CN105890961A - Sample preparation method and compaction device for immature soil base materials - Google Patents
Sample preparation method and compaction device for immature soil base materials Download PDFInfo
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- 239000002689 soil Substances 0.000 title claims abstract description 68
- 239000000463 material Substances 0.000 title claims abstract description 59
- 238000005056 compaction Methods 0.000 title claims abstract description 43
- 238000005464 sample preparation method Methods 0.000 title claims abstract description 22
- 238000012360 testing method Methods 0.000 claims abstract description 53
- 238000003825 pressing Methods 0.000 claims abstract description 18
- 239000010687 lubricating oil Substances 0.000 claims abstract description 7
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 17
- 229920005372 Plexiglas® Polymers 0.000 claims description 17
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 238000012423 maintenance Methods 0.000 claims 1
- 238000010998 test method Methods 0.000 abstract description 4
- 230000006835 compression Effects 0.000 abstract description 2
- 238000007906 compression Methods 0.000 abstract description 2
- 239000007787 solid Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 16
- 238000002360 preparation method Methods 0.000 description 5
- 238000012669 compression test Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000003475 lamination Methods 0.000 description 3
- 238000004873 anchoring Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007619 statistical method Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/36—Embedding or analogous mounting of samples
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/36—Embedding or analogous mounting of samples
- G01N2001/366—Moulds; Demoulding
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- General Health & Medical Sciences (AREA)
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- Sampling And Sample Adjustment (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
本发明公开了一种生土基材料的制样方法及压制装置,包括在模具内涂抹润滑油层,将生土基材料分层装入模具内,每铺一层生土基材料,通过千斤顶对模具内的生土基材料层进行压实即得待测试样;千斤顶的压实速率为0.5mm/s,千斤顶的压实压力为18~19KN,千斤顶的压实时间为3~5min;压制装置包括试验台,试验台由上到下依次沿水平方向并列设置第一平台和第二平台,在第二平台上沿竖向由下到上依次同轴设置千斤顶、垫片、模具和压柱,压柱的顶端与第一平台顶紧,通过对比传统的锤击试验、压力机压实试验与千斤顶的压实试验可知,千斤顶压实的试件的抗压强度比其他两种试验方法压实的试件抗压强度都要稳定,试件整体变形较好,试件受压时具有较好的延性。
The invention discloses a sample preparation method of raw soil-based materials and a pressing device, comprising the steps of applying a layer of lubricating oil in a mold, layering the raw soil-based materials into the mold, laying each layer of raw soil-based materials, and pressing the raw soil-based materials by a jack. The raw soil-based material layer in the mold is compacted to obtain the sample to be tested; the compaction rate of the jack is 0.5mm/s, the compaction pressure of the jack is 18-19KN, and the compaction time of the jack is 3-5min; The device includes a test bench. The first platform and the second platform are arranged side by side along the horizontal direction from top to bottom in the test bench. On the second platform, jacks, gaskets, molds and pressure columns are coaxially arranged in sequence from bottom to top in the vertical direction. , the top of the pressure column is tightly pressed against the first platform. By comparing the traditional hammer test, press compaction test and jack compaction test, it can be seen that the compressive strength of the specimen compacted by the jack is higher than that of the other two test methods. The compressive strength of the solid specimen must be stable, the overall deformation of the specimen is better, and the specimen has better ductility under compression.
Description
技术领域 technical field
本发明属于土木工程领域中建筑结构领域,具体为一种生土材料的制样方法及压制装置。 The invention belongs to the field of building structures in the field of civil engineering, and specifically relates to a sample preparation method and a pressing device for raw soil materials.
背景技术 Background technique
击实试验是用锤击实土样以了解土的压实特性的一种方法。这个方法是用不同的击实功(锤重×落距×锤击次数)分别锤击不同含水量的土样,并测定相应的干容重,从而求得最大干容重、最优含水量,为填土工程的设计、施工提供依据。传统的击实试验,是采用圆柱形击实桶和圆柱形的重力击实锤进行分层夯实,但其使用起来较为繁琐,人为因素对试验影响较大,效率较低。 The compaction test is a method of hammering a soil sample to understand the compaction characteristics of the soil. This method is to use different compaction work (hammer weight × drop distance × hammering times) to hammer soil samples with different water contents, and measure the corresponding dry bulk density, so as to obtain the maximum dry bulk density and optimal water content, as Provide basis for design and construction of filling works. The traditional compaction test uses a cylindrical compaction bucket and a cylindrical gravity compaction hammer for layered compaction, but it is cumbersome to use, and human factors have a great influence on the test, and the efficiency is low.
发明内容 Contents of the invention
针对现有技术中的缺陷和不足,本发明的目的在于提供一种生土材料的制样方法及压制装置,该方法和模具提高了生土材料的制样效率,通过每个阶段对施加压力的控制,减少人为因素对生土材料制样的影响,机械化程度更高,使用起来更加简易,易于推广。 In view of the defects and deficiencies in the prior art, the object of the present invention is to provide a sample preparation method and a pressing device for raw soil materials. The method and the mold improve the sample preparation efficiency of raw soil materials. control, reduce the influence of human factors on the sample preparation of raw soil materials, the degree of mechanization is higher, the use is simpler, and it is easy to promote.
为达到上述目的,本发明采取的技术方案为: In order to achieve the above object, the technical scheme that the present invention takes is:
一种生土基材料的制样方法,包括在模具内涂抹润滑油层,将生土基材料分层装入模具内,每铺一层生土基材料,通过千斤顶对模具内的生土基材料层进行压实即得待测试样;千斤顶的压实速率为0.5mm/s,千斤顶的压实压力为18~19KN,千斤顶的压实时间为3~5min。 A method for preparing samples of raw soil-based materials, comprising: applying a layer of lubricating oil in a mold, loading the raw soil-based materials into the mold in layers, laying each layer of raw soil-based materials, and lifting the raw soil-based materials in the mold by a jack The test sample is obtained by compacting the layers; the compaction rate of the jack is 0.5mm/s, the compaction pressure of the jack is 18-19KN, and the compaction time of the jack is 3-5min.
进一步的,将制作好的带有模具的试样静置一昼夜再拆除模具,拆除模具后的试样放在室内养护28天,养护温度为20℃±5℃,养护湿度为15%~25%。 Further, let the prepared sample with the mold stand for a whole day and night before removing the mold, and the sample after the mold is removed is placed indoors for 28 days, the curing temperature is 20°C ± 5°C, and the curing humidity is 15% to 25%. .
具体的,所述的制备得到的生土基材料的试样形状为立方体状。 Specifically, the sample shape of the prepared raw soil-based material is a cube.
该制样方法采用压制装置实现,所述的压制装置包括试验台,试验台由上到下依次沿水平方向并列设置第一平台和第二平台,在第二平台上沿竖向由下到上依次同轴设置千斤顶、模具和压柱,压柱的顶端与第一平台顶紧。 The sample preparation method is realized by a pressing device, and the pressing device includes a test bench. The first platform and the second platform are arranged side by side along the horizontal direction from top to bottom in the test bench, and the second platform is vertically arranged from bottom to top on the second platform. A jack, a mold and a pressure column are arranged coaxially in sequence, and the top of the pressure column is tightly pressed against the first platform.
进一步的,在模具和压柱之间还同轴设置挡箍,挡箍的顶端套接在压柱外,挡箍的底端套接在模具外,压柱穿过挡箍对模具内的生土基材料进行压实。 Further, a retaining hoop is arranged coaxially between the mold and the pressure column, the top end of the retaining hoop is sleeved outside the pressure column, the bottom end of the retaining hoop is sleeved outside the mould, and the pressure column passes through the retaining hoop to prevent the production in the mould. Soil base materials are compacted.
具体的,所述的模具为立方体状的模具,压柱的横切面为方形,挡箍的横切面为长方形。 Specifically, the mold is a cube-shaped mold, the cross-section of the pressure column is square, and the cross-section of the retaining hoop is rectangular.
详细的,所述的立方体状的模具的长×宽×高为150mm×150mm×150mm,压柱的横切面的边长为147mm,挡箍的顶端横切面的长×宽为180mm×150mm,挡箍的底端横切面的长×宽为200mm×180mm。 In detail, the length × width × height of the cube-shaped mold is 150 mm × 150 mm × 150 mm, the side length of the cross-section of the pressure column is 147 mm, and the length × width of the top cross-section of the retaining hoop is 180 mm × 150 mm. The length x width of the bottom cross section of the hoop is 200mm x 180mm.
具体的,所述的压柱及挡箍的制作材料为有机玻璃,所述的模具为钢制模具。 Specifically, the manufacturing material of the pressure column and the retaining hoop is plexiglass, and the mold is a steel mold.
实现所述的制样方法的压制装置,包括试验台,试验台由上到下依次沿水平方向并列设置第一平台和第二平台,在第二平台上沿竖向由下到上依次同轴设置千斤顶、模具和压柱,压柱的顶端与第一平台顶紧。 The pressing device for realizing the described sample preparation method includes a test bench. The first platform and the second platform are arranged side by side along the horizontal direction sequentially from top to bottom on the test bench, and are coaxial on the second platform vertically from bottom to top A jack, a mold and a pressure column are set, and the top of the pressure column is tightly pressed against the first platform.
本发明的优点为: The advantages of the present invention are:
(1)本发明的生土基材料的制样方法,利用千斤顶对模具内的每层生土基材料层进行压实得到最终的试样,并通过对千斤顶的压实速率、压实压力及压实时间的研究,得到了能保证最终制得的生土基材料试样整体性能较优的制备条件,且通过对比传统的锤击试验、压力机压实试验与千斤顶的抗压试验可知,千斤顶压实的试件的抗压强度比其他两种试验方法压实的试件抗压强度都要稳定,试件的密集度好,土粒之间的粘聚力高,千斤顶压实的10个试件数据偏差最小,对比峰值位移可以发现,千斤顶压实的试件整体变形较好,试件受压时具有较好的延性; (1) The sample preparation method of the raw soil-based material of the present invention uses a jack to compact every layer of the raw soil-based material layer in the mold to obtain the final sample, and through the compaction rate, compaction pressure and The research on the compaction time has obtained the preparation conditions that can ensure the overall performance of the final raw soil-based material sample is better, and by comparing the traditional hammer test, press compaction test and jack compression test, it can be seen that, The compressive strength of the specimen compacted by the jack is more stable than that of the specimens compacted by the other two test methods, the density of the specimen is good, and the cohesion between the soil particles is high. The data deviation of each specimen is the smallest. Comparing the peak displacement, it can be found that the overall deformation of the specimen compacted by the jack is better, and the specimen has better ductility when it is compressed;
(2)本发明的实现制样方法的压制装置,包括试验台,试验台由上到下依次沿水平方向并列设置第一平台和第二平台,在第二平台上沿竖向由下到上依次同轴设置千斤顶、垫片、模具和压柱,压柱的顶端与第一平台顶紧,通过千斤顶将垫片与模具一起向上匀速顶起运动,使顶端的压柱压入模具内对模具内的生土基材料进行压实制备得到所需试样,不仅制作过程可控,且制作过程简单易实施; (2) The pressing device for realizing the sample preparation method of the present invention includes a test bench, and the test bench is arranged side by side along the horizontal direction successively from top to bottom with a first platform and a second platform, and vertically from bottom to top on the second platform Set the jack, gasket, mold and pressure column coaxially in sequence. The top of the pressure column is pressed against the first platform, and the gasket and the mold are lifted up at a uniform speed by the jack, so that the pressure column at the top is pressed into the mold. The raw soil-based material in the sample is compacted to prepare the required sample, not only the production process is controllable, but also the production process is simple and easy to implement;
(3)因为松散的土体积比压实土的体积大,所以要压实成试模那么大的土体,在加土时会有一部分土体露在试模外面,因此,本发明在压柱与模具之间加设挡箍,箍住多余的土的,不仅方便了制样过程,同时还有利于压柱准确的压入模具内; (3) because loose soil volume is bigger than the volume of compacted soil, so will be compacted into so big soil body of trial mold, when adding soil, there will be a part of soil body to expose outside trial mold, therefore, the present invention is compacted A retaining hoop is added between the column and the mold to hold the excess soil, which not only facilitates the sample preparation process, but also facilitates the accurate pressing of the column into the mold;
(4)本发明的挡箍的顶端尺寸和底端尺寸不同,底端面积大于顶端面积,方便底端套接在模具外顶端套接在压柱外,且挡箍是一个长方形的构件,套接在方形的模具和压柱后可留有一定的缝隙,在压住压实过程中将土颗粒之间的空气排出,使得压实效果更好,也为了防止制造偏差,保证 压柱顺利压入挡箍和模具内; (4) The size of the top end of the retaining hoop of the present invention is different from the size of the bottom end, and the area of the bottom end is greater than the area of the top end, so that the bottom end is sleeved outside the mold and the top end is sleeved outside the pressure column, and the retaining hoop is a rectangular member. A certain gap can be left behind the square mold and the pressure column, and the air between the soil particles will be discharged during the compaction process, so that the compaction effect is better, and in order to prevent manufacturing deviation, ensure that the pressure column is pressed smoothly Into the retaining ring and mold;
(5)本发明的压柱及挡箍的制作材料为有机玻璃,模具为钢制模具,垫片为钢制垫片,利用有机玻璃较大的刚度和较好的平整度,组成可以套在150mm×150mm×150mm钢制模具上约束压柱向下运动的挡箍,由于有机玻璃之间摩擦力较小,有机玻璃压柱在有机玻璃挡箍内滑动更为流畅。 (5) The production material of the pressure column and the retaining hoop of the present invention is plexiglass, the mold is a steel mold, and the gasket is a steel gasket. Utilizing the larger rigidity and better flatness of the plexiglass, the composition can be enclosed within The 150mm×150mm×150mm steel mould, which constrains the downward movement of the pressure column, has a smaller friction force between the plexiglass, and the plexiglass pressure column slides more smoothly in the plexiglass stop collar.
附图说明 Description of drawings
图1为本发明生土基材料的压制装置的整体结构示意图; Fig. 1 is the overall structure schematic diagram of the pressing device of raw earth-based material of the present invention;
图2为第一挡板的正视图; Fig. 2 is the front view of the first baffle;
图3为图2的右视图; Fig. 3 is the right view of Fig. 2;
图4为图2的俯视图; Fig. 4 is the top view of Fig. 2;
图5为第二挡板的正视图; Fig. 5 is the front view of the second baffle;
图6为图5的右视图; Fig. 6 is the right view of Fig. 5;
图7为图5的俯视图; Figure 7 is a top view of Figure 5;
图中各标号表示为:1-试验台、11-第一平台、12-第二平台、13-锚固构件、2-千斤顶、3-模具、4-挡箍、41-第一挡板、42-第二挡板、5-压柱; The labels in the figure are represented as: 1-test bench, 11-first platform, 12-second platform, 13-anchor member, 2-jack, 3-mould, 4-block hoop, 41-first baffle plate, 42 -Second baffle, 5-pressure column;
以下结合说明书附图和具体实施方式对本发明做具体说明。 The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
具体实施方式 detailed description
本发明的生土基材料的制样方法,包括在模具内涂抹润滑油层,将生土基材料分层装入模具内,每铺一层生土基材料,通过千斤顶对模具内的生土基材料层进行压实;千斤顶的压实速率为0.5mm/s,千斤顶的压实压力为18~19KN,千斤顶的压实时间为3~5min。将制作好的试样静置一昼夜再拆除模具,拆除模具后的试样放在室内养护28天,养护温度为20℃±5℃,养护湿度为15%~25%。制备得到的生土基材料的试样形状为立方体状。 The sample preparation method of the raw soil-based material of the present invention comprises applying a layer of lubricating oil in the mould, packing the raw soil-based material into the mould, each layer of raw soil-based material is laid, and the raw soil-based material in the mold is lifted by a jack. The material layer is compacted; the compaction rate of the jack is 0.5mm/s, the compaction pressure of the jack is 18-19KN, and the compaction time of the jack is 3-5min. Let the prepared sample stand for a whole day and night before removing the mold. The sample after removing the mold is placed indoors for 28 days. The curing temperature is 20°C±5°C and the curing humidity is 15% to 25%. The sample shape of the prepared raw soil-based material is cubic.
结合图1,实现制样方法的压制装置包括试验台1,试验台1为在四个方向垂直于平面设置四个立柱,试验台1由上到下依次沿水平方向并列设置第一平台11和第二平台12,第一平台11和第二平台12分别通过锚固构件13固定在四个立柱上,例如锚固构件13为螺栓或法兰构件,在第二平台12上沿竖向由下到上依次同轴设置千斤顶2、模具3和压柱5,压柱5的顶端与第一平台11顶紧。 In conjunction with Fig. 1, the pressing device for realizing the sample preparation method includes a test bench 1, the test bench 1 is provided with four columns perpendicular to the plane in four directions, and the test bench 1 is arranged side by side along the horizontal direction from top to bottom successively. First platform 11 and The second platform 12, the first platform 11 and the second platform 12 are respectively fixed on the four uprights by anchoring members 13, for example, the anchoring members 13 are bolts or flange members, on the second platform 12 vertically from bottom to top The jack 2, the mold 3 and the pressure column 5 are arranged coaxially in sequence, and the top of the pressure column 5 is pressed tightly against the first platform 11.
在模具3和压柱5之间还同轴设置挡箍4,挡箍4的顶端套接在压柱5外,挡箍4的底端套接在模具3外,压柱5穿过挡箍4对模具3内的生土基材料进行压实。 A retaining hoop 4 is coaxially arranged between the mold 3 and the pressure column 5, the top end of the retaining hoop 4 is sleeved outside the pressure column 5, the bottom end of the retaining hoop 4 is sleeved outside the mold 3, and the pressure column 5 passes through the retaining hoop 4. Compact the raw earth-based material in the mold 3.
模具4为立方体状的模具,压柱5的横切面为方形,挡箍4的横切面为长方形。立方体状的模具3的长×宽×高为150mm×150mm×150mm,压柱5的横切面的边长为147mm,压柱5的高为200mm,挡箍4的顶端横切面的长×宽为180mm×150mm,挡箍4的底端横切面的长×宽为200mm×180mm。 The mold 4 is a cube-shaped mold, the cross-section of the pressure column 5 is square, and the cross-section of the retaining hoop 4 is rectangular. The length × width × height of the cube-shaped mold 3 is 150mm × 150mm × 150mm, the side length of the cross-section of the pressure column 5 is 147mm, the height of the pressure column 5 is 200mm, and the length × width of the top cross-section of the retaining hoop 4 is 180mm * 150mm, the length * width of the bottom cross-section of retaining hoop 4 is 200mm * 180mm.
本发明的压柱5和挡箍4由有机玻璃材料制成,有机玻璃挡箍4由四块加工好的有机玻璃挡板互相粘结组成,具体见图2-7,挡板包括第一挡板41和第二挡板42,第二挡板42的底端设置卡槽,组装后两个第一挡板41和两个第二挡板42通过卡槽插接并粘结固定;压柱5和挡箍4间沿一个方向的两端各预留出5mm的空间,使得生土材料在被压实时,材料之间的空气可以从缝隙中排出,有利于试件的密实,挡箍4采用厚度约为15mm的具有较大刚度的有机玻璃粘结而成。挡箍4的高度刚好适用于最后一次添加生土基材料的量,不宜过高或过低,这样既能保持压实的质量,也能节约材料。 The pressure column 5 and the retaining hoop 4 of the present invention are made of plexiglass material, and the plexiglass retaining hoop 4 is composed of four processed plexiglass baffles bonded to each other, as shown in Figure 2-7, the baffles include the first baffle The plate 41 and the second baffle 42, the bottom of the second baffle 42 is provided with a card slot, after assembly, the two first baffles 41 and the two second baffles 42 are inserted and fixed through the card slots; A space of 5mm is reserved at both ends along one direction between 5 and hoop 4, so that when the raw soil material is compacted, the air between the materials can be discharged from the gap, which is conducive to the compactness of the test piece. It is made of plexiglass with a thickness of about 15mm and a high rigidity. The height of retaining hoop 4 is just suitable for adding the amount of raw soil-based material for the last time, and should not be too high or too low, so that the quality of compaction can be maintained and materials can be saved.
优选的,本发明采用150mm×150mm×150mm的钢制模具3进行试验研究,钢制模具3的结构与混凝土试模的结构一致,围板和底板之间采用螺栓连接,为防止胀模,相邻的围板连接处设有卡槽;为方便土中气体的排出,围板与底板的连接处有较小的空隙。本发明采用的千斤顶为具有测量并显示压力的手动液压千斤顶,可以进行压实压力的观测和调节。 Preferably, the present invention adopts the steel mold 3 of 150mm * 150mm * 150mm to carry out test research, and the structure of steel mold 3 is consistent with the structure of concrete test mold, adopts bolt to connect between coaming plate and base plate, in order to prevent mold expansion, relatively There is a card slot at the joint of the adjacent coaming plate; in order to facilitate the discharge of gas in the soil, there is a small gap at the joint between the coaming plate and the bottom plate. The jack adopted in the present invention is a manual hydraulic jack capable of measuring and displaying pressure, and can observe and adjust the compaction pressure.
实施例1: Example 1:
见图1,以150mm×150mm×150mm钢制模具为例,生土基材料的压制装置包括试验台1,试验台1为在四个方向垂直于平面设置四个立柱,试验台1由上到下依次沿水平方向并列设置第一平台11和第二平台12,四个立柱穿过第一平台11和第二平台12并分别通过锚固构件13进行固定,锚固构件13为螺栓构件进行拧紧固定,在第二平台12上沿竖向由下到上依次同轴设置千斤顶2、模具3和压柱5,压柱5的顶端与第一平台11顶紧。在模具3和压柱5之间还同轴设置挡箍4,挡箍4的顶端套接在压柱5外,挡箍4的底端套接在模具3外,压柱5穿过挡箍4对模具3内的生土基材料进行压实。 As shown in Figure 1, taking a 150mm×150mm×150mm steel mold as an example, the pressing device for raw soil-based materials includes a test bench 1. The test bench 1 is provided with four columns perpendicular to the plane in four directions. The test bench 1 is from top to bottom. The first platform 11 and the second platform 12 are arranged side by side in the horizontal direction in turn, and the four columns pass through the first platform 11 and the second platform 12 and are respectively fixed by anchor members 13. The anchor members 13 are bolt members for tightening and fixing. On the second platform 12, a jack 2, a mold 3 and a pressure column 5 are coaxially arranged vertically from bottom to top in sequence, and the top of the pressure column 5 is tightly pressed against the first platform 11. A retaining hoop 4 is coaxially arranged between the mold 3 and the pressure column 5, the top end of the retaining hoop 4 is sleeved outside the pressure column 5, the bottom end of the retaining hoop 4 is sleeved outside the mold 3, and the pressure column 5 passes through the retaining hoop 4. Compact the raw earth-based material in the mold 3.
模具3为立方体状的模具,其底面的平面面积大于四周侧壁围成的横切面,压柱5的横切面为方形,挡箍4的横切面为长方形。压柱5的横切面的边长为147mm,压柱5的高为200mm,挡箍4的顶端横切面的长×宽为180mm×150mm,挡箍4的底端横切面的长×宽为200mm×180mm。 Mold 3 is a cube-shaped mold, and the plane area of its bottom surface is greater than the cross-section surrounded by side walls around. The cross-section of pressure column 5 is square, and the cross-section of retaining hoop 4 is rectangular. The side length of the cross-section of the pressure column 5 is 147mm, the height of the pressure column 5 is 200mm, the length × width of the top cross-section of the retaining hoop 4 is 180mm × 150mm, and the length × width of the bottom cross-section of the retaining hoop 4 is 200mm ×180mm.
本实施例的压柱5和挡箍4由有机玻璃材料制成,挡箍4由四块加工好的有机玻璃挡板互相粘结组成,具体见图2-7,挡板包括第一挡板41和第二挡板42,第二挡板42的底端设置卡槽,组装后两个第一挡板41和两 个第二挡板42通过卡槽插接并粘结固定;压柱5和挡箍4间沿一个方向的两端各预留出5mm的空间,挡箍4采用厚度约为15mm的具有较大刚度的有机玻璃粘结而成,模具3为钢制模具或有机玻璃模具,满足生土基材料压实过程的承压需求。 The pressure column 5 and the retaining hoop 4 of this embodiment are made of plexiglass material, and the retaining hoop 4 is composed of four processed plexiglass baffles bonded to each other. See Figure 2-7 for details. The baffles include the first baffle 41 and the second baffle plate 42, the bottom end of the second baffle plate 42 is provided with a card slot, after assembly, the two first baffle plates 41 and the two second baffle plates 42 are inserted and fixed through the card slots; the pressure column 5 A space of 5 mm is reserved at both ends of the retaining hoop 4 along one direction. The retaining hoop 4 is bonded with a plexiglass with a thickness of about 15 mm and has a relatively high rigidity. The mold 3 is a steel mold or a plexiglass mould. , to meet the pressure requirements of the raw soil-based material compaction process.
实施例2:制样方法的对比 Embodiment 2: the contrast of sample preparation method
以150mm×150mm×150mm的立方体钢制模具为例,对传统锤击法、压力机压实法及千斤顶压实法三种不同制作方法制备得到的立方体生土基材料试件的抗压强度做实验分析,研究试件成型后尺寸外观,试件成型后密度,28天后试件抗压强度。观察试验破坏形态,裂缝出现位置,研究就应力分布状态,对数据进行统计分析及稳定性分析。研究三种中制作方法的共性和差异性,找出较为合适的生土材料立方体试件的制作方法。 Taking a cubic steel mold of 150mm×150mm×150mm as an example, the compressive strength of cubic raw soil-based material specimens prepared by three different manufacturing methods: traditional hammering method, press compaction method and jack compaction method Experimental analysis, study the size and appearance of the test piece after forming, the density of the test piece after forming, and the compressive strength of the test piece after 28 days. Observe the test failure form, the location of cracks, study the stress distribution state, and carry out statistical analysis and stability analysis on the data. Study the commonality and difference of the three production methods, and find out the more suitable production method of the cube specimen of raw soil material.
传统锤击法: Traditional hammering method:
将立方体钢制模具平放在坚实的地面,安装好护筒,在立方体钢制模具内涂一层较薄的润滑油,将计算得出的土量分三次击实,将土料分层装入;对于轻型击实试验,单位体积击实功约592.2kJ/m3,分三层,每层击实68次。击实时保证击锤自由垂直落下,锤迹必须均匀分布于土样表面,一层击好后,加下一层土样时应将接触面“拉毛”;击实完成后,将超出试模顶的试样刮平即得生土基材料试样; Put the cubic steel mold flat on a solid ground, install the casing, apply a thin layer of lubricating oil inside the cubic steel mold, compact the calculated soil volume three times, and pack the soil in layers For the light compaction test, the compaction work per unit volume is about 592.2kJ/m 3 , divided into three layers, and each layer is compacted 68 times. Ensure that the hammer falls freely and vertically in real time. The hammer traces must be evenly distributed on the surface of the soil sample. The sample of raw soil-based material is scraped flat;
压力机压实法: Press compaction method:
将立方体钢制模具平放在压力试验机平台上,压力试验机型号为MAS-500伺服作动器,杭州威邦机电控制工程有限公司制造,在立方体钢制模具内涂一层较薄的润滑油,将计算得出的土量分三层装入,每层50mm。将装好土的模具放到压力机下,在模具内放入压柱,并且进行几何对中, 然后降下压力机的压板,当压板与有机玻璃压柱刚刚接触上时,清零压力机试验量程,然后开始试验让压力机以0.1mm/s的速率向下施加压力,第一层压实时施加压力约为27KN,第二层压实时施加压力约为32KN,第三层压实时施加压力约为22KN。一层压好后,静滞3~5min,抬起压板取出活塞,将本层土样接触面拉毛,重复上述步骤进行压制,压实完成后,将超出模试顶部的土体刮平即得生土基材料试样。 Put the cubic steel mold flat on the platform of the pressure testing machine, the model of the pressure testing machine is MAS-500 servo actuator, manufactured by Hangzhou Weibang Electromechanical Control Engineering Co., Ltd., and coat a thin layer of For lubricating oil, load the calculated soil volume in three layers, each layer is 50mm. Put the mold filled with soil under the press, put the pressure column in the mold, and carry out geometric centering, then lower the pressure plate of the press, when the pressure plate and the plexiglass pressure column are just in contact, clear the press test range, and then start the test to let the press apply pressure downward at a rate of 0.1mm/s. The real-time pressure of the first lamination is about 27KN, the real-time pressure of the second lamination is about 32KN, and the real-time pressure of the third lamination is about It is 22KN. After one layer is pressed, let it stand still for 3 to 5 minutes, lift the pressing plate and take out the piston, roughen the contact surface of the soil sample in this layer, repeat the above steps to press, and after the compaction is completed, scrape the soil that exceeds the top of the mold test. Raw soil-based material samples.
千斤顶压实法: Jack compaction method:
利用实施例一中的压制模具,在立方体钢制模具内涂一层较薄的润滑油,将计算得出的土量分三层装入,每层50mm,组装好装置后,通过千斤顶以0.5mm/s的速率匀速施加压力,千斤顶的压实压力约为18~19KN,当一层压好后,静滞3~5min,降下千斤顶,取出试模并将本层土样接触面拉毛,重复上述步骤进行压制,压实完成后,将超出顶模高度的土体用小刀刮去并抹平表面即得生土基材料试样。 Utilize the pressing mold among the embodiment 1, apply one deck thinner lubricating oil in the cube steel mould, the soil amount calculated is divided into three layers and packs, and every layer of 50mm, after assembling the device, by jack with 0.5 Apply pressure at a constant rate of mm/s, and the compaction pressure of the jack is about 18-19KN. After one layer is pressed, stand still for 3-5 minutes, lower the jack, take out the test mold and roughen the contact surface of the soil sample in this layer, repeat Press the above steps, and after the compaction is completed, scrape off the soil that exceeds the height of the top form with a knife and smooth the surface to obtain a raw soil-based material sample.
将上述三种方法制作好的试样分别静置一昼夜再拆除钢制模具,放在室内养护28天,养护温度为20℃±5℃,养护湿度为15%~25%。 The samples made by the above three methods were left to stand for a whole day and night, and then the steel mold was removed, and they were kept indoors for 28 days. The curing temperature was 20°C ± 5°C, and the curing humidity was 15% to 25%.
将经过28天养护的试样,放在300KN的压力机下进行抗压试验,抗压试验步骤包括: Put the sample that has been cured for 28 days under a 300KN press for a compression test. The compression test steps include:
(1)试样从养护地点取出后及时进行试验,用干毛巾将试件表面与上下承压板面擦干净; (1) Test the sample in time after it is taken out from the curing place, and wipe the surface of the sample and the upper and lower pressure bearing plates with a dry towel;
(2)将试件直立放置在试验机的下压板上,调整试件位置使其轴心与下压板中心对准; (2) Place the test piece upright on the lower platen of the testing machine, adjust the position of the test piece so that its axis is aligned with the center of the lower platen;
(3)启动试验机,当上压板与试样或钢垫板接近时,使接触均衡,将 位移调零; (3) Start the testing machine, and when the upper pressing plate is close to the sample or the steel backing plate, make the contact balance and adjust the displacement to zero;
(4)应该连续均匀地施加荷载,不得有冲击,加载速度控制为1mm/min; (4) The load should be applied continuously and evenly without impact, and the loading speed should be controlled at 1mm/min;
(5)记录破坏荷载,导出实验数据; (5) Record the failure load and export the experimental data;
(6)观测试件破坏形态,对其进行拍照存档; (6) Observe the damage state of the test piece, and take photos for archiving;
将得到的试验数据进行处理,处理结果见下表1。 The obtained test data is processed, and the processing results are shown in Table 1 below.
表1 抗压强度试验结果 Table 1 Results of compressive strength test
通过数据对比可以看出,千斤顶压实的试件抗压强度较压力机压实试件高,但是比击实试件低。通过标准差可以看出,千斤顶压实的试件的抗压强度比其他两种试验方法压实的试件抗压强度都要稳定,千斤顶压实的10个试件数据偏差最小,对比峰值位移可以发现,千斤顶压实的试件整体变形较好,试件受压时具有较好的延性。 It can be seen from the data comparison that the compressive strength of the specimen compacted by the jack is higher than that of the specimen compacted by the press, but lower than that of the compacted specimen. It can be seen from the standard deviation that the compressive strength of the specimen compacted by the jack is more stable than that of the specimens compacted by the other two test methods, and the data deviation of the 10 specimens compacted by the jack is the smallest, compared with the peak displacement It can be found that the overall deformation of the specimen compacted by the jack is better, and the specimen has better ductility under compression.
综合试件制作方法、试验方法和试验数据对比发现,千斤顶压实的方法使用起来更加简单,效率更高,压实效果更好,更有利于推广,而且千斤顶压实出来的试件抗压强度较高,与传统击实方法强度较为接近,且试件之间的抗压强度差异较小,延性较好。 Comparing the preparation method of the test piece, the test method and the test data, it is found that the jack compaction method is simpler to use, more efficient, better in compaction effect, and more conducive to promotion, and the compressive strength of the test piece compacted by the jack Higher, the strength is closer to the traditional compaction method, and the difference in compressive strength between the specimens is small, and the ductility is better.
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