CN113594826B - Automatic riveting device for connector terminal - Google Patents

Automatic riveting device for connector terminal Download PDF

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Publication number
CN113594826B
CN113594826B CN202110863327.1A CN202110863327A CN113594826B CN 113594826 B CN113594826 B CN 113594826B CN 202110863327 A CN202110863327 A CN 202110863327A CN 113594826 B CN113594826 B CN 113594826B
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China
Prior art keywords
terminal
plate
clamping jaw
clamping
threading
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Active
Application number
CN202110863327.1A
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Chinese (zh)
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CN113594826A (en
Inventor
庄锦强
田军
肖良诚
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Changshu Lixing Photoelectric Science & Technology Co ltd
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Changshu Lixing Photoelectric Science & Technology Co ltd
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Priority to CN202110863327.1A priority Critical patent/CN113594826B/en
Publication of CN113594826A publication Critical patent/CN113594826A/en
Application granted granted Critical
Publication of CN113594826B publication Critical patent/CN113594826B/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/052Crimping apparatus or processes with wire-feeding mechanism
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/055Crimping apparatus or processes with contact member feeding mechanism

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

The invention discloses an automatic riveting device for a connector terminal, which comprises an upper terminal crimping blade and a lower terminal crimping blade, wherein the rear end of the lower terminal crimping blade is provided with a terminal channel and a terminal track, and the terminal track conveys a terminal to the terminal channel; the pushing power device pushes the terminal to the downward terminal crimping blade; the front end of the lower terminal crimping blade is provided with a threading die, an electric wire penetrates into the terminal through the threading die in a guiding way, the front of the threading die is provided with a clamping jaw device for clamping the electric wire, the clamping jaw device is arranged on a clamping jaw plate, the clamping jaw plate is arranged on a clamping jaw sliding rail, and the clamping jaw plate is connected with a clamping jaw plate power device; the clamping jaw sliding rail is connected with a longitudinal sliding block, the longitudinal sliding block is arranged on the longitudinal sliding rail, the longitudinal sliding block is connected with a longitudinal power device, and the longitudinal power device drives the longitudinal sliding block to move on the longitudinal sliding rail; the invention realizes automatic conveying of the electric wire, taking off the electric wire from the conveying line, inserting the terminal on the electric wire, riveting the terminal on the electric wire, improving the production efficiency and reducing the labor cost.

Description

Automatic riveting device for connector terminal
Technical Field
The invention relates to an automatic riveting device for a connector terminal, which is used for assembling the terminal (such as a three-plug terminal) to an electric wire and riveting the terminal.
Background
The production of the cord tail connector can generally be simply divided into the following six steps: wire cutting, peeling inner skin, connector terminal crimping, tail threading and injection molding. The existing automatic production line can only realize the following steps: the wire cutting, the crust is shelled, the endotheca is shelled, connector terminal crimping, then carry out afterbody through the production line worker manual work and wear the cover, carry out by hand and wear the cover not only influence production efficiency, moreover, can't guarantee the dynamics of wearing the cover, thereby influence the quality of wearing the cover, lead to wearing the cover and can't ensure to wear in place, because the condition of wearing the cover in place, the personnel of moulding plastics need wear tightly with the instrument again before moulding plastics to prevent the condition in place, indirectly influence the production efficiency of moulding plastics, this is a vicious cycle, not only cause wearing the cover inefficiency and unstable, and the efficiency of moulding plastics reduces, and still need increase the manual incremental cost of production line.
Disclosure of Invention
The invention aims to provide an automatic riveting device for a connector terminal, which can automatically realize riveting of a wire terminal.
In order to solve the technical problems, the automatic riveting device for the connector terminal comprises a movable upper terminal crimping blade and a fixed lower terminal crimping blade, wherein the upper terminal crimping blade drives the upper terminal crimping blade to move up and down through a riveting power device to realize terminal riveting with the lower terminal crimping blade; the rear end of the lower terminal crimping blade is provided with a terminal channel, a terminal track is connected to the terminal channel, and the terminal track conveys terminals to the terminal channel; the pushing power device is arranged at the rear end of the terminal track, and pushes the terminal to the terminal crimping blade downwards after the terminal track conveys the terminal to the terminal channel; the front end of the lower terminal crimping blade is provided with a threading die which is provided with a threading hole, the position of the threading hole corresponds to that of the terminal hole, and the inlet of the threading hole is in a horn shape; the wire is guided into the terminal through the threading die, the threading die consists of an upper threading die and a lower threading die, the upper threading die is arranged on a threading slide block, the threading slide block is arranged on a threading guide rail, the threading slide block is connected with a threading power device, and the threading power device drives the threading slide block to move on the threading guide rail so as to separate the upper threading die from the lower threading die; the front of the threading die is provided with a clamping jaw device for clamping wires, the clamping jaw device is arranged on a clamping jaw plate, the clamping jaw plate is arranged on a clamping jaw sliding rail, the clamping jaw plate is connected with a clamping jaw plate power device, and the clamping jaw plate power device drives the clamping jaw plate to move up and down on the clamping jaw sliding rail; the clamping jaw sliding rail is connected with a longitudinal sliding block, the longitudinal sliding block is arranged on the longitudinal sliding rail, the longitudinal sliding block is connected with a longitudinal power device, and the longitudinal power device drives the longitudinal sliding block to move on the longitudinal sliding rail.
Preferably, the riveting power device is a motor, the pushing power device, the threading power device and the clamping jaw plate power device are cylinders, and the clamping jaw device is a clamping jaw cylinder. The longitudinal power device comprises a motor and a screw rod driven by the motor, and a nut of the screw rod is connected with the longitudinal sliding block.
In order to realize automatic transmission of the electric wires, the clamping jaw device is provided with vertically distributed chain tracks, the chain tracks are arranged on gears, and the gears are driven by a motor; the chain track is provided with a plurality of wire clamps, each wire clamp comprises a fixed plate, each fixed plate is arranged on the chain track, each fixed plate is provided with a fixed clamping plate, the edges of the fixed clamping plates are provided with movable clamping plates, and the movable clamping plates are arranged on the fixed plates through movable shafts; a clamping spring is arranged between the movable clamping plate and the fixed plate, and the clamping spring props against the movable clamping plate to enable the upper end of the movable clamping plate to abut against the fixed clamping plate, and a clamping space is formed between the fixed clamping plate and the movable clamping plate; the movable clamping plate is provided with a pressing plate, and the pressing plate is pressed to compress the clamping spring, so that the head end of the movable clamping plate is separated from the fixed clamping plate.
In order to automatically take off the electric wires from the chain track, the clamping jaw device is provided with a wire clamp pressing plate at the edge, and the wire clamp pressing plate is arranged on the fixed plate through a pressing plate power device. The pressing plate power device is an air cylinder.
In order to play a buffering role, the bottom of the wire clamp pressing plate is provided with a contact plate, the contact plate is connected with the wire clamp pressing plate through a connecting plate, and a buffering space is reserved between the contact plate and the wire clamp pressing plate.
For safety protection, the chain track is provided with a protective cover outside, and the protective cover is provided with an opening in the upper horizontal section of the chain track, wherein the opening exposes a wire clamp on the chain track. In order to prevent the electric wire clamped on the wire clamp from entering the inside of the protective cover, an arc-shaped plate for pressing the pressing plate is arranged above the open tail end of the chain track at the downstream of the walking. Before the wire clamp for clamping the electric wire enters the protective cover, the arc-shaped plate presses the pressing plate, so that the electric wire is separated from the wire clamp, the electric wire is prevented from being brought into the protective cover by the wire clamp, and the electric wire enters the protective cover.
The invention realizes automatic conveying of the electric wire, automatic taking off from the conveying line, automatic inserting of the terminal on the electric wire, automatic riveting of the terminal on the electric wire, production efficiency improvement and labor cost reduction.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of the present invention.
Fig. 2 is a schematic view of a terminal riveting press body.
FIG. 3 is a schematic view of the threading die portion.
Fig. 4 is a schematic view of the jaw apparatus.
Fig. 5 is a schematic view of a wire clamp.
Fig. 6 is a schematic view of a chain track portion.
Fig. 7 is a schematic view of a clamp press plate location.
Detailed Description
As shown in fig. 1 to 7, the automatic crimping device for connector terminals comprises a movable upper terminal crimping blade 7 and a fixed lower terminal crimping blade (below the outermost terminal in fig. 3), wherein the upper terminal crimping blade 7 is driven to move up and down by a crimping power device to realize terminal crimping with the lower terminal crimping blade. Specifically, as shown in fig. 1, all the terminal riveting parts are assembled based on a terminal riveting machine main body 1, and the terminal riveting machine main body 1 is provided with a terminal riveting machine power button 2, and the terminal riveting machine power button is powered on after being started and driven by a driving motor 3. The driving motor 3 is connected with the punch 4, the eccentric shaft arranged on the punch 4 is connected with the punch sliding block 5 through a screw rod, the punch sliding block 5 is connected with the upper terminal crimping blade 7 through the pressing block 6, the upper terminal crimping blade 7 is fastened with the terminal crimping blade pressing block 6 through a screw, and the driving motor 3 drives the upper terminal crimping blade 7 to rivet up and down.
As shown in fig. 3, the rear end of the lower terminal crimping blade is provided with a terminal channel (a row of terminals is arranged below in fig. 3), a terminal rail 9 is connected to the terminal channel, the terminal rail 9 is mounted on a riveting machine base 18, the terminal channel is perpendicular to the terminal rail 9, and the terminal rail 9 conveys terminals to the terminal channel.
The rear end of the terminal track 9 is provided with a first cylinder 11, after the terminal track 9 conveys the terminal to the terminal channel, the first cylinder 11 pushes the terminal to the terminal crimping blade downwards, namely, pushes the terminal to the riveting position, so that automatic conveying of the terminal is realized.
The front end of the lower terminal crimping blade is provided with a threading die 8, the threading die 8 is provided with a threading hole, the position of the threading hole corresponds to that of the terminal hole, and the inlet of the threading hole is horn-shaped, so that an electric wire can directly and rapidly enter the threading die 8 to be in quick matching crimping with a terminal (conveyed) at the rear side of the threading die 8. The wire passes through the direction of threading mould 8 and wears into the terminal, threading mould 8 comprises last threading mould and lower threading mould, go up the threading mould and install on the threading slider, the threading slider is installed on threading guide 15, the threading slider is connected with second cylinder 12, and second cylinder 12 drive threading slider moves on threading guide 15, makes last threading mould and lower threading mould separate, goes up the condition of dislocation from top to bottom when the threading mould reciprocates and prevents the wire to wear.
As shown in fig. 4, a clamping jaw device for clamping the electric wire is arranged in front of the threading die 8, the clamping jaw device is a clamping jaw cylinder 13, the clamping jaw device is arranged on a clamping jaw plate, the clamping jaw plate is arranged on a clamping jaw sliding rail 16, the clamping jaw plate is connected with a third cylinder 14, and the third cylinder 14 drives the clamping jaw plate to move up and down on the clamping jaw sliding rail 16. The clamping jaw sliding rail 16 is connected with a longitudinal sliding block, the longitudinal sliding block is installed on the longitudinal sliding rail, the longitudinal sliding block is connected with a longitudinal power device, the longitudinal power device comprises a longitudinal motor 10 and a screw rod driven by the longitudinal motor 10, a nut of the screw rod is connected with the longitudinal sliding block, and the longitudinal power device drives the longitudinal sliding block to move on the longitudinal sliding rail 17. In this way, the clamping jaw device can move up and down and longitudinally, the longitudinal motor 10 rotates to drive the screw rod to rotate, the nut on the screw rod and the longitudinal sliding block connected with the screw rod move back and forth along the longitudinal sliding rail 17, and the clamping jaw cylinder 13 extends forwards and contracts backwards (namely, moves longitudinally). The third cylinder 14 can drive the clamping claw plate to move up and down, drive the clamping claw cylinder 13 to move up and down, and the clamping claw cylinder 13 stretches forwards, contracts backwards and moves up and down, so that the clamping claw cylinder 13 is driven to a wire position, the clamping claw cylinder 13 is convenient to grab wires, and the clamping claw cylinder 13 moves towards the threading die 8 after grabbing the wires.
In order to realize automatic transmission of the electric wires, the clamping jaw device is provided with vertically distributed chain tracks, the chain tracks are arranged on gears, and the gears are driven by a motor. As shown in fig. 6, a plurality of wire clamps 371 are mounted on the chain track 37, and as shown in fig. 5, the wire clamps 371 comprise a fixed plate 372, the fixed plate 372 is mounted on the chain track 37, a fixed clamping plate 373 is mounted on the fixed plate 372, a movable clamping plate 374 is arranged on the side of the fixed clamping plate 373, and the movable clamping plate 374 is mounted on the fixed plate 372 through a movable shaft; a clamping spring 376 is arranged between the movable clamping plate 374 and the fixed plate 372, the clamping spring 376 props against the movable clamping plate 374, so that the upper end of the movable clamping plate 374 abuts against the fixed clamping plate 373, and a clamping space is formed between the fixed clamping plate 373 and the movable clamping plate 374; the movable clamp plate 374 is provided with a pressing plate 375, and the pressing plate 375 is pressed to compress the clamp spring 376, thereby disengaging the movable clamp plate head 374 from the fixed clamp plate 373.
To achieve automatic removal of the wire from the chain track 37, the clamping jaw arrangement is provided with a wire clamping press 39, as shown in fig. 7, which wire clamping press 39 is mounted on a fixing plate 40 by means of a fourth air cylinder 38. The fourth cylinder 40 acts to drive the wire clamp pressing plate 39 to move downwards, the pressing plate 375 on the movable clamping plate 39 is pressed, and the head end of the movable clamping plate 374 is separated from the fixed clamping plate 373, namely, the clamping of the movable clamping plate 374 on the electric wire is released. At this time, the above-mentioned clamping jaw device can grasp the electric wire and convey to the threading die 8.
In order to play a role in buffering, a contact plate is arranged at the bottom of the wire clamp pressing plate 39, the contact plate is connected with the wire clamp pressing plate 39 through a connecting plate, and a buffering space is reserved between the contact plate and the wire clamp pressing plate 39.
As shown in fig. 6, the safety protection is realized by the protective cover 377 being arranged outside the chain track 37. At the upper portion (horizontal section) of the chain track 37, the protective cover 377 has an opening from which the clip 371 on the chain track 37 is exposed.
Downstream of the travel of the chain track 37, near the open end of the protective cover 377 (e.g. above the opening of the protective cover 377), a curved plate 378 is provided, the curved plate 378 being intended to press against the pressing plate 375. When the wire clamp 371 holding the wire is advanced into the interior of the protective enclosure 377 (i.e., advanced from the opening), the arcuate plate 378 presses against the pressing plate 375 so that the wire will disengage from the wire clamp 371 and the wire will not follow the clamped 371 into the interior of the protective enclosure 377.
In use, the chain track 37 transports the wire to the clamp press 39, the clamp press 39 moves downward to release the clamp of the movable clamp 374 to the wire, and then the clamping jaw device clamps the wire to the threading die 8. At this time, the terminal rail 9 conveys the terminal to the terminal passage, the first cylinder 11 pushes the terminal to the terminal crimping blade, the wire is conveyed into the terminal through the threading die 8, and finally the terminal crimping blade 7 is moved to realize crimping of the terminal. After the terminal crimping is completed, the upper terminal crimping blade 7 and the upper threading die of the threading die 8 are lifted, the electric wire is sent out by the clamping jaw cylinder 13 to a position before the transmission, and the wire clamp pressing plate 39 moves downward, so that the wire clamp 371 clamps the electric wire (cable) at the original position.
The above embodiments do not limit the present invention in any way, and all technical solutions obtained by equivalent substitution or equivalent transformation fall within the protection scope of the present invention.

Claims (8)

1. The automatic riveting device for the connector terminal is characterized by comprising a movable upper terminal crimping blade and a fixed lower terminal crimping blade, wherein the upper terminal crimping blade drives the upper terminal crimping blade to move up and down through a riveting power device to realize terminal riveting with the lower terminal crimping blade; the rear end of the lower terminal crimping blade is provided with a terminal channel, a terminal track is connected to the terminal channel, and the terminal track conveys terminals to the terminal channel; the pushing power device is arranged at the rear end of the terminal track, and pushes the terminal to the terminal crimping blade downwards after the terminal track conveys the terminal to the terminal channel; the front end of the lower terminal crimping blade is provided with a threading die which is provided with a threading hole, the position of the threading hole corresponds to that of the terminal hole, and the inlet of the threading hole is in a horn shape; the wire is guided into the terminal through the threading die, the threading die consists of an upper threading die and a lower threading die, the upper threading die is arranged on a threading slide block, the threading slide block is arranged on a threading guide rail, the threading slide block is connected with a threading power device, and the threading power device drives the threading slide block to move on the threading guide rail so as to separate the upper threading die from the lower threading die; the front of the threading die is provided with a clamping jaw device for clamping wires, the clamping jaw device is arranged on a clamping jaw plate, the clamping jaw plate is arranged on a clamping jaw sliding rail, the clamping jaw plate is connected with a clamping jaw plate power device, and the clamping jaw plate power device drives the clamping jaw plate to move up and down on the clamping jaw sliding rail; the clamping jaw sliding rail is connected with a longitudinal sliding block, the longitudinal sliding block is arranged on the longitudinal sliding rail, the longitudinal sliding block is connected with a longitudinal power device, and the longitudinal power device drives the longitudinal sliding block to move on the longitudinal sliding rail;
The longitudinal power device comprises a motor and a screw rod driven by the motor, and a nut of the screw rod is connected with the longitudinal sliding block;
The clamping jaw device is provided with vertically distributed chain tracks on the edges, the chain tracks are arranged on gears, and the gears are driven by a motor; the chain track is provided with a plurality of wire clamps, each wire clamp comprises a fixed plate, each fixed plate is arranged on the chain track, each fixed plate is provided with a fixed clamping plate, the edges of the fixed clamping plates are provided with movable clamping plates, and the movable clamping plates are arranged on the fixed plates through movable shafts; a clamping spring is arranged between the movable clamping plate and the fixed plate, and the clamping spring props against the movable clamping plate to enable the upper end of the movable clamping plate to abut against the fixed clamping plate, and a clamping space is formed between the fixed clamping plate and the movable clamping plate; the movable clamping plate is provided with a pressing plate, and the pressing plate is pressed to compress the clamping spring, so that the head end of the movable clamping plate is separated from the fixed clamping plate.
2. The automatic riveting device for connector terminals according to claim 1, wherein: the riveting power device is a motor.
3. The automatic riveting device for connector terminals according to claim 1, wherein: the pushing power device, the threading power device and the clamping jaw plate power device are cylinders.
4. The automatic riveting device for connector terminals according to claim 1, wherein: the clamping jaw device is a clamping jaw cylinder.
5. The automatic riveting device for connector terminals according to claim 1, wherein: the clamping jaw device is provided with a wire clamp pressing plate on the edge, and the wire clamp pressing plate is installed on the fixed plate through a pressing plate power device.
6. The automatic riveting device for connector terminals according to claim 5, wherein: the wire clamp pressing plate is characterized in that a contact plate is arranged at the bottom of the wire clamp pressing plate, the contact plate is connected with the wire clamp pressing plate through a connecting plate, and a buffer space is reserved between the contact plate and the wire clamp pressing plate.
7. The automatic riveting device for connector terminals according to claim 1, wherein: the protection cover is arranged outside the chain track, and is arranged on the upper horizontal section of the chain track, and is provided with an opening which enables the wire clamp on the chain track to be exposed.
8. The automatic riveting device for connector terminals according to claim 7, wherein: an arc plate for pressing the pressing plate is arranged above the opening end at the downstream of the walking of the chain track.
CN202110863327.1A 2021-07-29 2021-07-29 Automatic riveting device for connector terminal Active CN113594826B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110863327.1A CN113594826B (en) 2021-07-29 2021-07-29 Automatic riveting device for connector terminal

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110863327.1A CN113594826B (en) 2021-07-29 2021-07-29 Automatic riveting device for connector terminal

Publications (2)

Publication Number Publication Date
CN113594826A CN113594826A (en) 2021-11-02
CN113594826B true CN113594826B (en) 2024-07-16

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN216162086U (en) * 2021-07-29 2022-04-01 常熟利星光电科技有限公司 Automatic riveting device for connector terminal

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000164315A (en) * 1998-11-27 2000-06-16 Harness Syst Tech Res Ltd Automatic crimping method and its device for manufacturing wire harness
CN206322984U (en) * 2016-12-28 2017-07-11 常熟利星光电科技有限公司 A kind of power line copper pin beats end device automatically
CN107359493B (en) * 2017-08-18 2023-07-11 厦门海普锐科技股份有限公司 Multiple terminal crimping system and crimping method
CN108777423A (en) * 2018-05-24 2018-11-09 常熟利星光电科技有限公司 A kind of continuous material strip multi-terminal synchronization compression bonding apparatus of power cord
CN111293570B (en) * 2020-04-07 2021-06-15 博硕科技(江西)有限公司 Automatic terminal riveting device

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN216162086U (en) * 2021-07-29 2022-04-01 常熟利星光电科技有限公司 Automatic riveting device for connector terminal

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