CN113601890A - Biomass fuel compacting device with anti-loose structure and method - Google Patents
Biomass fuel compacting device with anti-loose structure and method Download PDFInfo
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- CN113601890A CN113601890A CN202111054409.8A CN202111054409A CN113601890A CN 113601890 A CN113601890 A CN 113601890A CN 202111054409 A CN202111054409 A CN 202111054409A CN 113601890 A CN113601890 A CN 113601890A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/26—Extrusion presses; Dies therefor using press rams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/14—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
- B02C13/18—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices with beaters rigidly connected to the rotor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/26—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by cams, eccentrics, or cranks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/224—Extrusion chambers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/08—Accessory tools, e.g. knives; Mountings therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/14—Control arrangements for mechanically-driven presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
- B30B15/304—Feeding material in particulate or plastic state to moulding presses by using feed frames or shoes with relative movement with regard to the mould or moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Abstract
The invention discloses a biomass fuel compaction device with an anti-loose structure and a method, which comprises a box body, a dispersing mechanism, a material pushing mechanism, a driving mechanism and a blocking mechanism, wherein the lower end of the side wall of the box body is provided with a plurality of discharge ports, the inner wall of each discharge port is fixedly connected with a conical flow guide cover, one end of the conical flow guide cover, which is far away from each discharge port, is fixedly connected with a discharge pipe, and the bottom of the box body is fixedly connected with a fixed block. The biomass fuel in the discharge pipe can be conveniently compacted by the compaction rod.
Description
Technical Field
The invention relates to the technical field of biomass fuel compaction, in particular to a biomass fuel compaction device with an anti-loose structure and a method.
Background
The biomass fuel is prepared by burning biomass materials as fuel, and is mainly agricultural and forestry waste (such as straw, sawdust, bagasse, rice chaff and the like). The application of the biomass fuel is mainly a biomass briquette fuel, and the biomass briquette fuel is a novel clean fuel which is prepared by taking agricultural and forestry wastes as raw materials and performing the processes of crushing, mixing, extruding, drying and the like to form various briquettes and can be directly combusted.
Current biomass fuel compaction device presses real-time at biomass fuel, lacks stop mechanism, generally directly utilizes the discharging pipe lateral wall to compress tightly biomass fuel, then utilizes the frictional force of discharging pipe lateral wall to carry out the compaction to biomass fuel, and the compaction effect is poor, and biomass fuel after the compaction is loose easily, produces a large amount of pieces, and current biomass fuel compaction device production efficiency is low simultaneously, can only single mouthful or two mouthful ejection of compact, and the not convenient to use user uses.
In response to the above problems, an improved biomass fuel compaction device and method with an anti-loosening structure is now devised.
Disclosure of Invention
The invention aims to provide a biomass fuel compaction device with an anti-loose structure and a method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a biomass fuel compaction device with prevent loose structure, includes box, dispersion mechanism, pushing equipment, actuating mechanism and stop gear, a plurality of discharge gate has been seted up to box lateral wall lower extreme, fixedly connected with is used for compiling biomass fuel's toper kuppe on the discharge gate inner wall, the one end fixedly connected with that the discharge gate was kept away from to the toper kuppe is used for the discharging pipe of the biomass fuel after the extrusion compaction, bottom half fixedly connected with fixed block, the diameter of fixed block is less than the diameter of box, set up the flexible groove of a plurality of and discharge gate one-to-one on the fixed block lateral wall, fixedly connected with is used for making biomass fuel enter into the discharge gate and the swash plate between the flexible groove on the fixed block lateral wall between the flexible groove, the inside central point of fixed block puts and has seted up the installation cavity.
The dispersing mechanism is arranged at the upper end of the box body and used for dispersing the biomass fuel entering the box body, so that the biomass fuel can enter the space between the box body and the fixing block conveniently.
The pushing mechanism is arranged inside the telescopic groove and used for pushing the biomass fuel into the conical air guide sleeve to compact the biomass fuel.
The driving mechanism is arranged in the installation cavity and used for driving all the pushing mechanisms to work simultaneously by utilizing the force of the dispersing mechanism.
The blocking mechanism is arranged on the discharging pipe and used for blocking the biomass fuel entering the discharging pipe, so that the biomass fuel is compacted, and the compacted biomass fuel is discharged in a moving mode.
As a further scheme of the invention: dispersion mechanism is including fixed frame, fixed frame setting is put at box upper end central point, fixed frame lateral wall is improved level fixedly connected with a plurality of and is used for carrying out the bracing piece that supports to fixed frame, the one end fixed connection that fixed frame was kept away from to the bracing piece is on the box inner wall, the inside fixed mounting of fixed frame has the motor, the output fixedly connected with rotation axis of motor, the rotation axis is kept away from the vertical fixed block setting that passes of one end of motor inside the installation cavity, fixedly connected with is used for carrying out the crushing pole that disperses to biomass fuel on the rotation axis lateral wall of box inside.
As a still further scheme of the invention: pushing equipment is including the extrusion frame, extrusion frame sliding connection is on flexible inslot wall, sliding connection has the fixed plate on the extrusion frame inner wall, the horizontal fixedly connected with of one end that the installation cavity was kept away from to the fixed plate is used for the compaction pole with biomass fuel compaction in the discharging tube, the cover has the spring that is used for promoting the removal of extrusion frame on the compaction pole lateral wall of extrusion frame inside.
As a still further scheme of the invention: actuating mechanism includes the carousel, the carousel level is rotated and is connected on the installation cavity inner wall, rotation axis lower extreme fixed connection puts at carousel upper end central point, vertical fixedly connected with dwang on the carousel, first spout has all been seted up to the top and the bottom of installation cavity, dwang both ends sliding connection is on first spout inner wall, it is provided with a plurality of connecting rod to be the circumference array on the dwang lateral wall of carousel below, connecting rod and flexible groove one-to-one, the connecting rod passes through the hinge rotation with the dwang and is connected, the one end that the dwang was kept away from to the connecting rod is connected with the push rod through the hinge rotation, the one end that the dwang was kept away from to the push rod is passed the lateral wall fixed connection between installation cavity and the flexible groove on the fixed plate.
As a still further scheme of the invention: the blocking mechanism comprises an installation barrel and a supporting plate, the supporting plate is fixedly connected to the side wall of the box body above the discharging pipe, the installation barrel is fixedly connected to the inner wall of one end, close to the conical flow guide cover, of the discharging pipe, a moving barrel for pushing out compacted biomass fuel is connected to the inner wall, far away from the conical flow guide cover, of the discharging pipe in a sliding mode, a second sliding groove is formed in the side wall, close to the moving barrel, of the discharging pipe, a sliding plate is fixedly connected to the side wall, close to the conical flow guide cover, of the moving barrel, one end, far away from the moving barrel, of the sliding plate penetrates through the second sliding groove and is fixedly connected with a second air cylinder for driving the sliding plate to move, the second air cylinder is fixedly installed on the side wall of the discharging pipe, a blocking plate for blocking the biomass fuel is arranged on the inner wall of the discharging pipe, far away from the conical flow guide cover, the upper end of the blocking plate penetrates through the side wall of the discharging pipe and is fixedly connected with a first air cylinder for driving the blocking plate to move, the first air cylinder is fixedly installed at the lower end of the supporting plate, a pressure sensor used for detecting whether biomass fuel is compacted or not is fixedly installed on the inner wall of the discharge pipe between the blocking plate and the movable barrel, and a controller used for receiving signals of the pressure sensor and controlling the second air cylinder and the first air cylinder is fixedly installed at the lower end of the supporting plate.
As a still further scheme of the invention: the upper end of the fixing block is fixedly connected with a conical material guide block which is convenient for the biomass fuel to fall between the box body and the fixing block.
As a still further scheme of the invention: and a plurality of grooves convenient for the biomass fuel to slide along the side wall of the conical air guide sleeve are formed in the inner wall of the conical air guide sleeve.
As a still further scheme of the invention: the inside fixedly connected with of dwang is used for improving the strengthening rib of dwang structural strength.
As a still further scheme of the invention: and the motor base is fixedly connected with a shock pad for buffering and damping the motor.
A use method of a biomass fuel compaction device with an anti-loose structure comprises the following steps;
step 1: starter motor, the output of motor drives the rotation axis and rotates, and the rotation axis drives and smashes the pole and disperses the inside biomass fuel of box to make biomass fuel enter into between discharge gate and the extrusion frame, the rotation axis drives the carousel and rotates simultaneously, and the carousel drives the dwang and rotates, and under the effect of hinge, the dwang drives the connecting rod swing, and the connecting rod drives the push rod and constantly stretches out and draws back.
Step 2: the push rod promotes the fixed plate and removes to the discharge gate, and the fixed plate promotes the spring and removes, and the spring promotes extrusion frame and removes to the discharge gate, and inside extrusion frame pushed biomass fuel to the toper kuppe, then extrusion frame received the blockking of toper kuppe, and the fixed plate continues to remove to the toper kuppe to compression spring, inside the fixed plate promoted the compaction pole and removed the discharging pipe, thereby made the compaction pole carry out the compaction to the inside biomass fuel of discharging pipe.
And step 3: pressure sensor real-time supervision biomass fuel is to the pressure of discharging pipe lateral wall, when pressure sensor measuring pressure is greater than the inside setting value of pressure sensor, pressure sensor signals to the controller, the first cylinder of controller control and second cylinder start, the output of first cylinder drives shutoff board rebound, open the delivery outlet of discharging pipe, then the output of second cylinder promotes the slide and slides along the second spout inner wall, the slide drives a removal section of thick bamboo and removes, a removal section of thick bamboo releases the discharging pipe with the biomass fuel after the compaction, then start first cylinder and second cylinder and make shutoff board and a removal section of thick bamboo reset, be convenient for carry out compaction work to biomass fuel once more.
Compared with the prior art, the invention has the beneficial effects that:
1. the biomass fuel dispersing device is provided with the dispersing mechanism, the biomass fuel is dispersed by the crushing rod, the biomass fuel can conveniently enter a position between the discharge hole and the telescopic groove, and the moving efficiency of the biomass fuel is improved.
2. The biomass fuel collecting and compacting device is provided with the material pushing mechanism, biomass fuel is collected into the conical air guide sleeve by the aid of the extruding frame, then the biomass fuel is extruded into the discharging pipe by the aid of the compacting rod, and the biomass fuel is compacted, so that the biomass fuel collecting and compacting efficiency is improved.
3. The biomass fuel compaction device is provided with the driving mechanism, the rotating rod is driven by the rotating disk to rotate, the rotating rod drives the push rods to move simultaneously under the action of the hinge, and the push rods drive the extrusion frame and the compaction rods to stretch and retract, so that the biomass fuel compaction operation is realized, and the biomass fuel compaction production efficiency is improved.
4. The biomass fuel compaction device is provided with the blocking mechanism, the biomass fuel is blocked by the blocking plate, the compaction rod can conveniently compact the biomass fuel in the discharge pipe, the compaction efficiency of the biomass fuel is improved, meanwhile, the pressure of the biomass fuel on the side wall of the discharge pipe is monitored by the pressure sensor in real time, whether the biomass fuel is compacted or not is determined, the compacted biomass fuel is pushed out by the movable barrel, the operation of workers is facilitated, and the biomass fuel compaction production efficiency is improved.
Drawings
FIG. 1 is a schematic three-dimensional structure of the present invention.
Fig. 2 is a schematic structural view of the driving mechanism of the present invention.
Fig. 3 is a schematic structural diagram of the present invention.
Fig. 4 is an enlarged schematic view of the structure at a in fig. 3 according to the present invention.
Wherein: 1. a box body; 2. a support bar; 3. crushing the stems; 4. a motor; 5. a fixing frame; 6. a rotating shaft; 7. a fixed block; 8. a support plate; 9. rotating the rod; 10. a discharge pipe; 11. a conical air guide sleeve; 12. extruding the frame; 13. a fixing plate; 14. a telescopic groove; 15. a push rod; 16. a turntable; 17. a connecting rod; 18. a first chute; 19. installing a chamber; 20. a spring; 21. compacting the rod; 22. a discharge port; 23. a conical material guide block; 24. a controller; 25. a first cylinder; 26. a slide plate; 27. a plugging plate; 28. a pressure sensor; 29. moving the drum; 30. a second chute; 31. mounting the cylinder; 32. a second cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, in an embodiment of the present invention, a biomass fuel compacting device with an anti-loosening structure includes a box body 1, a dispersing mechanism, a pushing mechanism, a driving mechanism, and a blocking mechanism, a plurality of discharge ports 22 are formed at a lower end of a side wall of the box body 1, a conical air guide sleeve 11 for collecting biomass fuel is fixedly connected to an inner wall of the discharge ports 22, a discharge pipe 10 for extruding and discharging compacted biomass fuel is fixedly connected to one end of the conical air guide sleeve 11 away from the discharge ports 22, a fixed block 7 is fixedly connected to a bottom of the box body 1, a diameter of the fixed block 7 is smaller than that of the box body 1, a conical guide block 23 for allowing the biomass fuel to fall between the box body 1 and the fixed block 7 is fixedly connected to an upper end of the fixed block 7, a plurality of telescopic slots 14 corresponding to the discharge ports 22 are formed in a side wall of the fixed block 7, the side wall of the fixed block 7 between the telescopic grooves 14 is fixedly connected with an inclined plate used for enabling biomass fuel to enter a discharge port 22 and the telescopic grooves 14, and a mounting cavity 19 is formed in the center of the inside of the fixed block 7.
The dispersing mechanism is arranged at the upper end of the box body 1 and used for dispersing the biomass fuel entering the box body 1, so that the biomass fuel can enter the space between the box body 1 and the fixing block 7 conveniently.
The pushing mechanism is arranged inside the telescopic groove 14 and used for pushing the biomass fuel into the conical air guide sleeve 11 to compact the biomass fuel.
The driving mechanism is arranged in the mounting chamber 19 and is used for driving all the pushing mechanisms to work simultaneously by utilizing the force of the dispersing mechanism.
The blocking mechanism is arranged on the discharging pipe 10 and used for blocking the biomass fuel entering the discharging pipe 10, so that the biomass fuel is compacted, and the compacted biomass fuel is discharged in a moving mode.
Dispersion mechanism is including fixed frame 5, fixed frame 5 sets up and puts at 1 upper end central point of box, the bracing piece 2 that horizontal fixedly connected with a plurality of was used for carrying out the support to fixed frame 5 on the 5 lateral walls of fixed frame, the one end fixed connection that fixed frame 5 was kept away from to bracing piece 2 is on 1 inner wall of box, the inside fixed mounting of fixed frame 5 has motor 4, motor 4's output fixedly connected with rotation axis 6, the vertical toper guide block 23 and the setting of fixed block 7 of passing of motor 4's one end are kept away from to rotation axis 6 inside installation cavity 19, fixedly connected with is used for carrying out the rubbing crusher 3 that disperses to biomass fuel on the 6 lateral walls of rotation axis inside the box 1.
The dispersion mechanism has the advantages that the biomass fuel is dispersed by the aid of the crushing rods 3, the biomass fuel can conveniently enter the space between the discharge port 22 and the telescopic groove 14, the moving efficiency of the biomass fuel is improved, and the biomass fuel can be conveniently used by a user.
Pushing equipment is including squeezing frame 12, squeezing frame 12 sliding connection is on 14 inner walls of flexible groove, sliding connection has fixed plate 13 on squeezing frame 12 inner walls, the horizontal fixedly connected with of one end that installation cavity 19 was kept away from to fixed plate 13 is used for the compaction pole 21 with the biomass fuel compaction in discharging pipe 10, the cover has spring 20 that is used for promoting squeezing frame 12 and removes on the compaction pole 21 lateral wall of squeezing frame 12 inside.
The pushing equipment's effect is that utilizing extrusion frame 12 to collect biomass fuel to the toper kuppe 11 inside, then utilizing compaction pole 21 to extrude biomass fuel to inside discharging pipe 10 to carry out the compaction to biomass fuel, improve biomass fuel and collect the efficiency of compaction, convenient to use person uses.
The driving mechanism comprises a rotating disc 16, the rotating disc 16 is horizontally and rotatably connected on the inner wall of the mounting chamber 19, the lower end of the rotating shaft 6 is fixedly connected with the central position of the upper end of a turntable 16, a rotating rod 9 is vertically and fixedly connected on the turntable 16, the top and the bottom of the mounting cavity 19 are both provided with a first chute 18, the two ends of the rotating rod 9 are connected on the inner wall of the first chute 18 in a sliding way, a plurality of connecting rods 17 are arranged on the side wall of the rotating rod 9 below the turntable 16 in a circumferential array, the connecting rods 17 correspond to the telescopic grooves 14 one by one, the connecting rods 17 are rotatably connected with the rotating rod 9 through hinges, the one end that dwang 9 was kept away from to connecting rod 17 is connected with push rod 15 through the hinge rotation, the one end that dwang 9 was kept away from to push rod 15 passes the lateral wall fixed connection between installation cavity 19 and telescopic slot 14 on fixed plate 13.
Actuating mechanism's effect utilizes carousel 16 to drive dwang 9 and rotates, and under the effect of hinge, dwang 9 drives a plurality of push rod 15 and removes simultaneously, and push rod 15 drives extrusion frame 12 and compaction pole 21 flexible, realizes the compaction operation to biomass fuel, improves biomass fuel compaction production's efficiency, and convenient to use person uses.
The blocking mechanism comprises an installation barrel 31 and a support plate 8, the support plate 8 is fixedly connected on the side wall of the box body 1 above the discharge pipe 10, the installation barrel 31 is fixedly connected on the inner wall of one end, close to the conical guide cover 11, of the discharge pipe 10, the inner wall, far away from the conical guide cover 11, of the installation barrel 31 is connected with a moving barrel 29 for pushing out compacted biomass fuel in a sliding mode, a second sliding chute 30 is formed in the side wall, close to the moving barrel 29, of the discharge pipe 10, a sliding plate 26 is fixedly connected on the side wall, close to the conical guide cover 11, of the moving barrel 29, one end, far away from the moving barrel 26, of the sliding plate 26 penetrates through the second sliding chute 30 and is fixedly connected with a second air cylinder 32 for driving the sliding plate 26 to move, the second air cylinder 32 is fixedly installed on the side wall of the discharge pipe 10, and a blocking plate 27 for blocking the biomass fuel is arranged on the inner wall, far away from the conical guide cover 11, of the discharge pipe 10 of the moving barrel 29, the utility model discloses a biomass fuel's controller 24, including shutoff board 27, discharging pipe 10, fixed mounting has a pressure sensor 28 that is used for detecting whether compaction of biomass fuel, the first cylinder 25 that is used for driving shutoff board 27 and removes the removal of shutoff board 27 upper end through discharging pipe 10 lateral wall fixedly connected with, first cylinder 25 fixed mounting is at the 8 lower extremes of backup pad, fixed mounting has the controller 24 that is used for receiving pressure sensor 28 signal and controls second cylinder 32 and first cylinder 25 on the discharging pipe 10 inner wall between shutoff board 27 and the removal section of thick bamboo 29.
The blocking mechanism is used for blocking the biomass fuel by using the blocking plate 27, so that the compaction rod 21 can compact the biomass fuel in the discharging pipe 10 conveniently, the compaction efficiency of the biomass fuel is improved, meanwhile, the pressure sensor 28 is used for monitoring the pressure of the biomass fuel on the side wall of the discharging pipe 10 in real time, whether the biomass fuel is compacted or not is determined, the biomass fuel after compaction is pushed out by using the movable barrel 29, the operation of a worker is facilitated, and the efficiency of biomass fuel compaction production is improved.
The working principle of the invention is as follows:
during the use, starter motor 4, motor 4's output drives rotation axis 6 and rotates, and rotation axis 6 drives crushing pole 3 and disperses the biomass fuel of 1 inside of box to make biomass fuel enter into between discharge gate 22 and the extrusion frame 12, rotation axis 6 drives carousel 16 simultaneously and rotates, and carousel 16 drives dwang 9 and rotates, and under the effect of hinge, dwang 9 drives connecting rod 17 and swings, and connecting rod 17 drives push rod 15 and constantly stretches out and draws back.
Push rod 15 promotes fixed plate 13 and removes to discharge gate 22, fixed plate 13 promotes spring 20 and removes, spring 20 promotes extrusion frame 12 and removes to discharge gate 22, extrusion frame 12 pushes away biomass fuel to inside the toper kuppe 11, then extrusion frame 12 receives stopping of toper kuppe 11, fixed plate 13 continues to remove to toper kuppe 11, and compression spring 20, fixed plate 13 promotes compaction pole 21 and removes inside discharging pipe 10, thereby make compaction pole 21 carry out the compaction to the inside biomass fuel of discharging pipe 10.
The pressure sensor 28 monitors the pressure of the biomass fuel on the side wall of the discharge pipe 10 in real time, when the pressure measured by the pressure sensor 28 is greater than the set value inside the pressure sensor 28, the pressure sensor 28 sends a signal to the controller 24, the controller 24 controls the first cylinder 25 and the second cylinder 32 to start, the output end of the first cylinder 25 drives the blocking plate 27 to move upwards, the output port of the discharge pipe 10 is opened, then the output end of the second cylinder 32 pushes the sliding plate 26 to slide along the inner wall of the second chute 30, the sliding plate 26 drives the movable barrel 29 to move, the movable barrel 29 pushes the compacted biomass fuel out of the discharge pipe 10, and then the first cylinder 25 and the second cylinder 32 are started to reset the blocking plate 27 and the movable barrel 29, so that the biomass fuel can be compacted again.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof.
Claims (10)
1. The utility model provides a biomass fuel compaction device with prevent loose structure, includes box (1), dispersion mechanism, pushing equipment, actuating mechanism and stop gear, a plurality of discharge gate (22) have been seted up to box (1) lateral wall lower extreme, fixedly connected with is used for compiling biomass fuel's toper kuppe (11) on discharge gate (22) inner wall, the one end fixedly connected with that discharge gate (22) were kept away from in toper kuppe (11) is used for extruding discharge biomass fuel's behind the compaction discharging pipe (10), a serial communication port, box (1) bottom fixedly connected with fixed block (7), the diameter of fixed block (7) is less than the diameter of box (1), set up flexible groove (14) of a plurality of and discharge gate (22) one-to-one on fixed block (7) lateral wall between flexible groove (14), fixedly connected with is used for making biomass fuel enter into discharge gate (22) and flexible groove on fixed block (7) lateral wall between flexible groove (14) and is used for making biomass fuel enter into discharge gate (22) and flexible groove (14) (14) A mounting cavity (19) is arranged at the center of the inside of the fixed block (7);
the dispersing mechanism is arranged at the upper end of the box body (1) and is used for dispersing the biomass fuel entering the box body (1) so as to facilitate the biomass fuel entering between the box body (1) and the fixing block (7);
the pushing mechanism is arranged inside the telescopic groove (14) and used for pushing the biomass fuel into the conical air guide sleeve (11) and compacting the biomass fuel;
the driving mechanism is arranged in the mounting chamber (19) and is used for driving all the material pushing mechanisms to work simultaneously by utilizing the force of the dispersing mechanism;
the blocking mechanism is arranged on the discharging pipe (10) and used for blocking the biomass fuel entering the discharging pipe (10) to realize compaction of the biomass fuel and move and discharge the compacted biomass fuel.
2. The biomass fuel compacting device with the anti-loosening structure as claimed in claim 1, it is characterized in that the dispersion mechanism comprises a fixed frame (5), the fixed frame (5) is arranged at the central position of the upper end of the box body (1), a plurality of support rods (2) for supporting the fixed frame (5) are horizontally and fixedly connected on the side wall of the fixed frame (5), one end of the support rod (2) far away from the fixed frame (5) is fixedly connected on the inner wall of the box body (1), a motor (4) is fixedly arranged in the fixed frame (5), the output end of the motor (4) is fixedly connected with a rotating shaft (6), one end of the rotating shaft (6) far away from the motor (4) vertically penetrates through the fixing block (7) and is arranged in the mounting cavity (19), and a crushing rod (3) for dispersing biomass fuel is fixedly connected to the side wall of the rotating shaft (6) in the box body (1).
3. The biomass fuel compaction device with the anti-loose structure is characterized in that the material pushing mechanism comprises a squeezing frame (12), the squeezing frame (12) is connected to the inner wall of the telescopic groove (14) in a sliding mode, a fixing plate (13) is connected to the inner wall of the squeezing frame (12) in a sliding mode, a compaction rod (21) used for compacting the biomass fuel in the discharge pipe (10) is horizontally and fixedly connected to one end, far away from the installation cavity (19), of the fixing plate (13), and a spring (20) used for pushing the squeezing frame (12) to move is sleeved on the side wall of the compaction rod (21) inside the squeezing frame (12).
4. The biomass fuel compacting device with the loose-proof structure according to claim 3, wherein the driving mechanism comprises a rotary table (16), the rotary table (16) is horizontally and rotatably connected to the inner wall of the installation chamber (19), the lower end of the rotating shaft (6) is fixedly connected to the central position of the upper end of the rotary table (16), a rotating rod (9) is vertically and fixedly connected to the rotary table (16), the top and the bottom of the installation chamber (19) are respectively provided with a first sliding groove (18), two ends of the rotating rod (9) are slidably connected to the inner wall of the first sliding groove (18), a plurality of connecting rods (17) are arranged on the side wall of the rotating rod (9) below the rotary table (16) in a circumferential array manner, the connecting rods (17) are in one-to-one correspondence with the telescopic grooves (14), and the connecting rods (17) are rotatably connected with the rotating rod (9) through hinges, the one end that dwang (9) were kept away from in connecting rod (17) is rotated through the hinge and is connected with push rod (15), the one end that dwang (9) were kept away from in push rod (15) passes the lateral wall fixed connection between installation cavity (19) and flexible groove (14) on fixed plate (13).
5. The biomass fuel compacting device with the loose-proof structure as claimed in claim 1, wherein the blocking mechanism comprises a mounting barrel (31) and a supporting plate (8), the supporting plate (8) is fixedly connected to the side wall of the box body (1) above the discharging pipe (10), the mounting barrel (31) is fixedly connected to the inner wall of the discharging pipe (10) near one end of the conical guide cover (11), a moving barrel (29) for pushing out the compacted biomass fuel is slidably connected to the inner wall of the discharging pipe (10) far away from one end of the conical guide cover (11), a second sliding chute (30) is formed in the side wall of the discharging pipe (10) near the moving barrel (29), a sliding plate (26) is fixedly connected to the side wall of the moving barrel (29) near the conical guide cover (11), and one end of the sliding plate (26) far away from the moving barrel (29) penetrates through the second sliding chute (30) and is fixedly connected to drive the sliding plate (26) to move A movable second cylinder (32), the second cylinder (32) is fixedly arranged on the side wall of the discharge pipe (10), a plugging plate (27) used for blocking biomass fuel is arranged on the inner wall of the discharge pipe (10) at one end of the movable cylinder (29) far away from the conical flow guide cover (11), the upper end of the plugging plate (27) penetrates through the side wall of the discharge pipe (10) and is fixedly connected with a first cylinder (25) for driving the plugging plate (27) to move, the first cylinder (25) is fixedly arranged at the lower end of the supporting plate (8), a pressure sensor (28) for detecting whether the biomass fuel is compacted is fixedly arranged on the inner wall of the discharge pipe (10) between the blocking plate (27) and the movable barrel (29), and a controller (24) for receiving a signal of a pressure sensor (28) and controlling the second cylinder (32) and the first cylinder (25) is fixedly mounted at the lower end of the supporting plate (8).
6. The biomass fuel compacting device with the loose-proof structure as claimed in claim 1, wherein a conical guide block (23) for the biomass fuel to fall between the box body (1) and the fixed block (7) is fixedly connected to the upper end of the fixed block (7).
7. The biomass fuel compacting device with the anti-loosening structure as claimed in claim 1, wherein the inner wall of the conical air guide sleeve (11) is provided with a plurality of grooves for facilitating the biomass fuel to slide along the side wall of the conical air guide sleeve (11).
8. The biomass fuel compacting device with the loose-proof structure as claimed in claim 4, wherein a reinforcing rib for improving the structural strength of the rotating rod (9) is fixedly connected inside the rotating rod (9).
9. The biomass fuel compacting device with the loose-proof structure as claimed in claim 2, wherein a shock pad for buffering and damping the motor (4) is fixedly connected to the base of the motor (4).
10. The use method of the biomass fuel compaction device with the anti-loose structure as claimed in any one of claims 1 to 9 is characterized by comprising the following steps;
step 1: the biomass fuel extrusion device is characterized in that a motor (4) is started, the output end of the motor (4) drives a rotating shaft (6) to rotate, the rotating shaft (6) drives a crushing rod (3) to disperse biomass fuel inside a box body (1), the biomass fuel enters a position between a discharge port (22) and an extrusion frame (12), meanwhile, the rotating shaft (6) drives a turntable (16) to rotate, the turntable (16) drives a rotating rod (9) to rotate, the rotating rod (9) drives a connecting rod (17) to swing under the action of a hinge, and the connecting rod (17) drives a push rod (15) to stretch and retract continuously;
step 2: the push rod (15) pushes the fixing plate (13) to move towards the discharge hole (22), the fixing plate (13) pushes the spring (20) to move, the spring (20) pushes the extrusion frame (12) to move towards the discharge hole (22), the extrusion frame (12) pushes the biomass fuel into the conical guide cover (11), then the extrusion frame (12) is blocked by the conical guide cover (11), the fixing plate (13) continues to move towards the conical guide cover (11) and compresses the spring (20), and the fixing plate (13) pushes the compaction rod (21) to move into the discharge pipe (10), so that the compaction rod (21) compacts the biomass fuel in the discharge pipe (10);
and step 3: the pressure sensor (28) monitors the pressure of the biomass fuel on the side wall of the discharge pipe (10) in real time, when the pressure measured by the pressure sensor (28) is greater than a set value inside the pressure sensor (28), the pressure sensor (28) sends a signal to the controller (24), the controller (24) controls the first air cylinder (25) and the second air cylinder (32) to start, the output end of the first air cylinder (25) drives the blocking plate (27) to move upwards, the output port of the discharge pipe (10) is opened, then the output end of the second air cylinder (32) pushes the sliding plate (26) to slide along the inner wall of the second chute (30), the sliding plate (26) drives the moving cylinder (29) to move, the moving cylinder (29) pushes the compacted biomass fuel out of the discharge pipe (10), the first cylinder (25) and the second cylinder (32) are then actuated to reposition the closure plate (27) and the movable barrel (29) for renewed compression of the biomass fuel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111054409.8A CN113601890A (en) | 2021-09-09 | 2021-09-09 | Biomass fuel compacting device with anti-loose structure and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111054409.8A CN113601890A (en) | 2021-09-09 | 2021-09-09 | Biomass fuel compacting device with anti-loose structure and method |
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| CN113601890A true CN113601890A (en) | 2021-11-05 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114570502A (en) * | 2022-03-16 | 2022-06-03 | 环创(厦门）科技股份有限公司 | Material receiving mechanism of RDF fuel rod and method for preparing RDF fuel rod by industrial solid waste |
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2021
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114570502A (en) * | 2022-03-16 | 2022-06-03 | 环创(厦门）科技股份有限公司 | Material receiving mechanism of RDF fuel rod and method for preparing RDF fuel rod by industrial solid waste |
| CN114570502B (en) * | 2022-03-16 | 2023-04-07 | 环创(厦门）科技股份有限公司 | Material receiving mechanism of RDF fuel rod and method for preparing RDF fuel rod by industrial solid waste |
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