CN113587646B - Laboratory sintering device for intelligent manufacturing of anti-rotation error - Google Patents

Laboratory sintering device for intelligent manufacturing of anti-rotation error Download PDF

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Publication number
CN113587646B
CN113587646B CN202110678328.9A CN202110678328A CN113587646B CN 113587646 B CN113587646 B CN 113587646B CN 202110678328 A CN202110678328 A CN 202110678328A CN 113587646 B CN113587646 B CN 113587646B
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fixed
arc
block
heating box
sintering
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CN113587646A (en
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刘军
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Zhejiang Tianying Locomotive Co ltd
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Zhejiang Tianying Locomotive Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B17/00Furnaces of a kind not covered by any preceding group
    • F27B17/02Furnaces of a kind not covered by any preceding group specially designed for laboratory use
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D21/00Arrangements of monitoring devices; Arrangements of safety devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D21/00Arrangements of monitoring devices; Arrangements of safety devices
    • F27D2021/0007Monitoring the pressure

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Clinical Laboratory Science (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention discloses an intelligent manufacturing laboratory sintering device for preventing rotation errors, which belongs to the technical field of sintering devices, and comprises a bearing assembly, wherein the bearing assembly comprises a base; the detection type supporting component comprises a plurality of groups of arc plates which are arranged at the top of the connecting disc in a sliding mode in an annular array; the feedback type assembly is arranged on the outer wall of one side of the arc-shaped plate, which is far away from the heating box. According to the invention, the connecting disc stops when the contact block is not attached to the limiting block, so that the upward moving distance of the piston body in the detection cylinder is lower, the light emitted by the light emitter cannot be received by the light receiver, the driving device is opened to drive the heating box to rotate through the gear set until the contact block is attached to the limiting block through the pushing block, and compensation is completed, so that the sintering spoon assembly is in a state corresponding to the socket, and the situation that the sintering spoon assembly is not corresponding to the socket on the heating box after rotation caused by rotation errors is effectively avoided.

Description

Laboratory sintering device for intelligent manufacturing of anti-rotation error
Technical Field
The invention relates to the technical field of sintering devices, in particular to a laboratory sintering device for intelligent manufacturing of anti-rotation errors.
Background
In order to study the main performance of characteristic components contained in various ores, the performance of compounds produced by the synthesis reaction between ores and the like, sintering and refining of one or more ores are often required in experiments, most of the conventional laboratory sintering devices are provided with heating boxes on rotatable connecting plates, sintering spoon assemblies in supporting plates arranged in an annular array are manually pushed into the heating boxes in sequence in the rotating process to realize sintering, the rotating control of the connecting plates is generally controlled by a motor, errors occur in the rotation of the conventional motor after the conventional motor is used for a long time, so that the sintering spoon assemblies in the supporting plates on the connecting plates after rotating for a certain angle cannot be aligned with sockets, and a great amount of time is required for manual fine adjustment after the rotation, so that the working efficiency is reduced, and the manual labor intensity is improved. Therefore, we propose a laboratory sintering device for intelligent manufacturing, which is capable of preventing rotation errors.
Disclosure of Invention
The invention aims to provide an intelligent manufacturing laboratory sintering device for preventing rotation errors, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the laboratory sintering device for intelligent manufacturing of anti-rotation errors comprises,
the bearing assembly comprises a base, a connecting disc is movably embedded in the top of the base, the connecting disc is driven to rotate by a driving device at the bottom, and a cylindrical heating box is rotatably arranged at the center of the circle at the top of the connecting disc through a rotating shaft;
the detection type supporting component comprises a plurality of groups of arc plates which are arranged at the top of the connecting disc in a sliding mode in an annular array, a sintering spoon component is fixed on one side of each arc plate, which faces the heating box, an arc notch is formed in the top of each arc plate, and a bearing block is fixed on one side of an inner cavity of each arc notch;
the feedback type assembly is arranged on the outer wall of one side of the arc-shaped plate, which is far away from the heating box.
Further, limiting plate is fixed with in heating cabinet top left side, the limiting plate top is fixed with telescoping device through L shape support, and the telescoping device output be fixed with arc notch complex promotion piece, and promote the piece bottom activity and run through the limiting plate, one side of holding the piece is fixed with curved gas cylinder, and the activity is provided with assorted cock body in the gas cylinder, and cock body one side is fixed with the arc pole, and the arc pole other end activity run through the gas cylinder and be fixed with promote piece complex contact block, arc pole outer wall cover is equipped with reset spring, the left side contact block laminates mutually with the promotion piece.
Further, arc pole outer wall movable sleeve is equipped with the stopper, and the stopper is fixed in the arc notch, left side the stopper is laminated with the contact block opposite side, the one end that arc pole was kept away from to the inflator is provided with the connection trachea that is linked together, the arc is kept away from one side outer wall top of heating cabinet and is fixed with the panel.
Further, the feedback type assembly comprises a detection cylinder fixed at the top of the paneling, the other end of the connecting air pipe is communicated with the bottom of the outer wall of the side part of the detection cylinder, the inner wall of the bottom of the detection cylinder is fixed with a piston body matched with the detection cylinder through a connecting spring, the top of the detection cylinder is provided with a light sensor, the light sensor consists of a light receiver and a light emitter, and the light receiver and the light emitter are electrically connected with an external controller.
Further, the piston body top is fixed and is provided with the bottom post, and bottom post top activity is provided with the jack-up post, and jack-up post and bottom post with the diameter, jack-up post top activity runs through the detection section of thick bamboo, jack-up post and bottom post bottom all are provided with light sensor complex through-hole.
Further, the screw thread post is fixed on the top of the bottom post, the screw hole matched with the screw thread post is formed in the bottom of the top post, and the bottom post is in threaded connection with the top post.
Further, be provided with L shape support above the heating cabinet, and L shape support other end is fixed with the base top, heating cabinet top centre of a circle department is fixed with and accepts the axle, and accepts the axle activity and run through L shape support, and L shape support top just is in the position fixed with drive arrangement who accepts the axle right side, and drive arrangement output passes through gear train transmission with accepting the axle and be connected.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, when the limiting block is attached to the limiting plate, the sintering spoon assembly and the socket are in a positive corresponding state, in the rotating process of the connecting disc, the contact block moves along the arc-shaped notch under the action of the pushing block, and gas in the inflator is pressed into the detection cylinder, if the connecting disc rotates until the contact block is attached to the limiting block and stops, light emitted by the light emitter is received by the light receiver through the through hole on the bottom post, so that rotation compensation is not needed, the sintering spoon assembly and the socket are in a positive corresponding state, the connecting disc stops when the contact block is rotated so that the contact block is not attached to the limiting block, the upward moving distance of the piston body in the detection cylinder is lower, the light emitted by the light emitter cannot be received by the light receiver, at the moment, a signal is sent to an external controller, the driving device is enabled to drive the heating box to rotate through the gear set, until the contact block is attached to the limiting block through the pushing block, and compensation is completed, thus the sintering spoon assembly is in a state corresponding to the socket, the situation that the sintering spoon assembly and the socket on the heating box is not corresponding to the rotating is avoided after rotation error, the working efficiency is improved, and meanwhile, the labor intensity is reduced.
Drawings
FIG. 1 is a perspective view of the structure of the present invention;
FIG. 2 is a perspective view of another view structure of the present invention;
FIG. 3 is a partial perspective view of the present invention;
FIG. 4 is a perspective view of a test support assembly according to the present invention;
fig. 5 is a cross-sectional perspective view of the feedback assembly of the present invention.
In the figure: 1. a receiving assembly; 11. a base; 12. a connecting disc; 13. a heating box; 2. a detection type supporting component; 21. an arc-shaped plate; 22. a sintering ladle assembly; 23. an arc-shaped notch; 24. a limiting plate; 25. a telescoping device; 26. a pushing block; 27. a contact block; 28. a limiting block; 29. an air cylinder; 210. connecting an air pipe; 211. an arc-shaped rod; 3. a feedback assembly; 31. a detection cylinder; 32. a piston body; 33. a connecting spring; 34. a bottom post; 35. a threaded column; 36. a top column; 37. a through hole; 38. a light sensor; 39. a receiving shaft; 310. a gear set.
The drawings are for illustrative purposes only and are not to be construed as limiting the present patent; for the purpose of better illustrating the embodiments, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the actual product dimensions; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-5, the present invention provides a laboratory sintering device for intelligent manufacturing for preventing rotational errors (electrical components in the present invention are all connected to an external power source through wires), comprising,
the bearing assembly 1, the bearing assembly 1 comprises a base 11, a connecting disc 12 is movably embedded in the top of the base 11, the connecting disc 12 is driven to rotate by a driving device at the bottom, the driving device is a stepping motor, the driving device is positioned in the base 11 and is used for driving the connecting disc 12 to rotate, a cylindrical heating box 13 is rotatably arranged at the center of the circle at the top of the connecting disc 12 through a rotating shaft, and a socket matched with the sintering spoon assembly 22 is formed in the outer wall of the heating box 13;
the detection type supporting component 2 comprises a plurality of groups of arc plates 21 which are arranged at the top of the connecting disc 12 in a sliding way in an annular array, the bottoms of the arc plates 21 are in matched sliding connection with longitudinal sliding grooves at the top of the connecting disc 12 by adopting sliding blocks, a sintering spoon component 22 is fixed on one side of the arc plates 21, which faces the heating box 13, the sintering spoon component 22 consists of structures such as a sintering spoon and a sealing ring, an arc notch 23 is formed in the top of the arc plates 21, and a bearing block is fixed on one side of an inner cavity of the arc notch 23;
the feedback assembly 3. The feedback assembly 3 is arranged on the outer wall of one side of the arc-shaped plate 21 away from the heating box 13.
Referring to fig. 2-4, a limiting plate 24 is fixed on the left side of the top of the heating box 13, the limiting plate 24 corresponds to the jack, a telescopic device 25 is fixed on the top of the limiting plate 24 through an L-shaped bracket, the telescopic device 25 can adopt an electric telescopic rod, a pushing block 26 matched with the arc notch 23 is fixed on the output end of the telescopic device 25, the pushing block 26 corresponds to the jack, the bottom of the pushing block 26 movably penetrates through the limiting plate 24, an arc-shaped air cylinder 29 is fixed on one side of the receiving block, a matched plug body (not shown in the drawing) is movably arranged in the air cylinder 29, an arc-shaped rod 211 is fixed on one side of the plug body, the other end of the arc-shaped rod 211 movably penetrates through the air cylinder 29 and is fixed with a contact block 27 matched with the pushing block 26, the pushing block 27 moves in the arc-shaped notch 23, the contact block 27 drives the arc-shaped rod 29 to move, a reset spring (not shown in the drawing) is sleeved on the outer wall of the arc-shaped rod 211, one end of the reset spring is fixed on the outer wall of the arc-shaped rod 29, the other end of the reset spring is fixed on one side of the outer wall of the arc-shaped rod outer wall, which is close to the contact block 27, a left side contact block 27 is attached to the pushing block 26, and a spoon assembly 22 is driven by the jack assembly 22 when the jack assembly 22 is in a corresponding state, and the jack assembly 22 is driven under the jack assembly 25, namely, and the sintering assembly 25 is driven to rotate when the jack assembly 22 is driven, and the jack assembly 25 is in a corresponding state under the jack assembly, and the sintering assembly 25 is rotated;
referring to fig. 2-4, a limiting block 28 is movably sleeved on the outer wall of the arc-shaped rod 211, the limiting block 28 is fixed in the arc-shaped notch 23, the limiting block 28 on the left side is attached to the other side of the contact block 27, a connecting air pipe 210 which is communicated with one end of the air cylinder 29, which is far away from the arc-shaped rod 211, is arranged on the top of the outer wall of one side of the arc-shaped plate 21, which is far away from the heating box 13, a panel is fixed on the top of the outer wall, when the limiting block 28 is attached to the contact block 27, the sintering ladle assembly 22 is in a state corresponding to the socket, the contact block 27 can not move any more, the plug body moves in the air cylinder 29, and gas in the air cylinder 29 is pressed into the connecting air pipe 210.
Example 2
Referring to fig. 4, the feedback assembly 3 includes a detecting cylinder 31 fixed on the top of the panel, the other end of the connecting air pipe 210 is communicated with the bottom of the outer wall of the side portion of the detecting cylinder 31, the inner wall of the bottom of the detecting cylinder 31 is fixed with a piston body 32 matched with the detecting cylinder 31 through a connecting spring 33, the top of the detecting cylinder 31 is provided with a light sensor 38, the light sensor 38 is composed of a light receiver and a light emitter, the light receiver and the light emitter are both electrically connected with an external controller, the air entering from the connecting air pipe 210 enters the detecting cylinder 31, so that the piston body 32 moves upwards in the detecting cylinder 31, if the limiting block 28 is attached to the contact block 27, the light emitted by the light emitter is received by the light receiver through a through hole 37 on the bottom post 34, so that rotation compensation is not needed, and when the limiting block 28 is not attached to the contact block 27, the distance of the piston body 32 moving upwards in the detecting cylinder 31 is lower, so that the light emitted by the light emitter cannot be received by the light receiver, and at this time, the rotation compensation is realized;
referring to fig. 4, a bottom post 34 is fixedly arranged at the top of the piston body 32, a top post 36 is movably arranged at the top of the bottom post 34, the top of the top post 36 and the bottom post 34 have the same diameter, the top of the top post 36 movably penetrates through the detection cylinder 31, through holes 37 matched with the light sensor 38 are formed in the bottoms of the top post 36 and the bottom post 34, light emitted by the light emitter is received by the light receiver through the through holes 37, and the light emitted by the light emitter is received by the light receiver through the through holes 37 of the top post 36 to be in an initial state;
referring to fig. 4, a threaded column 35 is fixed at the top of the bottom column 34, a threaded hole matching with the threaded column 35 is formed at the bottom of the top column 36, the bottom column 34 and the top column 36 are in threaded connection, and the length fine adjustment can be realized by rotating the top column 36 through the cooperation of the threaded column 35 and the threaded hole, so that the practicability is improved.
Referring to fig. 2-3, an L-shaped bracket is disposed above the heating box 13, the other end of the L-shaped bracket is fixed to the top of the base 11, a receiving shaft 39 is fixed to the center of the top of the heating box 13, the receiving shaft 39 movably penetrates through the L-shaped bracket, a driving device is fixed to the top of the L-shaped bracket and located on the right of the receiving shaft 39, the driving device is composed of a motor and a speed reducer, the driving device is electrically connected with an external controller, the output end of the driving device is in transmission connection with the receiving shaft 39 through a gear set 310, the gear set 310 is two sets of gears meshed with each other, and the driving device enables the heating box 13 to rotate through the gear set 310 to realize angle compensation.
The rest of the structure is the same as that of embodiment 1
Compared with the embodiment 1, the embodiment 2 is additionally provided with the feedback assembly 3, the connecting disc 12 intermittently rotates, when the connecting disc 12 rotates, the contact block 27 in the detection support assembly 2 to be corresponding to the socket is pushed to move along the arc-shaped notch 23 by the pushing block 26, then the gas in the inflator 29 is pressed into the detection cylinder 31, if the connecting disc 12 rotates until the contact block 27 is stopped after being attached to the limiting block 28, the light rays emitted by the light ray emitter are received by the light ray receiver through the through holes 37 on the bottom post 34, so that rotation compensation is not needed, the connecting disc 12 stops when the contact block 27 is rotated to be not attached to the limiting block 28, the upward moving distance of the piston body 32 in the detection cylinder 31 is lower, the light rays emitted by the light ray emitter cannot be received by the light ray receiver, at the moment, a signal is sent to the external controller, the driving device drives the heating box 13 to rotate by the gear set until the contact block 27 is attached to the limiting block 28 by the pushing block 26, and compensation is completed, and the sintering spoon assembly 22 is in a state corresponding to the socket.
Standard parts used in the invention can be purchased from the market, special-shaped parts can be customized according to the description of the specification and the drawings, the specific connection modes of all parts adopt conventional means such as mature bolts, rivets and welding in the prior art, the machinery, the parts and the equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection modes in the prior art, so that the details are not described.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. Prevent rotating intelligent manufacturing of error and use laboratory sintering device, its characterized in that: comprising the steps of (a) a step of,
the bearing assembly (1), the bearing assembly (1) comprises a base (11), a connecting disc (12) is movably embedded in the top of the base (11), the connecting disc (12) is driven to rotate by a driving device at the bottom, and a cylindrical heating box (13) is rotatably arranged at the center of the circle at the top of the connecting disc (12) through a rotating shaft;
the detection type supporting component (2), the detection type supporting component (2) comprises a plurality of groups of arc plates (21) which are arranged at the top of the connecting disc (12) in a sliding mode in an annular array mode, a sintering spoon component (22) is fixed on one side, facing the heating box (13), of the arc plates (21), an arc notch (23) is formed in the top of the arc plates (21), and a bearing block is fixed on one side of an inner cavity of the arc notch (23);
the feedback type assembly (3) is arranged on the outer wall of one side of the arc-shaped plate (21) far away from the heating box (13);
limiting plate (24) are fixed on the left side of the top of heating cabinet (13), telescoping device (25) are fixed on the top of limiting plate (24) through L-shaped support, and telescoping device (25) output is fixed with pushing block (26) with arc notch (23), and pushing block (26) bottom activity runs through limiting plate (24), one side of bearing block is fixed with curved inflator (29), and the activity is provided with assorted cock body in inflator (29), and cock body one side is fixed with arc pole (211), and arc pole (211) other end activity run through inflator (29) and are fixed with contact block (27) with pushing block (26) complex, arc pole (211) outer wall cover is equipped with reset spring, the left side contact block (27) is laminated with pushing block (26) mutually.
2. The laboratory sintering device for intelligent manufacturing for preventing rotational errors according to claim 1, wherein: the arc-shaped rod (211) outer wall movable sleeve is provided with a limiting block (28), the limiting block (28) is fixed in the arc-shaped notch (23), the limiting block (28) is attached to the other side of the contact block (27), one end, away from the arc-shaped rod (211), of the inflator (29) is provided with a connecting air pipe (210) which is communicated with the inflator, and the top of the outer wall, away from one side of the heating box (13), of the arc-shaped plate (21) is fixed with a paneling.
3. The laboratory sintering device for intelligent manufacturing for preventing rotational errors according to claim 2, wherein: the feedback type assembly (3) comprises a detection cylinder (31) fixed at the top of the paneling, the other end of the connecting air pipe (210) is communicated with the bottom of the outer wall of the side part of the detection cylinder (31), a piston body (32) matched with the detection cylinder (31) is fixed on the inner wall of the bottom of the detection cylinder (31) through a connecting spring (33), a light sensor (38) is arranged at the top of the detection cylinder (31), the light sensor (38) consists of a light receiver and a light emitter, and the light receiver and the light emitter are electrically connected with an external controller.
4. The laboratory sintering device for intelligent manufacturing for preventing rotational errors according to claim 3, wherein: the piston body (32) top is fixed and is provided with collet (34), and collet (34) top activity is provided with jack-prop (36), and jack-prop (36) and collet (34) with the diameter, jack-prop (36) top activity runs through detection section of thick bamboo (31), jack-prop (36) and collet (34) bottom all are provided with through-hole (37) with light sensor (38) complex.
5. The laboratory sintering device for intelligent manufacturing of anti-rotational errors according to claim 4, wherein: the top of the bottom column (34) is fixedly provided with a threaded column (35), the bottom of the top column (36) is provided with a threaded hole matched with the threaded column (35), and the bottom column (34) and the top column (36) are in threaded connection.
6. The laboratory sintering device for intelligent manufacturing for preventing rotational errors according to claim 5, wherein: an L-shaped support is arranged above the heating box (13), the other end of the L-shaped support is fixed with the top of the base (11), a bearing shaft (39) is fixed at the center of the circle of the top of the heating box (13), the bearing shaft (39) movably penetrates through the L-shaped support, a driving device is fixed at the top of the L-shaped support and at the right position of the bearing shaft (39), and the output end of the driving device is in transmission connection with the bearing shaft (39) through a gear set (310).
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CN113587646A (en) 2021-11-02

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