Disclosure of Invention
The invention aims to enhance the odor release effect of granular wax to be detected, thereby improving the accuracy of the odor detection result.
In order to achieve the aim, the invention provides a pretreatment system for granular wax odor detection, which comprises a control device and a sample pressing device, wherein the sample pressing device comprises a pressurizing part, a forming die and a stripper;
the pressurizing component comprises a press and a pressurizing column; the molding die comprises a feeding cavity matched with the pressurizing column, and the feeding cavity is used for filling granular wax to be detected; the press is used for driving the pressurizing column to enter the feeding cavity to pressurize the wax particles to be detected into block-shaped wax to be detected; the forming die comprises a base detachably connected with the feeding cavity;
the stripper which can be detachably connected with the feeding cavity comprises a discharging cavity matched with the blocky wax to be detected; at the connecting end of the ejector and the forming die, a boss matched with the shell of the forming die is arranged on the discharge cavity;
the control device is used for controlling the pressurizing pressure value of the press machine.
In the present invention, the method further comprises:
and the temperature control device is used for adjusting the environmental temperature of the granular wax odor detection.
In the present invention, the method further comprises:
and the crushing device is used for crushing the wax particles to be detected before pressurization.
In the invention, a scraping device is also included;
the doctor-bar device is including being used for fixing the fixed part of wax is examined to the cubic, and, be used for with the cubic is examined the machine of examining wax doctor-bar and is controlled the blade for the thin slice.
In the present invention, the method further comprises:
the processing unit is used for generating a corresponding appropriate environment temperature value and an appropriate pressure value according to the property attribute data of the wax to be detected;
the property attribute data comprises a melting point and a solid penetration after melting; the penetration degree of the solidified paraffin after melting is the penetration degree of the paraffin after naturally cooling and solidifying after melting;
the suitable ambient temperature values include: under a specific pressure value, the temperature value required for adhering the granular wax in the pressed blocky wax to be detected into a whole can be obtained.
In the present invention, the suitable pressure values include:
and under the suitable environmental temperature value, the blocky wax to be detected, which is pressed by the granular wax to be detected, has a pressure value required by a preset penetration.
In the present invention, the specific pressure value is 2MP-3 MP.
In the present invention, the method further comprises:
and the pressure sensor is used for acquiring the pressurizing pressure value of the press machine in real time.
In the present invention, the pressurizing time ranges from 10 seconds to 20 seconds.
In the present invention, the cross-section of the feeding cavity comprises:
circular, rectangular or square.
In the invention, the base comprises a boss matched with the bottom of the feeding cavity.
Has the advantages that:
in order to obtain a granular wax product required by odor detection, granular wax needs to be pressed into block-shaped wax to be detected, and the hardness and the density of the block-shaped wax to be detected are consistent with those of large-volume granular wax; the invention can control the pressing force of the blocky wax to be detected, thereby controlling the hardness and density of the pressed blocky wax to be detected.
By the control device and the sample pressing device, the pressed blocky wax to be detected can have certain adhesion degree at a proper temperature, and the density can be controlled to be consistent with that of large-volume granular wax; the blocky wax to be detected obtained by the invention is an integral body which is adhered together and is more suitable for scraping, so that the blocky wax to be detected is cut into sheets, and the flaky wax to be detected with uniform thickness and consistent shape can be obtained, thereby improving the stability of releasing the odor of the wax to be detected.
In addition, compared with the granular wax obtained by directly cutting the granular wax in the prior art, the surface area of the flaky wax to be detected with the same mass obtained by the invention is much larger, so that the contact area of the wax to be detected and air is effectively increased, and the odor of the wax to be detected is released more fully.
The odor of the flaky wax to be detected obtained by the embodiment of the invention is released more stably and sufficiently, so that the result precision of odor detection can be effectively improved.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood and to make the technical means implementable in accordance with the contents of the description, and to make the above and other objects, technical features, and advantages of the present invention more comprehensible, one or more preferred embodiments are described below in detail with reference to the accompanying drawings.
Detailed Description
The following detailed description of the present invention is provided in conjunction with the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the specific embodiments.
Throughout the specification and claims, unless explicitly stated otherwise, the word "comprise", or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated element or component but not the exclusion of any other element or component.
Spatially relative terms, such as "below," "lower," "upper," "above," "upper," and the like, may be used herein for ease of description to describe one element or feature's relationship to another element or feature in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the object in use or operation in addition to the orientation depicted in the figures. For example, if the items in the figures are turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the elements or features. Thus, the exemplary term "below" can encompass both an orientation of below and above. The article may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative terms used herein should be interpreted accordingly.
In this document, the terms "first", "second", etc. are used to distinguish two different elements or portions, and are not used to define a particular position or relative relationship. In other words, the terms "first," "second," and the like may also be interchanged with one another in some embodiments.
The inventor researches and discovers that the granular wax is directly chopped for odor detection in the prior art, on one hand, the contact area of the granular wax obtained in the mode and air is limited to increase, and the sufficient and quick release of the odor is not facilitated; on the other hand, the size of the granular wax obtained by directly cutting the granular wax is not easy to be uniform, and the shape difference is large; the individual difference of the granular wax to be detected is easily caused, so that the accuracy and the stability of the result of the subsequent odor detection are influenced.
The inventor also finds that the volatilization effect of the odor causing substances of the flake granular wax obtained by the scraping blade of the block-shaped wax to be detected is better than that of the granular wax obtained by directly cutting the granular wax, but if the granular wax is directly pressed into the block-shaped wax, the density and the hardness of the granular wax are greatly different from those of the original granular wax, so that the accuracy of the subsequent odor detection is seriously influenced. On the other hand, if the granular wax is melted into a liquid state and then naturally cooled and solidified, although the viscosity, density and hardness of the obtained block wax are the same as those of the granular wax, in the heating and melting process of the granular wax, a large amount of odor-causing substances of the block wax are volatilized, so that the components of the granular wax to be detected are changed, and the solidified block wax cannot be used for odor detection.
The method comprises the following steps of melting granular wax into a liquid state, naturally cooling and solidifying the liquid granular wax into block-shaped wax, and measuring the penetration degree of the granular wax to be detected so as to obtain the physical properties such as density, hardness and the like of the granular wax; the penetration degree of the molten solidification wax in the embodiment of the invention is measured after the granular wax is melted into liquid state and then naturally cooled and solidified into block wax, and the penetration degree of the molten solidification wax to be detected is equal to the penetration degree of the granular wax to be detected.
After the property data exist, the pressure value required for pressing the granular wax into the blocky wax to be detected can be obtained; when the penetration degree of the granular wax pressed into the block-shaped wax is consistent with the penetration degree of the block-shaped wax obtained after the granular wax is melted into liquid state and then naturally cooled and solidified, the pressure value of pressing the granular wax into the block-shaped wax is the appropriate pressure value.
Furthermore, in order to enable the pressed blocky wax to be detected to be well adhered into a whole, in the embodiment of the invention, the environmental temperature of the pressed blocky wax to be detected can be set, specifically, the adhesion degree between granular waxes can be directly influenced by the temperature of the environmental temperature, and the pressed blocky wax to be detected can be well adhered into a whole by properly adjusting the environmental temperature on the premise of not volatilizing odor substances of the granular waxes as far as possible, so that the pressed blocky wax to be detected is more suitable for a doctor blade, and the accuracy of subsequent odor detection is further improved.
Based on the above recognition, the pretreatment system for granular wax odor detection provided by the embodiment of the invention is used for realizing a specific pretreatment method for granular wax odor detection; referring to fig. 1, the pretreatment method for detecting granular wax smell specifically includes:
s11, acquiring property attribute data of the granular wax to be detected; the property attribute data comprises the melting point of the granular wax to be detected and the penetration degree of the solidified granular wax after melting;
s12, determining a corresponding appropriate environmental temperature value and an appropriate pressure value according to the property attribute data of the wax to be detected;
when the penetration degree of the granular wax pressed into the block-shaped wax is consistent with the penetration degree of the block-shaped wax obtained after the granular wax is melted into liquid state and then naturally cooled and solidified, the pressure value of pressing the granular wax into the block-shaped wax is the appropriate pressure value.
Furthermore, in order to enable the pressed blocky wax to be detected to be firmly adhered into a whole and avoid looseness, in the embodiment of the invention, the environment temperature for pressing the blocky wax to be detected can be set, specifically, the adhesion degree among granular waxes can be directly influenced by the environment temperature, and the pressed blocky wax to be detected can be better adhered into a whole by properly adjusting the environment temperature on the premise of not causing volatilization of odor substances of the granular waxes as far as possible, so that the pressed blocky wax to be detected is more suitable for scraping blades, and the subsequent accuracy of odor detection is further improved.
In the embodiment of the present invention, the corresponding suitable ambient temperature value and the suitable pressure value may be calculated and predicted according to the melting point of the granular wax by using a prediction model, specifically:
the proper environment temperature value in the embodiment of the invention is the temperature value required for adhering the granular wax in the pressed blocky wax to be detected into a whole under a specific pressure value.
In practical applications, the method for determining the suitable ambient temperature value may specifically include:
a plurality of pellets each having a different melting point were obtained as first test pellets, and the operation for each first test pellet was as follows:
s101, after the melting point value of the first test granular wax is determined, pressurizing the first test granular wax at a specific pressure value under different environmental temperatures; determining an environment temperature value required by bonding the first test wax particles after being pressed into a block shape as an appropriate environment temperature value;
firstly, a specific pressure value can be set as a reference, and the adhesion degree of the blocky wax after the first test granular wax is pressed is respectively observed at different environmental temperatures; the lowest ambient temperature at which sticking together is possible is determined as the suitable ambient temperature value. In practical applications, the specific value of the specific pressure value may be set to 2MP-3 MP.
S102, taking the suitable environmental temperature value of each first test granular wax as a dependent variable data set, and taking the melting point of each first test granular wax as a self-variable data set;
the appropriate ambient temperature value of the first test wax obtained in step S101 is used as a dependent variable data set, and the melting point of each first test wax is used as a self-variable data set.
S103, model training is carried out according to the dependent variable data set and the independent variable data set, and an environment temperature prediction model for predicting the proper environment temperature value through the melting point of the granular wax is generated.
By assigning appropriate test data and training data for model training, an ambient temperature prediction model for predicting an appropriate ambient temperature value by the melting point of the wax particles can be generated.
Therefore, after the environmental temperature prediction model is generated, the corresponding appropriate environmental temperature value can be calculated by knowing the melting point of the wax to be detected.
Then, the proper pressure value in the embodiment of the invention refers to a pressure value which is required by the preset penetration degree and is used for pressing the granular wax to be detected into the blocky wax to be detected under the proper environment temperature value; it should be noted that the preset penetration in the embodiment of the present invention is also the penetration of the wax to be detected after melting and solidifying.
The specific determination method of the suitable pressure value in the embodiment of the invention may include:
obtaining a plurality of granular waxes respectively having different suitable environmental temperature values as second test granular waxes, and operating each second test granular wax as follows:
s201, after determining the suitable environmental temperature value of the second test grain wax, pressurizing the test grain wax under different pressure values respectively; determining a proper pressure value of the test granular wax according to a pressure value required when the second test granular wax pressed into a block shape reaches a preset penetration;
the second test wax in the embodiment of the present invention may be obtained from the first test wax, for which the appropriate ambient temperature value has been determined, or from the wax for which the appropriate ambient temperature value has been calculated by the ambient temperature prediction model. Similarly, the second test waxes of the present examples each have a different melting point.
Pressing the second test granular wax into block-shaped wax under different pressures by taking the suitable environmental temperature of the second test granular wax as the environmental temperature, and then measuring the penetration degree of the block-shaped wax;
determining a suitable pressure value for the second test wax pellet by needle penetration comparison with a corresponding wax pellet solidified after melting; that is, at a suitable ambient temperature, when the block wax obtained by pressing a certain second test grain wax has the same penetration degree as the block wax obtained by solidifying after melting, the pressure value of the pressed second test grain wax can be determined as a suitable pressure value.
S202, taking the appropriate pressure value of each second test granular wax as a dependent variable data set, and taking the penetration of each test granular wax as a self-variable data set;
the appropriate ring pressure value of the second test wax obtained in step S201 is used as a dependent variable data set, and the penetration of each second test wax is used as a self-variable data set.
And S203, performing model training according to the dependent variable data set and the independent variable data set to generate a pressure prediction model for predicting the appropriate pressure value of the particle wax according to the particle wax penetration.
By performing model training by assigning appropriate test data and training data, a pressure value prediction model for predicting an appropriate pressure value thereof by the penetration of wax pellets can be generated.
Therefore, after the pressure value prediction model is generated, the corresponding appropriate pressure value can be calculated as long as the penetration degree of the wax to be detected is known. The penetration of the wax pellets to be tested can be obtained by melting and solidifying the penetration of the wax pellets.
After the environmental temperature prediction model and the pressure value prediction model are generated, the corresponding appropriate environmental temperature value and the appropriate pressure value can be calculated according to the melting point and the penetration degree of the wax particles to be detected.
S13, pressurizing the granular wax to be detected at a proper pressure value at a proper environment temperature to generate blocky wax to be detected;
after the proper environmental temperature and the proper pressure value of the wax granules to be detected are determined, the wax granules to be detected can be pressed into the corresponding blocky wax to be detected.
And S14, scraping the blocky wax to be detected to generate the wax to be detected to be a thin sheet.
Then, the block-shaped wax to be inspected needs to be scraped to generate a thin-sheet wax to be inspected suitable for odor detection.
In the pretreatment method for the granular wax odor detection, in order to obtain a granular wax product suitable for odor detection, the granular wax is firstly pressed into block wax to be detected, and then a flaky wax to be detected is obtained by a scraping blade; in order to keep the properties of the obtained flake wax to be detected consistent with the original granular wax, the pressed blocky wax to be detected needs to have certain adhesion, and the hardness and the density of the blocky wax to be detected can be consistent with those of the original granular wax. Thus, the proper environmental temperature value and the proper pressure value for pressing the granular wax to be detected can be determined according to the property attribute data of the granular wax to be detected; and pressing the granular wax to be detected at an environment temperature with a proper environment temperature value to form a blocky wax to be detected by a proper pressure value, and scraping the blocky wax to be detected into the flake wax to be detected.
The components and property attributes of the blocky wax to be detected obtained by the pretreatment method for detecting the granular wax odor are consistent with those of the original granular wax to be detected, so that the subsequent odor detection result is not influenced; then, the blocky wax to be detected obtained by the pretreatment method for detecting the smell of the granular wax is a whole and is more suitable for scraping, so that the blocky wax to be detected is cut into thin slices, the thin slices with uniform thickness and consistent shapes can be obtained, and the stability of releasing the smell of the wax to be detected is improved.
In addition, compared with the granular wax obtained by directly cutting the granular wax in the prior art, the surface area of the thin-sheet wax to be detected with the same quality obtained by the pretreatment method for detecting the smell of the granular wax is much larger, so that the contact area of the wax to be detected and air is effectively increased, and the smell of the wax to be detected is released more fully.
In order to implement the above-mentioned pretreatment method for granular wax odor detection, so as to enhance the odor release effect of the granular wax to be detected and improve the accuracy of the odor detection result, as shown in fig. 2 to 4, in the embodiment of the present invention, a pretreatment system for granular wax odor detection is provided, which includes a sample pressing device 01 and a control device 02, wherein the sample pressing device 01 includes a pressing part 11, a forming mold 12 and a stripper 13;
the pressurizing part 11 comprises a press 111 and a pressurizing column 112; the forming die 12 comprises a feeding cavity 121 matched with the pressurizing column 112, and the feeding cavity 121 is used for filling granular wax to be detected; the press 111 is used for driving the pressurizing column 112 to enter the feeding cavity 121 to pressurize the wax particles to be detected into the blocky wax to be detected; the forming die 12 comprises a base 122 detachably connected to the feed cavity 121;
the stripper 13 which can be detachably connected with the feeding cavity 121 comprises a discharging cavity 131 which is matched with the blocky wax to be detected; at the connecting end of the ejector 13 and the forming die 12, a boss 132 matched with the shell of the forming die 12 is arranged on the discharge cavity 131;
the control device 02 is used to control the pressure value of the press 111.
The pretreatment system for wax odor detection in the embodiment of the present invention may be understood with reference to the above-described pretreatment method for wax odor detection;
the pretreatment system for granular wax odor detection provided by the embodiment of the invention mainly comprises a sample pressing device 01, wherein the sample pressing device 01 is used for pressing granular wax to be detected into blocky wax to be detected through a specific pressure value (suitable pressure value) at a specific environment temperature (namely a suitable environment temperature value), and the specific working process is as follows:
in the embodiment of the invention, firstly, an appropriate environmental temperature value and an appropriate pressure value corresponding to the current wax to be detected are determined, and the specific manner can be obtained by referring to the method in the embodiment corresponding to fig. 1;
in practical application, a temperature control device (not shown in the figure) can be further arranged, and then the temperature of the wax to be detected can be adjusted correspondingly, so that the temperature of the wax to be detected is consistent with the current ambient temperature, namely, the temperature of the wax to be detected is the corresponding appropriate ambient temperature value.
Then, after the pressure value of the press 111 is set, a certain amount of wax particles to be detected are filled into the feeding cavity 121; then, the press 111 drives the pressurizing column 112 into the feeding chamber 121 to pressurize the wax pellets to be tested into a lump of the wax to be tested according to the instruction of the control device 02. In practical applications, the pressing time for the wax pellets to be detected may be set in the range of 10 seconds to 20 seconds.
In addition, in order to adapt the shape of the block-shaped wax to be detected to the subsequent doctor blade treatment, the cross section of the material cavity can be set to be circular, rectangular or square.
In order to conveniently take out the pressed block-shaped wax to be detected from the feeding cavity 121, the ejector in the embodiment of the invention can be connected with the feeding cavity 121 through the boss 132 on the discharging cavity 131, so that the block-shaped wax to be detected pressed in the feeding cavity 121 can be taken out.
Further, in order to better realize the pressure control for the wax pellets to be detected, in the embodiment of the present invention, a pressure sensor may be further provided to obtain the pressure value of the press 111 in real time, and the specific arrangement manner may be to provide the pressure sensor at a position such as the pressing column 112 or the base 122.
In practical application, the embodiment of the present invention may further include a processing device (not shown in the figure) to generate a suitable ambient temperature value and a suitable pressure value according to the property attribute data of the wax to be detected;
the property attribute data comprises the melting point and the solid penetration of the wax to be detected after melting; the penetration degree of the molten paraffin is the penetration degree of the molten paraffin after natural cooling and solidification;
suitable ambient temperature values include: under a specific pressure value, the temperature required for adhering the granular wax in the blocky wax to be detected pressed by the granular wax to be detected into a whole can be ensured. In practical applications, the specific pressure value may be set to 2MP-3 MP.
The suitable pressure value comprises a pressure value required by the preset penetration degree of the blocky wax to be detected, which is pressed by the granular wax to be detected, under the suitable environment temperature value.
The processing device in the embodiment of the present invention may be a computer and the like including a processor, a memory, and the like, and may determine an appropriate ambient temperature value and an appropriate pressure value corresponding to each wax pellet to be detected through the processing device, and may generate a real-time control instruction of the press 111 according to real-time data collected by the pressure sensor.
In an embodiment of the present invention, a scraping device (not shown in the figure) may be further included to scrape the block-shaped wax to be inspected to generate a thin sheet of wax to be inspected suitable for odor detection; the specific structure of the doctor blade device may be similar to that of the doctor blade device in the related art, including a fixing portion for fixing the lump of wax to be inspected, and a mechanically controlled blade for cutting and scraping the lump of wax to be inspected into a sheet.
Furthermore, in the embodiment of the present invention, a fusion casting device (not shown in the figure) may be further included, which is configured to melt a part of the granular wax to be detected, solidify the part of the granular wax into a block-shaped wax through natural cooling, and determine the penetration of the granular wax by measuring the penetration of the molten granular wax.
Further, in the embodiment of the present invention, a crushing device (not shown in the figure) may be further included to crush the wax particles to be detected before the wax particles to be detected are pressurized at an appropriate pressure value.
Because the original form of the detected granular wax is approximately spherical and granular, the spherical form can lead to larger compressive strength of the granular wax, and the force conduction among the granular wax after being pressed is not uniform enough, so that the stress of the granular wax to be detected is not uniform enough when being pressed, and further the density of the pressed blocky wax to be detected is not uniform enough, thereby influencing the consistency of the form of the wax to be detected of a subsequent cut slice. Therefore, in the embodiment of the invention, the granular wax to be pressurized can be pulverized by the pulverizing device so as to destroy the spherical outer structure, so that the density of the pressed blocky wax to be detected is more uniform.
In summary, in the embodiment of the present invention, in order to obtain a granular wax product suitable for odor detection, granular wax needs to be pressed into a block-shaped wax to be detected, and the hardness and density of the block-shaped wax to be detected need to be consistent with those of a large volume of granular wax, for this reason, the pretreatment system for granular wax odor detection in the present invention includes a control device and a sample pressing device, wherein the sample pressing device presses the granular wax to be detected into the block-shaped wax to be detected in a forming mold through a pressing part of the sample pressing device, and then the block-shaped wax to be detected in the forming mold is taken out through a stripper; the invention can control the pressing force of the blocky wax to be detected, thereby controlling the density of the pressed blocky wax to be detected.
By the control device and the sample pressing device, the viscosity and the density of the pressed blocky wax to be detected can be controlled to be consistent with the hardness and the density of the large-volume granular wax at a proper temperature; the blocky wax to be detected obtained by the invention is a whole and is more suitable for scraping, so that the flakiness wax to be detected with uniform thickness and consistent shape can be obtained by cutting the blocky wax to be detected into slices, thereby improving the stability of releasing the odor of the wax to be detected.
In addition, compared with the granular wax to be detected obtained by directly cutting granular wax in the prior art, the flaky wax to be detected with the same mass obtained by the method has much larger surface area, so that the contact area of the wax to be detected and air is effectively increased, and the odor of the wax to be detected is released more fully
The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. It is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to enable one skilled in the art to make and use various exemplary embodiments of the invention and various alternatives and modifications as are suited to the particular use contemplated. Any simple modifications, equivalent changes and modifications made to the above exemplary embodiments shall fall within the scope of the present invention.