CN113601889A - Automatic air curtain type inflatable plate press - Google Patents

Automatic air curtain type inflatable plate press Download PDF

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Publication number
CN113601889A
CN113601889A CN202110709061.5A CN202110709061A CN113601889A CN 113601889 A CN113601889 A CN 113601889A CN 202110709061 A CN202110709061 A CN 202110709061A CN 113601889 A CN113601889 A CN 113601889A
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China
Prior art keywords
assembly
frame
fixed
plate
conveying
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Granted
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CN202110709061.5A
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Chinese (zh)
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CN113601889B (en
Inventor
曾浩东
祝元宏
董轩
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Tenon (beijing) Equipment Co ltd
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Tenon (beijing) Equipment Co ltd
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Priority to CN202110709061.5A priority Critical patent/CN113601889B/en
Publication of CN113601889A publication Critical patent/CN113601889A/en
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Publication of CN113601889B publication Critical patent/CN113601889B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/22Extrusion presses; Dies therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

The present disclosure provides an automatic air curtain type inflatable platen press; the method comprises the following steps: a base frame; the conveying system assembly is fixedly connected to the base frame; the supporting system assembly is fixed on the base frame, is parallel and adjacent to the conveying system assembly and is fixedly connected with the conveying system assembly; a movable structure frame assembly connected with the base frame in a sliding fit manner and abutted against the supporting system assembly; the side baffle plate assembly is fixed at the side edge of the movable structure frame assembly and is parallel to the side edge; the middle clapboard assembly is arranged in parallel with the side baffle assembly and is fixed with the movable structure frame assembly; the inflatable unit assembly is fixed at the edge of the other side of the movable structure frame assembly and is vertical to the side baffle plate assembly on the same horizontal plane; the fixed structure frame assembly is fixed on the base frame, is abutted against the conveying system assembly and is parallel and opposite to the movable structure frame assembly; and the movable frame driving assembly is fixed on the outward surface of the fixed structure frame assembly and is fixedly connected with the base frame.

Description

Automatic air curtain type inflatable plate press
Technical Field
The embodiment of the disclosure relates to the technical field of machine manufacturing, in particular to an automatic air curtain type inflatable plate press.
Background
In the processing process of hollow glass, a plate press, especially an inflatable plate press, is generally used, due to the limitation of the existing plate press, stacking differences can be set only on three sides of two large and small pieces of glass at the same time, and the existing equipment is often required to inflate all areas when inflating, so that the inflation is difficult to be carried out only on the hollow part of the glass in different areas according to the size of the glass to be laminated.
Based on this, a plate press capable of simultaneously setting stacking differences on four sides of large and small pieces of glass and adjusting an inflation area according to the size of the glass is needed.
Disclosure of Invention
In view of the above, the present disclosure provides an automatic air curtain type inflatable plate press.
Based on above-mentioned purpose, this disclosure provides automatic air curtain formula aerifys plate press includes:
a base frame; the conveying system assembly is fixedly connected to the base frame; the lifting system assembly is fixedly connected to the base frame, is parallel and adjacent to the conveying system assembly and is mutually and fixedly connected with the conveying system assembly; a movable structure frame assembly connected with the base frame in a sliding fit manner and abutted against the supporting assembly; the side baffle plate assembly is fixed at the side edge of the movable structure frame assembly and is parallel to the side edge; the middle clapboard assembly is arranged in parallel with the side baffle assembly and is fixed with the movable structure frame assembly; the inflatable unit assembly is fixed at the edge of the other side of the movable structure frame assembly and is vertical to the side baffle plate assembly on the same horizontal plane; the fixed structure frame assembly is fixed on the base frame, is abutted against the conveying system assembly and is parallel and opposite to the movable structure frame assembly; and the movable frame driving assembly is fixed on the outward surface of the fixed structure frame assembly and is fixedly connected with the base frame.
Further, a delivery system assembly, comprising: the conveying cross beam is fixedly arranged on the base frame and is in parallel butt joint with the bottom edge of the fixed structure frame assembly; the conveying rollers are arranged from one end of the conveying cross beam to the other end at intervals in parallel and penetrate through the conveying cross beam; the conveying double-chain wheel is fixed at one end of the conveying roller and is connected with each other by a conveying double-chain wheel chain; and the first servo motor is connected with the conveying double-chain wheel through the conveying chain of the driving chain wheel and the driven chain wheel so as to transmit power to the conveying double-chain wheel and drive the conveying roller to rotate.
Further, hold up the system assembly, include: the aluminum profile is arranged on the base frame through the first linear guide rail sliding frame and is in parallel butt joint with the bottom edge of the moving structure frame assembly; the supporting supports are arranged from one end of the aluminum section to the other end at intervals in parallel; the driven shaft is fixedly arranged on the base frame and is meshed and connected with the aluminum profile through a first driven straight gear and a straight rack so as to drive the aluminum profile to move in the vertical direction; and the fixing frame of the second servo motor is arranged on the base frame and is in meshed connection with the driven shaft through a driving straight gear so as to drive the driven shaft to rotate and drive the supporting support to vertically move.
Further, the supporting supports move vertically across the space between the conveyor rollers and support the objects carried by the conveyor rollers to a position above the conveyor rollers.
Further, a fixed structural frame assembly comprising: the fixed structure main frame is a rectangular lattice frame, a rectangular fixed structure auxiliary frame is fixedly attached to one rectangular surface of the fixed structure main frame, and the bottom edges of the fixed structure main frame and the fixed structure auxiliary frame are parallel to the conveying cross beam; and the fixed pressing wood board is rectangular, and one rectangular surface of the fixed pressing wood board is fixedly adhered to the rectangular surface of the auxiliary frame of the fixed structure.
Further, a mobile structural frame assembly, comprising: the movable structure main frame is a rectangular lattice frame, a rectangular movable structure auxiliary frame is fixed on one rectangular surface of the movable structure main frame, and the bottom edges of the movable structure main frame and the movable structure auxiliary frame are parallel to the aluminum profile; and the movable pressing wood board is rectangular, one rectangular surface of the movable pressing wood board is fixedly attached to the rectangular surface of the auxiliary frame of the movable structure, and the other rectangular surface of the movable pressing template is provided with a plurality of vacuum suckers.
Further, a side dam assembly comprising: the side baffle is a rectangular strip plate, is arranged at the edge gap of two vertical edges of the movable structure main frame and the fixed structure main frame, and is perpendicular to the aluminum profile and the conveying beam; a plurality of second linear guide rails and first linear guide rail sliders are horizontally arranged on the rectangular surface of the side baffle plate so that the side baffle plate can horizontally move; the side baffle rotating shaft is arranged at the edge of the main frame of the movable structure in parallel and is parallel to the side baffle; one end of the side baffle connecting rod is fixed on one long edge of the side baffle, and the other end of the side baffle connecting rod is movably connected with a side baffle crank which is movably connected with a side baffle rotating shaft so as to enable the side baffle connecting rod and the side baffle to rotate around the side baffle rotating shaft; the sealing strip is fixed at the edge of the other long edge of the side baffle plate so as to seal a gap between the movable structure frame assembly and the fixed structure frame assembly; and one end of the first cylinder is movably connected to the side baffle connecting rod, and the other end of the first cylinder is fixed on one surface of the movable structure main frame, which deviates from the fixed structure frame assembly.
Further, the intermediate diaphragm assembly comprises: the middle partition plate is a rectangular strip plate, is arranged in a gap between the movable structure main frame and the fixed structure main frame and is perpendicular to the aluminum profile and the conveying cross beam, so that the gap is divided into a plurality of areas by the middle partition plate; the middle partition plate rotating shaft is arranged on a rectangular surface of the main frame of the moving structure, which deviates from the gap, and is parallel to the middle partition plate; two ends of the rotating shaft of the middle partition plate are movably connected with a second cylinder, a linear bearing and a rotating connecting plate, wherein the rotating connecting plate is fixedly connected with the main frame of the moving structure; the second cylinder is movably connected with the rotary connecting plate; one end of the linear bearing is movably connected with the rotary connecting plate, and the other end of the linear bearing is fixedly connected with the middle partition plate.
Further, an inflation unit assembly, comprising: the inflatable plate is a rectangular strip plate, is arranged at the edge of the bottom edge of the movable structure frame assembly and is parallel to the aluminum profile and the conveying beam; the long side edge of the rectangular surface of the inflatable plate is provided with a plurality of inflatable chambers which are arranged in a row, and the inflatable chambers are positioned at the gap between the bottom edge of the main frame of the movable structure and the bottom edge of the main frame of the fixed structure; the inflatable plate rotating shaft is arranged at the edge of the main frame of the mobile structure in parallel and is parallel to the inflatable plate; one end of the inflatable plate connecting rod is movably connected to the inflatable plate, the other end of the inflatable plate connecting rod is movably connected with an inflatable plate crank, and the inflatable plate crank is movably connected with the inflatable plate rotating shaft so that the inflatable plate connecting rod and the inflatable plate can rotate around the side baffle rotating shaft; and one end of the third cylinder is movably connected to the inflatable plate connecting rod, and the other end of the third cylinder is fixed on one surface of the movable structure main frame, which deviates from the fixed structure main frame.
Further, a moving frame drive assembly comprising: the third servo motor is arranged on one surface of the fixed structure main frame, which is far away from the movable structure main frame; the ball screw assembly is fixed at four corners of a rectangular surface where the fixed structure main frame and the movable structure main frame deviate from each other, so that the fixed structure main frame and the movable structure main frame are connected with each other through the ball screw assembly; and the synchronous belt is connected with the ball screw assembly and the third servo motor so that the third servo motor drives the ball screw assembly to move in the horizontal direction.
From the above, it can be seen that the automatic air curtain type inflatable plate press provided by the disclosure can hold up one of two pieces of glass when the two pieces of glass are combined and form an air curtain for inflation, especially when two large and small pieces of glass with different sizes are processed, so that stacking difference is set on four edges at the same time, and a plurality of inflatable chambers are divided into areas, so that inflation is only performed on one area, the processing efficiency is improved, and the energy consumption cost is saved.
Drawings
In order to more clearly illustrate the technical solutions in the present disclosure or related technologies, the drawings needed to be used in the description of the embodiments or related technologies are briefly introduced below, and it is obvious that the drawings in the following description are only embodiments of the present disclosure, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1a is a first isometric view of an automatic air curtain inflatable platen press in accordance with an embodiment of the present disclosure;
FIG. 1b is a second isometric view of an automatic air curtain inflatable platen press in accordance with an embodiment of the present disclosure;
FIG. 2a is a first isometric view of a locomotion assembly of an embodiment of the disclosure;
FIG. 2b is a second isometric view of a locomotion assembly of an embodiment of the present disclosure;
FIG. 2c is an isometric view of the interior of the locomotion assembly of an embodiment of the disclosure;
FIG. 3a is a first isometric view of a fixing assembly of an embodiment of the present disclosure;
FIG. 3b is a second isometric view of a fixation assembly of an embodiment of the present disclosure;
FIG. 4 is an isometric view of a base assembly of an embodiment of the present disclosure;
FIG. 5a is a first isometric view of a moving structural frame assembly of an embodiment of the present disclosure;
FIG. 5b is a second isometric view of a mobile structural frame assembly according to an embodiment of the present disclosure;
FIG. 6a is a first isometric view of a side dam assembly of an embodiment of the present disclosure;
FIG. 6b is a second isometric view of a side dam assembly of an embodiment of the present disclosure
FIG. 7a is a first isometric view of a midplate of an embodiment of the present disclosure;
FIG. 7b is a second isometric view of a midplate of an embodiment of the present disclosure;
FIG. 8a is an isometric view of an inflation unit assembly of an embodiment of the present disclosure;
FIG. 8b is a top view of an inflatable cell assembly according to an embodiment of the disclosure;
FIG. 9a is a first isometric view of a fixed structural frame assembly of an embodiment of the present disclosure;
FIG. 9b is a second isometric view of a fixed structural frame assembly of an embodiment of the present disclosure;
FIG. 10 is an isometric view of a moving frame drive assembly of an embodiment of the present disclosure;
FIG. 11a is a first isometric view of a conveyor system assembly according to an embodiment of the disclosure;
FIG. 11b is a second isometric view of a conveyor system assembly according to an embodiment of the disclosure;
FIG. 12a is a first isometric view of a lift system assembly of an embodiment of the present disclosure;
fig. 12b is a second isometric view of a lift system assembly of an embodiment of the present disclosure.
The components indicated by the reference numerals in the figures are as follows:
001: mobile assembly
101: movable structure frame assembly
105: moving the laminated wood board 109: reinforcing the support beam 110: vacuum chuck
111: mobile structure main frame 112: moving structure sub-frame 113: adjusting bolt with movable structure
102: side baffle assembly
114: side dams 115: side dam link 116: second linear guide rail
117: first linear guide slider 118: side dam crank 119: first cylinder
120: side barrier rotary shaft 121: sealing strips 112: second bearing with seat
103: intermediate baffle assembly
123: intermediate partition 124: second cylinder 125: linear bearing
126: third pedestal bearing 127: rotation connecting plate 128: intermediate diaphragm rotating shaft
104: inflatable unit assembly
129: the gas-filled plate 130: gas-filled plate crank 131: connecting rod of inflatable plate
132: third linear guide 133: second linear guide slider 134: third cylinder
135: inflation cavity 136: rotating shaft of inflatable plate
106: the cowl panel 107: shroud baffle 108: operation panel
002: fixing assembly
201: fixed structure frame assembly
211: fixed structure main frame 212: fixed structure sub-frame 213: adjusting bolt with fixed structure
214: fixing the laminated wood board 215: speed reducer support connecting plate
202: moving frame drive assembly
216: ball screw combination 217: the timing belt 218: primary synchronous belt wheel
219: from the timing pulley 220: tensioning synchronous belt pulley 221: connecting support on movable frame
222: moving frame lower connection support 223: third linear guide slider 224: fourth linear guide rail
225: second speed reducer 226: third servo motor
203: short support rod 204: the long support rod 205: side stop block
003: base assembly
301: conveying system assembly
311: the transport beam 312: conveying roller 313: conveying double chain wheel
314: conveying driven sprocket 315: conveying drive sprocket 316: driving and driven chain wheel conveying chain
317: conveying double sprocket chain 318: first speed reducer 319: first servo motor
320: second bearing support
302: lifting system assembly
324: support 325: aluminum profile 326: straight rack
327: first driven spur gear 328: second driven spur gear 329: driving straight gear
330: second servo motor 331: driven shaft 332: first linear guide rail
333: first belt seat bearing
303: base frame
Detailed Description
For the purpose of promoting a better understanding of the objects, aspects and advantages of the present disclosure, reference is made to the following detailed description taken in conjunction with the accompanying drawings.
It is to be noted that technical terms or scientific terms used in the embodiments of the present disclosure should have a general meaning as understood by those having ordinary skill in the art to which the present disclosure belongs, unless otherwise defined. The use of "first," "second," and similar terms in the embodiments of the disclosure is not intended to indicate any order, quantity, or importance, but rather is used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
As discussed in the background section, it is difficult to meet the requirements for processing hollow glass with the existing automatic air curtain type gas-filled plate press.
In carrying out the present disclosure, the applicant has found that the main problems with existing automatic air curtain type inflatable plate presses are: in the processing process of the hollow glass, due to the limitation of a plate press, the superposition difference can be set on three edges of two large and small pieces of glass at the same time, the hollow glass cannot be inflated while sealant is coated on the edge of the glass, and the existing equipment often needs to inflate all areas when inflating, so that the hollow part of the glass is difficult to be inflated in different areas according to the size of the glass to be laminated.
Hereinafter, the technical method of the embodiment of the present disclosure will be described in detail by specific examples.
Referring to fig. 1a and 1b, an automatic air curtain type pneumatic plate press of one embodiment of the present disclosure includes: a moving assembly 001, a fixed assembly 002 and a base assembly 003.
Wherein, the movable assembly 001 and the fixed assembly 002 are arranged oppositely, and a gap is left between the movable assembly and the fixed assembly to accommodate two pieces of glass and a hollow area filled with air between the two pieces of glass; in the present embodiment, rectangular surfaces of the moving assembly 001 and the fixed assembly 002 facing each other are defined as respective inner surfaces; the rectangular faces of the moving assembly 001 and the fixed assembly 002 facing away from each other are defined as the respective outer faces.
Further, the movable assembly 001 and the fixed assembly 002 are both erected on the base assembly 003, wherein the bottom edge of the movable assembly 001 is connected with the base assembly 003 in a sliding manner, and the bottom edge of the fixed assembly 002 is connected with the base assembly 003 in a fixed manner; in the present embodiment, two sides perpendicular to the respective bottom sides of the moving assembly 001 and the fixed assembly 002 are defined as respective two side sides.
In an embodiment of the present disclosure, as shown in fig. 2b and 2c, the moving assembly 001 includes the following parts:
a movable structure frame assembly 101, a side baffle assembly 102, a middle baffle assembly 103 and an inflation unit assembly 104; as shown in fig. 1b, the moving structure frame assembly 101 is slidably connected to the base assembly 003, and as shown in fig. 2c, in this embodiment, two side baffle assemblies 102 are provided, and are respectively disposed at the left and right side edges of the moving structure frame assembly 101, and are perpendicular to the bottom edge of the moving structure frame assembly 101; as shown in FIG. 2c, in this embodiment, there are two intermediate partition assemblies 103, which are spaced apart from and parallel to each other on the outer surface of the moving structure frame assembly 101, and perpendicular to the bottom edge of the moving structure frame assembly 101; as shown in FIG. 2c, the inflatable cell assemblies 104 are each secured to the bottom edge of the moving structure frame assembly 101.
Further, as can be seen from the perspective view of the complete locomotion assembly 001 shown in fig. 2a, the locomotion assembly 001 further comprises: a safety shield 106, a shield guard 107 and an operator panel 108, all secured to the mobile structural frame assembly 101; wherein the operation panel 108 and the shield baffle 107 cover the middle partition assembly 103 and the inflation unit assembly 104 from the outside of the moving structure frame assembly 101, the safety shield 106 covers the side baffle assembly 102 from two vertical sides of the moving structure frame assembly 101 for protection, and the operation panel 108 shown in fig. 2a is provided with a touch screen, so that the apparatus of the present embodiment can realize touch operation through the touch screen.
In an embodiment of the present disclosure, illustrated according to fig. 3a and 3b, the fixing assembly 002 comprises the following parts:
fixed structure frame assembly 201, moving frame drive assembly 202, short support rods 203, long support rods 204, and side stops 205; as shown in fig. 3b, the moving frame driving assembly 202 is fixed to the outer surface of the fixed frame assembly 201, the upper ends of the short support rods 203 and the long support rods 204 are fixed to the outer surface of the fixed frame assembly 201, and the other ends are fixed to the base assembly 003 to support the fixed assembly 002 to stand upright.
In an embodiment of the present disclosure, shown according to fig. 4, the base assembly 003 includes: a base frame 303, a conveying system assembly 301 and a lifting system assembly 302; the conveying system assembly 301 and the lifting system assembly 302 are both fixedly mounted on the base frame 303, and are arranged parallel and adjacent to each other, and form a position relationship of mutual matching.
Further, the conveying system assembly 301 abuts against the moving structure frame assembly 101, and the lifting system assembly 302 abuts against the fixed structure frame assembly 201.
In an embodiment of the present disclosure, as shown in fig. 5a and 5b, the moving structure frame assembly 101 comprises:
a moving structure main frame 111, a moving structure sub frame 112, a moving laminated wood board 105, a reinforcing support beam 109, a moving structure adjustment bolt 113, and a vacuum chuck 110.
Wherein, the movable structure main frame 111 is a rectangular frame, one rectangular surface of the two rectangular surfaces of the rectangular frame is fixed with the rectangular surface of the movable structure auxiliary frame 112 with the same size, a movable structure adjusting bolt 113 is arranged between the movable structure main frame 111 and the movable structure auxiliary frame 112, the length of the movable structure adjusting bolt 113 can be adjusted, so as to adjust the angle of the rectangular surface of the movable structure auxiliary frame 112 in the vertical direction; the other rectangular face of the moving structure main frame 111 serves as the outer face of the moving structure frame assembly 101, i.e., the outer face of the moving assembly 001.
Further, the other rectangular surface of the movable structure auxiliary frame 112 is neatly attached and fixed with one rectangular surface of the movable press-fit wood board 105 with the same size; the other rectangular face of the moving laminated wood board 105 serves as the inner face of the moving structural frame assembly 101, i.e., the inner face of the moving assembly 001. Wherein, remove pressfitting plank 105 and can cut apart into polylith little rectangular plate to cut apart into the region of aerifing of difference, as shown in fig. 5b, in this embodiment, remove pressfitting plank 105 and cut apart into two rows of three rows and six little rectangular plates altogether, leave the interval between every row of little rectangular plate, closely seamless connection between every row of little rectangular plate.
Further, on the outside of the moving structural frame assembly 101, there are more than one reinforcing support beam 109 fixed vertically at intervals to stabilize the moving structural frame assembly 101.
Further, a vacuum chuck 110 is disposed on an inner surface of the moving structure frame assembly 101 to suck the glass.
In an embodiment of the present disclosure, as shown in fig. 9a and 9b, the fixed structural frame assembly 201 comprises:
a fixed structure main frame 211, a fixed structure auxiliary frame 212, a fixed structure adjusting bolt 213, a fixed pressing wood plate 214 and a reducer support connecting plate 215.
Wherein, the fixed structure main frame 211 is a rectangular frame, one rectangular surface of the two rectangular surfaces of the rectangular frame is fixed with the rectangular surface of the fixed structure auxiliary frame 212 with the same size, a fixed structure adjusting bolt 213 is arranged between the fixed structure main frame 211 and the fixed structure auxiliary frame 212, the length of the fixed structure adjusting bolt 213 can be adjusted, so as to adjust the angle of the rectangular surface of the fixed structure auxiliary frame 212 in the vertical direction; the other rectangular face of the fixed structure main frame 211 serves as the outer face of the fixed structure frame assembly 201, i.e., the outer face of the fixed structure frame assembly 002.
Further, the other rectangular surface of the auxiliary frame 212 of the fixing structure is neatly attached and fixed to one rectangular surface of the fixing laminated wood board 214 with the same size; the other rectangular surface of the fixing laminated wood board 214 is used as the inner surface of the fixing structure frame assembly 201, i.e. the inner surface of the fixing assembly 002. The fixed laminated wood board 214 may be divided into a plurality of small rectangular boards, and each small rectangular board is connected with each other in a tight and seamless manner.
Further, as shown in fig. 1a and 1b, the inner surface of the fixed structure main frame 211 is parallel and opposite to the inner surface of the moving structure main frame 111 with a narrow gap therebetween to accommodate the hollow glass to be processed.
Further, the side stopper 205 is fixed to the side of the fixed structure frame assembly 201 to stop the glass in the narrow gap, so that the glass is stable in position and is not easy to slip out.
Outside the fixed structure frame assembly 201, a reducer support connection plate 215 is provided for fixedly mounting a second reducer 225 in the moving frame driving assembly 202.
In an embodiment of the present disclosure, as shown in fig. 6a and 6b, the side dam assembly 102 includes:
side dam 114, side dam link 115, second linear guide 116, first linear guide slide 117, side dam crank 118, first cylinder 119, side dam pivot shaft 120, seal 121, and second seated bearing 122.
Further, the side guards 114 are rectangular strips, are disposed in the gaps between the edges of the fixed structure frame assembly 201 and the movable structure frame assembly 101, and are parallel to the sides; a plurality of first linear guide rail sliding blocks 117 and second linear guide rails 116 are arranged on the rectangular surface of each side baffle plate 114 at intervals, and the side baffle plates 114 can slide along the second linear guide rails 116 in the horizontal direction to block gaps at the side edges of the fixed structure frame assembly 201 and the movable structure frame assembly 101.
Further, as shown in fig. 6a, a sealing strip 121 is fixedly disposed on each side baffle 114 for sealing the gap between the side edges of the fixed structural frame assembly 201 and the movable structural frame assembly 101.
Further, as shown in fig. 2c, 6a and 6b, a side baffle rotating shaft 120 parallel to the side baffle 114 is disposed at a side of the moving structure frame assembly 101, and the side baffle rotating shaft 120 is connected to the side baffle 114 through a side baffle crank 118 and a side baffle connecting rod 115; the side dam link 115 has one end fixed to a long side of the side dam 114 and the other end movably connected to a side dam crank 118, and the side dam crank 118 is movably connected to a side dam rotation shaft 120 so that the side dam link 115 and the side dam 114 rotate around the side dam rotation shaft 120.
The side baffle plate rotating shaft 120 is movably connected with the moving structure frame assembly 101 through a second bearing with a seat 122 and a first air cylinder 119; the first cylinder 119 has one end movably connected to the side barrier link 115 and the other end fixed to the outside of the moving structure main frame 111.
In an embodiment of the present disclosure, as shown in fig. 7a and 7b, the intermediate deck assembly 103 includes:
a middle partition 123, a second cylinder 119, a linear bearing 125, a third bearing with seat 126, a rotation connecting plate 127, and a middle partition rotation shaft 128.
As shown in fig. 2b, the middle partition 123 is a rectangular long strip, and is disposed in the gap between every two adjacent rows of small rectangular strips, and is parallel to the side edge.
Further, as shown in fig. 2c, 7a and 7b, a middle partition rotating shaft 128 parallel to the middle partition 123 is provided outside the moving structure frame assembly 101, and both ends thereof are movably connected with rotating connection plates 127.
Wherein, the rotation connection plate 127 is fixed on the outer grid frame of the main frame 111 of the mobile structure; one end of the rotary connecting plate 127 is movably connected with the second cylinder 119, and the other end is movably connected with one end of the linear bearing 125; the other end of the linear bearing 125 is fixedly connected with the middle partition 123, so that the middle partition 123 extends out of or retracts into the gap between the two small rectangular plates under the constraint of the linear bearing 125.
Further, the intermediate partition 123, when protruding the gap between the two rows of small rectangular plates, is positioned in the gap spaced between the moving structure main frame 111 and the fixed structure main frame 211 to divide the gap into a plurality of areas.
In an embodiment of the present disclosure, and as shown in fig. 8a and 8b, the inflation unit assembly 104 includes:
an inflation plate 129, an inflation plate crank 130, an inflation plate connecting rod 131, a third linear guide 132, a second linear guide slider 133, a third air cylinder 134, an inflation cavity 135 and an inflation plate rotating shaft 136.
Wherein, the air-filled plate 129 is a rectangular strip plate, as shown in fig. 2c, and is tightly attached to the bottom side of the moving structure frame assembly 101 in parallel; as shown in fig. 8b, a plurality of inflation chambers 135 arranged in a row are provided at one long side of the inflation plate 129, wherein the row of inflation chambers 135 may be divided into a plurality of groups and individually control the individual inflation chambers 135 to perform an inflation operation.
Further, as shown in fig. 2c, 8a and 8b, the air-charging plate rotating shaft 136 is disposed at the bottom edge of the main frame 111 in the moving structure, and is parallel to the air-charging plate 129.
Further, as shown in fig. 8a and 8b, the rotation shaft 136 of the inflatable plate is movably connected to one end of the inflatable plate crank 130, the other end of the inflatable plate crank 130 is movably connected to one end of the inflatable plate connecting rod 131, and the other end of the inflatable plate connecting rod 131 is movably connected to the inflatable plate 129, and the connecting structure is matched with a plurality of second linear guide sliders 133 and third linear guides 132 arranged at intervals on the rectangular surface of the inflatable plate 129, so that the inflatable plate 129 can slide along the third linear guides 132 at the bottom edge of the movable structure frame assembly 101, so as to extend the inflatable cavity 135 to the narrow gap between the movable structure main frame 111 and the fixed structure main frame 211, and inflate the hollow area of the two pieces of glass, and further, when the inflatable cavity is inflated, form an air curtain at the narrow gap.
In an embodiment of the present disclosure, as shown in fig. 10, the moving frame drive assembly 202 includes:
the device comprises a ball screw assembly 216, a synchronous belt 217, a main synchronous pulley 218, a secondary synchronous pulley 219, a tension synchronous pulley 220, an upper connecting support 221 of a moving frame, a lower connecting support 222 of the moving frame, a third linear guide rail slide block 223, a fourth linear guide rail 224, a second speed reducer 225 and a third servo motor 226.
In the present embodiment, as shown in fig. 10, fig. 1a and fig. 1b, the ball screw assemblies 216 have four groups, which are respectively disposed at two ends of the upper side and two ends of the lower side of the fixed structure frame assembly 201, and are respectively matched with the upper connecting supports 221 of the moving frames fixed at two ends of the upper side of the moving structure frame assembly 101 and the lower connecting supports 222 of the moving frames fixed at two ends of the lower side of the moving structure frame assembly 101, so as to form a movable connection therebetween.
Further, the lower connecting supports 222 of the moving frame disposed at the two ends of the bottom side of the moving structure frame assembly 101 pass through the third linear guide slider 223, and the third linear guide slider 223 is slidably connected with the fourth linear guide 224, so that the moving structure frame assembly 101 can slide along the fourth linear guide 224.
Further, as shown in fig. 10, a second speed reducer 225 and a third servo motor 226 are fixed outside the fixed structure frame assembly 201, and the four groups of ball screw assemblies 216 and the third servo motor 226 are connected through a timing belt 217, specifically, the timing belt 217 is connected with the primary timing pulley 218, the secondary timing pulley 219 and the tension timing pulley 220.
Further, the primary synchronous pulley 218 is driven by the third servo motor 226 to rotate and drive the synchronous belt 217 to transmit power to the secondary synchronous pulley 219, and the secondary synchronous pulley 219 simultaneously drives the ball screw assembly 216 to rotate and push the upper connecting support 221 of the moving frame and the lower connecting support 222 of the moving frame to horizontally move back and forth, so that the moving assembly 001 slides back and forth along the fourth linear guide 224.
In an embodiment of the present disclosure, as shown in fig. 11a and 11b, the conveying system assembly 301 comprises:
the conveying device comprises a conveying beam 311, a conveying roller 312, a conveying double chain wheel 313, a conveying driven chain wheel 314, a conveying driving chain wheel 315, a driving and driven chain wheel conveying chain 316, a conveying double chain wheel chain 317, a first speed reducer 318, a first servo motor 319, a first bearing support 320 and a second bearing support 321.
The conveying beam 311 is fixedly mounted on the base frame 303, and is parallel to and abutted against the bottom side of the fixed structure frame assembly 201.
Further, conveying rollers 312 are transversely arranged on the conveying beam 311, the conveying rollers 312 are arranged in parallel at intervals from one end to the other end of the conveying beam 311, and the conveying rollers 312 are disposed to penetrate the conveying beam 311.
Further, the conveying rollers 312 are perpendicular to the inner face of the moving structural frame assembly 101 and are located at the bottom of the gap between the moving structural frame assembly 101 and the fixed structural frame assembly 201 to convey the glass into the gap.
Further, the first bearing support 320 is fixed to the base frame 303 at the bottom, and the top is connected to one end of the conveying roller 312 through the second bearing support 321 to support the conveying system assembly 301.
Further, at the other end of the conveying roller 312, a conveying double sprocket 313 is provided, wherein every two conveying double sprockets 313 are connected by a conveying double sprocket chain 317, so that the rotation of any conveying double sprocket 313 drives all the double sprockets to rotate.
Further, a conveying driven sprocket 314 is provided at a position of the conveying twin sprocket 313 located at one end of the conveying beam 311, and is connected to the conveying drive sprocket 315 via a main driven sprocket conveying chain 316.
Further, a first speed reducer 318 and a first servo motor 319 are disposed on the conveying system assembly 301, wherein the conveying driving sprocket 315 is disposed at the first servo motor 319, so as to transmit the driving force of the first servo motor 319 to the conveying double sprocket 313, and further drive the conveying roller 312 to rotate, so as to achieve horizontal conveying of the glass.
In an embodiment of the present disclosure, the lift system assembly 302, as shown in fig. 12a and 12b, includes:
the lifting device comprises a lifting support 324, an aluminum profile 325, a spur rack 326, a first driven spur gear 327, a second driven spur gear 328, a driving spur gear 329, a second servo motor 330, a driven shaft 331, a first linear guide rail 332 and a first belt seat bearing 333.
The aluminum profile 325 is a long strip, and a plurality of supporting supports 324 are fixedly arranged on one side of the aluminum profile 325 and are arranged from one end of the aluminum profile 325 to the other end at intervals in parallel.
Further, a first linear guide 332 is separately disposed on the other side of the aluminum profile 325, and in this embodiment, a total of four first linear guides 332 are disposed on the aluminum profile 325, and are slidably connected to the base frame 303 through the first linear guides 332.
Further, the driven shafts 331 are arranged adjacent to the aluminum profiles 325 in parallel and fixed on the base frame 303 through the first bearing 333 with a seat, in this embodiment, two driven shafts 331 are arranged side by side, a second servo motor 330 fixed on the base frame 303 is arranged between the head and the tail of the two driven shafts 331, and the second servo motor 330 is meshed with the driven shafts 331 through a driving spur gear 329 and a second driven spur gear 328, so that the second servo motor 330 drives the driven shafts 331 to rotate.
Further, each driven shaft 331 is provided with a first driven spur gear 327 at both ends thereof.
Further, a plurality of spur racks 326 are fixedly arranged on one side of the aluminum profile 325, which is opposite to the first linear guide 332, and are meshed with the first driven spur gear 327.
Further, the rotation of the driven shaft 331 drives the aluminum profile 325 to move in the vertical direction along the first linear guide 332 through the engagement of the first driven spur gear 327 and the spur rack 326, and simultaneously drives the supporting support 324 on the aluminum profile 325 to move vertically.
Further, the inner surfaces of the moving structure frame assembly 101 and the fixed structure frame assembly 201 are both provided with a groove for matching the supporting support 324 to move vertically, so that the supporting support 324 can extend into the narrow gap between the moving structure frame assembly 101 and the fixed structure frame assembly 201 along the groove.
In the embodiment of the present disclosure, the holding support 324 passes through the space between the conveying rollers 312 during the vertical movement into the slot to hold the glass carried on the conveying rollers 312 and position the glass higher than the gas-filled cavity 135.
Further, in the process of inflating glass, two pieces of glass to be laminated are accommodated in a narrow gap between the movable structure frame assembly 101 and the fixed structure frame assembly 201, the supporting support 324 can support one piece of glass, adjust the size of the overlap difference between the bottom edge of the piece of glass and the bottom edge of the other piece of glass in the height position, and further inflate the gap between the two pieces of glass by using the inflating cavity 135 in the state that the overlap difference exists between the bottom edges of the glass.
Furthermore, the stacking difference of the two pieces of glass in the horizontal direction can be carried out by conveying the glass to advance or retreat through the conveying roller 312, so that the size of the stacking difference can be selected at will, different stacking differences can be arranged on four sides of the two pieces of glass in the horizontal direction and the vertical direction, and the four sides of the hollow glass can be simultaneously inflated and sealed in the state of the stacking difference.
It can be seen that the automatic air curtain type inflatable plate press of the embodiment of the disclosure can hold up one of two pieces of glass due to the holding-up system when the two pieces of glass are combined and inflated, especially when the two pieces of glass with different sizes are processed, so as to realize simultaneous setting of the stacking difference on four edges, and realize inflation only on a certain area by dividing the plurality of inflatable chambers 135 into areas, thereby improving the processing efficiency and saving the energy consumption cost.
It should be noted that the method of the embodiments of the present disclosure may be executed by a single device, such as a computer or a server. The method of the embodiment can also be applied to a distributed scene and completed by the mutual cooperation of a plurality of devices. In such a distributed scenario, one of the devices may perform only one or more steps of the method of an embodiment of the disclosure, and the devices may interact with each other to complete the method.
It should be noted that the above describes some embodiments of the disclosure. Other embodiments are within the scope of the following claims. In some cases, the actions or steps recited in the claims may be performed in a different order than in the embodiments described above and still achieve desirable results. In addition, the processes depicted in the accompanying figures do not necessarily require the particular order shown, or sequential order, to achieve desirable results. In some embodiments, multitasking and parallel processing may also be possible or may be advantageous.

Claims (10)

1. An automatic air curtain type inflatable plate press comprising:
a base frame;
the conveying system assembly is fixedly connected to the base frame;
the lifting system assembly is fixedly connected to the base frame, is parallel and adjacent to the conveying system assembly and is mutually and fixedly connected with the conveying system assembly;
a movable structure frame assembly connected with the base frame in a sliding fit manner and abutted against the supporting system assembly;
a side dam assembly secured to a side edge of the moving structure frame assembly and parallel to the side edge;
the middle clapboard assembly is arranged in parallel with the side baffle assembly and is fixed with the movable structure frame assembly;
the inflatable unit assembly is fixed at the edge of the other side of the movable structure frame assembly and is vertical to the side baffle plate assembly on the same horizontal plane;
the fixed structure frame assembly is fixed on the base frame, is abutted against the conveying system assembly and is parallel and opposite to the moving structure frame assembly; and
and the movable frame driving assembly is fixed on the outward surface of the fixed structure frame assembly and is fixedly connected with the base frame.
2. The apparatus of claim 1, wherein the delivery system assembly comprises:
the conveying cross beam is fixedly arranged on the base frame and is in parallel butt joint with the bottom edge of the fixed structure frame assembly;
the conveying rollers are arranged from one end of the conveying cross beam to the other end at intervals in parallel and penetrate through the conveying cross beam;
the conveying double-chain wheel is fixed at one end of the conveying roller and is connected with each other by a conveying double-chain wheel chain; and
and the first servo motor is connected with the conveying double-chain wheel through a driving chain wheel and a driven chain wheel conveying chain so as to transmit power to the conveying double-chain wheel and drive the conveying roller to rotate.
3. The apparatus of claim 1, wherein the lift system assembly comprises:
the aluminum profile is arranged on the base frame through a first linear guide rail sliding frame and is in parallel butt joint with the bottom edge of the moving structure frame assembly;
the supporting supports are arranged from one end of the aluminum section to the other end at intervals in parallel;
the driven shaft is fixedly arranged on the base frame and is meshed and connected with the aluminum profile through a first driven straight gear and a straight rack so as to drive the aluminum profile to move in the vertical direction; and
and the fixing frame of the second servo motor is arranged on the base frame and is in meshed connection with the driven shaft through a driving straight gear so as to drive the driven shaft to rotate and drive the supporting support to vertically move.
4. An apparatus according to claim 2 or 3, wherein the direction of vertical movement of the jacking supports passes through the spaces between the conveyor rollers and jacks up objects carried by the conveyor rollers to a position above the conveyor rollers.
5. The apparatus of claim 2, wherein the fixed structural frame assembly comprises:
the fixed structure main frame is a rectangular lattice frame, a rectangular fixed structure auxiliary frame is fixedly attached to one rectangular surface of the fixed structure main frame, and the bottom edges of the fixed structure main frame and the fixed structure auxiliary frame are parallel to the conveying cross beam; and
the fixed pressing wood board is rectangular, and one rectangular surface of the fixed pressing wood board is fixedly attached to the rectangular surface of the auxiliary frame of the fixed structure.
6. The apparatus of claim 3, wherein the moving structural frame assembly comprises:
the movable structure main frame is a rectangular lattice frame, a rectangular movable structure auxiliary frame is fixed on one rectangular surface of the movable structure main frame, and the bottom edges of the movable structure main frame and the movable structure auxiliary frame are parallel to the aluminum profile; and
the movable pressing wood board is rectangular, one rectangular surface of the movable pressing wood board is fixedly attached to the rectangular surface of the movable structure auxiliary frame, and a plurality of vacuum suckers are arranged on the other rectangular surface of the movable pressing template.
7. The apparatus of claim 5 or 6, wherein the side dam assembly comprises:
the side baffle is a rectangular strip plate, is arranged at the gap of the edges of two vertical edges of the movable structure main frame and the fixed structure main frame, and is perpendicular to the aluminum profile and the conveying cross beam; a plurality of second linear guide rails and first linear guide rail sliders are horizontally arranged on the rectangular surface of the side baffle plate, so that the side baffle plate can horizontally move;
the side baffle rotating shaft is arranged at the edge of the main frame of the moving structure in parallel and is parallel to the side baffle;
one end of the side baffle connecting rod is fixed on one long edge of the side baffle, the other end of the side baffle connecting rod is movably connected with a side baffle crank, and the side baffle crank is movably connected with the side baffle rotating shaft so as to enable the side baffle connecting rod and the side baffle to rotate around the side baffle rotating shaft;
the sealing strip is fixed at the edge of the other long edge of the side baffle plate so as to seal a gap between the movable structural frame assembly and the fixed structural frame assembly; and
and one end of the first cylinder is movably connected to the side baffle connecting rod, and the other end of the first cylinder is fixed on one surface of the movable structure main frame, which deviates from the fixed structure frame assembly.
8. The apparatus of claim 5 or 6, wherein the intermediate bulkhead assembly comprises:
the middle partition plate is a rectangular strip plate, is arranged in a gap between the movable structure main frame and the fixed structure main frame and is perpendicular to the aluminum profile and the conveying cross beam, so that the gap is divided into a plurality of areas by the middle partition plate; and
the middle partition plate rotating shaft is arranged on a rectangular surface of the main frame of the moving structure, which is deviated from the gap, and is parallel to the middle partition plate; the two ends of the rotating shaft of the middle partition plate are movably connected with a second cylinder, a linear bearing and a rotating connecting plate, wherein the rotating connecting plate is fixedly connected with the main frame of the moving structure; the second air cylinder is movably connected to the rotary connecting plate; one end of the linear bearing is movably connected with the rotating connecting plate, and the other end of the linear bearing is fixedly connected with the middle partition plate.
9. The apparatus of claim 5 or 6, wherein the inflation unit assembly comprises:
the inflatable plate is a rectangular strip plate, is arranged at the edge of the bottom edge of the movable structure frame assembly and is parallel to the aluminum profile and the conveying cross beam; the long side edge of the rectangular surface of the inflatable plate is provided with a plurality of inflatable chambers which are arranged in a row, and the inflatable chambers are positioned at the gap between the edges of the bottom edges of the main movable structure frame and the main fixed structure frame so as to form an inflatable air curtain;
the inflatable plate rotating shaft is arranged at the edge of the main frame of the moving structure in parallel and is parallel to the inflatable plate;
one end of the inflatable plate connecting rod is movably connected to the inflatable plate, the other end of the inflatable plate connecting rod is movably connected with an inflatable plate crank, and the inflatable plate crank is movably connected with the inflatable plate rotating shaft so that the inflatable plate connecting rod and the inflatable plate can rotate around the side baffle rotating shaft; and
and one end of the third cylinder is movably connected to the inflatable plate connecting rod, and the other end of the third cylinder is fixed on one surface of the movable structure main frame, which deviates from the fixed structure main frame.
10. The apparatus of claim 5 or 6, wherein the moving frame drive assembly,
the method comprises the following steps:
the third servo motor is arranged on one surface of the fixed structure main frame, which is far away from the movable structure main frame;
the ball screw assembly is fixed at four corners of a rectangular surface where the fixed structure main frame and the movable structure main frame deviate from each other, so that the fixed structure main frame and the movable structure main frame are connected with each other through the ball screw assembly; and
and the synchronous belt is connected with the ball screw assembly and the third servo motor so that the third servo motor drives the ball screw assembly to move in the horizontal direction.
CN202110709061.5A 2021-06-25 2021-06-25 Automatic air curtain type inflatable plate press Active CN113601889B (en)

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CN202110709061.5A CN113601889B (en) 2021-06-25 2021-06-25 Automatic air curtain type inflatable plate press

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Application Number Priority Date Filing Date Title
CN202110709061.5A CN113601889B (en) 2021-06-25 2021-06-25 Automatic air curtain type inflatable plate press

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090056855A1 (en) * 2007-08-30 2009-03-05 Hans-Gerd Stevens Laminator, pressure membrane, and method for laminating component stacks
CN105776898A (en) * 2016-04-29 2016-07-20 济南威力机器有限公司 Online multifunctional plate press for curtain wall hollow glass
CN107614447A (en) * 2015-03-20 2018-01-19 利江特能(北京)设备有限公司 A kind of outer inflator of plate
CN107883179A (en) * 2017-11-15 2018-04-06 廊坊正景自动化设备有限公司 One kind inflation plate pressing machine
CN107935413A (en) * 2017-11-29 2018-04-20 上海北玻玻璃技术工业有限公司 A kind of hollow glass horizontal production line
CN111827845A (en) * 2020-07-24 2020-10-27 温州前瞻玻璃科技有限公司 Suspended membrane hollow glass, manufacturing method, continuous production equipment and application
CN212422265U (en) * 2020-05-11 2021-01-29 济南玉晶玻璃有限公司 Plate press for manufacturing hollow glass

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090056855A1 (en) * 2007-08-30 2009-03-05 Hans-Gerd Stevens Laminator, pressure membrane, and method for laminating component stacks
CN107614447A (en) * 2015-03-20 2018-01-19 利江特能(北京)设备有限公司 A kind of outer inflator of plate
CN105776898A (en) * 2016-04-29 2016-07-20 济南威力机器有限公司 Online multifunctional plate press for curtain wall hollow glass
CN107883179A (en) * 2017-11-15 2018-04-06 廊坊正景自动化设备有限公司 One kind inflation plate pressing machine
CN107935413A (en) * 2017-11-29 2018-04-20 上海北玻玻璃技术工业有限公司 A kind of hollow glass horizontal production line
CN212422265U (en) * 2020-05-11 2021-01-29 济南玉晶玻璃有限公司 Plate press for manufacturing hollow glass
CN111827845A (en) * 2020-07-24 2020-10-27 温州前瞻玻璃科技有限公司 Suspended membrane hollow glass, manufacturing method, continuous production equipment and application

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