CN113589771A - Industrial production optimization detection system and method - Google Patents
Industrial production optimization detection system and method Download PDFInfo
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- CN113589771A CN113589771A CN202110879753.4A CN202110879753A CN113589771A CN 113589771 A CN113589771 A CN 113589771A CN 202110879753 A CN202110879753 A CN 202110879753A CN 113589771 A CN113589771 A CN 113589771A
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- 238000009776 industrial production Methods 0.000 title claims abstract description 69
- 238000001514 detection method Methods 0.000 title claims abstract description 20
- 238000005457 optimization Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000013480 data collection Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 4
- 230000001276 controlling effect Effects 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/25—Integrating or interfacing systems involving database management systems
- G06F16/252—Integrating or interfacing systems involving database management systems between a Database Management System and a front-end application
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31169—Object manager contains client, control and communication and start and planning server
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses an industrial production optimization detection system and a method, belonging to the technical field of industrial production detection, wherein the system comprises at least one industrial production device, a data processing center, a central server, a database server, an on-site management computer and a device scheduling center, wherein each industrial production device is connected to a workshop local area network in a wired mode, at least one data acquisition module is used for acquiring working data, and then the working data are transmitted to the data processing center through the workshop local area network for analysis and processing, and the central server, the data processing center and the on-site management computer are interconnected in a wired mode; the invention can realize the rapid acquisition and analysis processing operation of the working data of the industrial production equipment, and can check the analyzed and processed data in the field, remote or mobile process, thereby carrying out the regulation and control operation of the industrial production equipment in time, and having high regulation and control efficiency and good synchronism.
Description
Technical Field
The invention belongs to the technical field of industrial production detection, and particularly relates to an industrial production optimization detection system and method.
Background
Each link in industrial production is likely to generate defects, production parameters of each industrial production device during working are not independent and often affect each other, and therefore parameter data of the industrial production devices during working need to be collected so as to carry out optimization regulation and control processing on the working of the industrial production devices in due time.
The traditional industrial production equipment working parameter data acquisition is usually carried out on site by manpower, and the acquired results are centralized and combed and then manually analyzed and processed, so that data reference is made for subsequent optimization regulation and control of the industrial production equipment.
Disclosure of Invention
The present invention aims to provide an industrial production optimization detection system and method to solve the problems in the background art.
According to one aspect of the invention, the invention provides an industrial production optimization detection system, which comprises at least one industrial production device, a data processing center, a central server, a database server, an on-site management computer and a device scheduling center, wherein each industrial production device is connected to a workshop local area network in a wired mode, at least one data acquisition module is used for acquiring working data, and then the working data are transmitted to a data processing center through a workshop local area network for analysis and processing, the central server is connected with the data processing center and the field management computer in a wired mode, so that the field management computer can fetch the analyzed and processed data from the data processing center, and is connected with the equipment scheduling center by means of wire, and issuing a regulation and control instruction to a workshop local area network to finally complete the industrial production management of each industrial production device.
Furthermore, the central server is also connected with a database server for providing data service for the application program in the central server.
Furthermore, the central server is also connected with a network printing module for printing the working data of each industrial production device acquired by the data acquisition module.
Furthermore, the central server is also connected with a general billboard for visually displaying the working data of each industrial production device collected by the data collection module.
Further, the data processing center includes:
the data acquisition unit is connected to the workshop local area network and used for receiving the working data of each industrial production device acquired by the data acquisition module;
the processor is used for analyzing and processing the acquired data;
the power supply module is used for supplying power to the processor;
the storage module is connected to the processor and used for storing the data analyzed and processed by the processor;
and the data output unit is connected to the central server and is used for outputting the data analyzed and processed by the processor to the central server.
Furthermore, the central server is connected with a remote control terminal in a wired mode and/or connected with a mobile control terminal in a wireless mode.
According to another aspect of the present invention, the present invention provides an industrial production optimization detection method, comprising the steps of:
the data acquisition module acquires working data during production of industrial production equipment and transmits the acquired working data to a workshop local area network;
the data processing center collects the working data of the industrial production equipment collected by the data collection module from the workshop local area network, and analyzes and processes the collected working data;
the analyzed and processed data are transmitted to the central server in a wired mode, so that management personnel can print the data through a network printing module or visually display and watch the data through a general billboard conveniently;
a manager calls the analyzed and processed data from the data processing center through a field management computer, a remote control terminal or a mobile control terminal, performs bad analysis on the analyzed and processed data so as to optimize an industrial process, and finally sends a regulation and control instruction to an equipment scheduling center for regulation and control operation;
and the equipment scheduling center issues the regulation and control instruction to each industrial production equipment connected with the workshop local area network, and finally, the industrial production management of each industrial production equipment is completed.
Compared with the prior art, the invention has the beneficial effects that:
the industrial production equipment management system has the advantages that the working data of the industrial production equipment can be collected by the data collection module instead of manual work and quickly, the collected data can be sent to the data processing center for analysis and processing through the workshop local area network, the system is convenient and quick, moreover, the central server connected with the data processing center is also connected with the field management computer, the remote control terminal and the mobile control terminal in a wired or wireless mode, so that the data analyzed and processed by the data processing center can be checked in the field, remote or mobile process, and a regulation and control instruction can be sent to the equipment scheduling center in time for regulation and control operation of the industrial production equipment according to the analyzed and processed data, so that the regulation and control efficiency is high, and the synchronism is good.
Drawings
Fig. 1 is a schematic structural diagram of an industrial production optimization detection system according to the present invention.
Fig. 2 is a schematic structural diagram of a data processing center of an industrial optimization detection system according to the present invention.
In the figure: 100. industrial production equipment; 101. a data acquisition module; 102. a remote control terminal; 103. a mobile control terminal; 104. a network printing module; 105. a general billboard; 106. a workshop local area network; 107. a data processing center; 108. a central server; 109. a field management computer; 110. an equipment scheduling center; 111. a database server;
1071. a data output unit; 1072. a power supply module; 1073. a storage module; 1074. a data acquisition unit; 1075. a processor.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-2, in a first aspect of this embodiment, an industrial production optimization detection system includes at least one industrial production device 100, a data processing center 107, a central server 108, a database server 111, a site management computer 109 and a device scheduling center 110, where each of the industrial production devices 100 is connected to a plant lan 106 by a wire, and is configured to perform work data acquisition by at least one data acquisition module 101, and then is transmitted to the data processing center 107 through the plant lan 106 for analysis processing, the central server 108 is interconnected with the data processing center 107 and the site management computer 109 by a wire, so that the site management computer 109 retrieves the analyzed data from the data processing center 107, the site management computer 109 is further connected to the device scheduling center 110 by a wire, so as to issue the control command to the workshop lan 106, and finally to complete the industrial production management of each industrial production equipment 100.
Specifically, the central server 108 is further connected to a database server 111, which is used for providing data services for the application programs in the central server 108.
Specifically, the central server 108 is further connected to a network printing module 104, which is used for printing the working data of each industrial production equipment 100 collected by the data collecting module 101.
Specifically, the central server 108 is further connected to a general billboard 105 for visually displaying the working data of each industrial production equipment 100 collected by the data collection module 101.
Specifically, the data processing center 107 includes:
a data acquisition unit 1074, connected to the workshop lan 106, for receiving the working data of each industrial production equipment 100 acquired by the data acquisition module 101;
a processor 1075 for analyzing and processing the acquired data;
a power supply module 1072 for supplying power to the processor 1075;
a storage module 1073 connected to the processor 1075 for storing the data analyzed and processed by the processor 1075;
the data output unit 1071 is connected to the center server 108, and outputs the data analyzed and processed by the processor 1075 to the center server 108.
Specifically, the central server 108 is further connected to the remote control terminal 102 in a wired manner and/or connected to the mobile control terminal 103 in a wireless manner.
In a second aspect of the present embodiment, an industrial production optimization detection method is provided, which includes the following steps:
the data acquisition module 101 acquires working data of the industrial production equipment 100 during production and transmits the acquired working data to the workshop local area network 106;
the data processing center 107 collects the working data of the industrial production equipment 100 collected by the data collection module 101 from the workshop local area network 106, and analyzes and processes the collected working data;
the analyzed and processed data is transmitted to the central server 108 in a wired mode, so that management personnel can print the data through the network printing module 104 or visually display and watch the data through the general billboard 105 conveniently;
the management personnel call the analyzed and processed data from the data processing center 107 through the field management computer 109 or the remote control terminal 102 or the mobile control terminal 103, perform bad analysis on the analyzed and processed data so as to optimize the industrial process, and finally issue a regulation and control instruction to the equipment scheduling center 110 for regulation and control operation;
the device scheduling center 110 issues the control command to each industrial production device 100 connected to the workshop lan 106, and finally completes the industrial production management of each industrial production device 100.
According to the invention, the data acquisition module 101 is used for acquiring the working data of the industrial production equipment 100 instead of manual work, the acquired data can be sent to the data processing center 107 through the workshop local area network 112 for analysis and processing, and the data processing center 107 is connected with the field management computer 109, the remote control terminal 102 and the mobile control terminal 103 in a wired or wireless manner on the central server 108 connected with the data processing center 107, so that the data analyzed and processed by the data processing center 107 can be checked in the field, remote or mobile process, and a regulation and control instruction is sent to the equipment scheduling center 110 in time according to the analyzed and processed data for regulation and control operation of the industrial production equipment 100, and the regulation and control efficiency is high and the synchronism is good.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. An industrial production optimization detection system is characterized by comprising at least one industrial production device (100), a data processing center (107), a central server (108), a database server (111), an on-site management computer (109) and a device scheduling center (110), wherein each industrial production device (100) is connected to a workshop local area network (106) in a wired mode, at least one data acquisition module (101) is used for acquiring working data, the working data are transmitted to the data processing center (107) through the workshop local area network (106) for analysis processing, the central server (108), the data processing center (107) and the on-site management computer (109) are interconnected in a wired mode, so that the on-site management computer (109) can call the analyzed and processed data from the data processing center (107), and the on-site management computer (109) is also connected to the device scheduling center (110) in a wired mode, so as to send the regulation and control instruction to the workshop local area network (106) and finally complete the industrial production management of each industrial production device (100).
2. An industrial optimization detection system according to claim 1, wherein the central server (108) is further connected to a database server (111) for providing data services for the application program in the central server (108).
3. The industrial production optimization detection system according to claim 1, wherein the central server (108) is further connected with a network printing module (104) for printing the working data of each industrial production equipment (100) collected by the data collection module (101).
4. The industrial production optimization detection system according to claim 1, wherein the central server (108) is further connected with a general billboard (105) for visually displaying the working data of each industrial production equipment (100) collected by the data collection module (101).
5. An industrial production optimization detection system according to claim 1, characterized in that said data processing center (107) comprises:
the data acquisition unit (1074) is connected to the workshop local area network (106) and is used for receiving the working data of each industrial production device (100) acquired by the data acquisition module (101);
a processor (1075) for analyzing and processing the acquired data;
a power supply module (1072) for supplying power to the processor (1075);
a storage module (1073) connected to the processor (1075) for storing the data analyzed and processed by the processor (1075);
and a data output unit (1071) connected to the center server (108) for outputting the data analyzed and processed by the processor (1075) to the center server (108).
6. An industrial process optimization detection system according to claim 1, wherein the central server (108) is further connected to the remote control terminal (102) by wire and/or to the mobile control terminal (103) by wireless.
7. An industrial production optimization detection method is characterized by comprising the following steps:
the data acquisition module (101) acquires working data during production of the industrial production equipment (100) and transmits the acquired working data to the workshop local area network (106);
the data processing center (107) collects the working data of the industrial production equipment (100) collected by the data collection module (101) from the workshop local area network (106), and analyzes and processes the collected working data;
the analyzed and processed data is transmitted to a central server (108) in a wired mode, so that management personnel can print the data through a network printing module (104) or visually display and watch the data through a general billboard (105);
a manager calls the analyzed and processed data from the data processing center (107) through the field management computer (109), the remote control terminal (102) or the mobile control terminal (103), performs bad analysis on the analyzed and processed data to optimize an industrial process, and finally sends a regulation and control instruction to the equipment scheduling center (110) for regulation and control operation;
the equipment scheduling center (110) issues the regulating and controlling instruction to each industrial production equipment (100) connected with the workshop local area network (106), and finally, the industrial production management of each industrial production equipment (100) is completed.
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| CN202110879753.4A CN113589771A (en) | 2021-07-30 | 2021-07-30 | Industrial production optimization detection system and method |
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| CN202110879753.4A CN113589771A (en) | 2021-07-30 | 2021-07-30 | Industrial production optimization detection system and method |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103576652A (en) * | 2013-10-31 | 2014-02-12 | 青海盐湖工业股份有限公司 | Salt pan production process data collection and management system |
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| US20180089995A1 (en) * | 2016-09-26 | 2018-03-29 | Kyland Technology Co.,Ltd. | Intelligent traffic cloud control server |
| CN209400916U (en) * | 2019-04-02 | 2019-09-17 | 暨南大学 | A kind of job Shop Management System based on Ethernet |
| CN111047257A (en) * | 2019-12-09 | 2020-04-21 | 中铝国际工程股份有限公司 | Production order management system based on 5G network |
| CN111880487A (en) * | 2020-06-24 | 2020-11-03 | 中工互联(北京)智能科技有限公司 | Production line edge terminal and production line management system |
-
2021
- 2021-07-30 CN CN202110879753.4A patent/CN113589771A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103576652A (en) * | 2013-10-31 | 2014-02-12 | 青海盐湖工业股份有限公司 | Salt pan production process data collection and management system |
| CN204614011U (en) * | 2015-05-06 | 2015-09-02 | 河南中维电子科技有限公司 | A kind of commercial production KXG based on technology of Internet of things |
| US20180089995A1 (en) * | 2016-09-26 | 2018-03-29 | Kyland Technology Co.,Ltd. | Intelligent traffic cloud control server |
| CN209400916U (en) * | 2019-04-02 | 2019-09-17 | 暨南大学 | A kind of job Shop Management System based on Ethernet |
| CN111047257A (en) * | 2019-12-09 | 2020-04-21 | 中铝国际工程股份有限公司 | Production order management system based on 5G network |
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Application publication date: 20211102 |