CN113601113B - Preparation method and preparation device of energy storage plate - Google Patents
Preparation method and preparation device of energy storage plate Download PDFInfo
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- CN113601113B CN113601113B CN202110897113.6A CN202110897113A CN113601113B CN 113601113 B CN113601113 B CN 113601113B CN 202110897113 A CN202110897113 A CN 202110897113A CN 113601113 B CN113601113 B CN 113601113B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0046—Devices for removing chips by sucking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/24—Gearing between driving motor and belt- or chain-engaging elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a preparation method of an energy storage plate, S1, production of components: cutting raw materials to obtain a main pipe and flat pipes, welding the main pipe and the flat pipes together, and obtaining an external shell plate through an injection mold; s2, assembling components: the welded main pipe and the flat pipe are clamped inside the two external shell plates, the joint of the two external shell plates is sealed through the sealing frame, the liquid inlet and the liquid outlet are respectively arranged on the side faces of the main pipe on two sides, and through the embedded design of the main pipe and the flat pipe, the energy carrying agent can directly flow through the inside of the energy storage plate, so that the heat exchange efficiency between the energy storage agent and the energy carrying agent is effectively improved, the cooling process of the energy storage plate from inside to outside is realized, the heat exchange efficiency of the energy storage plate is effectively improved, the service performance of the energy storage plate is improved, meanwhile, the diagonal design of the liquid inlet and the liquid outlet is adopted, the energy carrying agent can obtain the largest flow path in the main pipe and the inner cavity of the flat pipe, and the energy storage performance of the energy storage plate is further improved.
Description
Technical Field
The invention relates to the technical field of energy storage plates, in particular to a preparation method and a preparation device of an energy storage plate.
Background
The technology of the energy storage plate is explained by taking cold storage as an example, the cold storage plate is generally used in a refrigerated transport tool, equipment capable of storing cold and playing a cold preservation function is used, an external cold source is used for solidifying a cold storage agent in the plate through an evaporation coil in the plate, then the cold storage agent is placed in a refrigerated space, and in the transportation process, the cold storage agent absorbs the heat of the external environment and refrigerated articles and is gradually melted, so that the refrigerated temperature required by the refrigerated space is maintained;
but cold-storage board is owing to adopt totally closed project organization in the use at present, lead to the cold-storage agent can only see through casing and external temperature exchange and realize the cooling in the cooling process, adopt traditional mode to fill the inside cold-storage agent that fills of cold-storage board simultaneously, because the cold-storage agent texture is difficult to the accuse, more glue a bit more and thick, and cold-storage inboard space is narrow and small to adopt traditional filling mode can't be fast with the cold-storage agent inside filling the cold-storage board, and then reduced the production efficiency of cold-storage board.
Disclosure of Invention
The invention provides a preparation method and a preparation device of an energy storage plate, which can effectively solve the problems that the energy storage plate provided in the background technology can only realize temperature change through temperature exchange between a shell and the outside in the cooling process due to the adoption of a totally-enclosed design structure in the use process, and meanwhile, when the energy storage plate is filled with the energy storage agent in a traditional mode, the energy storage agent cannot be quickly filled into the energy storage plate in the traditional filling mode due to the fact that some energy storage agents are thick and the internal space of the energy storage plate is narrow.
In order to achieve the purpose, the invention provides the following technical scheme: a preparation method of an energy storage plate comprises the following steps;
s1, component production: cutting raw materials to obtain a main pipe and flat pipes, welding the main pipe and the flat pipes together, and obtaining an external shell plate through an injection mold;
s2, assembling components: clamping the main pipe and the flat pipes which are welded together into the two external shell plates, sealing the joint of the two external shell plates through a sealing frame, and simultaneously respectively installing the liquid inlet and the liquid outlet on the side surfaces of the main pipe on two sides;
s3, transportation and cleaning: conveying the assembled plate to the top of the mounting side frame through a conveying belt, wiping and cleaning the surface of the plate through a cleaning roller in the efficient cleaning mechanism, and collecting dust generated by wiping through an air-pumping square box;
s4, charging energy storage agent: the cleaned plate is conveyed to the middle of the top end of the rotating disc through a transmission belt in the portable plane conveying mechanism, then the plate is clamped through a limiting clamping block in the rotating rapid punching and injecting mechanism, and energy storage agents are injected into a cavity in the plate through a short liquid injection pipe while the plate is driven to rotate through the rotating disc;
s5, sealed collection: after the energy storage agent is injected, the sealing plug is installed inside the liquid injection round hole, the sealing of the inner cavity of the plate material is completed, the filled plate material is continuously transported backwards through the driving belt, and the plate material is collected and stored by an operator to complete the production of the energy storage plate.
Preferably, the two external shell plates with the same shape are mutually buckled, a sealing frame is embedded and installed at the connecting position between the two external shell plates, a liquid injection round hole is formed in the middle of one side of one external shell plate in a penetrating mode, and a sealing plug is connected inside the liquid injection round hole through threads;
the flat pipe both ends all weld and are responsible for, be responsible for and flat pipe constitute the board core jointly, be responsible for and flat intraduct cavity intercommunication each other, be located there is the inlet at the side top of being responsible for of flat pipe one end through threaded connection, be located there is the liquid outlet the side bottom of being responsible for of the flat pipe other end through threaded connection, inlet and liquid outlet are located external shell plate one side diagonal position department respectively, it is aluminium system to be responsible for and flat pipe.
Preferably, a cavity is reserved between the two external shell plates and the plate core, the two flat tubes are respectively clamped at two ends of the external shell plates, the liquid inlet and the liquid outlet penetrate through the external shell plates, and the plate core internally flows through the energy carrying agent in the energy storage process.
In addition, the invention also provides a device for preparing the cold storage plate, wherein one end of the mounting side frame is welded with a mounting main frame, one end of the back surface of the mounting main frame is welded with a mounting square frame, and two sides of the top end of the mounting main frame are symmetrically welded with guide inclined plates;
the top of the mounting main frame is provided with a rotary quick flushing and injecting mechanism, the energy storage agent is filled into the plate material, and the plate material is driven to rotate at the same time, so that the energy storage agent is quickly diffused to the edge space of the inner cavity of the plate material under the action of centrifugal force, and the diffusion efficiency of the energy storage agent is effectively improved;
the rotary rapid flushing and injecting mechanism comprises a storage barrel, a dosing pump, a liquid guide hose, a connecting vertical pipe, a rotating ring, a limiting circular plate, a liquid injection short pipe, a lifting connecting frame, an electric telescopic rod, a rotating circular plate, a mounting semicircular box, a connecting through groove, a mounting bottom plate, an extension spring, a limiting clamping block, a limiting inclined block, a mounting end block, a driving telescopic rod, a driving inclined block and a rotating motor;
the device comprises an installation main frame, a storage barrel, a liquid guide hose, a connecting vertical pipe, a rotating ring, a limiting circular plate, a liquid injection short pipe and a liquid guide hose, wherein the storage barrel is fixedly installed in the middle of the top end of the installation square frame;
the middle part of one side of the connecting vertical pipe is fixedly connected with a lifting connecting frame corresponding to the top end of the guide inclined plate, two ends of the bottom of the lifting connecting frame are symmetrically and fixedly provided with electric telescopic rods, and the bottom ends of the electric telescopic rods are tightly attached to the top surface of the guide inclined plate;
the rotary disc is rotatably embedded and mounted in the middle of the top end of the mounting main frame corresponding to the position between the two guide inclined plates, a mounting bottom plate is welded at the position, corresponding to the middle of the bottom end of the rotary disc, of the inner side of the mounting main frame, a rotary motor is fixedly mounted at the middle of the bottom end of the mounting bottom plate, the input end of the rotary motor is electrically connected with the output end of an external power supply, and the top end of an output shaft of the rotary motor is fixedly connected with the middle of the bottom end of the rotary disc;
the rotary disc is characterized in that mounting semicircular boxes are symmetrically welded at positions on two sides of the top surface of the rotary disc, connecting through grooves are formed in the middle positions of two ends of one side surface of each mounting semicircular box in a penetrating mode, an extension spring is fixedly connected to the middle position of one end of the inner wall of each mounting semicircular box corresponding to each connecting through groove, a limiting fixture block is fixedly connected to the position of one end of each extension spring corresponding to the inner side of each connecting through groove, an arc chamfer is arranged at the edge of one side, close to the circle center of the rotary disc, of each limiting fixture block, and limiting inclined blocks are welded at the back surfaces of the limiting fixture blocks corresponding to the top and bottom positions of each extension spring;
the middle part of the plane at the inner side of the rotating disc is symmetrically welded with an installation end block, the middle part of one side, close to the limiting clamping block, of the installation end block is fixedly connected with a driving telescopic rod, and one end of the driving telescopic rod is fixedly connected with a driving inclined block at a position corresponding to one side of the limiting inclined block.
Preferably, the outer diameter of the liquid injection short pipe is smaller than the inner diameter of the liquid injection round hole, the length of the liquid injection short pipe below the bottom surface of the limiting circular plate is the same as that of the sealing plug, and the position of the liquid injection short pipe corresponds to that of the liquid injection round hole in the limiting back plate.
Preferably, be connected through annular slide rail between rotating disc bottom surface and the mounting plate top surface, it flushes each other between rotating disc top surface and the installation body frame top surface, closely laminate between the inclined plane of drive sloping block and the inclined plane of spacing sloping block, closely laminate between the side of spacing fixture block and the connecting through inslot wall, and be sliding connection between spacing fixture block and the connecting through inslot wall.
Preferably, the top end of the inclined guide plate is provided with a portable plane transportation mechanism for transporting the spliced plates, and meanwhile, the plates at different positions are transported by controlling the contact position between the transmission belt and the plates, so that the convenience of plate operation is improved;
the portable plane transport mechanism comprises a fixed inclined frame, a long mounting box, a transport motor, a driving roller, a square guide tube, a support spring, a transverse guide shaft, a sliding mounting block, a tension roller, a long guide circular groove, a rectangular mounting block, an adjusting motor, a rotating lead screw, a sliding transverse block, a pressing roller and a transmission belt;
the guide inclined plate comprises a guide inclined plate top surface, a long mounting box, a conveying motor, a supporting spring, a guide transverse shaft, a sliding mounting block and a tension roller, wherein the two ends of the guide inclined plate top surface are symmetrically and fixedly mounted with fixed inclined frames, the long mounting box is welded on one side of the two fixed inclined frames on the same side, one side end part of the long mounting box is fixedly mounted with the conveying motor, the input end of the conveying motor is electrically connected with the output end of an external power supply, the output shaft of the conveying motor corresponds to the position of one end inside the long mounting box and is fixedly connected with the driving roller, the other end of the long mounting box is symmetrically and fixedly connected with the guide transverse shaft, one end of the supporting spring corresponds to the position of the inner side of the guide transverse shaft, the sliding mounting block is fixedly mounted at the end parts of the two guide transverse shafts positioned on the same side, and the middle position between the two sliding mounting blocks is rotatably connected with the tension roller through the rotating shaft;
the long box one side middle part of installation runs through and has seted up the long circular slot of direction, the long box one side of installation corresponds the welding of direction long circular slot both ends position department and has the installation rectangular block, is located the installation rectangular block one side middle part fixed mounting of direction long circular slot one end has adjusting motor, adjusting motor's input and external power source's output electric connection, the output shaft of adjusting motor corresponds middle part position department fixedly connected with rotation lead screw between two installation rectangular blocks, the position department that the installation long box one side was hugged closely in the rotation lead screw outside has the cross block that slides through threaded connection, the cross block that slides one side middle part corresponds the long box internal position department of installation and rotates through the pivot and is connected with the pinch roller, the common cladding in drive roller, tension roller and the pinch roller outside has the drive belt.
Preferably, closely laminate between the direction cross axle outside and the long box inner wall of installation, and install and be sliding connection between long box and the direction cross axle, the tension roller is located same straight line with the drive roller, closely laminate between the drive belt inboard and drive roller, tension roller and the pinch roller outside.
Preferably, the top of the mounting side frame is provided with an efficient cleaning mechanism for cleaning the surface of the assembled plate and collecting dust falling off in the cleaning process, so that the surface cleanliness of the plate is effectively improved;
the efficient cleaning mechanism comprises an installation convex seat, a cleaning motor, a cleaning roller, an air exhaust square box, a circulating fan, an air guide pipe, a collection filter box, an interception net, a return pipe and an air blowing long box;
the cleaning device comprises a mounting side frame, a cleaning motor, a cleaning roller, mounting convex seats, a rotating bearing and a power supply, wherein the mounting convex seats are symmetrically welded on two sides of the top end of the mounting side frame;
the utility model discloses a solar energy water heater, including installation convex type seat top, installation side bearer one side position department fixed mounting that installation body frame is close to in installation convex type seat top has the square box of bleeding, there is circulating fan through the pipe connection in the one end of the square box of bleeding corresponds installation side bearer one side middle part position department, circulating fan's input and external power source's output electric connection, circulating fan's bottom middle part fixedly connected with air duct, air duct one end corresponds installation side bearer bottom middle part position department fixedly connected with and collects the rose box, it evenly is provided with the interception net to collect the inside one end of rose box, collect rose box one side middle part top fixedly connected with back flow, the back flow end corresponds one side position department fixedly connected with of keeping away from the installation body frame in installation convex type seat top and blows long box.
Preferably, the lowest point of the cleaning roller is positioned below the top surface of the inclined guide plate, and one side of the circulating fan is fixedly connected with the side frame.
Compared with the prior art, the invention has the following beneficial effects: the invention has scientific and reasonable structure and safe and convenient use:
1. the energy storage agent is guided into the cavity between the plate core and the external shell plate through the liquid injection round hole, then the energy carrying agent flows from the liquid inlet along the main pipe and the inner cavity of the flat pipe, and the energy carrying agent flows out from the liquid outlet at the other side, and the energy carrying agent and the energy storage agent in the inner cavity of the external shell plate carry out rapid heat exchange, so that the temperature of the energy storage plate is adjusted.
2. The rotary fast-flushing mechanism is arranged, through the cooperation between each component in the rotary fast-flushing mechanism, extra rotation is applied to the energy storage plate in the filling process of the energy storage agent, so that the viscous energy storage agent can be fast diffused to the edge position of the inner cavity of the energy storage plate under the action of centrifugal force, the phenomenon that the viscous energy storage agent slowly flows in a narrow space is effectively solved, meanwhile, the energy storage agent thrown to the edge of the cavity through the centrifugal force can extrude air in the cavity to the liquid injection round hole, bubbles in the inner cavity of the energy storage plate after the energy storage agent is filled are effectively removed, and the filling quality of the energy storage plate is effectively improved;
quick location and fixing have been realized to the energy storage board through spacing fixture block, and then have ensured to annotate the liquid round hole and have annotated and can align each other between the liquid nozzle stub, the effectual energy storage board that has prevented simultaneously rotates the phenomenon that the in-process displacement appears, and then the effectual filling process that fills of energy storage board that has optimized.
3. The portable plane transportation mechanism is arranged, and through mutual matching of all components in the portable plane transportation mechanism, in the process of transporting the energy storage plate, the energy storage plate can be ensured to obtain enough power to advance forwards by controlling the contact position between the transmission belt and the top of the energy storage plate, so that the energy storage plate is prevented from contacting with the transmission belt in a large area for a long time, the energy storage plate can normally rotate in the process of filling energy storage agent, and the transportation mode of the energy storage plate is changed;
the auxiliary support of the guide transverse shaft through the supporting spring ensures that the tension roller can move along with the change of the tension on the transmission belt in the process of the operation of the transmission belt, so that the normal operation of the portable plane transportation mechanism is ensured, the transmission belt can keep continuous operation, and the transportation process of the energy storage plate is further optimized.
4. The high-efficient clearance mechanism has been set up, through mutually supporting between each inside subassembly of high-efficient clearance mechanism, in the transportation of energy storage board, clear up the dust on energy storage board surface through rotatory to the cleaning roller, and carry out quick collection to it after dustproof the dropout, thereby the effectual cleanliness that improves the energy storage board surface, simultaneously through circulating fan cooperation square box of bleeding and the rectangular box that blows at the regional local circulation air current that forms in energy storage board top, and then energy storage board cleaning efficiency has been accelerated, through the clearance to the energy storage board surface, the effectual adnexed dustproof entering energy storage board inner chamber in follow-up course of working of energy storage board surface of having prevented, and then the effectual product quality who improves the energy storage board.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a flow chart of the steps of the present invention;
FIG. 2 is a schematic structural view of an external shell of the present invention;
FIG. 3 is a schematic structural view of flat tube installation according to the present invention;
FIG. 4 is a schematic view of the construction of the mounting frame of the present invention;
FIG. 5 is a schematic view of the installation of the storage vat of the present invention;
FIG. 6 is a schematic structural view of the rotary rapid injection mechanism of the present invention;
FIG. 7 is a schematic view of the structure of the rotary motor mounting of the present invention;
FIG. 8 is a schematic structural view of the portable flat transport mechanism of the present invention;
FIG. 9 is a schematic view of the high efficiency cleaning mechanism of the present invention;
reference numbers in the figures: 1. an external shell plate; 2. injecting a round hole; 3. a sealing plug; 4. a sealing frame; 5. a main pipe; 6. flat tubes; 7. a liquid inlet; 8. a liquid outlet;
9. installing a main frame; 10. installing a side frame; 11. mounting a square frame; 12. a guide sloping plate;
13. rotating the rapid punching mechanism; 1301. a storage barrel; 1302. a constant delivery pump; 1303. a liquid guiding hose; 1304. connecting a vertical pipe; 1305. a rotating ring; 1306. a limiting circular plate; 1307. a short liquid injection pipe; 1308. a lifting connecting frame; 1309. an electric telescopic rod; 1310. rotating the disc; 1311. installing a semicircular box; 1312. connecting the through grooves; 1313. mounting a bottom plate; 1314. an extension spring; 1315. a limiting clamping block; 1316. a limit oblique block; 1317. mounting an end block; 1318. driving the telescopic rod; 1319. driving the swash block; 1320. rotating the motor;
14. a portable planar transport mechanism; 1401. fixing the inclined frame; 1402. installing a long box; 1403. a conveying motor; 1404. a drive roller; 1405. guiding a square tube; 1406. a support spring; 1407. a guide cross shaft; 1408. a sliding installation block; 1409. a tension roller; 1410. a guide long circular groove; 1411. installing a rectangular block; 1412. adjusting the motor; 1413. rotating the lead screw; 1414. a sliding transverse block; 1415. a pressure roller; 1416. a transmission belt;
15. a high-efficiency cleaning mechanism; 1501. installing a convex base; 1502. cleaning the motor; 1503. cleaning the roller; 1504. an air extraction square box; 1505. a circulating fan; 1506. an air duct; 1507. a collecting filter box; 1508. an intercepting net; 1509. a return pipe; 1510. and (5) blowing the long box.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
In this embodiment, cold storage is taken as an example (when the energy storage plate is filled with a heat storage agent, the heat storage plate is a heat storage plate, and the principles of the two are consistent), and the technical scheme of the invention is explained as follows: as shown in fig. 1, the present invention provides a technical solution, a method for preparing a cold storage plate, comprising the following steps;
s1, component production: cutting raw materials to obtain a main pipe 5 and flat pipes 6, welding the main pipe 5 and the flat pipes 6 together, and obtaining the external shell plate 1 through an injection mold;
s2, assembling components: clamping the main pipe 5 and the flat pipes 6 which are welded together into the two external shell plates 1, sealing the joints of the two external shell plates 1 through the sealing frames 4, and simultaneously respectively installing the liquid inlet 7 and the liquid outlet 8 on the side surfaces of the main pipe 5 at two sides;
s3, transportation and cleaning: conveying the assembled plate material to the top of the mounting side frame 10 through a conveying belt, wiping and cleaning the surface of the plate material through a cleaning roller 1503 inside the efficient cleaning mechanism 15, and collecting dust generated by wiping through an air suction square box 1504;
s4, filling cold-storage agent: the cleaned plate is conveyed to the middle of the top end of a rotating disc 1310 through a transmission belt 1416 in a portable plane conveying mechanism 14, then the plate is clamped through a limiting clamping block 1315 in a rotating rapid punching and injecting mechanism 13, and cold storage agent is injected into a cavity in the plate through a liquid injection short pipe 1307 while the plate is driven to rotate through the rotating disc 1310;
s5, sealed collection: after the cold-storage agent is injected, the sealing plug 3 is installed inside the liquid injection round hole 2, the sealing of the inner cavity of the plate material is completed, the filled plate material is continuously transported backwards through the driving belt 1416, and the cold-storage plate is collected and stored by an operator to complete the production of the cold-storage plate.
As shown in fig. 2-9, two external shell plates 1 with the same shape are buckled with each other, a sealing frame 4 is embedded in the connecting position between the two external shell plates 1, a liquid injection round hole 2 is formed in the middle of one side of one external shell plate 1 in a penetrating manner, and a sealing plug 3 is connected to the inside of the liquid injection round hole 2 through threads;
the main pipe 5 is welded at two ends of each flat pipe 6, the main pipe 5 and the flat pipes 6 jointly form a plate core, cavities inside the main pipe 5 and the flat pipes 6 are mutually communicated, the top of the side face of the main pipe 5 positioned at one end of each flat pipe 6 is connected with a liquid inlet 7 through threads, the bottom of the side face of the main pipe 5 positioned at the other end of each flat pipe 6 is connected with a liquid outlet 8 through threads, the liquid inlet 7 and the liquid outlet 8 are respectively positioned at the diagonal positions of one side of each external shell plate 1, the main pipe 5 and the flat pipes 6 are made of aluminum, a cavity is reserved between each two external shell plates 1 and the plate core, the two flat pipes 6 are clamped at two ends of each external shell plate 1 in decibel, the liquid inlet 7 and the liquid outlet 8 both penetrate through the external shell plates 1, and a refrigerant is filled inside the plate core in the using process;
the low-temperature secondary refrigerant is guided into the main pipe 5 through the liquid inlet 7, then the low-temperature secondary refrigerant flows along the inner cavities of the main pipe 5 and the flat pipes 6, and the secondary refrigerant flows out from the liquid outlet 8 at the other side, the low-temperature secondary refrigerant and the coolant in the inner cavity of the external shell plate 1 carry out rapid heat exchange, thereby realizing the cooling of the cold storage plate, the low-temperature secondary refrigerant can directly flow through the inside of the cold storage plate through the embedded design of the main pipe 5 and the flat pipe 6, thereby effectively improving the heat exchange efficiency between the cold storage agent and the secondary refrigerant, realizing the cooling process of the cold storage plate from inside to outside, effectively improving the cooling efficiency of the cold storage plate, improving the service performance of the cold storage plate, meanwhile, due to the diagonal design of the liquid inlet 7 and the liquid outlet 8, the secondary refrigerant can obtain the largest flow path in the inner cavities of the main pipe 5 and the flat pipe 6, and the cooling performance of the cold storage plate is further improved;
one end of the installation side frame 10 is welded with an installation main frame 9, one end of the back of the installation main frame 9 is welded with an installation square frame 11, and two sides of the top end of the installation main frame 9 are symmetrically welded with guide inclined plates 12;
the top of the mounting main frame 9 is provided with a rotary rapid flushing and injecting mechanism 13, and the plate is driven to rotate while the cold storage liquid is filled into the plate, so that the cold storage liquid is rapidly diffused to the edge space of the inner cavity of the plate under the action of centrifugal force, and the diffusion efficiency of the cold storage liquid is effectively improved;
the rotary quick flushing and injecting mechanism 13 comprises a storage barrel 1301, a dosing pump 1302, a liquid guide hose 1303, a connecting vertical pipe 1304, a rotary ring 1305, a limiting circular plate 1306, a liquid injection short pipe 1307, a lifting connecting frame 1308, an electric telescopic rod 1309, a rotary circular plate 1310, an installation semicircular box 1311, a connecting through groove 1312, an installation bottom plate 1313, a tension spring 1314, a limiting fixture block 1315, a limiting inclined block 1316, an installation end block 1317, a driving telescopic rod 1318, a driving inclined block 1319 and a rotary motor 1320;
a storage barrel 1301 is fixedly installed in the middle of the top end of the installation square frame 11, the bottom of one side of the storage barrel 1301 is connected with a fixed delivery pump 1302 through a pipeline, the bottom of the storage barrel 1301 is fixedly connected with the top of the installation square frame 11, the input end of the fixed delivery pump 1302 is electrically connected with the output end of an external power supply, one end of the fixed delivery pump 1302 is fixedly connected with a liquid guide hose 1303, the tail end of the liquid guide hose 1303 is fixedly connected with a connection vertical pipe 1304 corresponding to the middle of the top end of the installation main frame 9, the bottom end of the connection vertical pipe 1304 is rotatably connected with a rotating ring 1305, the bottom end of the rotating ring 1305 is fixedly connected with a limiting circular plate 1306, a liquid injection short pipe 1307 penetrates through the middle of the bottom end of the limiting circular plate 1306 and is fixedly installed, and the inner cavity of the liquid injection short pipe 1307 is communicated with the inner cavity of the liquid guide hose 1303;
a lifting connecting frame 1308 is fixedly connected to the position, corresponding to the top end of the guide inclined plate 12, of the middle part of one side of the connecting vertical pipe 1304, electric telescopic rods 1309 are symmetrically and fixedly installed at two ends of the bottom of the lifting connecting frame 1308, and the bottom ends of the electric telescopic rods 1309 are tightly attached to the top surface of the guide inclined plate 12;
the middle part of the top end of the mounting main frame 9 is provided with a rotating disc 1310 in a rotating embedded mode corresponding to the position between the two inclined guide plates 12, the inner side of the mounting main frame 9 is welded with a mounting bottom plate 1313 corresponding to the middle position of the bottom end of the rotating disc 1310, the middle position of the bottom end of the mounting bottom plate 1313 is fixedly provided with a rotating motor 1320, the input end of the rotating motor 1320 is electrically connected with the output end of an external power supply, the top end of the output shaft of the rotating motor 1320 is fixedly connected with the middle part of the bottom end of the rotating disc 1310, the outer diameter of a liquid injection short pipe 1307 is smaller than the inner diameter of a liquid injection round hole 2, the length of the liquid injection short pipe 1307 below the bottom surface of the limiting circular plate 1306 is the same as that of a sealing plug 3, and the position of the liquid injection short pipe 1307 corresponds to the position of the liquid injection round hole 2 on the limited plate;
the two sides of the top surface of the rotating disc 1310 are symmetrically welded with mounting semicircular boxes 1311, the middle positions of the two ends of one side surface of each mounting semicircular box 1311 are respectively provided with a connecting through groove 1312 in a penetrating manner, the middle position of the inner wall of each mounting semicircular box 1311 corresponding to one end of each connecting through groove 1312 is fixedly connected with an extension spring 1314, one end of each extension spring 1314 corresponding to the inner side of each connecting through groove 1312 is fixedly connected with a limiting fixture block 1315, the edge of one side, close to the circle center 1310 of the rotating disc, of each limiting fixture block 1315 is provided with an arc chamfer, and the back surfaces of the limiting fixture blocks 1315, corresponding to the top and bottom positions of each extension spring 1314, are welded with limiting inclined blocks 1316;
the middle part of the inner side plane of the rotating disc 1310 is symmetrically welded with an installation end block 1317, the middle part of one side of the installation end block 1317, which is close to the limiting wedge block 1315, is fixedly connected with a driving telescopic rod 1318, one end of the driving telescopic rod 1318 is fixedly connected with a driving wedge block 1319 at a position corresponding to one side of the limiting wedge block 1316, the bottom surface of the rotating disc 1310 is connected with the top surface of the installation bottom plate 1313 through an annular sliding rail, the top surface of the rotating disc 1310 is flush with the top surface of the installation main frame 9, the inclined surface of the driving wedge block 1319 is tightly attached with the inclined surface of the limiting wedge block 1316, the side surface of the limiting wedge block 1315 is tightly attached with the inner wall of the connecting through groove 1312, the limiting wedge block 1315 is in sliding connection with the inner wall of the through the matching of the components in the rotating fast pouring mechanism 13, extra rotation is applied to the cold storage plate in the filling process of the cold storage agent, so that the viscous cold storage agent can be fast diffused to the edge position of the inner cavity of the cold storage plate under the centrifugal force, the phenomenon that the viscous cold storage agent slowly flows in a narrow space is effectively solved, and meanwhile, the cold storage agent thrown to the edge of the cavity through centrifugal force can extrude air in the cavity to the liquid injection round hole 2, so that bubbles in the inner cavity of the cold storage plate after the cold storage agent is filled are effectively removed, and the filling quality of the cold storage plate is effectively improved;
the cold storage plate is quickly positioned and fixed through the limiting clamping block 1315, so that the liquid injection round hole 2 and the liquid injection short pipe 1307 can be aligned with each other, the phenomenon of displacement of the cold storage plate in the rotating process is effectively prevented, and the filling process of the cold storage plate is effectively optimized;
the top end of the inclined guide plate 12 is provided with a portable plane transportation mechanism 14 for transporting spliced plates, and meanwhile, the plates at different positions are transported by controlling the contact position between the driving belt 1416 and the plates, so that the convenience of plate operation is improved;
the portable plane transport mechanism 14 comprises a fixed inclined frame 1401, a mounting long box 1402, a conveying motor 1403, a driving roller 1404, a guide square pipe 1405, a supporting spring 1406, a guide transverse shaft 1407, a sliding mounting block 1408, a tension roller 1409, a guide long circular groove 1410, a mounting rectangular block 1411, an adjusting motor 1412, a rotating screw 1413, a sliding transverse block 1414, a pressing roller 1415 and a driving belt 1416;
fixed inclined frames 1401 are symmetrically and fixedly installed at two ends of the top surface of the guide inclined plate 12, an installation long box 1402 is welded on one side of the two fixed inclined frames 1401 on the same side, a conveying motor 1403 is fixedly installed at one end of one side of the installation long box 1402, the input end of the conveying motor 1403 is electrically connected with the output end of an external power supply, a driving roller 1404 is fixedly connected to the position, corresponding to one end of the inner side of the installation long box 1402, of the output shaft of the conveying motor 1403, a guide square pipe 1405 is symmetrically and fixedly connected to the two sides of the other end of the installation long box 1402, a supporting spring 1406 is fixedly connected to one end of the inner side of the guide square pipe 1405, a guide cross shaft 1407 is fixedly connected to one end of the supporting spring 1406 corresponding to the position of the inner side of the guide square pipe 1405, a sliding installation block 1408 is fixedly installed at the end of the two guide cross shafts 1407 on the same side, and a tension roller 1409 is rotatably connected to the middle position between the two sliding installation blocks 1408;
a guide long circular groove 1410 is formed in the middle of one side of the long installation box 1402 in a penetrating manner, installation rectangular blocks 1411 are welded on one side of the long installation box 1402 corresponding to the two ends of the guide long circular groove 1410, an adjusting motor 1412 is fixedly installed in the middle of one side of the installation rectangular block 1411 at one end of the guide long circular groove 1410, the input end of the adjusting motor 1412 is electrically connected with the output end of an external power supply, a rotating lead screw 1413 is fixedly connected to the output shaft of the adjusting motor 1412 corresponding to the middle between the two installation rectangular blocks 1411, a sliding transverse block 1414 is connected to the position, close to one side of the long installation box 1402, of the outer side of the rotating lead screw 1413 through threads, a pressing roller 1415 is rotatably connected to the position, corresponding to the inner position of the long installation box 1402, of the middle of one side of the sliding transverse block 1414 is rotatably connected through a rotating shaft, a driving belt 1416 is coated on the outer sides of the driving roller 1404, the tension roller 1409 and the pressing roller 1415, and the inner wall of the long installation box 1402 are tightly attached, the long mounting box 1402 is in sliding connection with the guide transverse shaft 1407, the tension roller 1409 and the drive roller 1404 are positioned on the same straight line, the inner side of the transmission belt 1416 is tightly attached to the drive roller 1404, the tension roller 1409 and the outer side of the compression roller 1415, and through the mutual matching of all components in the portable plane transport mechanism 14, in the process of transporting the cold storage plate, the cold storage plate can be ensured to obtain enough power to move forwards by controlling the contact position between the transmission belt 1416 and the top of the cold storage plate, so that the cold storage plate is prevented from contacting with the transmission belt 1416 in a large area for a long time, the cold storage plate can normally rotate in the process of filling the cold storage agent, and the transport mode of the cold storage plate is changed;
the auxiliary support of the guide transverse shaft 1407 by the supporting spring 1406 ensures that the tension roller 1409 can move along with the change of the tension on the transmission belt 1416 in the running process of the transmission belt 1416, thereby ensuring the normal running of the portable plane transportation mechanism 14, ensuring the continuous running of the transmission belt 1416 and further optimizing the transportation process of the cold storage plate;
the top of the mounting side frame 10 is provided with an efficient cleaning mechanism 15 which is used for cleaning the surface of the assembled plate and collecting dust falling off in the cleaning process, so that the surface cleanliness of the plate is effectively improved;
the efficient cleaning mechanism 15 comprises a mounting convex base 1501, a cleaning motor 1502, a cleaning roller 1503, an air suction square box 1504, a circulating fan 1505, an air duct 1506, a collection filter box 1507, an interception net 1508, a return pipe 1509 and an air blowing long box 1510;
the two sides of the top end of the mounting side frame 10 are symmetrically welded with mounting convex seats 1501, the top end of the middle part of one side of the mounting convex seat 1501 at one side of the mounting side frame 10 is fixedly provided with a cleaning motor 1502, the input end of the cleaning motor 1502 is electrically connected with the output end of a power supply, one end of the output shaft of the cleaning motor 1502 is fixedly connected with a cleaning roller 1503 corresponding to the position between the two mounting convex seats 1501, and the cleaning roller 1503 is connected with the mounting convex seats 1501 through a rotating bearing;
an air exhaust square box 1504 is fixedly installed at the position, close to one side of the installation main frame 9, of the top of the installation convex seat 1501, one end of the air exhaust square box 1504, corresponding to the middle position of one side of the installation side frame 10, is connected with a circulating fan 1505 through a pipeline, the input end of the circulating fan 1505 is electrically connected with the output end of an external power supply, the middle part of the bottom end of the circulating fan 1505 is fixedly connected with an air guide pipe 1506, one end of the air guide pipe 1506, corresponding to the middle position of the bottom end of the installation side frame 10, is fixedly connected with a collection filter box 1507, one end inside the collection filter box 1507 is uniformly provided with an intercepting net 1508, the top end of the middle part of one side of the collection filter box 1507 is fixedly connected with a return pipe 1509, the tail end of the return pipe 1509, corresponding to the position, far away from the installation main frame 9, of the top of the installation convex seat 1501, is fixedly connected with an air blowing long box 1510, the lowest point of a cleaning roller 1503 is positioned below the top surface of the guide inclined plate 12, one side of the circulating fan 1505 is fixedly connected with the installation side frame 10, through the mutually supporting between each inside subassembly of high-efficient clearance mechanism 15, in the transportation of cold-storage plate, through rotatory cleaning roller 1503 clear up the dust on cold-storage plate surface, and carry out quick collection to it after dustproof the dropout, thereby the effectual cleanliness on cold-storage plate surface that has improved, simultaneously through circulating fan 1505 cooperation square box 1504 and the long box 1510 that blows form local circulation air current in cold-storage plate top region, and then cold-storage plate cleaning efficiency has been accelerated, through the clearance to cold-storage plate surface, the effectual cold-storage plate surface adnexed dustproof of having prevented gets into cold-storage plate inner chamber in follow-up course of working, and then the effectual product quality who improves the cold-storage plate.
The working principle and the using process of the invention are as follows: in the practical application process of the invention, in the use process of the cold storage plate, the temperature of the cold storage liquid in the cold storage plate needs to be rapidly reduced, in the cooling process of the cold storage plate, the low-temperature secondary refrigerant is guided into the main pipe 5 through the liquid inlet 7, then the low-temperature secondary refrigerant flows along the inner cavities of the main pipe 5 and the flat pipes 6, and the secondary refrigerant flows out from the liquid outlet 8 on the other side, in the process that the low-temperature secondary refrigerant flows along the inner cavities of the main pipe 5 and the flat pipes 6, the low-temperature secondary refrigerant and the cold storage agent in the inner cavity of the external shell plate 1 perform rapid heat exchange, so that the cooling of the cold storage plate is realized, the low-temperature secondary refrigerant can directly flow through the inside of the cold storage plate through the embedded design of the main pipe 5 and the flat pipes 6, the heat exchange efficiency between the cold storage agent and the secondary refrigerant is effectively improved, the cooling process of the cold storage plate from inside to outside is realized, and the cooling efficiency of the cold storage plate is effectively improved, the service performance of the cold storage plate is improved, and meanwhile, due to the diagonal design of the liquid inlet 7 and the liquid outlet 8, the secondary refrigerant can obtain the largest flow path in the inner cavities of the main pipe 5 and the flat pipe 6, so that the cooling performance of the cold storage plate is further improved;
after the cold storage plate is assembled, dirt is remained on the surface, in order to improve the cleanness of the surface of the cold storage plate, the surface of the cold storage plate needs to be cleaned before filling cold storage agent into the cold storage plate, the cold storage plate is transported to the top of the installation side frame 10 through a conveyor belt and gradually passes through the top of the installation side frame 10, a cleaning roller 1503 is driven by a cleaning motor 1502 to rotate, the outer side of the cold storage plate is continuously wiped in the rotation process of the cleaning roller 1503, so that dust on the outer side of the cold storage plate falls off, negative pressure is formed in an air extraction square box 1504 through a circulating fan 1505, the fallen dust is collected through the air extraction square box 1504 and is transported into a collection filter box 1507 through an air duct 1506, the dust in the air flow is intercepted and collected through the mutual matching between the collection filter box 1507 and an interception net 1508, and then the filtered air flow is guided into a blowing long box 1510 through a return pipe 1509, and is blown to the other side of the cleaning roller 1503 through the vent hole at the bottom of the blowing long box 1510, so that the falling efficiency between the dust and the cold storage plate is further accelerated;
after the outside of the cold storage plate is cleaned, the cold storage plate needs to be transported backwards continuously to fill cold storage agent into the cold storage plate, during the transportation of the cold storage plate, the installation long box 1402 is installed on the top of the installation main frame 9 through the fixing oblique frame 1401, the driving roller 1404 is driven to rotate by the conveying motor 1403, the driving belt 1416 is driven to advance along with the rotation of the driving roller 1404, the bottom of the driving belt 1416 is limited by the pressing roller 1415, thereby the transmission belt 1416 is contacted with the top surface of the cool storage plate, the cool storage plate moves along the top of the installation main frame 9 along with the rotation of the transmission belt 1416, the adjusting motor 1412 drives the rotating lead screw 1413 to rotate, the sliding cross block 1414 is driven to slide along the side surface of the long mounting box 1402 along with the rotation of the rotating lead screw 1413, the pressing roller 1415 is driven to move by the sliding of the sliding cross block 1414, so that the position where the transmission belt 1416 protrudes downward is changed with the movement of the cold storage plate;
in the process of rotating the transmission belt 1416, the guide cross shaft 1407 and the sliding installation block 1408 are supported by the support spring 1406, so that the tension roller 1409 is always tightly attached to the inner wall of the transmission belt 1416, the transmission belt 1416 can be kept in a tight state in the rotating process, sufficient friction force is ensured between the transmission belt 1416 and the driving roller 1404, and the normal operation of the transmission belt 1416 is ensured;
when the inside of the cold storage plate is filled with cold storage agent, the cold storage agent is viscous, and the space inside the cold storage plate is narrow, so that the cold storage agent cannot be rapidly filled into the cold storage plate by adopting a traditional filling mode, after the cold storage plate is transported to the middle part of the top end of the rotating disc 1310, the driving telescopic rod 1318 is started to extend, the driving inclined block 1319 is driven to approach the limiting inclined block 1316, the limiting inclined block 1316 pushes the limiting clamping block 1315 to overcome the traction force of the tension spring 1314 and stretch out of the connecting through groove 1312 by matching the driving inclined block 1319 and the inclined plane of the limiting inclined block 1316, the four corners of the cold storage plate are clamped and limited by the four limiting clamping blocks 1315, and the cold storage plate is positioned and fixed;
the lifting connecting frame 1308 is driven to move downwards by the contraction of the electric telescopic rod 1309, the connecting vertical pipe 1304, the rotating ring 1305, the limiting circular plate 1306 and the liquid injection short pipe 1307 are driven to move downwards by the descending of the lifting connecting frame 1308, so that the liquid injection short pipe 1307 is inserted into the liquid injection round hole 2, the bottom surface of the limiting circular plate 1306 is tightly attached to the side surface of the external shell plate 1, then synchronously starting the rotating motor 1320 and the constant delivery pump 1302, driving the rotating disc 1310 and the cold storage plate thereon to rotate through the rotating motor 1320, the coolant in the storage tank 1301 is introduced into the liquid guide hose 1303 by the metering pump 1302, then pour into the cold-storage plate inner chamber with the coolant into via annotating liquid stub 1307, rotate the produced centrifugal force of in-process through the cold-storage plate and will just pour into the quick inner chamber limit portion of getting rid of to the cold-storage plate of the coolant of cold-storage plate inside, and then make the coolant can be quick pack inside the cold-storage plate.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The preparation method of the energy storage plate is characterized by comprising the following steps of;
s1, component production: cutting raw materials to obtain a main pipe (5) and flat pipes (6), welding the main pipe (5) and the flat pipes (6) together, and obtaining the external shell plate (1) through an injection mold;
s2, assembling components: clamping the main pipe (5) and the flat pipes (6) which are welded together into the two external shell plates (1), sealing the joint of the two external shell plates (1) through a sealing frame (4), and simultaneously respectively installing a liquid inlet (7) and a liquid outlet (8) on the side surfaces of the main pipe (5) at two sides;
s3, transportation and cleaning: conveying the assembled plate material to the top of a mounting side frame (10) through a conveying belt, wiping and cleaning the surface of the plate material through a cleaning roller (1503) in an efficient cleaning mechanism (15), and collecting dust generated by wiping through an air suction square box (1504);
s4, charging energy storage agent: the cleaned plate is conveyed to the middle of the top end of a rotating disc (1310) through a transmission belt (1416) in a portable plane conveying mechanism (14), then the plate is clamped through a limiting clamping block (1315) in a rotating rapid punching and injecting mechanism (13), and energy storage agents are injected into a cavity in the plate through a liquid injection short pipe (1307) while the plate is driven to rotate through the rotating disc (1310);
s5, sealed collection: after the energy storage agent is injected, the sealing plug (3) is installed inside the liquid injection round hole (2) to seal the inner cavity of the plate material, the filled plate material is continuously transported backwards through a driving belt (1416), and the plate material is collected and stored by an operator to complete the production of the energy storage plate;
the two external shell plates (1) with the same shape are buckled with each other, a sealing frame (4) is embedded and installed at the connecting position between the two external shell plates (1), a liquid injection round hole (2) is formed in the middle of one side of one external shell plate (1) in a penetrating mode, and a sealing plug (3) is connected inside the liquid injection round hole (2) through threads;
the flat tube type heat exchanger is characterized in that main tubes (5) are welded at two ends of each flat tube (6), the main tubes (5) and the flat tubes (6) jointly form a plate core, internal cavities of the main tubes (5) and the flat tubes (6) are mutually communicated, the top of the side face of the main tube (5) at one end of each flat tube (6) is connected with a liquid inlet (7) through threads, the bottom of the side face of the main tube (5) at the other end of each flat tube (6) is connected with a liquid outlet (8) through threads, and the liquid inlet (7) and the liquid outlet (8) are respectively located at the diagonal positions on one side of the external shell plate (1);
a cavity is reserved between the two external shell plates (1) and the plate core, the two flat tubes (6) are respectively clamped at two ends of the external shell plates (1), the liquid inlet (7) and the liquid outlet (8) both penetrate through the external shell plates (1), and an energy-carrying agent flows through the plate core in the energy storage process;
one end of the mounting side frame (10) is welded with a mounting main frame (9), one end of the back of the mounting main frame (9) is welded with a mounting square frame (11), and two sides of the top end of the mounting main frame (9) are symmetrically welded with guide inclined plates (12);
the top of the mounting main frame (9) is provided with a rotary quick flushing and injecting mechanism (13), and the energy storage agent is filled into the plate and simultaneously the plate is driven to rotate, so that the energy storage agent is quickly diffused to the edge space of the inner cavity of the plate under the action of centrifugal force, and the diffusion efficiency of the energy storage agent is effectively improved;
the rotary quick flushing and injecting mechanism (13) comprises a storage barrel (1301), a dosing pump (1302), a liquid guide hose (1303), a connecting vertical pipe (1304), a rotating ring (1305), a limiting circular plate (1306), a liquid injection short pipe (1307), a lifting connecting frame (1308), an electric telescopic rod (1309), a rotating circular plate (1310), an installation semicircular box (1311), a connecting through groove (1312), an installation bottom plate (1313), a tension spring (1314), a limiting clamping block (1315), a limiting inclined block (1316), an installation end block (1317), a driving telescopic rod (1318), a driving inclined block (1319) and a rotating motor (1320);
a storage barrel (1301) is fixedly arranged in the middle of the top end of the mounting square frame (11), the bottom of one side of the storage barrel (1301) is connected with a dosing pump (1302) through a pipeline, the bottom of the storage barrel (1301) is fixedly connected with the top of the mounting square frame (11), the input end of the quantitative pump (1302) is electrically connected with the output end of an external power supply, one end of the fixed displacement pump (1302) is fixedly connected with a liquid guiding hose (1303), the tail end of the liquid guiding hose (1303) is fixedly connected with a connecting vertical pipe (1304) corresponding to the middle position of the top end of the mounting main frame (9), the bottom end of the connecting vertical pipe (1304) is rotatably connected with a rotating ring (1305), the bottom end of the rotating ring (1305) is fixedly connected with a limiting circular plate (1306), the middle part of the bottom end of the limit circular plate (1306) is fixedly provided with a liquid injection short pipe (1307) in a penetrating way, and the inner cavity of the liquid injection short pipe (1307) is communicated with the inner cavity of the liquid guide hose (1303);
a lifting connecting frame (1308) is fixedly connected to the position, corresponding to the top end of the guide inclined plate (12), of the middle part of one side of the connecting vertical pipe (1304), electric telescopic rods (1309) are symmetrically and fixedly installed at two ends of the bottom of the lifting connecting frame (1308), and the bottom end of each electric telescopic rod (1309) is tightly attached to the top surface of the guide inclined plate (12);
the middle part of the top end of the installation main frame (9) is provided with a rotating disc (1310) in a rotating embedded mode at a position corresponding to the position between the two inclined guide plates (12), the middle part of the inner side of the installation main frame (9) corresponding to the bottom end of the rotating disc (1310) is welded with an installation bottom plate (1313), the middle part of the bottom end of the installation bottom plate (1313) is fixedly provided with a rotating motor (1320), the input end of the rotating motor (1320) is electrically connected with the output end of an external power supply, and the top end of the output shaft of the rotating motor (1320) is fixedly connected with the middle part of the bottom end of the rotating disc (1310);
the positioning device is characterized in that mounting semicircular boxes (1311) are symmetrically welded at two sides of the top surface of the rotating disc (1310), connecting through grooves (1312) are formed in the middle positions of two ends of one side surface of each mounting semicircular box (1311) in a penetrating mode, an extension spring (1314) is fixedly connected at the middle position of one end, corresponding to each connecting through groove (1312), of the inner wall of each mounting semicircular box (1311), a limiting fixture block (1315) is fixedly connected at the position of the inner side of each connecting through groove (1312), an arc chamfer is arranged on the edge, close to one side of the circle center of the rotating disc (1310), of each limiting fixture block (1315), and limiting inclined blocks (1316) are welded at the positions, corresponding to the top and the bottom of each extension spring (1314), of the back of each limiting fixture block (1315);
the middle of the plane of the inner side of the rotating disc (1310) is symmetrically welded with an installation end block (1317), the middle of one side, close to the limiting clamping block (1315), of the installation end block (1317) is fixedly connected with a driving telescopic rod (1318), and one end of the driving telescopic rod (1318) corresponds to one side of the limiting inclined block (1316) and is fixedly connected with a driving inclined block (1319).
2. The preparation method of the energy storage plate as claimed in claim 1, wherein the outer diameter of the liquid injection short pipe (1307) is smaller than the inner diameter of the liquid injection round hole (2), the length of the liquid injection short pipe (1307) below the bottom surface of the limiting circular plate (1306) is the same as that of the sealing plug (3), and the position of the liquid injection short pipe (1307) corresponds to that of the liquid injection round hole (2) on the limited plate material.
3. The preparation method of the energy storage plate as claimed in claim 2, wherein the bottom surface of the rotating disc (1310) is connected with the top surface of the installation base plate (1313) through an annular slide rail, the top surface of the rotating disc (1310) is flush with the top surface of the installation main frame (9), the inclined surface of the driving inclined block (1319) is tightly attached to the inclined surface of the limiting inclined block (1316), the side surface of the limiting clamping block (1315) is tightly attached to the inner wall of the connection through groove (1312), and the limiting clamping block (1315) is in sliding connection with the inner wall of the connection through groove (1312).
4. The preparation method of the energy storage plate as claimed in claim 3, wherein a portable plane transportation mechanism (14) is arranged at the top end of the inclined guide plate (12) and used for transporting spliced plates, and meanwhile, the convenience of plate operation is improved by controlling the contact position between the transmission belt (1416) and the plates to transport the plates at different positions;
the portable plane transport mechanism (14) comprises a fixed inclined frame (1401), a long mounting box (1402), a conveying motor (1403), a driving roller (1404), a square guide pipe (1405), a supporting spring (1406), a transverse guide shaft (1407), a sliding mounting block (1408), a tension roller (1409), a long guide circular groove (1410), a rectangular mounting block (1411), an adjusting motor (1412), a rotary screw rod (1413), a sliding transverse block (1414), a pressing roller (1415) and a transmission belt (1416);
the double-side fixed inclined frame structure is characterized in that fixed inclined frames (1401) are symmetrically and fixedly mounted at two ends of the top surface of the guide inclined plate (12), the long mounting box (1402) is welded on one side of the two fixed inclined frames (1401) on the same side, a conveying motor (1403) is fixedly mounted at one end of one side of the long mounting box (1402), the input end of the conveying motor (1403) is electrically connected with the output end of an external power supply, the output shaft of the conveying motor (1403) corresponds to one end position of the inner side of the long mounting box (1402), a guide square tube (1405) is symmetrically and fixedly connected at the other end of the long mounting box (1402), a support spring (1406) is fixedly connected at one end of the inner side of the guide square tube (1405), one end of the support spring (1406) corresponds to the inner side position of the guide square tube (1405), and a sliding mounting block (1408) is fixedly mounted at the end parts of the two guide cross tubes (1407) on the same side, a tension roller (1409) is rotatably connected at the middle position between the two sliding mounting blocks (1408) through a rotating shaft;
the middle part of one side of the long installation box (1402) is provided with a long guide circular groove (1410) in a penetrating way, the positions of two ends of one side of the long installation box (1402) corresponding to the long guide circular groove (1410) are welded with installation rectangular blocks (1411), the middle part of one side of the installation rectangular block (1411) positioned at one end of the long guide circular groove (1410) is fixedly provided with an adjusting motor (1412), the input end of the adjusting motor (1412) is electrically connected with the output end of an external power supply, the middle part of the output shaft of the adjusting motor (1412) corresponding to the two installation rectangular blocks (1411) is fixedly connected with a rotating lead screw (1413), the position of the outer side of the rotating lead screw (1413) close to one side of the long installation box (1402) is connected with a sliding cross block (1414) through threads, the middle part of one side of the sliding cross block (1414) corresponding to the inner position of the long installation box (1402) is connected with a compression roller (1415) through a rotating shaft, the driving roller (1404), the tension roller (1409) and the pressing roller (1415) are coated with a driving belt (1416) at the outer side together.
5. The method for preparing the energy storage plate according to claim 4, wherein the outer side of the guide transverse shaft (1407) is tightly attached to the inner wall of the long installation box (1402), the long installation box (1402) is in sliding connection with the guide transverse shaft (1407), the tension roller (1409) and the driving roller (1404) are located on the same straight line, and the inner side of the transmission belt (1416) is tightly attached to the outer sides of the driving roller (1404), the tension roller (1409) and the pressing roller (1415).
6. The preparation method of the energy storage plate as claimed in claim 5, wherein the top of the installation side frame (10) is provided with a high-efficiency cleaning mechanism (15) for cleaning the surface of the assembled plate and collecting dust falling off in the cleaning process, so that the surface cleanliness of the plate is effectively improved;
the efficient cleaning mechanism (15) comprises a mounting convex seat (1501), a cleaning motor (1502), a cleaning roller (1503), an air suction square box (1504), a circulating fan (1505), an air duct (1506), a collection filter box (1507), an interception net (1508), a return pipe (1509) and an air blowing long box (1510);
the cleaning device is characterized in that mounting convex seats (1501) are symmetrically welded on two sides of the top end of the mounting side frame (10), a cleaning motor (1502) is fixedly mounted at the top end of the middle part of one side of the mounting convex seat (1501) at one side of the mounting side frame (10), the input end of the cleaning motor (1502) is electrically connected with the output end of a power supply, a cleaning roller (1503) is fixedly connected at a position, corresponding to the position between the two mounting convex seats (1501), of one end of an output shaft of the cleaning motor (1502), and the cleaning roller (1503) is connected with the mounting convex seats (1501) through rotating bearings;
an air-extracting square box (1504) is fixedly arranged at the top of the mounting convex seat (1501) close to one side of the mounting main frame (9), one end of the air extraction square box (1504) is connected with a circulating fan (1505) through a pipeline corresponding to the middle position of one side of the installation side frame (10), the input end of the circulating fan (1505) is electrically connected with the output end of an external power supply, the middle part of the bottom end of the circulating fan (1505) is fixedly connected with an air duct (1506), one end of the air duct (1506) is fixedly connected with a collecting and filtering box (1507) corresponding to the middle position of the bottom end of the side frame (10), intercepting nets (1508) are uniformly arranged at one end inside the collecting filter box (1507), a return pipe (1509) is fixedly connected with the top end of the middle part of one side of the collection filter box (1507), the tail end of the backflow pipe (1509) is fixedly connected with a blowing long box (1510) at a position corresponding to one side of the top of the installation convex seat (1501) far away from the installation main frame (9).
7. The method for preparing an energy storage plate as claimed in claim 6, wherein the lowest point of the cleaning roller (1503) is located below the top surface of the inclined guide plate (12), and one side of the circulating fan (1505) is fixedly connected with the side frame (10).
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