parts of PE resin, 40-70 parts of wood powder, 2-6 parts of impact modifier, 0.2-0.8 part of coupling agent, 0.3-0.8 part of lubricant, 6-8 parts of heat stabilizer, 2-18 parts of compatilizer and 5-15 parts of flame retardant and smoke suppressant.
2. The flame-retardant smoke-suppressing high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material as claimed in claim 1, wherein the PVC resin is one of PVC resin powders of types SG-3, SG-5, SG-7 and SG-8.
3. The flame-retardant smoke-suppression high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material as claimed in claim 1, wherein the wood flour is one or a mixture of more than two of rice hull powder, straw powder, poplar wood flour and rubber wood flour, and the particle size is 60-150 meshes.
4. The flame-retardant smoke-suppression high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material as claimed in claim 1, wherein the impact modifier is one or a mixture of more than two of acrylonitrile-butadiene-styrene copolymer, acrylonitrile-butadiene random copolymer, chlorinated polyethylene, methyl methacrylate-butadiene-styrene terpolymer and acrylate copolymer.
5. The flame-retardant smoke-suppressing high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material as claimed in claim 1, wherein the coupling agent is aluminate or phthalate ester.
6. The flame-retardant smoke-suppressing high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material as claimed in claim 1, wherein the lubricant is one or a mixture of more than two of polyethylene wax, stearic acid or calcium stearate.
7. The flame-retardant smoke-suppression high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material as claimed in claim 1, wherein the heat stabilizer is one or a mixture of more than two of a rare earth heat stabilizer, zinc stearate or a calcium-zinc composite stabilizer.
8. The flame-retardant smoke-suppressing high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material as claimed in claim 1, wherein the compatilizer is chlorinated polyethylene.
9. The flame-retardant smoke-suppressing type high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material as claimed in claim 1, wherein the flame-retardant smoke-suppressing agent is one or a mixture of more than two of zinc borate, zinc stannate and zinc hydroxystannate.
10. The preparation method of the flame-retardant smoke-suppression high-mechanical-property flame-retardant PVC/PE-based wood-plastic composite material according to any one of claims 1 to 9, characterized by comprising the following steps:
(1) weighing the raw materials according to the proportion, putting the raw materials into a high-speed mixer for high-speed premixing for 5-8 min at the rotating speed of 1400 rpm to obtain dry mixture;
(2) putting the dry mixture into an internal mixer, and mixing at a high temperature of 165-170 ℃ for 5-10 min to obtain a mixed material;
(3) and (3) hot-pressing the mixed material by a hot press for molding, and then cutting.
CN202110516791.3A 2021-05-12 2021-05-12 Flame-retardant smoke-suppression type high-mechanical-property flame-retardant PVC/PE (polyvinyl chloride/polyethylene) -based wood-plastic composite material and preparation method thereof Pending CN113603978A (en)

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* Cited by examiner, † Cited by third party
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