CN113601728A - Energy-saving method for processing special-shaped workpiece and special device - Google Patents
Energy-saving method for processing special-shaped workpiece and special device Download PDFInfo
- Publication number
- CN113601728A CN113601728A CN202110992895.1A CN202110992895A CN113601728A CN 113601728 A CN113601728 A CN 113601728A CN 202110992895 A CN202110992895 A CN 202110992895A CN 113601728 A CN113601728 A CN 113601728A
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- special
- processing
- shaped workpiece
- arm
- energy
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000003754 machining Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/06—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with reciprocating saw-blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B19/00—Other reciprocating saws with power drive; Fret-saws
- B27B19/02—Saws with a power- driven blade chucked at both ends or at one end only, e.g. jig saws, scroll saws
- B27B19/09—Saws with a power- driven blade chucked at both ends or at one end only, e.g. jig saws, scroll saws portable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/06—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with reciprocating saw-blades
- B28D1/068—Components, e.g. guiding means, vibrations damping means, frames, driving means, suspension
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses a method for processing a special-shaped workpiece in an energy-saving way and a special device, wherein during processing, a processed material is fixed on the device, a jigsaw is started to adjust a jigsaw blade to a proper position through the relative movement of a bottom jigsaw moving device, a vertical arm and a cross arm, a proper rotating speed is adjusted, and the required special-shaped workpiece is cut out through the matching linkage of the bottom jigsaw moving device, the vertical arm, a cross arm shaft and the shaft; this is repeated until the material has been processed. The invention can improve the utilization rate, simplify the processing, save the time and reduce the material consumption. During processing, the material is directly processed into the special shape on a whole body by adopting a cutting method, so that the material can be fully utilized, and the energy can be saved.
Description
Technical Field
The invention relates to a method and a device for processing a special-shaped workpiece.
Background
At present, a method for processing a brittle and hard material (quartz glass, graphite, a carbon material, wood and the like) special-shaped workpiece (which can be hollow or solid) generally comprises the steps of cutting the material into a square shape, then processing the material into the special-shaped workpiece by a milling machine or other modes, for example, in fig. 1, a whole material (with a width A and a height B) is generally sawn into the square shape (a B) by a band saw blade, a sawing cut c is generally 2-3 mm wide, and a certain processing allowance l (as in fig. 2) needs to be reserved. Irregular refers to irregular shapes such as: oval, quincunx, triangular, etc., but it is also possible to process regular shapes such as circular.
Disclosure of Invention
The invention aims to provide a method and a special device for processing a special-shaped workpiece in an energy-saving way, which improve the utilization rate of materials, simplify the processing, save the time and reduce the consumed materials.
The technical solution of the invention is as follows:
a method for processing a special-shaped workpiece in an energy-saving way is characterized by comprising the following steps: processing by adopting a device for processing the special-shaped workpiece in an energy-saving manner; the device for energy-saving processing of the special-shaped workpiece comprises a bottom wire saw moving device, wherein a vertical arm is arranged on the bottom wire saw moving device, a transverse arm capable of moving horizontally and/or vertically on the vertical arm is arranged on the vertical arm, and a wire saw is arranged on the transverse arm;
during machining, a machined material is fixed, a wiresaw blade is adjusted to a proper position through relative movement of the bottom wiresaw moving device, the vertical arm and the cross arm, a wiresaw is started, the rotating speed is adjusted, and a required special-shaped workpiece is cut through linkage of the bottom wiresaw moving device, the vertical arm, the cross arm shaft and the shaft in a matched mode; this is repeated until the material has been processed.
A special device for an energy-saving method for processing a special-shaped workpiece is characterized in that: the wire saw moving device comprises a bottom wire saw moving device, wherein a vertical arm is arranged on the bottom wire saw moving device, a cross arm capable of moving horizontally and/or vertically on the vertical arm is arranged on the vertical arm, and a wire saw is arranged on the cross arm.
The vertical arm is in the form of a horizontally movable arm on a bottom wire saw moving device.
The invention can improve the utilization rate, simplify the processing, save the time and reduce the material consumption. During processing, the material is directly processed into the special shape on a whole body by adopting a cutting method, so that the material can be fully utilized, and the energy can be saved.
Drawings
The invention is further illustrated by the following figures and examples.
FIG. 1 is a schematic view showing the state of utilization of bulk materials in a conventional process.
FIG. 2 is an enlarged schematic view of a single piece of material as processed in the prior art.
FIG. 3 is a schematic view showing the state of utilization of the bulk material when the present invention is used for machining.
FIG. 4 is a schematic structural diagram of an apparatus for energy-saving processing of a special-shaped workpiece according to the present invention.
Detailed Description
A method for processing a special-shaped workpiece in an energy-saving way adopts a device for processing the special-shaped workpiece in an energy-saving way to process; the device for energy-saving processing of the special-shaped workpiece comprises a bottom wire saw moving device 2, wherein a vertical arm 5 is arranged on the bottom wire saw moving device, a cross arm 6 capable of horizontally moving and/or vertically moving (a conventional cross moving structure and the like) is arranged on the vertical arm, and a wire saw 4 is arranged on the cross arm.
The vertical arm is in the form of a horizontally movable arm on a bottom wire saw moving device.
The wire saw can be further provided with a wire saw position detection device for feedback adjustment of the position of the wire saw to ensure that the wire saw does not deviate. Of course, the wire saw position detection device 3 may not be provided.
An energy-saving device for processing a special-shaped workpiece comprises a bottom wire saw moving device 2, wherein a vertical arm 5 is arranged on the bottom wire saw moving device, a cross arm 6 capable of horizontally moving and/or vertically moving (a conventional cross moving structure and the like can be adopted) is arranged on the vertical arm, and a wire saw 4 is arranged on the cross arm.
During machining, a machined material 1 is fixed on the device, a wiresaw blade is adjusted to a proper position through relative movement of the bottom wiresaw moving device, the vertical arm and the cross arm, a wiresaw is started, proper rotating speed is adjusted, and a needed special-shaped workpiece is cut through matching linkage of the bottom wiresaw moving device, the vertical arm, the cross arm shaft and the shaft; this is repeated until the material has been processed.
Fig. 1 and fig. 3 show that the same material can be used for making the same-diameter special-shaped workpiece, fig. 1 can be used for making 99 special-shaped workpieces, fig. 3 can be used for making 132 special-shaped workpieces, and 33 special-shaped workpieces are added, and the material utilization rate is improved to different degrees according to the material size and the special-shaped size.
Claims (3)
1. A method for processing a special-shaped workpiece in an energy-saving way is characterized by comprising the following steps: processing by adopting a device for processing the special-shaped workpiece in an energy-saving manner; the device for energy-saving processing of the special-shaped workpiece comprises a bottom wire saw moving device, wherein a vertical arm is arranged on the bottom wire saw moving device, a transverse arm capable of moving horizontally and/or vertically on the vertical arm is arranged on the vertical arm, and a wire saw is arranged on the transverse arm;
during machining, a machined material is fixed, a wiresaw blade is adjusted to a proper position through relative movement of the bottom wiresaw moving device, the vertical arm and the cross arm, a wiresaw is started, the rotating speed is adjusted, and a required special-shaped workpiece is cut through linkage of the bottom wiresaw moving device, the vertical arm, the cross arm shaft and the shaft in a matched mode; this is repeated until the material has been processed.
2. A special apparatus for energy-saving processing of a special-shaped workpiece according to claim 1, which is characterized in that: the wire saw moving device comprises a bottom wire saw moving device, wherein a vertical arm is arranged on the bottom wire saw moving device, a cross arm capable of moving horizontally and/or vertically on the vertical arm is arranged on the vertical arm, and a wire saw is arranged on the cross arm.
3. The special apparatus for energy-saving processing of the special-shaped workpiece according to claim 2, wherein: the vertical arm is in the form of a horizontally movable arm on a bottom wire saw moving device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110992895.1A CN113601728A (en) | 2021-08-27 | 2021-08-27 | Energy-saving method for processing special-shaped workpiece and special device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110992895.1A CN113601728A (en) | 2021-08-27 | 2021-08-27 | Energy-saving method for processing special-shaped workpiece and special device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113601728A true CN113601728A (en) | 2021-11-05 |
Family
ID=78309512
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110992895.1A Pending CN113601728A (en) | 2021-08-27 | 2021-08-27 | Energy-saving method for processing special-shaped workpiece and special device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113601728A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2673610Y (en) * | 2003-08-13 | 2005-01-26 | 沈阳工业学院 | Hard brittle material wire cutting device |
| US20100126488A1 (en) * | 2008-11-25 | 2010-05-27 | Abhaya Kumar Bakshi | Method and apparatus for cutting wafers by wire sawing |
| CN202137674U (en) * | 2011-06-07 | 2012-02-08 | 西安理工大学 | High-speed ultrasonic vibration scroll saw device for cutting hard and brittle materials |
| CN103302754A (en) * | 2013-06-19 | 2013-09-18 | 中国有色桂林矿产地质研究院有限公司 | Diamond fretsaw cutting method and device |
| CN104118064A (en) * | 2014-07-25 | 2014-10-29 | 苏州科技学院 | Rotary ultrasonic vibration line cutting device |
| CN106042201A (en) * | 2016-06-08 | 2016-10-26 | 上海理工大学 | Ring type consolidated diamond scroll saw cutting device and workpiece cutting method |
| CN211250363U (en) * | 2019-09-09 | 2020-08-14 | 成都一变变压器有限公司 | Novel production carpenter scroll saw machine for transformer |
-
2021
- 2021-08-27 CN CN202110992895.1A patent/CN113601728A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2673610Y (en) * | 2003-08-13 | 2005-01-26 | 沈阳工业学院 | Hard brittle material wire cutting device |
| US20100126488A1 (en) * | 2008-11-25 | 2010-05-27 | Abhaya Kumar Bakshi | Method and apparatus for cutting wafers by wire sawing |
| CN202137674U (en) * | 2011-06-07 | 2012-02-08 | 西安理工大学 | High-speed ultrasonic vibration scroll saw device for cutting hard and brittle materials |
| CN103302754A (en) * | 2013-06-19 | 2013-09-18 | 中国有色桂林矿产地质研究院有限公司 | Diamond fretsaw cutting method and device |
| CN104118064A (en) * | 2014-07-25 | 2014-10-29 | 苏州科技学院 | Rotary ultrasonic vibration line cutting device |
| CN106042201A (en) * | 2016-06-08 | 2016-10-26 | 上海理工大学 | Ring type consolidated diamond scroll saw cutting device and workpiece cutting method |
| CN211250363U (en) * | 2019-09-09 | 2020-08-14 | 成都一变变压器有限公司 | Novel production carpenter scroll saw machine for transformer |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20211105 |