CN113600407B - Environment-friendly oil immersion equipment for industrial chain production and oil immersion method thereof - Google Patents
Environment-friendly oil immersion equipment for industrial chain production and oil immersion method thereof Download PDFInfo
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- CN113600407B CN113600407B CN202110687333.6A CN202110687333A CN113600407B CN 113600407 B CN113600407 B CN 113600407B CN 202110687333 A CN202110687333 A CN 202110687333A CN 113600407 B CN113600407 B CN 113600407B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/12—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length
- B05C3/125—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating work of indefinite length the work being a web, band, strip or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C15/00—Enclosures for apparatus; Booths
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/005—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material incorporating means for heating or cooling the liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/04—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material with special provision for agitating the work or the liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/10—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed before the application
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21L—MAKING METAL CHAINS
- B21L19/00—Appurtenances for chain-making not restricted to any particular process
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- Coating Apparatus (AREA)
- Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
Abstract
The invention discloses an environment-friendly oil immersion device for industrial chain production and an oil immersion method thereof, belonging to the field of industrial production, wherein the oil immersion device comprises an oil immersion tank filled with oil, a conveying line is arranged in the oil immersion tank, the conveying line conveys a chain to enter from a feeding hole of the oil immersion tank and to leave from a discharging hole of the oil immersion tank, and the discharging hole is positioned above the feeding hole; the conveying line comprises a chain wheel which is fixedly arranged on a rotating shaft and used for driving a chain to move, the rotating shaft is rotatably arranged on the wall of the immersion oil tank, and a heating disc is fixedly arranged on the rotating shaft; and a compression plate is arranged above the conveying line and vertically and slidably mounted on the wall of the oil immersion tank. The chain oil immersion device can perform sufficient oil immersion in the transmission process, is easy to install, can enable oil to be rapidly immersed into the chain for sufficient immersion, and can recycle redundant oil drops on the chain after oil immersion, thereby saving resources.
Description
Technical Field
The invention belongs to the field of industrial production, and particularly relates to an environment-friendly oil immersion device for industrial chain production and an oil immersion method thereof.
Background
The chain is generally a metal link or ring, and is used for mechanical transmission and traction. As an important mechanical basic product, the chain has the characteristics of gear transmission and belt transmission, and is widely applied to the fields of machinery, automobiles, petrochemical industry, metallurgical mines, textile and papermaking. Before the chain leaves a factory, protective oil needs to be coated on the surface in a dip mode so as to improve the performances of rust prevention, corrosion prevention and the like.
But present chain often opens there is the channel, adopts ordinary formula of stewing to soak the mode of oil can make the chain be difficult to the complete soaking channel of grease when the immersion oil, and the immersion oil effect is not sufficient, and the oil droplet on the immersion oil back chain drips everywhere and pollutes problems such as surrounding environment. And adopt the complete infiltration of high temperature high pressure supplementary grease to need to build a confined environment, will make like this often difficult to install chain in the oil immersion process of chain continuous type, need with the help of special stage property.
Therefore, it is necessary to provide an environment-friendly oil immersion device for industrial chain production, which can perform sufficient oil immersion in the transmission process, is easy to install, can enable oil to rapidly immerse into the chain for sufficient immersion, and can recycle redundant oil drops on the chain after oil immersion, thereby saving resources.
Disclosure of Invention
The invention aims to provide an environment-friendly oil immersion device for industrial chain production and an oil immersion method thereof, which aim to solve the problems of the prior art in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the environment-friendly oil immersion equipment for industrial chain production comprises an oil immersion tank filled with oil, wherein a conveying line is arranged in the oil immersion tank, the conveying line conveys a chain to enter from a feeding hole of the oil immersion tank and leave from a discharging hole of the oil immersion tank, and the discharging hole is positioned above the feeding hole; the conveying line comprises a chain wheel fixedly arranged on a rotating shaft and used for driving a chain to move, the rotating shaft is rotatably arranged on the wall of the oil immersion tank, and a heating disc is fixedly arranged on the rotating shaft; and a compression plate is arranged above the conveying line and vertically and slidably mounted on the wall of the oil immersion tank.
As a further scheme of the invention, the rotating shafts are in transmission connection with a rotating disc externally connected with a driving source through a second synchronous belt, and the disc of the rotating disc is provided with a convex part which is connected with a compression plate through a connecting rod; one end of the connecting rod is rotatably installed with the convex part, and the other end of the connecting rod is fixedly connected with the compression plate.
As a further scheme of the invention, the conveying line comprises a track for limiting a conveying path of the chain, the track is hollow, and the track is fixedly arranged on the wall of the immersion oil tank.
As a further scheme of the invention, a plate surface of the heating plate is provided with a clip-shaped heating pipe.
As a further scheme of the invention, the immersion oil tank is divided into an extrusion bin in the middle and heating bins on two sides by two vertical partition plates, the extrusion bin is communicated with the bottoms of the heating bins, the heating bins are positioned in the heating bins, the compression plate is vertically and slidably mounted in the extrusion bin, and the top of the heating bins is fixedly provided with a transverse plate to divide the heating bins into a heating part and an air blowing part.
The chain is generally a metallic chain ring or ring, and is used for mechanical transmission and traction. As an important mechanical basic product, the chain has the characteristics of gear transmission and belt transmission, and is widely applied to the fields of machinery, automobiles, petrochemical industry, metallurgical mines, textile and papermaking. Before the chain leaves a factory, protective oil needs to be coated on the surface in a dip mode so as to improve the performances of rust prevention, corrosion prevention and the like. However, the existing chain is often provided with a channel, grease is difficult to completely immerse into the channel when the chain is immersed in oil, the oil immersion effect is insufficient, oil drops on the chain after oil immersion drip everywhere to pollute the surrounding environment, and the chain is difficult to install when the chain is immersed in oil. The chain oil immersion device is easy to install, can enable oil to be rapidly immersed into the chain and to be fully immersed, and can recycle redundant oil drops on the chain after oil immersion, thereby saving resources. As shown in fig. 1, 2, 3 and 4, when the oil immersion tank is operated, the rotating disc on the oil immersion tank is started, the rotating shaft drives the chain wheel to rotate, the heating disc starts to heat oil in the oil immersion tank, then a chain to be immersed in the oil is led in from the oil immersion tank inlet, the chain enters the oil immersion tank and then is meshed with the rotating chain wheel, so that the chain moves forward along the set track under the driving of the chain wheel, and after the oil immersed in the oil is heated, the chain is led out from the oil immersion tank outlet. As shown in figure 2, the rotating disc externally connected with the driving source rotates, the rotating disc is in transmission connection with the rotating shafts through the second synchronous belts to drive the rotating shafts to rotate, and because each chain wheel is fixedly arranged on each rotating shaft and is in transmission connection with each rotating shaft, each chain wheel synchronously rotates when the rotating disc rotates, and the driving chain advances. As shown in fig. 3, while the sprocket rotates, the heating plate fixed to the rotating shaft is also rotated while being submerged under the oil surface, and the oil is heated. The heating can increase the molecular activity of the oil, so that the oil can be quickly immersed into the chain and fully immersed. In addition, the design of the square-shaped heating pipe can increase the heating area, improve the heating effect and promote the full infiltration of oil; the oil can be stirred by the rotation of the heating pipe, so that the oil can irregularly flow, the oil is promoted to fully soak the chain, and the oil soaking effect is improved. As shown in figures 2, 3 and 6, when the chain is immersed in the oil tank, the rotating disc rotates, and the rotating disc is connected with the compression plate which is vertically and slidably arranged in the extrusion bin through the connecting rod, so that the compression plate also performs reciprocating motion in the vertical direction in the extrusion bin when the chain is conveyed. When the compression plate moves downwards, the compression plate extrudes air in the extrusion bin, and the extruded air flows to blow the chain to be guided out after oil immersion, so that redundant oil drops can drip back into oil below for recycling. Simultaneously by the fluid in the extruded storehouse of extruded air can extrusion, cause highly compressed environment for fluid can move toward the heated warehouses of both sides, makes the fluid liquid level in the extrusion storehouse reduce, and the fluid liquid level in the heated warehouses risees. Therefore, the liquid level of the oil can be restored when the air pressure is balanced, so that the oil rises and falls repeatedly, the oil flows irregularly, the oil is enabled to fully soak the chain, and the oil soaking effect is improved. In addition, the compression plate causes a high-pressure environment in the extrusion bin to promote the molecular activity of oil to be increased, and oil can be rapidly immersed into the chain and fully immersed. The chain oil immersion device is easy to install, can enable oil to be rapidly immersed into the chain and to be fully immersed, and can recycle redundant oil drops on the chain after oil immersion, thereby saving resources. According to the invention, the heating pipe is utilized to heat the oil liquid, so that the molecular activity of the oil liquid is increased, the oil is promoted to be rapidly immersed into the chain and fully immersed, the oil liquid is stirred, the oil liquid flows irregularly, the oil liquid is promoted to fully immerse the chain, and the oil immersion effect is improved; the invention also utilizes the compression plate to extrude air, and not only utilizes the flow of the extruded air to blow the chain to be led out after oil immersion, so that redundant oil drops can drop back to the oil liquid below for recycling; the liquid level of oil in the extrusion bin is driven to rise and fall repeatedly, so that the oil flows irregularly, the oil is promoted to fully soak the chain, and the oil soaking effect is improved; meanwhile, the high-pressure environment formed by the compression plate extruding air can increase the molecular activity of the oil, and promote the oil to be rapidly immersed into the chain and fully immersed.
As a further scheme of the invention, the feeding port and the discharging port are both positioned in the extrusion bin, the discharging port is also provided with an oil wiping mechanism, the oil wiping mechanism comprises a mounting seat fixedly mounted on the wall of the bin, oil leakage holes are fully distributed on the mounting seat, and two sides of the discharging port are respectively and fixedly mounted with supporting columns on the mounting seat; the support column is rotatably provided with annular oil absorption rubber.
The chain of the invention can still have redundant oil drops remained on the chain although the oil drops are blown off by air when the chain is led out after oil immersion. Therefore, as shown in fig. 6 and 7, when the chain of the present invention is led out from the discharge port of the oil immersion tank, the chain needs to pass through the oil wiping mechanism to remove the excessive oil drops. When the chain passes through the oil wiping mechanism, redundant oil drops are adsorbed by the annular oil absorption rubber rotatably arranged on the supporting column to absorb oil; the oil absorption rubber expands after absorbing oil, can form a sealing effect on the discharge hole, not only creates a sealing environment for subsequent compressed plate extrusion air, but also is beneficial to heat preservation of oil liquid and promotes infiltration of the oil liquid.
As a further scheme of the invention, the compression plate is also provided with an exhaust mechanism, the exhaust mechanism comprises an extrusion plate vertically and slidably mounted on the box wall, the extrusion plate is positioned above the discharge port, the extrusion plate is provided with a hole for accommodating the support column to pass through, and one side of the extrusion plate close to the box wall is provided with a support part; the edge of the compression plate is provided with a vacant part, the vacant part is positioned above the supporting part, a control block is vertically and slidably arranged in the vacant part, and the vacant parts opened and closed by the control block are used for communicating and isolating the upper side and the lower side of the compression plate; and the upper surface of the control block is vertically provided with a compression spring, and the compression spring is connected with the control block and a compression plate.
In actual work, the oil absorption rubber has an upper limit on oil drop absorption, and oil needs to be replaced or squeezed to remove oil in time so as to continuously absorb oil drops on a subsequent chain. Therefore, as shown in fig. 7 and 9, the compression plate presses air downwards, the compression plate can press the extrusion plate vertically arranged on the box wall, the extrusion plate moves downwards, the support column penetrates through the opening, and the extrusion plate presses the oil-absorbing rubber to remove oil from the oil-absorbing rubber. The oil absorption rubber shrinks after being dried, and the discharge hole loses the sealing effect. When the oil absorption rubber sealing device works, the oil absorption rubber expands to seal the discharge hole when the compression plate extrudes downwards, and when the compression plate drives the extrusion plate to extrude the oil absorption rubber, the pressure below the compression plate is high, and the pressure above the compression plate is relatively low. And when the control block drives the extrusion plate, the extrusion plate drives the control block to move upwards through reaction force to open the hollow part, the upper side and the lower side of the compression plate are communicated, and hot air below the compression plate enters the air blowing bin above the compression plate. The air flow blows the chain in the extrusion bin to promote the oil infiltration. The compression board shifts up afterwards, contracts after the oil absorption rubber is dry, and the discharge gate loses sealed effect, and outside air passes through in the discharge gate gets into the immersion oil case box.
As a further scheme of the invention, the wall of the heating bin air blowing part is also provided with an air blowing opening, the air blowing opening is connected with an air blowing pipeline, the air blowing pipeline is provided with a first air blowing opening and a second air blowing opening, the first air blowing opening is aligned to the chain at the discharge opening, and the second air blowing opening is aligned to the chain at the feed opening. As shown in fig. 1 and 3, when the compression plate moves upward, the control block closes the hollow portion under the restoring force of the compression spring to isolate the upper and lower portions of the compression plate. At the moment, the compression plate moves upwards to extrude hot air in the blowing bin, so that the air is blown out from the blowing opening and blown to the chains at the discharge opening and the feeding opening through the blowing pipeline. Hot air is blown out of the chain at the material opening, so that the chain can be dried, and oil drops cannot drop to pollute the environment; the chain garbage can be removed by blowing air into the chain at the material port, so that oil in the oil immersion tank is prevented from being polluted, and the cost is saved.
As a further scheme of the invention, the surface of the oil immersion tank is coated with an insulating layer. The high temperature is beneficial to the full infiltration of the oil.
The invention also provides an oil immersion method suitable for the equipment, which mainly comprises the following steps:
s1: starting a rotating disc on the oil immersion tank, driving a chain wheel to start rotating by a rotating shaft, and simultaneously heating the oil in the oil immersion tank by the heating disc;
s2: guiding a chain to be subjected to oil immersion into the oil immersion tank from a material inlet of the oil immersion tank, and guiding the chain out of a material outlet of the oil immersion tank through a track;
s3: and collecting the immersed chain led out from the discharge hole of the oil immersion tank.
Compared with the prior art, the invention has the beneficial effects that:
1. the chain oil immersion device can perform sufficient oil immersion in the transmission process, ensures the continuity, is easy to install, can enable the oil to be rapidly immersed into the chain for sufficient immersion, and can repeatedly utilize redundant oil drops on the chain after oil immersion, thereby saving resources. According to the invention, the heating pipe is utilized to heat the oil liquid, so that the molecular activity of the oil liquid is increased, the oil is promoted to be rapidly immersed into the chain and fully immersed, the oil liquid is stirred, the oil liquid flows irregularly, the oil liquid is promoted to fully immerse the chain, and the oil immersion effect is improved; the invention also utilizes the compression plate to extrude air, and not only utilizes the flow of the extruded air to blow the chain to be led out after oil immersion, so that redundant oil drops can drop back to the oil liquid below for recycling; the liquid level of oil in the extrusion bin is driven to rise and fall repeatedly, so that the oil flows irregularly, the oil is promoted to fully soak the chain, and the oil soaking effect is improved; meanwhile, the high-pressure environment formed by the compression plate extruding air can increase the molecular activity of the oil, and promote the oil to be rapidly immersed into the chain and fully immersed.
2. According to the invention, the oil absorption rubber is deoiled by moving the compression plate up and down, so that manual replacement of the oil absorption rubber is avoided, and the cost is saved. In addition, the oil absorption rubber expands after absorbing oil, so that a sealing effect is formed on the discharge hole, a sealing environment is created for subsequent air extrusion of a compression plate, heat preservation of oil is facilitated, and infiltration of the oil is promoted; the oil absorption rubber shrinks after being dried, the discharge port loses the sealing effect, so that the outside air enters the oil immersion box body through the discharge port to be heated, air pressure balance is promoted to ventilate, and the subsequent exhaust mechanism is assisted to suck hot air in the extrusion bin to blow to the chains at the discharge port and the feeding port.
3. The invention utilizes the exhaust mechanism to blow hot air in the extrusion bin to the chains at the discharge port and the feed port through the blowing pipeline. Hot air is blown out of the chain at the material opening, so that the chain can be dried, and oil drops cannot drop to pollute the environment; the chain garbage can be removed by blowing air into the chain at the material port, so that oil in the oil immersion tank is prevented from being polluted, and the cost is saved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of an environment-friendly oil immersion device for industrial chain production;
FIG. 2 is a schematic view of another embodiment of the present invention shown in FIG. 1;
FIG. 3 is a cross-sectional view of the immersion oil tank of the present invention;
FIG. 4 is a schematic structural diagram of the tank body of the immersion oil tank of the present invention;
FIG. 5 is a partial enlarged view of portion A of FIG. 4 according to the present invention
FIG. 6 is a schematic view of the structure of the heating chamber and the extrusion chamber of the present invention;
FIG. 7 is an enlarged view of portion B of FIG. 6 in accordance with the present invention;
FIG. 8 is a schematic view of the structure of the exhaust mechanism according to the present invention;
FIG. 9 is an enlarged view of a portion C of FIG. 8 in accordance with the present invention;
FIG. 10 is a process flow diagram of the oil immersion method for industrial chain production according to the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1-oil immersion tank, 11-material inlet, 12-material outlet, 13-extrusion bin, 14-heating bin, 15-transverse plate, 16-air blowing port, 17-air blowing pipeline, 18-first air blowing port, 19-second air blowing port, 2-conveying line, 21-rotating shaft, 22-chain wheel, 23-heating plate, 24-heating pipe, 26-second synchronous belt, 27-rotating plate, 28-track, 3-compression plate, 31-connecting rod, 4-oil wiping mechanism, 41-mounting seat, 42-oil leakage hole, 43-supporting column, 44-oil absorption rubber, 5-exhaust mechanism, 51-extrusion plate, 52-hole, 53-supporting part, 54-control block and 55-compression spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-10, an environment-friendly oil immersion device for industrial chain production comprises an oil immersion tank 1 filled with oil, wherein a conveying line 2 is arranged in the oil immersion tank 1, the conveying line 2 conveys a chain to enter from a feeding port 11 of the oil immersion tank 1 and leave from a discharging port 12 of the oil immersion tank 1, and the discharging port 12 is positioned above the feeding port 11; the conveying line 2 comprises a chain wheel 22 fixedly arranged on a rotating shaft 21 and used for driving a chain to move, the rotating shaft 21 is rotatably arranged on the wall of the immersion oil tank 1, and a heating plate 23 is fixedly arranged on the rotating shaft 21; and a compression plate 3 is arranged above the conveying line 2, and the compression plate 3 is vertically and slidably mounted on the wall of the immersion oil tank 1.
As a further scheme of the present invention, the rotating shafts 21 are in transmission connection with a rotating disc 27 externally connected with a driving source through a second synchronous belt 26, a disc of the rotating disc 27 is provided with a protruding portion, and the protruding portion is connected with the compression plate 3 through a connecting rod 31; one end of the connecting rod 31 is rotatably mounted with the boss, and the other end is fixedly connected with the compression plate 3.
As a further scheme of the invention, the conveying line 2 comprises a rail 28 for limiting a chain conveying path, the rail 28 is hollow, and the rail 28 is fixedly arranged on the wall of the immersion oil tank 1.
As a further scheme of the present invention, a plate surface of the heating plate 23 is provided with a heating pipe 24 in a shape of a Chinese character 'hui'.
As a further scheme of the invention, the immersion oil tank 1 is divided into an extrusion bin 13 at the middle part and heating bins 14 at two sides by two vertical partition plates, the extrusion bin 13 is communicated with the bottoms of the heating bins 14, the heating tray 23 is positioned in the heating bins 14, the compression plate 3 is vertically and slidably installed in the extrusion bin 13, and the transverse plate 15 is fixedly installed at the top of the heating bins 14 to divide the heating bins 14 into a heating part and an air blowing part.
The chain is generally a metallic chain ring or ring, and is used for mechanical transmission and traction. As an important mechanical basic product, the chain has the characteristics of gear transmission and belt transmission, and is widely applied to the fields of machinery, automobiles, petrochemical industry, metallurgical mines, textile and papermaking. Before the chain leaves a factory, protective oil needs to be coated on the surface in a dip mode so as to improve the performances of rust prevention, corrosion prevention and the like. However, the existing chain is often provided with a channel, grease is difficult to completely immerse into the channel when the chain is immersed in oil, the oil immersion effect is insufficient, oil drops on the chain drip to pollute the surrounding environment after the oil immersion, and the chain is difficult to install when the chain is immersed in oil. The chain oil immersion device is easy to install, can enable oil to be rapidly immersed into the chain and to be fully immersed, and can recycle redundant oil drops on the chain after oil immersion, thereby saving resources. As shown in fig. 1, 2, 3 and 4, when the invention works, the rotating disc 27 on the immersion oil tank 1 is started, the rotating shaft 21 drives the chain wheel 22 to start rotating, the heating disc 23 starts to heat the oil in the immersion oil tank 1, then the chain to be immersed is led in from the inlet 11 of the immersion oil tank 1, the chain enters the immersion oil tank 1 and then is meshed with the rotating chain wheel 22, so the chain moves forward along the arranged track 28 under the driving of the chain wheel 22, and after the oil immersed and heated downwards finishes immersion, the chain is led out from the outlet 12 of the immersion oil tank 1. As shown in fig. 2, the rotating disc 27 externally connected with the driving source rotates, the rotating disc 27 is in transmission connection with the rotating shafts 21 through the second timing belt 26 to drive the rotating shafts 21 to rotate, and because the chain wheels 22 are fixedly arranged on the rotating shafts 21 and the rotating shafts 21 are in transmission connection, when the rotating disc 27 rotates, the chain wheels 22 synchronously rotate to drive the chain to move forward. As shown in fig. 3, while the sprocket 22 rotates, the heating plate 23 fixed to the rotating shaft 21 is submerged under the oil surface and also rotates, heating the oil. The heating can increase the molecular activity of the oil, so that the oil can be quickly immersed into the chain and fully immersed. In addition, the design of the heating pipe 24 in a shape of Chinese character 'hui' can not only increase the heating area and improve the heating effect, but also promote the oil to be fully soaked; the oil can be stirred by the rotation of the heating pipe 24, so that the oil can irregularly flow, the oil is promoted to fully soak the chain, and the oil soaking effect is improved. As shown in fig. 2, 3 and 6, when the chain of the present invention is immersed in oil in the oil immersion tank 1, the rotating disc 27 rotates, and the rotating disc 27 is connected to the compression plate 3 which is vertically slidably mounted in the extrusion chamber 13 through the connecting rod 31, so that the compression plate 3 also reciprocates vertically in the extrusion chamber 13 during chain conveying. When compression plate 3 moves down, compression plate 3 extrudees the air in the extrusion storehouse 13, and the extruded air flow can blow the chain that prepares to derive after the immersion oil for unnecessary oil droplet can drip back in the fluid of below, carries out reuse. Meanwhile, the oil in the extrusion bin 13 can be extruded by the extruded air, so that a high-pressure environment is caused, the oil can move in the heating bins 14 on two sides, the oil liquid level in the extrusion bin 13 is reduced, and the oil liquid level in the heating bins 14 is increased. Therefore, the liquid level of the oil can be restored when the air pressure is balanced, so that the oil rises and falls repeatedly, the oil flows irregularly, the oil is enabled to fully soak the chain, and the oil soaking effect is improved. In addition, the compression plate 3 causes a high-pressure environment in the extrusion bin 13 to promote the molecular activity of oil to be increased, and oil can be rapidly immersed into the chain and be fully immersed. The chain oil immersion device is easy to install, can enable oil to be rapidly immersed into the chain and to be fully immersed, and can recycle redundant oil drops on the chain after oil immersion, thereby saving resources. According to the invention, the heating pipe 24 is utilized to heat the oil liquid, so that the molecular activity of the oil liquid is increased, the oil is promoted to be rapidly immersed into the chain and fully immersed, the oil liquid is stirred, the oil liquid flows irregularly, the oil liquid is promoted to fully immerse the chain, and the oil immersion effect is improved; the compression plate 3 is used for extruding air, so that the chain to be led out after oil immersion is blown by the flow of the extruded air, and redundant oil drops can drop back to the oil liquid below the chain for recycling; the liquid level of the oil in the extrusion bin 13 is driven to rise and fall repeatedly, so that the oil flows irregularly, the oil is promoted to fully soak the chain, and the oil soaking effect is improved; meanwhile, the high-pressure environment formed by the compression plate 3 extruding air can increase the molecular activity of the oil, and promote the oil to be rapidly immersed into the chain and fully soaked.
As shown in fig. 2 and 6, the chain wheel 22 is adopted to transmit the chain to penetrate through the grease for oil immersion, the transmission track of the chain is repeatedly changed in the oil immersion process, so that the posture of the chain is repeatedly changed during oil immersion, the grease can fully immerse the chain, and the engagement of the chain wheel 22 and the chain can ensure that the grease can completely enter each corner which is difficult to immerse the chain for full immersion, so that the oil immersion effect is ensured.
As a further scheme of the present invention, the feeding port 11 and the discharging port 12 are both located in the extrusion chamber 13, the discharging port 12 is further provided with an oil wiping mechanism 4, the oil wiping mechanism 4 includes a mounting seat 41 fixedly mounted on a tank wall, oil leaking holes 42 are fully distributed on the mounting seat 41, and two sides of the discharging port 12 are respectively and fixedly mounted with supporting columns 43 on the mounting seat 41; an annular oil absorption rubber 44 is rotatably mounted on the supporting column 43.
The chain of the invention can still have redundant oil drops remained on the chain although the oil drops are blown off by air when the chain is led out after oil immersion. Therefore, as shown in fig. 6 and 7, when the chain of the present invention is led out from the discharge port 12 of the oil immersion tank 1, the chain needs to pass through the oil wiping mechanism 4 to remove excessive oil drops. When the chain passes through the oil wiping mechanism 4, redundant oil drops are absorbed by the annular oil absorption rubber 44 rotatably mounted on the supporting column 43 to absorb oil; the oil absorption rubber 44 expands after absorbing oil, and can form a sealing effect on the discharge port 12, thereby not only creating a sealing environment for subsequent air extrusion of the compression plate 3, but also being beneficial to heat preservation of oil and promoting infiltration of the oil.
As a further scheme of the present invention, the compression plate 3 is further provided with a gas exhaust mechanism 5, the gas exhaust mechanism 5 comprises a squeezing plate 51 vertically slidably mounted on the box wall, the squeezing plate 51 is located above the discharge port 12, an opening 52 for accommodating the support column 43 is formed on the squeezing plate 51, and a support portion 53 is arranged on one side of the squeezing plate 51 close to the box wall; the edge of the compression plate 3 is provided with a vacant part which is positioned above the supporting part 53, a control block 54 is vertically and slidably arranged in the vacant part, and the control block 54 opens and closes the vacant part to be used for communicating and isolating the upper side and the lower side of the compression plate 3; the upper surface of the control block 54 is vertically provided with a compression spring 55, and the compression spring 55 is connected with the control block 54 and the compression plate 3.
In actual work, the oil absorption rubber 44 has an upper limit on oil drop absorption, and oil needs to be replaced or squeezed to remove oil in time so as to continuously absorb oil drops on a subsequent chain. Therefore, as shown in fig. 7 and 9, in the present invention, the compression plate 3 presses the air downward, the compression plate 3 presses the pressing plate 51 vertically and freely mounted on the box wall, the pressing plate 51 moves downward, the support column 43 passes through the opening 52, the pressing plate 51 presses the oil absorbing rubber 44, and the oil absorbing rubber 44 is removed. The oil absorption rubber 44 shrinks after being dried, and the sealing effect of the discharge port 12 is lost. When the oil-absorbing rubber discharge device works, the oil-absorbing rubber 44 expands to seal the discharge hole 12 when the compression plate 3 is pressed downwards, and when the compression plate 3 drives the pressing plate 51 to press the oil-absorbing rubber 44, the pressure below the compression plate 3 is high, and the pressure above the compression plate 3 is relatively low. And because the pressing plate 51 is driven to move downwards by the control block 54 when the compression plate 3 is compressed, when the pressing plate 51 is driven by the control block 54, the pressing plate 51 drives the control block 54 to move upwards by the reaction force to open the hollow part, the upper side and the lower side of the compression plate 3 are communicated, and the hot air below the compression plate 3 enters the air blowing bin 16 above. The air flow blows the chain in the extrusion chamber 13 to promote the oil infiltration. Subsequently, the compression plate 3 moves upwards, the oil absorption rubber 44 shrinks after being dried, the discharge port 12 loses the sealing effect, and outside air enters the tank body of the oil immersion tank 1 through the discharge port 12.
As a further scheme of the present invention, the wall of the blowing part of the heating chamber 14 is further provided with a blowing port, the blowing port is connected with a blowing pipeline 17, the blowing pipeline 17 is provided with a first blowing port 18 and a second blowing port 19, the first blowing port 18 is aligned with the chain at the discharge port 12, and the second blowing port 19 is aligned with the chain at the feeding port 11. As shown in fig. 1 and 3, when the compression plate 3 moves upward, the control block 54 closes the gap by the restoring force of the compression spring 55, and blocks the compression plate 3 from moving upward and downward. At this time, the upward movement of the compression plate 3 will squeeze the hot air in the blowing chamber 16, so that the air is blown out from the blowing opening, passes through the blowing pipe 17, and is blown to the chains at the discharge opening 12 and the feeding opening 11. Hot air is blown out of the chain at the material opening 12, so that the chain can be dried, and oil drops cannot drop to pollute the environment; the chain garbage can be removed by blowing air into the chain at the material port 11, so that the oil in the oil immersion tank 1 is prevented from being polluted, and the cost is saved.
As a further scheme of the invention, the surface of the immersion oil tank 1 is coated with an insulating layer. The high temperature is beneficial to the full infiltration of the oil.
The invention also provides an oil immersion method suitable for the equipment, which mainly comprises the following steps:
s1: starting a rotating disc 27 on the oil immersion tank 1, driving a chain wheel 22 to start rotating by a rotating shaft 21, and simultaneously heating the oil in the oil immersion tank 1 by a heating disc 23;
s2: guiding in a chain to be subjected to oil immersion from a material inlet 11 of an oil immersion tank 1, and guiding out the chain from a material outlet 12 of the oil immersion tank 1 through a track 28;
s3: and collecting the immersed chain led out from the discharge port 12 of the oil immersion tank 1.
The working principle is as follows: as shown in fig. 1, 2, 3 and 4, when the invention works, the rotating disc 27 on the immersion oil tank 1 is started, the rotating shaft 21 drives the chain wheel 22 to start rotating, the heating disc 23 starts to heat the oil in the immersion oil tank 1, then the chain to be immersed is led in from the inlet 11 of the immersion oil tank 1, the chain enters the immersion oil tank 1 and then is meshed with the rotating chain wheel 22, so the chain moves forward along the arranged track 28 under the driving of the chain wheel 22, and after the oil immersed and heated downwards finishes immersion, the chain is led out from the outlet 12 of the immersion oil tank 1. As shown in fig. 2, the rotating disc 27 externally connected with the driving source rotates, the rotating disc 27 is in transmission connection with the rotating shafts 21 through the second timing belt 26 to drive the rotating shafts 21 to rotate, and because the chain wheels 22 are fixedly arranged on the rotating shafts 21 and the rotating shafts 21 are in transmission connection, when the rotating disc 27 rotates, the chain wheels 22 synchronously rotate to drive the chain to move forward. As shown in fig. 3, while the sprocket 22 rotates, the heating plate 23 fixed to the rotating shaft 21 is submerged under the oil surface and also rotates, heating the oil. The heating can increase the molecular activity of the oil, so that the oil can be quickly immersed into the chain and fully immersed. In addition, the design of the heating pipe 24 in a shape of Chinese character 'hui' can not only increase the heating area and improve the heating effect, but also promote the oil to be fully soaked; the oil can be stirred by the rotation of the heating pipe 24, so that the oil can irregularly flow, the oil is promoted to fully soak the chain, and the oil soaking effect is improved. As shown in fig. 2, 3 and 6, when the chain of the invention is immersed in oil in the oil immersion tank 1, the rotating disc 27 rotates, and the rotating disc 27 is connected with the compression plate 3 which is vertically and slidably installed in the extrusion chamber 13 through the connecting rod 31, so that the compression plate 3 also reciprocates vertically in the extrusion chamber 13 during chain conveying. When compression plate 3 moves down, compression plate 3 extrudees the air in the extrusion storehouse 13, and the extruded air flow can blow the chain that prepares to derive after the immersion oil for unnecessary oil droplet can drip back in the fluid of below, carries out reuse. Meanwhile, the oil in the extrusion bin 13 can be extruded by the extruded air, so that a high-pressure environment is caused, the oil can move in the heating bins 14 on two sides, the oil liquid level in the extrusion bin 13 is reduced, and the oil liquid level in the heating bins 14 is increased. Therefore, the liquid level of the oil can be restored when the air pressure is balanced, so that the oil rises and falls repeatedly, the oil flows irregularly, the oil is enabled to fully soak the chain, and the oil soaking effect is improved. In addition, the compression plate 3 causes a high-pressure environment in the extrusion bin 13 to increase the molecular activity of oil, so that the oil can be quickly immersed into the chain and be fully immersed. The chain oil immersion device is easy to install, can enable oil to be rapidly immersed into the chain and to be fully immersed, and can recycle redundant oil drops on the chain after oil immersion, thereby saving resources. According to the invention, the heating pipe 24 is utilized to heat the oil liquid, so that the molecular activity of the oil liquid is increased, the oil is promoted to be rapidly immersed into the chain and fully immersed, the oil liquid is stirred, the oil liquid flows irregularly, the oil liquid is promoted to fully immerse the chain, and the oil immersion effect is improved; the compression plate 3 is used for extruding air, so that the extruded air flow is used for blowing the chain to be led out after oil immersion, and redundant oil drops can drop back to the oil liquid below for recycling; the liquid level of the oil in the extrusion bin 13 is driven to rise and fall repeatedly, so that the oil flows irregularly, the oil is promoted to fully soak the chain, and the oil soaking effect is improved; meanwhile, the high-pressure environment formed by the compression plate 3 extruding air can increase the molecular activity of the oil, and promote the oil to be rapidly immersed into the chain and fully soaked.
As shown in fig. 6 and 7, when the chain of the present invention is led out from the discharge port 12 of the oil immersion tank 1, the chain needs to pass through the oil wiping mechanism 4 to remove excessive oil drops. When the chain passes through the oil wiping mechanism 4, redundant oil drops are absorbed by the annular oil absorption rubber 44 rotatably mounted on the supporting column 43 to absorb oil; the oil absorption rubber 44 expands after absorbing oil, and can form a sealing effect on the discharge port 12, thereby not only creating a sealing environment for subsequent compression plate 3 to extrude air, but also being beneficial to heat preservation of oil and promoting infiltration of the oil.
As shown in fig. 7 and 9, the compression plate 3 presses air downwards, the compression plate 3 presses the pressing plate 51 vertically and freely mounted on the box wall, the pressing plate 51 moves downwards, the support column 43 passes through the opening 52, the pressing plate 51 presses the oil absorbing rubber 44, and the oil absorbing rubber 44 is removed. The oil absorption rubber 44 shrinks after being dried, and the sealing effect of the discharge port 12 is lost. When the oil-absorbing rubber discharge device works, the oil-absorbing rubber 44 expands to seal the discharge hole 12 when the compression plate 3 is pressed downwards, and when the compression plate 3 drives the pressing plate 51 to press the oil-absorbing rubber 44, the pressure below the compression plate 3 is high, and the pressure above the compression plate 3 is relatively low. And because the pressing plate 51 is driven to move downwards by the control block 54 when the compression plate 3 is compressed, when the pressing plate 51 is driven by the control block 54, the pressing plate 51 drives the control block 54 to move upwards by the reaction force to open the hollow part, the upper side and the lower side of the compression plate 3 are communicated, and the hot air below the compression plate 3 enters the air blowing bin 16 above. The air flow blows the chain in the extrusion chamber 13 to promote the oil infiltration. Subsequently, the compression plate 3 moves upwards, the oil absorption rubber 44 shrinks after being dried, the discharge port 12 loses the sealing effect, and outside air enters the tank body of the oil immersion tank 1 through the discharge port 12.
As shown in fig. 1 and 3, when the compression plate 3 moves upward, the control block 54 closes the gap by the restoring force of the compression spring 55, and blocks the compression plate 3 from moving upward and downward. The upward movement of the compression plate 3 will squeeze the hot air in the blowing chamber 16, so that the air is blown out from the blowing opening through the blowing duct 17 to the chain at the discharging opening 12 and the feeding opening 11. Hot air is blown out of the chain at the feed port 12, so that the chain can be dried, and oil drops cannot drop to pollute the environment; the chain garbage can be removed by blowing air into the chain at the material port 11, so that the oil in the oil immersion tank 1 is prevented from being polluted, and the cost is saved. The high temperature is beneficial to the full infiltration of the oil.
Claims (6)
1. The utility model provides an industrial chain production is with environment-friendly immersion oil equipment which characterized in that: the oil immersion tank comprises an oil immersion tank (1) filled with oil, wherein a conveying line (2) is arranged in the oil immersion tank (1), a conveying chain of the conveying line (2) enters from a feeding hole (11) of the oil immersion tank (1) and leaves from a discharging hole (12) of the oil immersion tank (1), and the discharging hole (12) is positioned above the feeding hole (11); the conveying line (2) comprises a chain wheel (22) which is fixedly arranged on a rotating shaft (21) and used for driving a chain to move, the rotating shaft (21) is rotatably arranged on the wall of the immersion oil tank (1), and a heating plate (23) is fixedly arranged on the rotating shaft (21); a compression plate (3) is arranged above the conveying line (2), and the compression plate (3) is vertically and slidably mounted on the wall of the immersion oil tank (1);
the rotary shafts (21) are in transmission connection, the rotary shafts (21) are in transmission connection with a rotary disc (27) externally connected with a driving source through a second synchronous belt (26), a protruding portion is arranged on the disc of the rotary disc (27), and the protruding portion is connected with the compression plate (3) through a connecting rod (31); one end of the connecting rod (31) is rotatably arranged with the convex part, and the other end is fixedly connected with the compression plate (3);
the conveying line (2) comprises a track (28) for limiting a chain conveying path, the track (28) is hollow, and the track (28) is fixedly arranged on the wall of the oil immersion tank (1);
a disc surface of the heating disc (23) is provided with a clip-shaped heating pipe (24);
soak oil tank (1) and be extrusion storehouse (13) at middle part and heating chamber (14) of both sides by two vertical baffles separation, the bottom of extrusion storehouse (13) and heating chamber (14) is linked together, heating plate (23) are located heating chamber (14), the vertical slidable mounting of compression plate (3) is in extrusion storehouse (13), and the top fixed mounting of heating chamber (14) has diaphragm (15) to divide into heating chamber (14) heating portion and the portion of blowing.
2. The environment-friendly oil immersion equipment for industrial chain production according to claim 1, characterized in that: the feeding port (11) and the discharging port (12) are both positioned in the extrusion bin (13), the discharging port (12) is also provided with an oil wiping mechanism (4), the oil wiping mechanism (4) comprises a mounting seat (41) fixedly mounted on the wall of the box, oil leakage holes (42) are fully distributed in the mounting seat (41), and two sides of the discharging port (12) are respectively fixedly mounted with supporting columns (43) on the mounting seat (41); an annular oil absorption rubber (44) is rotatably arranged on the supporting column (43).
3. The environment-friendly oil immersion equipment for industrial chain production as claimed in claim 2, characterized in that: the compression plate (3) is also provided with an exhaust mechanism (5), the exhaust mechanism (5) comprises an extrusion plate (51) vertically mounted on the box wall in a sliding manner, the extrusion plate (51) is positioned above the discharge hole (12), the extrusion plate (51) is provided with a hole (52) for accommodating the support column (43) to pass through, and one side of the extrusion plate (51) close to the box wall is provided with a support part (53); the edge of the compression plate (3) is provided with a vacancy part, the vacancy part is positioned above the supporting part (53), a control block (54) is vertically and slidably mounted in the vacancy part, and the control block (54) opens and closes the vacancy part and is used for communicating and isolating the upper side and the lower side of the compression plate (3); and a compression spring (55) is vertically arranged on the upper surface of the control block (54), and the compression spring (55) is connected with the control block (54) and the compression plate (3).
4. The environment-friendly oil immersion equipment for industrial chain production according to claim 3, characterized in that: the heating bin (14) is characterized in that the wall of the blowing part of the heating bin (14) is also provided with a blowing port, the blowing port is connected with a blowing pipeline (17), the blowing pipeline (17) is provided with a first blowing port (18) and a second blowing port (19), the first blowing port (18) is aligned to a chain at the discharge port (12), and the second blowing port (19) is aligned to a chain at the feeding port (11).
5. The environment-friendly oil immersion equipment for industrial chain production according to claim 4, characterized in that: the surface of the immersion oil tank (1) is coated with a heat-insulating layer.
6. An oil immersion method suitable for the environment-friendly oil immersion equipment for industrial chain production as claimed in claims 1-5, which mainly comprises the following steps:
s1: starting a rotating disc (27) on the oil immersion tank (1), driving a chain wheel (22) to start rotating by a rotating shaft (21), and simultaneously heating the oil in the oil immersion tank (1) by a heating disc (23);
s2: guiding a chain to be subjected to oil immersion into a material inlet (11) of an oil immersion tank (1), and guiding the chain out of a material outlet (12) of the oil immersion tank (1) through a track (28);
s3: collecting the chain which is led out from the discharge hole (12) of the oil immersion tank (1) and is immersed in the oil.
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