CN113586355B - Method and device for identifying blade clamping fault of wind generating set - Google Patents
Method and device for identifying blade clamping fault of wind generating set Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D17/00—Monitoring or testing of wind motors, e.g. diagnostics
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
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- F03D7/00—Controlling wind motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
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- F05B2270/602—Control system actuates through electrical actuators
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Abstract
Description
技术领域technical field
本发明总体说来涉及风力发电技术领域,更具体地讲,涉及一种风力风力发电机组卡桨故障的识别方法及装置。The present invention generally relates to the technical field of wind power generation, and more particularly, to a method and device for identifying a paddle jamming fault of a wind turbine generator set.
背景技术Background technique
变桨系统的一个主要功能是担当风力发电机组的气动刹车系统功能,电动变桨系统通过多种检测和控制手段、多重冗余设计保证风力机组安全稳定运行。任何故障引起的停机都会使桨叶顺桨到90度的安全位置。One of the main functions of the pitch system is to act as the aerodynamic braking system of the wind turbine. The electric pitch system ensures the safe and stable operation of the wind turbine through a variety of detection and control methods and multiple redundant designs. Any failure-induced shutdown will feather the blades to a safe 90-degree position.
然而,在风力发电机组运行过程中,变桨系统的驱动器、变桨电机或后备电源,都有可能发生故障,使得风力发电机的桨叶无法收回到安全位置,从而导致风力发电机组在风力的作用下,转速无法下降,引发风力发电机超速甚至发生飞车危险。因此,卡桨故障的识别对于保证风力发电机组的安全运行至关重要。However, during the operation of the wind turbine, the drive of the pitch system, the pitch motor or the backup power supply may fail, so that the blades of the wind turbine cannot be retracted to a safe position, resulting in the wind turbine operating in the wind. Under the action, the rotational speed cannot be reduced, causing the wind turbine to overspeed and even the danger of speeding. Therefore, the identification of the stuck propeller is very important to ensure the safe operation of the wind turbine.
目前,卡桨识别大都是基于对风力发电机组的运行数据进行检测来进行的,例如,对振动数据或者桨距角进行检测等。但是,由于机组振动多发生在特定运行条件下,因此,基于运行数据的卡桨识别方法存在一定局限性。At present, the identification of stuck propellers is mostly based on the detection of the operating data of the wind turbine, for example, the detection of vibration data or pitch angle. However, because the vibration of the unit mostly occurs under specific operating conditions, the identification method of stuck propellers based on operating data has certain limitations.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种风力风力发电机组卡桨故障的识别方法及装置,至少解决上述技术问题,并且提供下述的有益效果。The purpose of the present invention is to provide a method and a device for identifying the failure of a wind turbine generator stuck propeller, which at least solves the above-mentioned technical problems, and provides the following beneficial effects.
本发明的一方面在于提供一种风力发电机组卡桨故障的识别方法,其中,风力发电机组至少包括分别与不同桨叶电性连接的第一变桨电机与第二变桨电机,用于驱动所述不同桨叶执行变桨动作,方法包括:获取第一变桨电机与第二变桨电机的运行参数;确定获取的第一变桨电机与第二变桨电机的运行参数是否异常;当存在异常时确定所述风力发电机组发生卡桨故障。One aspect of the present invention is to provide a method for identifying a propeller jamming fault in a wind turbine, wherein the wind turbine at least includes a first pitch motor and a second pitch motor electrically connected to different blades, respectively, for driving The different blades perform the pitch action, and the method includes: acquiring the operating parameters of the first pitch motor and the second pitch motor; determining whether the acquired operating parameters of the first pitch motor and the second pitch motor are abnormal; When there is an abnormality, it is determined that the wind turbine generator set has a stuck propeller fault.
本发明的另一方面在于提供一种风力发电机组卡桨故障的识别装置,包括:获取模块,配置为获取第一变桨电机与第二变桨电机的运行参数;处理模块,配置为确定所述获取的第一变桨电机与第二变桨电机的运行参数是否异常,当存在异常时确定所述风力发电机组发生卡桨故障。Another aspect of the present invention is to provide an identification device for a wind turbine jamming fault, comprising: an acquisition module, configured to acquire the operating parameters of the first pitch motor and the second pitch motor; and a processing module, configured to determine all the Whether the obtained operating parameters of the first pitch motor and the second pitch motor are abnormal, and when there is an abnormality, it is determined that the wind turbine has a propeller jam failure.
本发明的另一方面在于提供一种控制器,控制器包括:处理器以及存储器;其中,存储器中存储有计算机程序,当计算机程序被处理器执行时,实现上述的风力发电机组卡桨故障的识别方法。Another aspect of the present invention is to provide a controller, the controller includes: a processor and a memory; wherein, a computer program is stored in the memory, and when the computer program is executed by the processor, the above-mentioned wind turbine paddle failure is realized. recognition methods.
本发明的另一方面在于提供一种计算机存储介质,当所述计算机程序在被处理器执行时实现上述的风力发电机组卡桨故障的识别方法。Another aspect of the present invention is to provide a computer storage medium, which, when the computer program is executed by a processor, implements the above-mentioned method for identifying a paddle stuck fault in a wind turbine.
基于本发明实施例的方法及装置,基于变桨电机的运行参数识别卡桨故障,充分考虑了风力发电机组运行状态对卡桨故障识别结果的影响,能够在风力发电机组全运行周期下及时并准确识别卡桨故障。Based on the method and device of the embodiments of the present invention, the propeller jamming fault is identified based on the operating parameters of the pitch motor, and the influence of the operating state of the wind turbine on the identification result of the jamming failure can be fully considered, and it is possible to timely and Accurately identify paddle failures.
附图说明Description of drawings
通过下面结合示例性地示出一例的附图进行的描述,本发明的上述和其他目的和特点将会变得更加清楚,其中:The above and other objects and features of the present invention will become more apparent from the following description in conjunction with the accompanying drawings illustrating an example, wherein:
图1是变桨系统结构示意图。Figure 1 is a schematic diagram of the structure of the pitch system.
图2是根据本发明的示例性实施例的卡桨故障的识别方法的流程图。FIG. 2 is a flowchart of a method for identifying a propeller jam failure according to an exemplary embodiment of the present invention.
图3是根据本发明的示例性实施例的卡桨故障的识别装置的结构框图。FIG. 3 is a structural block diagram of a device for identifying a propeller jam failure according to an exemplary embodiment of the present invention.
图4是根据本发明的示例性实施例的控制器的结构框图。FIG. 4 is a structural block diagram of a controller according to an exemplary embodiment of the present invention.
具体实施方式Detailed ways
提供参照附图的以下描述以帮助对由权利要求及其等同物限定的本公开的实施例的全面理解。包括各种特定细节以帮助理解,但这些细节仅被视为是示例性的。因此,本领域的普通技术人员将认识到在不脱离本公开的范围和精神的情况下,可对描述于此的实施例进行各种改变和修改。此外,为了清楚和简洁,省略对公知的功能和结构的描述。The following description with reference to the accompanying drawings is provided to assist in a comprehensive understanding of embodiments of the present disclosure as defined by the claims and their equivalents. Various specific details are included to aid in that understanding, but are to be regarded as exemplary only. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications of the embodiments described herein can be made without departing from the scope and spirit of the present disclosure. Also, descriptions of well-known functions and constructions are omitted for clarity and conciseness.
以下,参照附图来详细说明本发明的实施例。Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
为了更好的理解本发明,首先对风力发电机组的变桨系统,特别是变桨驱动器相关的电气结构及相关运行逻辑进行必要的描述。In order to better understand the present invention, a necessary description of the pitch system of the wind turbine, especially the related electrical structure and related operation logic of the pitch drive is made.
图1示出的是变桨系统结构示意图,该变桨系统包括变桨电机、超级电容、变桨控制器与变桨驱动器。Figure 1 shows a schematic structural diagram of a pitch system, which includes a pitch motor, a super capacitor, a pitch controller and a pitch driver.
变桨系统的工作原理是:在正常情况下,使能开关为闭合状态,变桨驱动器得电;当变桨控制器接收到主控制器的变桨速度信号后,或者变桨控制器检测到变桨系统发生故障而自主顺桨时,变桨控制器会向变桨驱动器发送变桨速度信号和使能信号;变桨驱动器接收到变桨速度信号和使能信号后,控制刹车继电器松闸,并在动力输出口输出电压,驱动变桨电机转动,实现变桨功能。The working principle of the pitch system is: under normal circumstances, the enable switch is closed, and the pitch drive is powered; when the pitch controller receives the pitch speed signal from the main controller, or the pitch controller detects When the pitch system fails and the pitch is autonomously feathered, the pitch controller will send the pitch speed signal and enable signal to the pitch drive; after the pitch drive receives the pitch speed signal and enable signal, it will control the brake relay to release the brake , and output voltage at the power output port to drive the pitch motor to rotate to realize the pitch function.
变桨驱动器采集编码器的增量信号,用来计算变桨电机的转速,其作用是与变桨控制器发送给变桨驱动器的变桨速度信号数值作对比;如果计算的变桨电机转速小于变桨速度信号,变桨控制器会增大动力输出的电压,以增大变桨电机的转速;如果计算的变桨电机转速大于变桨速度信号,变桨控制器会减小动力输出的电压,以调小变桨电机转速,最终使变桨电机转速与在给定变桨速度信号值一致。同时,变桨驱动器对外部电气元件的状态进行检测,如果触发故障,则停止动力输出。此时,变桨电机失去动力输入,无法完成顺桨动作,进而造成卡桨。The pitch driver collects the incremental signal of the encoder and uses it to calculate the speed of the pitch motor. Its function is to compare it with the value of the pitch speed signal sent by the pitch controller to the pitch drive; if the calculated speed of the pitch motor is less than Pitch speed signal, the pitch controller will increase the voltage of the power output to increase the speed of the pitch motor; if the calculated speed of the pitch motor is greater than the pitch speed signal, the pitch controller will reduce the voltage of the power output , to reduce the pitch motor speed, and finally make the pitch motor speed consistent with the given pitch speed signal value. At the same time, the pitch drive detects the state of the external electrical components, and if a fault is triggered, the power output is stopped. At this time, the pitch motor loses power input and cannot complete the feathering action, thereby causing the paddle to be stuck.
可以理解的是:风力发电机组一般包括至少两套图1所示的变桨系统,每套变桨系统中的变桨电机分别与一个桨叶电性连接,负责驱动桨叶执行变桨动作。本发明实施例仅针对具有两个变桨电机的风力发电机组(以下统一称为“第一变桨电机”以及“第二变桨电机”)展开描述,其中,第一变桨电机与第二变桨电机分别与不同桨叶电性连接的第一变桨电机与第二变桨电机,用于驱动所述不同桨叶执行变桨动作。风力发电机组还可以包括三个及以上的变桨电机,对此,在本发明实施例中不再赘述。It can be understood that a wind turbine generally includes at least two sets of pitch systems shown in FIG. 1 , and the pitch motors in each pitch system are electrically connected to one blade respectively, and are responsible for driving the blades to perform pitch action. The embodiments of the present invention are only described with respect to a wind power generator set having two pitch motors (hereinafter collectively referred to as "first pitch motor" and "second pitch motor"), wherein the first pitch motor and the second pitch motor are The pitch motors are respectively connected with the first pitch motor and the second pitch motor electrically connected to different blades, and are used for driving the different blades to perform pitch action. The wind power generating set may also include three or more pitch motors, which will not be repeated in this embodiment of the present invention.
图2示出的是根据本发明的示例性的方法流程图。FIG. 2 shows a flowchart of an exemplary method according to the present invention.
在步骤S101中,获取第一变桨电机与第二变桨电机的运行参数。In step S101, the operation parameters of the first pitch motor and the second pitch motor are acquired.
作为示例,运行参数可以包括变桨电机的电流、电压以及温度。As examples, operating parameters may include pitch motor current, voltage, and temperature.
作为示例,通过在变桨电机中设置电流、电压以及温度采集装置分别对电流、电压以及温度进行采集,并且可以将采集的数据通过无线传输或有线传输的方式发送给风力发电机组的主控制器或者风电场集控中心。As an example, the current, voltage and temperature are collected by setting the current, voltage and temperature collection devices in the pitch motor, and the collected data can be sent to the main controller of the wind turbine through wireless transmission or wired transmission. Or wind farm centralized control center.
作为示例,可以从故障文件中提取变桨电机的运行参数。其中,故障文件可以是存储在风力发电机组主控制器内的,并记录了与故障相关数据的文件,例如:变桨电机的电流、电压、温度等,运行参数的提取可以由主控制器的处理器执行,可选地,处理器周期性地(例如:20ms、1s、1min等)读取故障文件,提取文件内的故障数据;或者,仅在风力发电机组的运行状态满足预定条件时进行故障文件的读取。可以理解的是,故障文件内的数据仅当故障发生时才会被写入,在没有故障发生时,故障文件内没有任何数据。As an example, the operating parameters of the pitch motor can be extracted from the fault file. Among them, the fault file can be stored in the main controller of the wind turbine, and records the data related to the fault, such as the current, voltage, temperature, etc. of the pitch motor, and the extraction of operating parameters can be performed by the main controller. The processor executes, optionally, the processor reads the fault file periodically (for example: 20ms, 1s, 1min, etc.), and extracts the fault data in the file; or, only when the operating state of the wind turbine meets a predetermined condition Failed to read the file. It can be understood that the data in the fault file is written only when a fault occurs, and when no fault occurs, there is no data in the fault file.
可以理解的是,优先采用从故障文件中提取运行参数,可以节省额外安装采集参数带来的成本增加,但如果风力发电机组内部通信中断,则无法再从故障文件中提取运行参数。因此,为了提升运行参数的获取成功率,可以在内部通信中断后利用采集装置继续获取运行参数。It is understandable that the extraction of operating parameters from the fault file is preferred, which can save the cost increase caused by additional installation and acquisition of parameters, but if the internal communication of the wind turbine is interrupted, the operating parameters can no longer be extracted from the fault file. Therefore, in order to improve the success rate of obtaining the operating parameters, the acquisition device can be used to continue to obtain the operating parameters after the internal communication is interrupted.
在步骤S102中,确定获取的第一变桨电机与第二变桨电机的运行参数是否异常。In step S102, it is determined whether the acquired operating parameters of the first pitch motor and the second pitch motor are abnormal.
具体地,变桨系统在运行时,桨叶同时在进行旋转,因此桨叶的方位角也在周期性的变化,并且在每个旋转周期(0~360度),桨叶的平均能耗是大致相同的。因此,根据能量守恒定律:发热功率p+电机功率P=UI可以知道,电压U、电流I在每个桨叶旋转周期内的平均值是相同的,即总能量UI是相同的。因此,可以获取预定时间段内的所述第一变桨电机与所述第二变桨电机的运行参数;如果在所述预定时间段内所述第一变桨电机的运行参数统计值与所述第二变桨电机的运行参数统计值之间存在差异,则确定所述第一变桨电机与所述第二变桨电机的运行参数异常。Specifically, when the pitch system is running, the blades are rotating at the same time, so the azimuth angle of the blades also changes periodically, and in each rotation period (0-360 degrees), the average energy consumption of the blades is roughly the same. Therefore, according to the law of conservation of energy: heating power p+motor power P=UI, it can be known that the average value of voltage U and current I in each blade rotation cycle is the same, that is, the total energy UI is the same. Therefore, the operation parameters of the first pitch motor and the second pitch motor in a predetermined period of time can be obtained; if the statistical value of the operation parameters of the first pitch motor in the predetermined period of time is different from all If there is a difference between the statistical values of the operation parameters of the second pitch motor, it is determined that the operation parameters of the first pitch motor and the second pitch motor are abnormal.
作为示例,当所述第一变桨电机的运行参数统计值与所述第二变桨电机的运行参数统计值分别为在所述预定时间段内所有采样时刻的所述第一变桨电机与所述第二变桨电机各自的电流总和。如果在所述预定时间段内,所述第一变桨电机的电流总和与所述第二变桨电机的电流总和之间的差值达到预设阈值,则确定在预定时间段内第一变桨电机的运行参数统计值与第二变桨电机的运行参数统计值之间存在差异,进而确定第一变桨电机与第二变桨电机的运行参数异常。As an example, when the statistical value of the operating parameters of the first pitch motor and the statistical value of the operating parameters of the second pitch motor are the values of the first pitch motor and the The sum of the respective currents of the second pitch motors. If within the predetermined time period, the difference between the current sum of the first pitch motor and the current sum of the second pitch motor reaches a preset threshold, it is determined that the first pitch motor is within the predetermined time period. There is a difference between the statistical value of the operating parameters of the propeller motor and the statistical value of the operating parameters of the second pitch motor, so that it is determined that the operating parameters of the first pitch motor and the second pitch motor are abnormal.
作为示例,当运行参数为电压时,第一变桨电机的运行参数统计值与第二变桨电机的运行参数统计值分别为在预定时间段内所有采样时刻的第一变桨电机与第二变桨电机各自的电压总和。如果在预定时间段内,第一变桨电机的电压总和与第二变桨电机的电压总和之间的差值达到预设阈值,则确定在预定时间段内第一变桨电机的运行参数统计值与第二变桨电机的运行参数统计值之间存在差异,进而确定第一变桨电机与第二变桨电机的运行参数异常。As an example, when the operating parameter is voltage, the statistical value of the operating parameter of the first pitch motor and the statistical value of the operating parameter of the second pitch motor are respectively the first pitch motor and the second pitch motor at all sampling moments in the predetermined time period. The sum of the respective voltages of the pitch motors. If the difference between the voltage sum of the first pitch motor and the voltage sum of the second pitch motor reaches a preset threshold within a predetermined period of time, determine the statistics of the operating parameters of the first pitch motor within the predetermined period of time There is a difference between the value and the statistical value of the operation parameters of the second pitch motor, and then it is determined that the operation parameters of the first pitch motor and the second pitch motor are abnormal.
进一步地,变桨电机发热产生的热量与温度的关系是:热量=质量*比热容*温度变化,即:Further, the relationship between the heat generated by the heating of the pitch motor and the temperature is: heat = mass * specific heat capacity * temperature change, that is:
Q=CM(T2-T1) (1)Q=CM(T2-T1) (1)
同时,对电机而言:At the same time, for the motor:
Q=I2*R*t (2)Q=I 2 *R*t (2)
因此,综合公式(1)和(2)可得:Therefore, combining formulas (1) and (2), we can get:
I2=CM(T2-T1)/R/t (3)I 2 =CM(T2-T1)/R/t (3)
其中,Q是热量,C是物体的比热容,M是质量,T2是当前温度,T1是初始温度,R是线圈电阻,I是电流,t是时间。where Q is the heat, C is the specific heat capacity of the object, M is the mass, T2 is the current temperature, T1 is the initial temperature, R is the coil resistance, I is the current, and t is the time.
公式(3)中的CM/R可以看作是常数,并且同一台风力发电机组的所有变桨电机参数一样,因此电机温度变化率和电机电流的平方成正比。即,在正常情况下,三个变桨电机的温度值也是一致的。CM/R in formula (3) can be regarded as a constant, and all pitch motors of the same wind turbine have the same parameters, so the motor temperature change rate is proportional to the square of the motor current. That is, under normal circumstances, the temperature values of the three pitch motors are also the same.
作为示例,当运行参数为温度时,第一变桨电机的运行参数统计值与第二变桨电机的运行参数统计值分别为在预定时间段内第一变桨电机与第二变桨电机各自的温度变化率。如果在预定时间段内,第一变桨电机的温度变化率与第二变桨电机的温度变化率之间的差值达到预设阈值,则确定在预定时间段内第一变桨电机的运行参数统计值与第二变桨电机的运行参数统计值之间存在差异,进而确定第一变桨电机与第二变桨电机的运行参数异常。As an example, when the operating parameter is temperature, the statistical value of the operating parameter of the first pitch motor and the statistical value of the operating parameter of the second pitch motor are the respective values of the first pitch motor and the second pitch motor within a predetermined period of time. rate of temperature change. If within a predetermined period of time, the difference between the temperature change rate of the first pitch motor and the temperature change rate of the second pitch motor reaches a preset threshold, it is determined that the operation of the first pitch motor within the predetermined period of time There is a difference between the statistical value of the parameter and the statistical value of the operation parameter of the second pitch motor, so that it is determined that the operation parameters of the first pitch motor and the second pitch motor are abnormal.
可以理解的是,预定时间段不能够过长,因为存在短时间卡桨又恢复的情形,如果预定时间段过长,容易导致此情形下的卡桨故障无法被识别。同时,预定时间段不能过短,因为变桨电机的运行参数往往存在一定的波动,这种波动是随着风力发电机组运行环境的变化(例如,风速)而产生的。如果预定时间过短,容易导致卡桨故障的忽报。It can be understood that the predetermined time period cannot be too long, because there is a situation where the propeller gets stuck in a short time and then recovers. If the predetermined time period is too long, it is easy to cause the stuck propeller failure in this situation to be unrecognized. At the same time, the predetermined period of time cannot be too short, because the operating parameters of the pitch motor often have certain fluctuations, and such fluctuations are generated with changes in the operating environment of the wind turbine (eg, wind speed). If the predetermined time is too short, it will easily lead to the unreported failure of the propeller.
出于某些原因,可能导致在预定时间段内获取的运行参数并不能正确反映真实的情况,例如,卡桨故障恰好发生在预定时间段结束的时刻,则真正有效的数据只存在于故障发生时刻到预定时间段结束的时刻这一小段时间内,很可能造成运行参数统计值之间的差异无法体现。因此,为了能够更加准确的识别卡桨故障,需要提供一种有效的方案来应对这种情况的出现。For some reasons, the operating parameters obtained within the predetermined time period may not correctly reflect the real situation. For example, if the propeller jamming failure happens at the end of the predetermined time period, the real valid data only exists when the failure occurs. From the time to the end of the predetermined time period, it is likely that the difference between the statistical values of the operating parameters cannot be reflected. Therefore, in order to be able to more accurately identify the stuck propeller failure, it is necessary to provide an effective solution to deal with the occurrence of this situation.
作为示例,变桨电机的转速是通过变桨驱动器进行给定,如果实际转速与给定值之间产生差异,则可以认定变桨电机出现异常。此时,反应在桨叶变桨动作上就是变桨速率降低,无法在正常时间内完成规定的变桨角度。因此,可以获取所述预定时间段内的所述第一变桨电机的平均转速与所述第二变桨电机的平均转速,如果所述任意变桨电机的平均转速小于其在所述预定时间段内的平均给定转速,则确定在所述预定时间段内所述第一变桨电机的运行参数统计值与所述第二变桨电机的运行参数统计值之间存在差异。As an example, the rotational speed of the pitch motor is given by the pitch drive. If there is a difference between the actual rotational speed and the given value, it can be determined that the pitch motor is abnormal. At this time, the reaction in the blade pitch action is that the pitch rate is reduced, and the specified pitch angle cannot be completed within a normal time. Therefore, the average rotational speed of the first pitch motor and the average rotational speed of the second pitch motor in the predetermined time period can be obtained, if the average rotational speed of any pitch motor is smaller than the average rotational speed of the pitch motor in the predetermined time period If the average given rotational speed within the period is determined, it is determined that there is a difference between the statistical value of the operating parameters of the first pitch motor and the statistical value of the operating parameters of the second pitch motor within the predetermined period of time.
作为示例,由于温度的变化需要一个相对较长的过程,在较短时间内很难发生显著变化。因此,为了保证能够及时识别卡桨故障,可以优先获取电流或电压,这是因为电流、电压变化极快,并且这些变化可以快速的在具体数值中得到体现。此外,相对于电压来说,电流存在于故障文件中的概率更大,因此,按照电流、电压及温度的顺序进行获取既保证了卡桨故障识别的及时性,又保证了运行参数获取的成功率,最大可能的避免了由于参数获取的问题导致卡桨故障识别失败。As an example, since a change in temperature requires a relatively long process, it is difficult to make a significant change in a short period of time. Therefore, in order to ensure the timely identification of the stuck propeller fault, the current or voltage can be obtained preferentially, because the current and voltage change very quickly, and these changes can be quickly reflected in the specific values. In addition, compared with the voltage, the current has a higher probability of being in the fault file. Therefore, the acquisition in the order of current, voltage and temperature not only ensures the timeliness of the identification of the stuck propeller, but also ensures the success of the operation parameter acquisition. The maximum possible rate is to avoid the failure of identification of the stuck propeller due to the problem of parameter acquisition.
作为另一示例,当获取电流之后,不再获取电压及温度;当无法获取电流时,则优先获取电压;当获取电压之后不再获取温度,当无法获取电压时,则获取温度。这样可以进一步提升故障识别效率。可以理解的是,当需要在卡桨故障识别效率、准确性以及可靠性之间取得平衡时,可以在电流、电压及温度的获取顺序及规则上作任意的组合。As another example, when the current is obtained, the voltage and temperature are no longer obtained; when the current cannot be obtained, the voltage is preferentially obtained; after the voltage is obtained, the temperature is no longer obtained, and when the voltage cannot be obtained, the temperature is obtained. This can further improve the efficiency of fault identification. It can be understood that, when it is necessary to strike a balance between the efficiency, accuracy and reliability of the identification of the stuck propeller fault, any combination can be made in the acquisition order and rules of the current, voltage and temperature.
作为示例,为了有效利用不同运行参数的特性,使得运行参数统计值更加准确,可以针对电流、电压以及温度设置不同的预设时间段长度以及预设阈值。其中,针对获取电流与电压的预设时间段,可以设置的比获取温度的预设时间段更短一些,以便有效利用电流、电压变化快的特性以及利用温度变化较为缓慢的特性。针对电流与电压的预设阈值,可以通过第一变桨电机与第二变桨电机的电流或电压的比值来计算,例如,当比值大于3时,则确定第一变桨电机与第二变桨电机之间的运行参数存在差异。针对温度的预设阈值,可以通过计算温度变化率曲线之间的距离,例如采用马氏距离算法,来判断第一变桨电机与第二变桨电机之间温度变化率的差异。例如,当距离大于2时,则确定第一变桨电机与第二变桨电极之间的运行参数存在差异。As an example, in order to effectively utilize the characteristics of different operating parameters and make the statistical values of the operating parameters more accurate, different preset time period lengths and preset thresholds may be set for current, voltage and temperature. The preset time period for acquiring current and voltage can be set to be shorter than the preset time period for acquiring temperature, so as to effectively utilize the characteristics of fast current and voltage changes and the characteristics of relatively slow temperature changes. The preset threshold of current and voltage can be calculated by the ratio of the current or voltage of the first pitch motor and the second pitch motor. For example, when the ratio is greater than 3, the first pitch motor and the second pitch motor are determined. There are differences in operating parameters between propeller motors. For the preset temperature threshold, the difference in the temperature change rate between the first pitch motor and the second pitch motor can be determined by calculating the distance between the temperature change rate curves, for example, using a Mahalanobis distance algorithm. For example, when the distance is greater than 2, it is determined that there is a difference in the operating parameters between the first pitch motor and the second pitch electrode.
在步骤S103中,当存在异常时确定风力发电机组发生卡桨故障。In step S103, when there is an abnormality, it is determined that a propeller jam failure occurs in the wind turbine.
具体地,当变桨电机的运行参数存在异常时,可以确定变桨电机出现了异常或者故障。由于变桨电机的作用是驱动桨叶执行变桨动作,因此在变桨电机存在异常或者故障时,会导致桨叶失去变桨的驱动力,从而出现卡桨。卡桨是变桨系统故障的表象,为了进一步了解故障的本质,当确定发生卡桨故障时,可以针对异常的变桨电机运行参数进行分析以识别造成卡桨故障的原因。具体地,由于变桨电机为桨叶执行变桨动作提供动力输入,因此,如果所述第一变桨电机与所述第二变桨电机其中之一的所述电流总和或电压总和为零,则说明驱动变桨电机的变桨驱动器已停止运转,从而引发卡桨故障。如果某一个变桨电机所在的轴在短时间内电流或者电压突然升高,则说明该变桨电机所在的变桨轴承可能出现卡死,从而导致卡桨故障的发生。因此,当所述第一变桨电机与所述第二变桨电机其中之一的所述电流总和或电压总和超出预设阈值50%,则确定由于变桨轴承异常,从而引发卡桨故障。Specifically, when the operating parameters of the pitch motor are abnormal, it can be determined that the pitch motor is abnormal or faulty. Since the function of the pitch motor is to drive the blades to perform the pitch action, when there is an abnormality or failure of the pitch motor, the blades will lose the driving force of the pitch, resulting in a jamming. Propeller jamming is a symptom of the failure of the pitch system. In order to further understand the nature of the failure, when it is determined that a propeller jamming failure occurs, the abnormal operating parameters of the pitch motor can be analyzed to identify the cause of the propeller jamming failure. Specifically, since the pitch motor provides power input for the blade to perform the pitch action, if the current sum or voltage sum of one of the first pitch motor and the second pitch motor is zero, It means that the pitch driver that drives the pitch motor has stopped running, resulting in a jamming fault. If the current or voltage of a shaft where a pitch motor is located suddenly increases in a short period of time, it means that the pitch bearing where the pitch motor is located may be stuck, resulting in a jamming fault. Therefore, when the current sum or voltage sum of one of the first pitch motor and the second pitch motor exceeds a preset threshold by 50%, it is determined that the pitch bearing is abnormal, thereby causing a jamming fault.
综上所述,本实施例针对获取的为桨叶提供动力的变桨电机的运行参数进行统计分析,能够在发生卡桨时第一时间进行识别,并且通过对运行参数的进一步分析,可以识别造成发生卡桨故障的原因,有效避免了由于风力发电机组在启机运行阶段由于振动不明显而导致卡桨故障无法识别的问题。To sum up, in this embodiment, statistical analysis is performed on the obtained operating parameters of the pitch motor that provides power to the blades, and it is possible to identify immediately when a propeller jam occurs, and through further analysis of the operating parameters, it is possible to identify The cause of the stuck propeller failure can effectively avoid the problem that the stuck propeller failure cannot be identified due to the insignificant vibration during the start-up operation stage of the wind turbine.
图3是根据本发明的示例性实施例的卡桨故障的识别装置的结构框图。FIG. 3 is a structural block diagram of a device for identifying a propeller jam failure according to an exemplary embodiment of the present invention.
如图3所示,基于故障码的风力发电机组的卡桨故障的识别装置3包括:获取模块301以及处理模块302。As shown in FIG. 3 , the device 3 for identifying the fault of the stuck propeller of the wind turbine based on the fault code includes: an acquisition module 301 and a processing module 302 .
其中,接收模块301配置为获取所述第一变桨电机与所述第二变桨电机的运行参数;Wherein, the receiving module 301 is configured to obtain the operating parameters of the first pitch motor and the second pitch motor;
处理模块302配置为确定所述获取的第一变桨电机与第二变桨电机的运行参数是否异常,当存在异常时确定所述风力发电机组发生卡桨故障。The processing module 302 is configured to determine whether the acquired operating parameters of the first pitch motor and the second pitch motor are abnormal, and when there is an abnormality, determine that the wind turbine has a propeller jam failure.
作为示例,运行参数可以包括变桨电机的电流、电压以及温度。As examples, operating parameters may include pitch motor current, voltage, and temperature.
作为示例,通过在变桨电机中设置电流、电压以及温度采集装置分别对电流、电压以及温度进行采集,并且可以将采集的数据通过无线传输或有线传输的方式发送给接收模块301。As an example, the current, voltage and temperature are collected respectively by arranging current, voltage and temperature collection devices in the pitch motor, and the collected data can be sent to the receiving module 301 through wireless transmission or wired transmission.
作为示例,接收模块301可以从故障文件中提取变桨电机的运行参数。其中,故障文件可以是存储在风力发电机组主控制器内的,并记录了与故障相关数据的文件,例如:变桨电机的电流、电压、温度等。可选地,接收模块301周期性地(例如:20ms、1s、1min等)读取故障文件,提取文件内的故障数据;或者,仅在风力发电机组的运行状态满足预定条件时进行故障文件的读取。可以理解的是,故障文件内的数据仅当故障发生时才会被写入,在没有故障发生时,故障文件内没有任何数据。As an example, the receiving module 301 may extract the operating parameters of the pitch motor from the fault file. Wherein, the fault file may be stored in the main controller of the wind turbine generator set, and records the fault-related data, such as the current, voltage, temperature, etc. of the pitch motor. Optionally, the receiving module 301 reads the fault file periodically (for example: 20ms, 1s, 1min, etc.), and extracts the fault data in the file; read. It can be understood that the data in the fault file is written only when a fault occurs, and when no fault occurs, there is no data in the fault file.
作为示例,处理器302获取预定时间段内的所述第一变桨电机与所述第二变桨电机的运行参数;如果在所述预定时间段内所述第一变桨电机的运行参数统计值与所述第二变桨电机的运行参数统计值之间存在差异,则确定所述第一变桨电机与所述第二变桨电机的运行参数异常。As an example, the processor 302 obtains the operating parameters of the first pitch motor and the second pitch motor within a predetermined period of time; If there is a difference between the value and the statistical value of the operation parameters of the second pitch motor, it is determined that the operation parameters of the first pitch motor and the second pitch motor are abnormal.
作为示例,当确定发生卡桨故障时,处理器302针对异常的变桨电机运行参数进行分析以识别造成卡桨故障的原因。具体地,由于变桨电机为桨叶执行变桨动作提供动力输入,因此,如果所述第一变桨电机与所述第二变桨电机其中之一的所述电流总和或电压总和为零,则说明驱动变桨电机的变桨驱动器已停止运转,从而引发卡桨故障。如果某一个变桨电机所在的轴在短时间内电流或者电压突然升高,则说明该变桨电机所在的变桨轴承可能出现卡死,从而导致卡桨故障的发生。因此,当所述第一变桨电机与所述第二变桨电机其中之一的所述电流总和或电压总和超出预设阈值50%,则确定由于变桨轴承异常,从而引发卡桨故障。As an example, when it is determined that a propeller jam failure occurs, the processor 302 analyzes the abnormal pitch motor operating parameters to identify the cause of the propeller jam failure. Specifically, since the pitch motor provides power input for the blade to perform the pitch action, if the current sum or voltage sum of one of the first pitch motor and the second pitch motor is zero, It means that the pitch driver that drives the pitch motor has stopped running, resulting in a jamming fault. If the current or voltage of a shaft where a pitch motor is located suddenly increases in a short period of time, it means that the pitch bearing where the pitch motor is located may be stuck, resulting in a jamming fault. Therefore, when the current sum or voltage sum of one of the first pitch motor and the second pitch motor exceeds a preset threshold by 50%, it is determined that the pitch bearing is abnormal, thereby causing a jamming fault.
本实施例针对获取的变桨电机的运行参数进行统计分析,能够在发生卡桨时第一时间进行识别,并且通过对运行参数的进一步分析,可以识别造成发生卡桨故障的原因,有效避免了由于风力发电机组在启机运行阶段由于振动不明显而导致卡桨故障无法识别的问题。In this embodiment, statistical analysis is performed on the obtained operating parameters of the pitch motor, which can be identified as soon as a propeller jam occurs, and through further analysis of the operating parameters, the cause of the propeller jam failure can be identified, which effectively avoids the need for a propeller jam. The problem of unidentifiable propeller jamming due to insignificant vibration during the start-up operation of the wind turbine.
图4示出根据本发明的示例性实施例的控制器的结构框图。FIG. 4 shows a structural block diagram of a controller according to an exemplary embodiment of the present invention.
如图4所示,控制器4包括处理器401以及存储器402。具体说来,存储器402用于存储计算机程序,所述计算机程序在被所述处理器401执行时实现上述卡桨识别方法。As shown in FIG. 4 , the controller 4 includes a processor 401 and a memory 402 . Specifically, the memory 402 is used to store a computer program, and when the computer program is executed by the processor 401 , the above-mentioned method for identifying a paddle is implemented.
作为示例,控制器4可以是部署在风力发电机组内的主控制器或者是与主控制器进行交互的子控制器,例如:变桨控制器。As an example, the controller 4 may be a main controller deployed in the wind turbine or a sub-controller that interacts with the main controller, such as a pitch controller.
作为示例,处理器401可由数字信号处理器、现场可编程门阵列等通用硬件处理器来实现,也可通过专用芯片等专用硬件处理器来实现。As an example, the processor 401 may be implemented by a general-purpose hardware processor such as a digital signal processor and a field programmable gate array, or by a dedicated hardware processor such as a dedicated chip.
根据本发明的示例性实施例还提供一种存储有计算机程序的计算机可读存储介质。该计算机可读存储介质存储有当被处理器执行时使得处理器执行上述卡桨故障识别方法的计算机程序。该计算机可读记录介质是可存储由计算机系统读出的数据的任意数据存储装置。计算机可读记录介质的示例包括:只读存储器、随机存取存储器、只读光盘、磁带、软盘、光数据存储装置和载波(诸如经有线或无线传输路径通过互联网的数据传输)。Exemplary embodiments according to the present invention also provide a computer-readable storage medium storing a computer program. The computer-readable storage medium stores a computer program that, when executed by the processor, causes the processor to execute the above-mentioned method for identifying a paddle failure. The computer-readable recording medium is any data storage device that can store data read by a computer system. Examples of the computer-readable recording medium include read-only memory, random-access memory, optical disks, magnetic tapes, floppy disks, optical data storage devices, and carrier waves (such as data transmission through the Internet via wired or wireless transmission paths).
尽管已经参照其示例性实施例具体显示和描述了本发明,但是本领域的技术人员应该理解,在不脱离权利要求所限定的本发明的精神和范围的情况下,可以对其进行形式和细节上的各种改变。Although the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those skilled in the art that form and detail may be made therein without departing from the spirit and scope of the invention as defined in the claims various changes on.
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