CN113601211A - Manufacturing auxiliary system and intelligent processing platform - Google Patents
Manufacturing auxiliary system and intelligent processing platform Download PDFInfo
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- CN113601211A CN113601211A CN202110902247.2A CN202110902247A CN113601211A CN 113601211 A CN113601211 A CN 113601211A CN 202110902247 A CN202110902247 A CN 202110902247A CN 113601211 A CN113601211 A CN 113601211A
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- guide rail
- zero point
- tray
- processing
- manufacturing process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
Abstract
The invention discloses a manufacturing and processing auxiliary system and an intelligent processing platform, which relate to the field of manufacturing and processing equipment and aim to solve the problems that in the prior art, processing can not be carried out when a workpiece is loaded and unloaded, and the processing efficiency is low, the technical scheme is adopted that a workpiece to be processed is guided to a movable rail through a first section of the fixed rail by arranging two sections of fixed guide rails and a section of movable guide rail and the lifting of the movable rail is controlled through a rotary lifting system, the processed workpiece is guided to a second section of the fixed rail to be disassembled, the installation and calibration of the workpiece outside a processing station are realized, the problem of low processing efficiency caused by idle state of a machine tool due to the fact that the workpiece is loaded and unloaded on the processing station is solved, in addition, the movable guide rail is arranged on the rotary lifting system, and the position movement of a tool system when the tool system enters and leaves the rotary lifting system can be easily realized through a splicing structure of the movable guide rail and the fixed guide rail, an external auxiliary system is not needed, and power resources are greatly saved.
Description
Technical Field
The invention relates to the field of manufacturing and processing equipment, in particular to a manufacturing and processing auxiliary system and an intelligent processing platform.
Background
When large-scale work piece carries out machine tooling, need with the accurate fixed mounting of work piece on the processing station to guarantee the degree of safety and the precision of processing.
The machining platform comprises a machining center, a numerical control lathe, a numerical control milling machine, a grinding machine, a high-performance computer and the like, is provided with a general platform capable of being designed quickly and processed precisely, and is dedicated to design and processing tasks of automatically controlling mechanical parts.
The numerically controlled lathe is one of the widely used numerically controlled machines at present. The cutting tool is mainly used for cutting and processing inner and outer cylindrical surfaces of shaft parts or disc parts, inner and outer conical surfaces with any taper angles, complex rotary inner and outer curved surfaces, cylindrical threads, conical threads and the like, and can perform grooving, drilling, reaming, boring and the like.
The numerical control machine tool automatically processes the processed parts according to a processing program programmed in advance. The machining process route, process parameters, tool motion track, displacement, cutting parameters and auxiliary functions of the part are compiled into a machining program list according to instruction codes and program formats specified by the numerical control machine, and then the content in the program list is recorded on a control medium and then input into a numerical control device of the numerical control machine, so that the machine tool is instructed to machine the part.
The numerical control milling machine is also called CNCComputer numerical control milling machine. English means a milling machine controlled by an electronic counter.
The numerical control milling machine is an automatic processing device developed on the basis of a common milling machine, the processing technologies of the two are basically the same, and the structures are somewhat similar. The numerical control milling machine is divided into two categories, namely a tool magazine without tool magazine and a tool magazine with tool magazine. Wherein the numerical control milling machine with the tool magazine is also called as a machining center.
At present, a processing device, a workpiece fixing device and a turntable are generally arranged on a processing platform. Before processing, a workpiece to be processed is fixedly mounted on the turntable of the station by using the workpiece fixing device, the turntable is started, the turntable drives the workpiece to rotate, the processing device processes the workpiece at different angles, and after the processing is finished, the workpiece is detached from the processing station.
Therefore, by using the existing processing platform, the workpiece needs to be installed on the processing station before processing, and after the processing is finished, the workpiece is detached from the processing station. In the process of loading and unloading workpieces, the machine tool on the machining station is always in an idle state and cannot be machined, so that the service time of the machine tool is wasted, and the machining efficiency is seriously influenced.
Disclosure of Invention
In view of the problems in the prior art, the invention discloses a manufacturing and processing auxiliary system, which adopts the technical scheme that the manufacturing and processing auxiliary system comprises a rotary lifting system, a tooling system, a conveying system and a control device, wherein the rotary lifting system further comprises a rotary lifting table and a driving mechanism, the rotary lifting table further comprises a workbench, the lower part of the workbench is connected with a lifting ejector rod, the workbench is connected with a rotary table through a rotating shaft, the rotary table is connected with the driving mechanism, the lifting ejector rods are provided with a plurality of lifting ejector rods, the lifting ejector rods can be respectively driven by independent driving mechanisms or can be uniformly driven by one driving mechanism, and when the lifting ejector rods are driven by a plurality of driving mechanisms, all the driving mechanisms synchronously work; the conveying system also comprises a first guide rail and a second guide rail, the first guide rail also comprises a fixed guide rail and a movable guide rail, the fixed guide rail comprises two sections, and the movable guide rail is positioned between the two sections of fixed guide rails and forms a complete and smooth first guide rail together with the two sections of fixed guide rails; the tooling system further comprises a tray, a sliding groove is formed below the tray and is connected with the first guide rail in a sliding mode, when the tooling system is located on the movable guide rail, the rotary lifting system is used for driving the tooling system and the movable guide rail to rotate and lift together, the lower surface of the tray is fixedly connected with the rotary lifting system through a first zero point quick-change positioning fixture, and the upper surface of the tray is fixedly connected with a workpiece through a second zero point quick-change positioning fixture; the second guide rail is connected with a pushing trolley in a sliding mode, a trolley driving mechanism is arranged on the pushing trolley and is detachably connected with the tray, the trolley driving mechanism is used for driving the pushing trolley to move on the second guide rail, and the pushing trolley is used for driving the tool system to move on the first guide rail; the control device is internally provided with a microprocessor, and the microprocessor is electrically connected with the lifting ejector rod, the driving mechanism and the trolley driving mechanism.
As a preferable technical scheme of the invention, the lifting ejector rod adopts a hydraulic rod or an electric push rod.
As a preferred technical scheme of the present invention, the driving mechanism includes a rotating motor, the rotating shaft is connected to the rotating motor, the rotating shaft is driven to rotate, the rotating table connected to the rotating shaft and the components thereon can be driven to rotate, and the rotating motor is electrically connected to the microprocessor.
As a preferable technical solution of the present invention, a pulley is rotatably connected in the chute below the tray, the pulley is slidably connected to the first guide rail, and the pulley can reduce a friction force between the chute and the first guide rail.
As a preferred technical scheme of the present invention, the first zero point quick-change positioning fixture includes a zero point positioning concave head and a zero point positioning convex head, the zero point positioning convex head is disposed on the rotary lifting system, the zero point positioning concave head is disposed on the lower surface of the tray, and the zero point positioning concave head and the zero point positioning convex head are corresponding in position and are matched in size; the second zero point quick-change positioning fixture and the first zero point quick-change positioning fixture are identical in structure.
As a preferred technical solution of the present invention, the first zero-point quick-change positioning fixture includes a substrate and a panel, the substrate is provided with a pneumatic clamping module, an opening of the pneumatic clamping module is exposed out of an upper surface of the substrate, a vent pipe connected to the pneumatic clamping module is embedded in the substrate, and a pneumatic switch is provided on an outer side wall of the substrate; the panel is provided with a blind rivet, and the blind rivet and the pneumatic clamping module are corresponding in position and matched in size.
Adopt the quick change positioning fixture at zero point of above-mentioned structure, through setting up pneumatic clamping module and rather than the blind rivet of mating reaction respectively on base plate and panel, avoided installing the problem that the overall arrangement of system of processing is influenced by structures such as breather pipe in the finite space of station, simultaneously, be favorable to the whole dismouting simultaneously with a plurality of pneumatic clamping modules that set up on the base plate, solved pneumatic clamping module and took turns to the stream and use the more troublesome problem of change on different devices.
As a preferred technical scheme of the invention, a positioning module and an electronic tag are arranged on the tray, and the microprocessor is electrically connected with the positioning module and the electronic tag; the positioning module is used for acquiring the positioning information of the tray, and the electronic tag is used for inputting information.
As a preferred technical scheme of the present invention, the trolley driving mechanism includes a rack, a gear and a traveling motor, the rack is disposed on a side surface of the second guide rail and has the same extending direction as the second guide rail, the gear is disposed on a bottom surface of the trolley, the gear is engaged with the rack, the gear is connected to an output end of the traveling motor, the traveling motor is electrically connected to the microprocessor, and the motor can travel along the rack by rotating the driving gear, so that the trolley slides along the second guide rail.
As a preferred technical scheme of the invention, the tray is provided with a slot, the slot is a T-shaped slot, the push trolley is provided with a plug-in, the plug-in is a T-shaped block, the plug-in and the slot are corresponding in position and matched in size, the plug-in and the slot act in a matching manner, when the rotary lifting system descends, the plug-in and the slot are separated, and when the rotary lifting system resets, the plug-in enters the slot again, so that the connection between the push trolley and the tray is realized.
The invention also discloses an intelligent processing platform using the manufacturing and processing auxiliary system, and adopts the technical scheme that the intelligent processing platform comprises a processing system and the manufacturing and processing auxiliary system, wherein the processing system is arranged on the manufacturing and processing auxiliary system; the processing system and the manufacturing and processing auxiliary system are both positioned on a processing station, and when the tooling system is positioned at a target position, the processing system is used for processing a workpiece.
The invention has the beneficial effects that: the invention discloses a manufacturing and processing auxiliary system which comprises a rotary lifting system, a tool system and a conveying system, wherein the conveying system comprises a fixed guide rail and a movable guide rail, the movable guide rail is positioned between two sections of the fixed guide rails and forms a complete and smooth first guide rail together with the two sections of the fixed guide rails, and the movable guide rail is arranged on the rotary lifting system; when the tool system is positioned on the movable guide rail, the rotary lifting system drives the tool system and the movable guide rail to rotate and lift together; the intelligent processing platform also comprises a processing system, and when the tool system is positioned at the target position, the processing system processes the workpiece; the invention realizes the installation and calibration of the workpiece outside the processing station, solves the problem of low processing efficiency caused by idle state of the machine tool due to the workpiece loading and unloading on the processing station, and can easily realize the position movement of the tool system when entering and leaving the rotary lifting system by arranging the movable guide rail on the rotary lifting system and by the splicing structure of the movable guide rail and the fixed guide rail without an external auxiliary system, thereby greatly saving power resources.
Drawings
FIG. 1 is a schematic diagram of a manufacturing auxiliary system according to the present invention;
FIG. 2 is a schematic view of a portion of the rotary lift system and conveyor system of the present invention;
FIG. 3 is a schematic structural view of a tooling system according to the present invention;
FIG. 4 is a schematic view of a lower surface of a tray according to a second embodiment of the present invention;
fig. 5 is a schematic structural view of a first zero-point quick-change positioning fixture according to a second embodiment of the present invention;
FIG. 6 is a schematic view of a substrate structure according to a second embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a panel according to a second embodiment of the present invention;
FIG. 8 is a schematic structural diagram of an intelligent processing platform according to the present invention.
In the figure: 1-rotary lifting system, 101-rotary lifting table, 102-driving mechanism, 2-tooling system, 201-tray, 202-pulley, 3-conveying system, 301-fixed guide rail, 302-movable guide rail, 303-first guide rail, 304-pushing trolley, 305-trolley driving mechanism, 306-second guide rail, 4-processing system, 5-workpiece, 6-rivet, 7-slot, 8-plug-in, 9-base plate, 10-panel, 11-pneumatic clamping module and 12-pneumatic switch.
Detailed Description
Example 1
As shown in fig. 1 to 3, the present embodiment discloses a first embodiment of a manufacturing auxiliary system, which adopts the technical solution that comprises a rotary lifting system 1, a tooling system 2, a conveying system 3 and a control device, the rotary lifting system 1 further comprises a rotary lifting platform 101 and a driving mechanism 102, the rotary lifting platform 101 further comprises a workbench, the lower part of the workbench is connected with a lifting ejector rod, in the using process, the lifting mandril is driven to ascend or descend to drive the workbench and the components on the workbench to ascend or descend, the workbench is connected with the rotary table through a rotating shaft, the driving mechanism 102 is connected on the rotary table, the driving mechanism 102 can drive the rotary table to rotate so as to rotate the workbench, in the use process, the rotating shaft is driven to rotate, so that the rotating table connected with the rotating shaft and the components on the rotating table can be driven to rotate. In this embodiment, the movable guide rail 302 is arranged on the turntable, so that the movable guide rail 302 can rotate along with the rotating shaft and can ascend or descend under the action of the lifting mandril, thereby ascending or descending or rotating the tooling system 2 provided with the workpiece 5 and positioned on the movable guide rail 302; the conveying system 3 further comprises a first guide rail 303 and a second guide rail 306, the first guide rail 301 further comprises a fixed guide rail 301 and a movable guide rail 302, the fixed guide rail 301 has two sections, and the movable guide rail 302 is connected between the two sections of the fixed guide rail 301 in a sliding manner.
In this configuration, two types of guide rails are included, one type being a fixed guide rail and the other type being a movable guide rail, which means that it is mounted on the rotary lifting system and can move together with the rotary lifting system. When need not to carry out work piece 5 and add man-hour, movable guide 302 is located the coplanar with fixed guide 301, and connect into a smooth complete guide rail jointly, add man-hour to work piece 5 when needs, frock system 2 is carried to movable guide 302 on, then start rotatory lift system 1, frock system 2 and movable guide 302 follow rotatory lift system 1 and descend, reach behind the take the altitude (for example work piece 5 adds the minimum height that needs with man-hour), rotatory lift system 1 can rotate to different angles, guarantee that work piece 5 can reach predetermined position and angle, and then carry out further operation to it, for example installation or processing etc., thereby realize the accurate operation to work piece 5. After the operations such as installation or processing of the workpiece 5 are completed, the optional lifting system is started again to drive the tool system 2 and the movable guide rail 302 to ascend until the movable guide rail 302 and the fixed guide rail 301 are flush and positioned on the same plane to form a complete and smooth guide rail, and then the tool system 2 can be moved out of the movable guide rail 302, enter the fixed guide rail 301, and enter the next process from the fixed guide rail 301.
In the above-mentioned structure, through using zero quick change positioning fixture with tray 201 fixed connection on rotatory operating system 1 for tray 201 can be safely firm goes up and down or rotates under rotatory operating system 1's drive, and can not take place the danger that tray 201 drops from rotatory operating system 1, in addition, when tray 201 need enter into follow-up station, when getting into fixed guide from the movable guide, tray 201 can be more easy with rotatory operating system 1 separation.
The second guide rail 306 is connected with a pushing trolley 304 in a sliding manner, and a trolley driving mechanism is arranged on the pushing trolley 304 and is detachably connected with the tray 201; the control device is internally provided with a microprocessor which is electrically connected with the lifting ejector rod, the driving mechanism 102 and the trolley driving mechanism.
By adopting the above structure, the pushing trolley 304 moving on the second guide rail 306 can be used for pushing the tooling system 2, so that the tooling system 2 can move on the first guide rail 303, for example, before the workpiece 5 is machined, the pushing trolley 304 can push the tooling system 2 from the fixed guide rail 301 to the movable guide rail 302, then the rotating and lifting system 1 drives the tooling system 3 to descend or rotate together with the movable guide rail 302, so that the tooling system 2 reaches a target position where the workpiece 5 can be machined, after the workpiece 5 is machined, the rotating and lifting system 1 drives the tooling system 2 to ascend together with the movable guide rail 302 to an initial position of the movable guide rail 302, and the pushing trolley 304 can push the tooling system 2 from the movable guide rail 302 to a next section of fixed guide rail 301, and can further push the tooling system 2 to a next process.
In the mechanism, the pushing trolley 304 is equivalent to an external driving mechanism of the tooling system 2, provides external driving force for the pushing trolley, and can drive the pushing trolley to move on the guide rail. The driving mechanism is prevented from being arranged on the tooling system 2, the weight of the tooling system 2 is reduced, the space is saved, and the use of the tooling system 2 is prevented from being influenced.
As a preferable technical scheme of the invention, the lifting mandril adopts a hydraulic rod.
As a preferred technical solution of the present invention, the driving mechanism 102 includes a rotating motor, the rotating shaft is connected to the rotating motor, and the rotating motor is electrically connected to the microprocessor.
As a preferred embodiment of the present invention, a pulley 202 is rotatably connected to the sliding groove below the tray 201, and the pulley 202 is slidably connected to the first guide rail 303.
As a preferred technical solution of the present invention, the first zero point quick-change positioning fixture includes a zero point positioning concave head and a zero point positioning convex head, the zero point positioning convex head is disposed on the rotary lifting system 1, the zero point positioning concave head is disposed on the lower surface of the tray 201, and the zero point positioning concave head and the zero point positioning convex head are corresponding in position and are matched in size; the second zero point quick-change positioning fixture and the first zero point quick-change positioning fixture are identical in structure.
In this embodiment of the present invention, a zero point positioning concave head may be further provided on the upper surface of the tray 201, a zero point positioning convex head may be provided on the workpiece 5, and the workpiece 5 may be positioned and mounted on the tray 201 by the cooperation of the concave head and the convex head. In the structure, the workpiece 5 is fixedly connected to the tray 201 by using the zero-point quick-change positioning fixture, so that zero-point positioning can be realized, and the phenomenon of subsequent dislocation caused by position movement in the conveying process can be avoided. In addition, when the workpiece is finished and needs to enter the next process, the workpiece can be easily separated from the tray 201.
As a preferred technical solution of the present invention, the tray 201 is provided with a positioning module and an electronic tag, and the microprocessor is electrically connected to the positioning module and the electronic tag.
As a preferable technical solution of the present invention, the trolley driving mechanism includes a rack, a gear and a traveling motor, the rack is disposed on the side surface of the second guide rail 306 and has the same extending direction as the second guide rail 306, the gear is disposed on the bottom surface of the pushing trolley 304, the gear is engaged with the rack, the gear is connected to the output end of the traveling motor, and the traveling motor is electrically connected to the microprocessor.
By adopting the structure, the gear at the bottom of the pushing trolley 304 body is matched with the rack on the guide rail to work, so that the pushing trolley 304 can be accurately stopped at a target position, the position of the pushing trolley 304 is accurately controlled, and the position of the tooling system 2 is accurately controlled.
As a preferred technical solution of the present invention, the tray 201 is provided with a slot 7, the slot 7 is a T-shaped slot, the pushing trolley 304 is provided with a plug-in 8, the plug-in 8 is a T-shaped block, and the plug-in 8 and the slot 7 are corresponding in position and matched in size.
By adopting the structure, the tray 204 and the pushing trolley 304 can be prevented from being automatically separated in the process that the pushing trolley 304 pushes the tray 201 to move along the front-back direction; when the tray 201 and the movable guide rail 302 are lowered along with the rotary lifting system 1 before the pushing trolley 304 pushes the tray 201 onto the movable guide rail 302 and the operation such as processing or mounting the workpiece 5 is performed, the T-shaped slot of the tray 201 moves downward and can be automatically separated from the T-shaped plug-in of the pushing trolley 304. When the tray 201 and the movable rail 302 are lifted together with the rotary lifting system 1 after the work 5 is processed or mounted, the T-shaped slot of the tray 201 moves upward and can be automatically connected to the T-shaped plug-in of the push cart 304.
As shown in fig. 8, the present invention further discloses an intelligent processing platform using a manufacturing and processing auxiliary system, and adopts a technical solution that the intelligent processing platform comprises a processing system 4 and the manufacturing and processing auxiliary system, and the processing system 4 is installed on the manufacturing and processing auxiliary system.
The processing system 4 can be selected according to the processing requirements, and in the invention, when the large-scale aluminum alloy cabin section is processed, the processing system adopts a six-axis five-linkage numerical control processing center or a four-axis numerical control processing center, wherein the equipment of the six-axis five-linkage numerical control processing center mainly comprises two main shafts of HSKA-100 and HSK-A63. The HSK-A100 main shaft has the advantages of large function and large torque, and can be used for machining the appearance of a cabin section and finely boring a rudder shaft hole; the HSK-63A main shaft has the advantage of high rotating speed, and can quickly process the appearance of the cabin section. The four-axis numerical control machining center consists of 5 sets of lengthened non-standard-angle milling heads, a first milling head, a second milling head and a third milling head mainly meet the requirements of completing the inner cavity structural characteristics and weight-reducing machining of a series of cabin sections, and a fourth milling head and a fifth milling head with front and back 3.7 degrees are specially used for machining a circular servo control cabin (T41).
Example 2
As shown in fig. 4 to 7, the present embodiment is different from embodiment 1 in that the first zero point quick-change positioning fixture includes a base plate 9 and a panel 10, a pneumatic clamping module 11 is disposed on the base plate 9, an opening of the pneumatic clamping module 11 is exposed out of an upper surface of the base plate 9, a vent pipe connected to the pneumatic clamping module 11 is embedded inside the base plate 9, and a pneumatic switch 12 is disposed on an outer side wall of the base plate 9; the panel 10 is provided with a blind rivet 6, and the blind rivet 6 corresponds to the pneumatic clamping module 11 in position and is matched with the pneumatic clamping module in size; the second zero point quick-change positioning fixture and the first zero point quick-change positioning fixture are identical in structure.
Adopt the quick change positioning fixture at zero point of above-mentioned structure, through setting up pneumatic clamping module 11 and blind rivet 6 rather than the mating reaction respectively on base plate 9 and panel 10, avoided installing the problem that structure such as breather pipe etc. influences the processing system overall arrangement in the finite space of station, simultaneously, be favorable to whole dismouting simultaneously with a plurality of pneumatic clamping module 11 that set up on the base plate 9, solved pneumatic clamping module 11 and took turns to the stream and use more troublesome problem of changing on different devices.
The working principle of the invention is as follows: for the first embodiment, the tray 201 of the tooling system 2 is connected with the rotary lifting platform 101 of the rotary lifting system 1 by the way that the zero point positioning raised head of the first zero point quick-change positioning fixture is opposite to the zero point positioning concave head, the workpiece 5 is fixed on the tray 201 of the tooling system 2 by the way that the zero point positioning raised head of the second zero point quick-change positioning fixture is opposite to the zero point positioning concave head, the traveling motor of the trolley driving mechanism 305 drives the gear to rotate, the gear moves along the rack, so that the trolley 304 is pushed to move along the second guide rail 306 of the conveying system 3, the rotary lifting platform 1 and the tooling system 2 are pulled to the movable guide rail 302 from the fixed guide rail 301 of the first guide rail 303 under the traction of the plug-in 8 and the slot 7, the pulley 202 rolls along the first guide rail 303 in the moving process, the lifting mandril of the driving mechanism 102 of the rotary lifting system 1 is shortened, so that the rotary lifting platform 101 and the tooling system 2 are lowered, the plug-in 8 breaks away from the slot 7, the workpiece 5 is processed through the processing system 4, the rotary table is driven to rotate through the rotating motor, the processing direction of the workpiece 5 is changed, after the processing is finished, the lifting ejector rod and the rotary table reset, the movable guide rail 302 is connected with the fixed guide rail 301 again, the plug-in 8 enters the slot 7, and the rotary lifting system 1 and the tooling system 2 are pulled to the fixed guide rail 301 through the pushing trolley 304.
For the second embodiment, when the connection is performed through the zero point quick-change positioning fixture, the air pressure in the pneumatic clamping module 11 of the substrate 9 is controlled through the pneumatic switch 12, the air pressure is reduced, the external atmospheric pressure tightly presses the blind rivet 6 of the panel 10 in the pneumatic clamping module 11 to realize the connection, the air pressure is increased, and the blind rivet 6 is ejected out of the pneumatic clamping module 11 to realize the separation.
The microprocessor related to the invention adopts an STM32 chip for starting and stopping the motor, and the technical staff in the field can obtain technical inspiration by referring to teaching materials or technical manuals published by manufacturers through the pins and the connection mode of the STM 32; the circuit connections according to the invention are conventional means used by the person skilled in the art and can be suggested by a limited number of tests, which are common knowledge.
Components not described in detail herein are prior art.
Although the present invention has been described in detail with reference to the specific embodiments, the present invention is not limited to the above embodiments, and various changes and modifications without inventive changes may be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.
Claims (10)
1. A manufacturing process assistance system, comprising: the automatic lifting device comprises a rotary lifting system (1), a tooling system (2), a conveying system (3) and a control device, wherein the rotary lifting system (1) further comprises a rotary lifting table (101) and a driving mechanism (102), the rotary lifting table (101) further comprises a workbench, the lower part of the workbench is connected with a lifting ejector rod, the workbench is connected with a rotary table through a rotating shaft, and the rotary table is connected with the driving mechanism (102); the conveying system (3) further comprises a first guide rail (303) and a second guide rail (306), the first guide rail (301) further comprises a fixed guide rail (301) and a movable guide rail (302), the fixed guide rail (301) comprises two sections, and the movable guide rail (302) is connected between the two sections of the fixed guide rail (301) in a sliding manner; the tooling system (2) further comprises a tray (201), a sliding groove is formed below the tray (201) and is connected with the first guide rail (303) in a sliding mode, the lower surface of the tray (201) is detachably connected with the rotary lifting system (1) through a first zero point quick-change positioning fixture, and a second zero point quick-change positioning fixture is mounted on the upper surface of the tray (201); the second guide rail (306) is connected with a pushing trolley (304) in a sliding manner, and a trolley driving mechanism is arranged on the pushing trolley (304) and is detachably connected with the tray (201); the control device is internally provided with a microprocessor which is electrically connected with the lifting ejector rod, the driving mechanism (102) and the trolley driving mechanism.
2. A manufacturing process assistance system according to claim 1, wherein: the lifting ejector rod adopts a hydraulic rod or an electric push rod.
3. A manufacturing process assistance system according to claim 1, wherein: the driving mechanism (102) comprises a rotating motor, the rotating shaft is connected with the rotating motor, and the rotating motor is electrically connected with the microprocessor.
4. A manufacturing process assistance system according to claim 1, wherein: pulley (202) are connected in the spout internal rotation of tray (201) below, pulley (202) are in first guide rail (303) sliding connection.
5. A manufacturing process assistance system according to claim 1, wherein: the first zero point quick-change positioning fixture comprises a zero point positioning concave head and a zero point positioning convex head, the zero point positioning convex head is arranged on the rotary lifting system (1), the zero point positioning concave head is arranged on the lower surface of the tray (201), and the zero point positioning concave head and the zero point positioning convex head are corresponding in position and matched in size; the second zero point quick-change positioning fixture and the first zero point quick-change positioning fixture are identical in structure.
6. A manufacturing process assistance system according to claim 1, wherein: the first zero point quick-change positioning fixture comprises a base plate (9) and a panel (10), wherein a pneumatic clamping module (11) is arranged on the base plate (9), an opening of the pneumatic clamping module (11) is exposed out of the upper surface of the base plate (9), a vent pipeline connected with the pneumatic clamping module (11) is embedded in the base plate (9), and a pneumatic switch (12) is arranged on the outer side wall of the base plate (9); the panel (10) is provided with a blind rivet (6), and the blind rivet (6) corresponds to the pneumatic clamping module (11) in position and is matched with the pneumatic clamping module in size; the second zero point quick-change positioning fixture and the first zero point quick-change positioning fixture are identical in structure.
7. A manufacturing process assistance system according to claim 1, wherein: the tray (201) is provided with a positioning module and an electronic tag, and the microprocessor is electrically connected with the positioning module and the electronic tag.
8. A manufacturing process assistance system according to claim 1, wherein: the trolley driving mechanism comprises a rack, a gear and a traveling motor, the rack is arranged on the side face of the second guide rail (306) and is identical to the extending direction of the second guide rail (306), the gear is arranged on the bottom face of the pushing trolley (304), the gear is meshed with the rack and is connected to the output end of the traveling motor, and the traveling motor is electrically connected with the microprocessor.
9. A manufacturing process assistance system according to claim 1, wherein: the tray (201) is provided with a slot (7), the slot (7) is a T-shaped slot, the pushing trolley (304) is provided with a plug-in (8), the plug-in (8) is a T-shaped block, and the plug-in (8) corresponds to the slot (7) in position and is matched with the slot in size.
10. A smart tooling platform using a manufacturing process assistance system according to claim 1 comprising a tooling system (4) and the one manufacturing process assistance system, the tooling system (4) being mounted on the one manufacturing process assistance system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110902247.2A CN113601211A (en) | 2021-08-06 | 2021-08-06 | Manufacturing auxiliary system and intelligent processing platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115674723A (en) * | 2022-10-27 | 2023-02-03 | 中国航空制造技术研究院 | Quick change device and fiber placement machine |
| CN116475828A (en) * | 2023-04-14 | 2023-07-25 | 江苏广大鑫盛精密智造有限公司 | Tooling quick-change device and tooling quick-change method |
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2021
- 2021-08-06 CN CN202110902247.2A patent/CN113601211A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115674723A (en) * | 2022-10-27 | 2023-02-03 | 中国航空制造技术研究院 | Quick change device and fiber placement machine |
| CN116475828A (en) * | 2023-04-14 | 2023-07-25 | 江苏广大鑫盛精密智造有限公司 | Tooling quick-change device and tooling quick-change method |
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