CN114412702B - Wind turbine generator and optimization method for dealing with pitch bearing clamping - Google Patents
Wind turbine generator and optimization method for dealing with pitch bearing clamping Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D7/00—Controlling wind motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D17/00—Monitoring or testing of wind motors, e.g. diagnostics
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2270/00—Control
- F05B2270/30—Control parameters, e.g. input parameters
- F05B2270/328—Blade pitch angle
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
Description
技术领域technical field
本发明涉及自动控制技术领域,特别是涉及一种风电机组和应对变桨轴承卡桨的优化方法。The invention relates to the technical field of automatic control, in particular to a wind turbine and an optimization method for coping with pitch-variable bearing jamming.
背景技术Background technique
近些年,随着各风电机组的服役时间增加,时常发生风电机组飞车、倒塌等事故。其中由风电机组中的桨叶卡桨导致的飞车事故是风电场最严重的设备事故之一,轻则造成机组变桨系统、桨叶等大部件损坏,重则造成桨叶折断、桨叶扫塔以及连带机组螺栓断裂、主机架变形、发电机和齿轮箱一起损毁,甚至造成机组火灾、倒塌和人身伤亡事故。In recent years, as the service time of each wind turbine has increased, accidents such as speeding and collapse of wind turbines have often occurred. Among them, the speeding accident caused by the blade jamming of the wind turbine is one of the most serious equipment accidents in the wind farm. In the slightest, it may cause damage to large components such as the unit’s pitch system and blades, and in severe cases, it may cause the blades to break and the blades to sweep. The bolts of the tower and associated units were broken, the main frame was deformed, and the generator and gearbox were damaged together, which even caused fires, collapses and personal injury accidents of the unit.
目前,现有技术中的变桨控制方法为:在桨叶发生卡桨故障前,桨叶正常变桨,如图7(图中输出扭矩为负代表正向扭矩,输出扭矩为正代表反向扭矩)中的阶段1(图中的波浪线代表实际应用中的波动)所示;在桨叶发生卡桨故障后,线性增大变桨电机的出力,直至增大到最大过载扭矩并维持不变,如图7中的阶段2(图中的波浪线代表实际应用中的波动)所示。At present, the pitch control method in the prior art is: before the blade jams, the blade changes normally, as shown in Figure 7 (the negative output torque in the figure represents the positive torque, and the positive output torque represents the reverse direction. Torque) in stage 1 (the wavy line in the figure represents the fluctuation in actual application); after the propeller jamming fault occurs, linearly increase the output of the pitch motor until it reaches the maximum overload torque and maintains constant change, as shown in stage 2 in Figure 7 (the wavy line in the figure represents the fluctuation in actual application).
在图7中的阶段2内,通过增大变桨电机的出力来抵消额外增加的阻力,从而恢复桨叶的正常变桨,但是,对于桨叶卡滞的情况而言,该变桨控制方法完全失效,即无法恢复桨叶的正常变桨。In stage 2 in Fig. 7, the additional increased resistance is counteracted by increasing the output of the pitch motor to restore the normal pitch of the blade. Complete failure, that is, the normal pitch of the blade cannot be restored.
另外,如果桨叶发生卡滞,则变桨电机会长时间承受最大过载扭矩,从而可能导致变桨电机中的变桨变频器过热自锁,即变桨电机过热死机,如图7中的阶段3(图中的波浪线代表实际应用中的波动)所示,进而导致叶片无法顺桨,即机组存在飞车隐患。In addition, if the blades are stuck, the pitch motor will bear the maximum overload torque for a long time, which may cause the pitch inverter in the pitch motor to overheat and self-lock, that is, the pitch motor is overheated and dead, as shown in the stage in Figure 7 3 (the wavy line in the figure represents the fluctuation in actual application), which in turn leads to the impossibility of feathering the blades, that is, the unit has a risk of speeding.
因此,如何提高发生卡滞的桨叶恢复正常变桨的可能性和如何避免变桨电机过热死机带来的飞车隐患,是亟待解决的技术问题。Therefore, how to improve the possibility of the stuck blade returning to normal pitch and how to avoid the hidden danger of speeding caused by the overheating and crash of the pitch motor are technical problems to be solved urgently.
发明内容Contents of the invention
有鉴于此,本发明提供了一种风电机组和应对变桨轴承卡桨的优化方法,以提高发生卡滞的桨叶恢复正常变桨的可能性。In view of this, the present invention provides a wind turbine and an optimization method for coping with pitch bearing jamming, so as to improve the possibility of the stuck blades returning to normal pitch.
为实现上述目的,本发明实施例提供如下技术方案:In order to achieve the above purpose, embodiments of the present invention provide the following technical solutions:
本申请一方面提供一种应对变桨轴承卡桨的优化方法,应用于风电机组的主控制器;所述应对变桨轴承卡桨的优化方法,包括:On the one hand, the present application provides an optimization method for dealing with pitch bearing jamming, which is applied to the main controller of a wind turbine; the optimization method for dealing with pitch bearing jamming includes:
在变桨过程中,实时判断所述风电机组中的桨叶是否存在卡桨故障;During the pitch change process, it is judged in real time whether the blades in the wind turbine have a jamming fault;
若所述桨叶存在卡桨故障,则在第一正向扭矩与第二正向扭矩之间,周期循环切换所述风电机组中的变桨电机的输出扭矩;If there is a jamming fault of the blade, between the first forward torque and the second forward torque, periodically switch the output torque of the pitch motor in the wind turbine;
在所述周期循环切换过程中,再次实时判断所述桨叶是否存在卡桨故障;During the cycle switching process, it is judged again in real time whether there is a sticking fault of the blade;
若所述桨叶仍存在卡桨故障,则继续执行所述在所述变桨电机的第一正向扭矩与第二正向扭矩之间,周期循环切换所述变桨电机的输出扭矩的步骤;If the blade still has the fault of sticking, continue to perform the step of periodically switching the output torque of the pitch motor between the first forward torque and the second forward torque of the pitch motor ;
若所述桨叶未存在卡桨故障,则控制所述变桨电机输出预设正向扭矩。If the propeller does not have a propeller stuck fault, the pitch motor is controlled to output a preset positive torque.
可选的,在所述在第一正向扭矩与第二正向扭矩之间,周期循环切换所述变桨电机的输出扭矩的步骤之前,还包括:Optionally, before the step of periodically switching the output torque of the pitch motor between the first forward torque and the second forward torque, it may further include:
逐次调高所述变桨电机的输出扭矩,并在每次调高后保持相应第一预设时间,直至所述变桨电机的输出扭矩达到所述第一正向扭矩;所述第一正向扭矩的绝对值大于所述第二正向扭矩的绝对值;increasing the output torque of the pitch motor one by one, and maintaining the corresponding first preset time after each increase, until the output torque of the pitch motor reaches the first positive torque; the first positive The absolute value of the forward torque is greater than the absolute value of the second forward torque;
在所述变桨电机的输出扭矩达到所述第一正向扭矩并保持相应所述第一预设时间之后,执行所述在第一正向扭矩与第二正向扭矩之间,周期循环切换所述变桨电机的输出扭矩的步骤;After the output torque of the pitch motor reaches the first forward torque and remains corresponding to the first preset time, performing the periodic switching between the first forward torque and the second forward torque the step of output torque of the pitch motor;
在逐次调高和保持的过程中,实时判断所述桨叶是否存在卡桨故障;In the process of step-by-step height adjustment and maintenance, it is judged in real time whether there is a jamming fault of the propeller;
若所述桨叶仍存在卡桨故障,则继续执行所述逐次调高所述变桨电机的输出扭矩的步骤;If the propeller still has a propeller stuck fault, continue to perform the step of increasing the output torque of the pitch motor;
若所述桨叶不再存在卡桨故障,则控制所述变桨电机输出所述预设正向扭矩。If the blade no longer has the fault of sticking, the pitch motor is controlled to output the preset positive torque.
可选的,在所述在第一正向扭矩与第二正向扭矩之间,周期循环切换所述变桨电机的输出扭矩的步骤之前,还包括:Optionally, before the step of periodically switching the output torque of the pitch motor between the first forward torque and the second forward torque, it may further include:
线性调高所述变桨电机的输出扭矩,直至所述变桨电机的输出扭矩达到所述第一正向扭矩;所述第一正向扭矩的绝对值大于所述第二正向扭矩的绝对值;Linearly increase the output torque of the pitch motor until the output torque of the pitch motor reaches the first forward torque; the absolute value of the first forward torque is greater than the absolute value of the second forward torque value;
在所述变桨电机的输出扭矩达到所述第一正向扭矩之后,先保持第二预设时间,再执行所述在第一正向扭矩与第二正向扭矩之间,周期循环切换所述变桨电机的输出扭矩的步骤;After the output torque of the pitch motor reaches the first forward torque, keep it for a second preset time, and then perform the periodic switching between the first forward torque and the second forward torque. Describe the steps of the output torque of the pitch motor;
在线性调高过程中,实时判断所述桨叶是否存在卡桨故障;During the linear height adjustment process, it is judged in real time whether there is a jamming fault of the propeller;
若所述桨叶存在卡桨故障,则继续执行所述线性调高所述变桨电机的输出扭矩的步骤;If there is a sticking failure of the blade, continue to execute the step of linearly increasing the output torque of the pitch motor;
若所述桨叶未存在卡桨故障,则控制所述变桨电机输出所述预设正向扭矩。If the blade does not have a sticking fault, the pitch motor is controlled to output the preset positive torque.
可选的,所述第一正向扭矩的绝对值、所述第二正向扭矩的绝对值分别等于最大过载扭矩、额定扭矩。Optionally, the absolute value of the first forward torque and the second forward torque are equal to the maximum overload torque and the rated torque respectively.
可选的,在所述在第一正向扭矩与第二正向扭矩之间,周期循环切换所述变桨电机的输出扭矩的步骤之后,还包括:Optionally, after the step of periodically switching the output torque of the pitch motor between the first forward torque and the second forward torque, it further includes:
在所述周期循环切换过程中,判断所述周期循环切换过程的进行时间是否超过时间阈值;During the cycle switching process, judging whether the duration of the cycle switching process exceeds a time threshold;
若所述周期循环切换过程的进行时间超过时间阈值,则控制所述变桨电机输出预设反向扭矩,直至所述桨叶顺桨,并在所述桨叶顺桨后控制所述变桨电机停机;If the duration of the cycle switching process exceeds the time threshold, the pitch motor is controlled to output a preset reverse torque until the blades are feathered, and the pitch is controlled after the blades are feathered motor shutdown;
若所述周期循环切换过程的进行时间未超过时间阈值,则继续执行所述在所述周期循环切换过程中,再次实时判断所述桨叶是否存在卡桨故障的步骤。If the duration of the periodic switching process does not exceed the time threshold, continue to execute the step of judging again in real time whether there is a sticking fault on the blade during the periodic switching process.
可选的,所述预设反向扭矩的绝对值等于额定扭矩。Optionally, the absolute value of the preset reverse torque is equal to the rated torque.
可选的,在所述在变桨过程中,实时判断所述桨叶是否存在卡桨故障的步骤之前,还包括:Optionally, before the step of judging in real time whether there is a jamming fault in the blade during the pitch change process, the method further includes:
判断是否接收到变桨指令;Judging whether a pitch command is received;
若接收到所述变桨指令,则控制所述变桨电机输出所述预设正向扭矩。If the pitch change command is received, the pitch change motor is controlled to output the preset forward torque.
可选的,所述预设正向扭矩的绝对值等于额定扭矩。Optionally, the absolute value of the preset forward torque is equal to the rated torque.
可选的,实时判断所述桨叶是否存在卡桨故障,包括:Optionally, judging in real time whether there is a sticking failure of the propeller, including:
实时判断所述桨叶的变桨速度和/或所述桨叶的变桨角度是否分别滞后于相应的预设值;judging in real time whether the pitching speed of the blade and/or the pitching angle of the blade lag behind corresponding preset values;
若所述变桨速度和/或所述变桨角度分别滞后于相应的预设值,则判定所述桨叶存在卡桨故障;If the pitching speed and/or the pitching angle respectively lag behind the corresponding preset value, it is determined that the blade has a sticking fault;
若所述变桨速度和所述变桨角度分别未滞后于相应的预设值,则判定所述桨叶未存在卡桨故障。If the pitch change speed and the pitch change angle are not lagged behind the corresponding preset values, it is determined that the blade does not have a sticking fault.
本申请另一方面提供一种风电机组,包括:主结构、变桨系统和主控制器;其中:Another aspect of the present application provides a wind turbine, including: a main structure, a pitch system, and a main controller; wherein:
所述主结构包括至少两个桨叶;所述变桨系统包括至少两个变桨电机;所述主控制器分别与所述主结构中相应器件的控制端、各所述变桨电机的控制端相连,用于对各所述变桨电机执行如本申请上一方面任一项所述的应对变桨轴承卡桨的优化方法。The main structure includes at least two blades; the pitch control system includes at least two pitch motors; The ends are connected, and are used to execute the optimization method for dealing with pitch bearing jamming as described in any one of the above aspects of the present application for each of the pitch motors.
由上述技术方案可知,本发明提供了一种应对变桨轴承卡桨的优化方法。在该应对变桨轴承卡桨的优化方法中,由于变桨电机的输出扭矩在第一正向扭矩与第二正向扭矩之间周期循环变化,所以风电机组中的变桨电机的输出为周期振荡式输出,即对造成桨叶卡滞的阻碍物具有反复冲击作用,从而利用该控制方法可以使变桨轴承对造成桨叶卡滞的阻碍物进行反复冲击,进而提高了冲散该阻碍物的可能性,因此提高了发生卡滞的桨叶恢复正常变桨的可能性。在该应对变桨轴承卡桨的优化方法中,在周期循环切换过程的进行时间超过时间阈值时,可以控制变桨电机输出预设反向扭矩,直至桨叶顺桨,并在桨叶顺桨后控制变桨电机停机,因此,该应对变桨轴承卡桨的优化方法可以及时控制变桨电机停机,从而避免了因变桨电机过热死机导致的桨叶无法顺桨的问题,进而降低了机组存在的飞车隐患。It can be known from the above technical solutions that the present invention provides an optimization method for dealing with pitch bearing jamming. In this optimization method for dealing with pitch bearing jamming, since the output torque of the pitch motor changes periodically between the first forward torque and the second forward torque, the output of the pitch motor in the wind turbine is periodic Oscillating output, that is, it has a repeated impact on the obstacle that causes the blade to stick, so that the pitch bearing can repeatedly impact on the obstacle that causes the blade to be stuck by using this control method, thereby improving the speed of breaking up the obstacle. , thus increasing the likelihood that a stuck blade will return to normal pitch. In this optimization method for dealing with pitch bearing jamming, when the period of the cycle switching process exceeds the time threshold, the pitch motor can be controlled to output a preset reverse torque until the blades are feathered, and when the blades are feathered Therefore, the optimization method to deal with pitch bearing jamming can control the pitch motor shutdown in time, thereby avoiding the problem that the blades cannot be feathered due to the overheating and death of the pitch motor, thereby reducing the unit Existing speed hazards.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本申请实施例提供的应对变桨轴承卡桨的优化方法的一种实施方式的流程示意图;FIG. 1 is a schematic flowchart of an implementation of an optimization method for dealing with pitch bearing jamming provided in the embodiment of the present application;
图2为本申请实施例提供的应对变桨轴承卡桨的优化方法的另一种实施方式在步骤S120之前的流程示意图;Fig. 2 is a schematic flowchart of another implementation of the optimization method for dealing with pitch bearing jamming provided by the embodiment of the present application before step S120;
图3为本申请实施例提供的应对变桨轴承卡桨的优化方法的又一种实施方式在步骤S120之前的流程示意图;Fig. 3 is a schematic flowchart of another implementation of the optimization method for dealing with pitch bearing jamming provided by the embodiment of the present application before step S120;
图4和图5分别为本申请实施例提供的应对变桨轴承卡桨的优化方法的两种实施方式的流程示意图;FIG. 4 and FIG. 5 are respectively schematic flow diagrams of two implementations of the optimization method for dealing with pitch bearing jamming provided by the embodiment of the present application;
图6为本申请实施例提供的实时判断风电机组中的桨叶是否存在卡桨故障的一种实施方式的流程示意图;Fig. 6 is a schematic flowchart of an embodiment of a real-time judgment of whether the blades in the wind turbine have a jamming fault provided by the embodiment of the present application;
图7为采用现有技术中变桨控制方法进行变桨时,变桨电机的输出扭矩的一种示意图;7 is a schematic diagram of the output torque of the pitch motor when the pitch control method in the prior art is used to change the pitch;
图8为采用本申请实施例提供的应对变桨轴承卡桨的优化方法进行变桨时,变桨电机的输出扭矩的一种示意图。FIG. 8 is a schematic diagram of the output torque of the pitch motor when the pitch is changed using the optimization method for dealing with pitch bearing jamming provided by the embodiment of the present application.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
在本申请中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。In this application, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. an actual relationship or order. Moreover, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements but also items not expressly listed other elements, or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
当风电机组的服役时间较长后,变桨系统的变桨轴承受到的磨损加剧,而引起磨损的原因包括:When the wind turbine has been in service for a long time, the pitch bearing of the pitch system will suffer from increased wear, and the causes of wear include:
(1)对变桨轴承的维护不到位或者变桨轴承的润滑密封件发生老化。由此可能导致变桨轴承的润滑不良,从而引起干磨、振动磨损、腐蚀、碎屑沉积。(1) The maintenance of the pitch bearing is not in place or the lubrication seal of the pitch bearing is aging. This can lead to poor lubrication of the pitch bearing, causing dry grinding, vibratory wear, corrosion, debris deposits.
(2)变桨轴承的过载运行。其可能使得变桨轴承中的轴承滚道、保持架、滚珠等部件发生变形,从而引起变桨轴承表面碎屑脱落并堆积在轴承滚道内,进而导致变桨轴承旋转阻力增大。(2) Overload operation of the pitch bearing. It may deform the bearing raceways, cages, balls and other components in the pitch bearing, causing debris on the surface of the pitch bearing to fall off and accumulate in the bearing raceway, resulting in increased rotational resistance of the pitch bearing.
在变桨轴承受到的磨损加剧后,会对变桨轴承造成严重影响,比如,导致维持变桨轴承正常转动所需的整体力矩加大,即此时发生桨叶卡涩,又比如,导致变桨轴承在一段时间内无法转动,即此时发生桨叶卡滞。After the wear of the pitch bearing is intensified, it will have a serious impact on the pitch bearing, for example, resulting in an increase in the overall torque required to maintain the normal rotation of the pitch bearing, that is, the blade jams at this time, and for example, resulting in The paddle bearings are unable to turn for a period of time, which is when the blade sticks.
而利用背景技术中提到的变桨控制方法可以使发生卡涩的桨叶恢复正常变桨,但是,对于发生卡滞的桨叶无效,因此为了提高发生卡滞的桨叶恢复正常变桨的可能性,本申请提供一种应对变桨轴承卡桨的优化方法,其应用于风电机组的主控制器;该应对变桨轴承卡桨的优化方法的具体流程如图1所示,具体包括以下步骤:However, using the pitch control method mentioned in the background technology can restore the jammed blade to normal pitch, but it is invalid for the stuck blade, so in order to improve the recovery of the jammed blade to normal pitch Possibility, the present application provides an optimization method for dealing with the pitch bearing jamming, which is applied to the main controller of the wind turbine; the specific flow of the optimization method for dealing with the pitch bearing jamming is shown in Figure 1, specifically including the following step:
S110、在变桨过程中,实时判断风电机组中的桨叶是否存在卡桨故障。S110. During the pitch change process, it is judged in real time whether the blades in the wind turbine are stuck.
若桨叶存在卡桨故障,则依次执行步骤S120和步骤S130;若桨叶未存在卡桨故障,则执行步骤S140。If there is a sticking fault of the blade, step S120 and step S130 are performed in sequence; if there is no sticking fault of the blade, step S140 is performed.
其中,卡桨故障包括:桨叶卡涩、桨叶卡滞;由于上述已对桨叶卡涩、桨叶卡滞进行详细说明,此处不再赘述。Among them, the propeller jamming fault includes: blade jamming and blade jamming; since the blade jamming and blade jamming have been described in detail above, details will not be repeated here.
S120、在第一正向扭矩与第二正向扭矩之间,周期循环切换风电机组中的变桨电机的输出扭矩。S120. Periodically switch the output torque of the pitch motor in the wind turbine between the first forward torque and the second forward torque.
以图8为例,步骤S120中的周期循环切换如图8中的阶段3所示,变桨电机的输出扭矩在-20Nm和-65Nm之间周期循环切换,其中,输出扭矩为负代表正向扭矩,输出扭矩为正代表反向扭矩。Taking Fig. 8 as an example, the periodic switching in step S120 is shown in
由于变桨电机的输出扭矩在第一正向扭矩与第二正向扭矩之间周期循环变化,所以风电机组中的变桨电机的输出为周期振荡式输出,因此变桨电机的输出对造成桨叶卡滞的阻碍物具有反复冲击作用。Since the output torque of the pitch motor changes periodically between the first forward torque and the second forward torque, the output of the pitch motor in the wind turbine is a periodic oscillating output, so the output of the pitch motor causes pitch Yekasy's obstacles have a repeated impact effect.
可选的,在某一个周期内,第一正向扭矩的持续时间占比与第二正向扭矩的持续时间占比可以相同,如图8中的阶段3所示,也可以不同,此处不做具体限定,可视具体情况而定,均在本申请的保护范围内。Optionally, in a certain cycle, the duration ratio of the first forward torque and the duration ratio of the second forward torque can be the same, as shown in
优选的,第一正向扭矩的绝对值和第二正向扭矩的绝对值分别等于最大过载扭矩、额定扭矩,如此可以使变桨电机的输出更具冲击力;在实际应用中,包括但不限于此优选实施方式,此处不做具体限定,可视具体情况而定,均在本申请的保护范围内。Preferably, the absolute value of the first forward torque and the absolute value of the second forward torque are respectively equal to the maximum overload torque and the rated torque, so that the output of the pitch motor can be more impactful; in practical applications, including but not Limited to this preferred implementation mode, no specific limitation is made here, and it depends on specific circumstances, all of which are within the protection scope of the present application.
通常情况下,变桨电机的最大过载扭矩为额定扭矩的3倍;比如,以1.5MW风电机组为例,正常变桨时需要的电机扭矩,即额定扭矩一般在20Nm左右,因此最大过载扭矩一般在60Nm左右。Normally, the maximum overload torque of the pitch motor is three times the rated torque; for example, taking a 1.5MW wind turbine as an example, the motor torque required for normal pitch change, that is, the rated torque is generally around 20Nm, so the maximum overload torque is generally Around 60Nm.
S130、在周期循环切换过程中,再次实时判断桨叶是否存在卡桨故障。S130. During the cycle switching process, it is judged again in real time whether there is a propeller stuck fault.
若桨叶仍存在卡桨故障,则继续执行步骤S120;若桨叶未存在卡桨故障,则执行步骤S140。If the blade still has the fault of sticking, continue to perform step S120; if the fault of the blade does not have the fault of sticking, perform step S140.
S140、控制变桨电机输出预设正向扭矩。S140. Control the pitch motor to output a preset positive torque.
以图8为例,步骤S140中的输出如图8中的阶段1所示,变桨电机的输出扭矩在-20Nm附近上下波动,可近似认为变桨电机的输出扭矩等于-20Nm;其中,输出扭矩为负代表正向扭矩,输出扭矩为正代表反向扭矩,另外,需要说明的是,上下波动是因为实际应用中存在干扰,并不是理想状态。Taking Fig. 8 as an example, the output in step S140 is shown in
可选的,预设正向扭矩的绝对值可以等于额定扭矩;在实际应用中,包括但不限于此实施方式,此处不做具体限定,可视具体情况而定,均在本申请的保护范围内。Optionally, the absolute value of the preset forward torque may be equal to the rated torque; in practical applications, including but not limited to this embodiment, no specific limitation is made here, depending on the specific circumstances, all are covered by the protection of this application within range.
由上述可知,风电机组中的变桨电机的输出对造成桨叶卡滞的阻碍物具有反复冲击作用,从而可以利用该控制方法使变桨轴承对造成桨叶卡滞的阻碍物进行反复冲击,进而提高了冲散造成桨叶卡滞的阻碍物的可能性,因此提高了发生卡滞的桨叶恢复正常变桨的可能性。It can be seen from the above that the output of the pitch motor in the wind turbine has repeated impact on the obstacle causing the blade to stick, so that the control method can be used to make the pitch bearing repeatedly impact on the obstacle causing the blade to stick, This in turn increases the likelihood of breaking away obstructions that are causing the blade to stick, thus increasing the likelihood that a stuck blade will return to normal pitch.
本申请另一实施例提供应对变桨轴承卡桨的优化方法的另一种实施方式,其具体流程如图2所示,在上述实施例的基础上,在步骤S120之前,还包括以下步骤:Another embodiment of the present application provides another implementation of an optimization method for dealing with pitch bearing jamming. The specific process is shown in FIG. 2 . On the basis of the above embodiment, the following steps are also included before step S120:
S210、逐次调高变桨电机的输出扭矩,并在每次调高后保持相应第一预设时间,直至变桨电机的输出扭矩达到第一正向扭矩。S210. Increase the output torque of the pitch motor one by one, and maintain the corresponding first preset time after each increase, until the output torque of the pitch motor reaches the first positive torque.
以图8为例,步骤S210中的逐次提高如图8中的阶段2所示,输出扭矩在16s提高到-25Nm,并保持到18s;之后,在19s提高到-40Nm,并保持到20s;最后,在21s提高到-65Nm,并保持到22s;其中,输出扭矩为负代表正向扭矩,输出扭矩为正代表反向扭矩。Taking Figure 8 as an example, step S210 is gradually increased as shown in Phase 2 in Figure 8, the output torque is increased to -25Nm at 16s and maintained for 18s; after that, it is increased to -40Nm at 19s and maintained for 20s; Finally, increase to -65Nm at 21s, and keep it until 22s; among them, the output torque is negative to represent the positive torque, and the output torque is positive to represent the reverse torque.
其中,第一正向扭矩的绝对值大于第二正向扭矩的绝对值。Wherein, the absolute value of the first forward torque is greater than the absolute value of the second forward torque.
相应第一预设时间即为与变桨电机的输出扭矩的各次调高目标相对应的第一预设时间,各第一预设时间可以完全相同,可以不完全相同,可以根据实际需求进行设定,此处不做具体限定,均在本申请的保护范围内。The corresponding first preset time is the first preset time corresponding to each increase target of the output torque of the pitch motor, and each first preset time can be completely the same or not, and can be adjusted according to actual needs. The settings are not specifically limited here, and are all within the protection scope of the present application.
由于变桨电机的输出扭矩逐次升高,所以变桨电机的输出为阶跃式输出,因此变桨电机的输出对造成桨叶卡滞的阻碍物具有冲击作用。Since the output torque of the pitch motor increases gradually, the output of the pitch motor is a stepwise output, so the output of the pitch motor has an impact on the obstacles that cause the blades to stick.
S220、在变桨电机的输出扭矩达到第一正向扭矩并保持相应第一预设时间之后,执行步骤S120。S220. After the output torque of the pitch motor reaches the first forward torque and remains for a corresponding first preset time, execute step S120.
S230、在逐次调高和保持的过程中,实时判断桨叶是否存在卡桨故障。S230. During the process of step-by-step height adjustment and maintenance, it is judged in real time whether there is a propeller jam fault.
若桨叶仍存在卡桨故障,则执行步骤S210;若桨叶不再存在卡桨故障,则执行步骤S140。If the blade still has the fault of sticking, perform step S210; if the fault of the blade no longer has the fault of sticking, perform step S140.
由上述可知,风电机组中的变桨电机的输出对造成桨叶卡滞的阻碍物具有冲击作用,从而利用此实施方式可以在反复冲击前,对造成桨叶卡滞的阻碍物进行冲击,从而进一步提高了冲散造成桨叶卡滞的阻碍物的可能性,因此进一步提高了发生卡滞的桨叶恢复正常变桨的可能性。It can be seen from the above that the output of the pitch motor in the wind turbine has an impact on the obstacle causing the blade to stick, so this embodiment can impact the obstacle causing the blade to stick before repeated impacts, thereby This further increases the likelihood of breaking away obstructions causing blade sticking, thus further increasing the likelihood of a stuck blade returning to normal pitch.
本申请另一实施例提供应对变桨轴承卡桨的优化方法的另一种实施方式,其具体流程如图3所示,在上述实施例的基础上,在步骤S120之前,还包括以下步骤:Another embodiment of the present application provides another implementation of an optimization method for dealing with pitch bearing jamming. The specific process is shown in FIG. 3 . On the basis of the above embodiment, the following steps are also included before step S120:
S310、线性调高变桨电机的输出扭矩,直至变桨电机的输出扭矩达到第一正向扭矩。S310. Linearly increase the output torque of the pitch motor until the output torque of the pitch motor reaches the first positive torque.
其中,第一正向扭矩的绝对值大于第二正向扭矩的绝对值。Wherein, the absolute value of the first forward torque is greater than the absolute value of the second forward torque.
S320、在变桨电机的输出扭矩达到第一正向扭矩之后,先保持第二预设时间,再执行步骤S120。S320. After the output torque of the pitch motor reaches the first forward torque, keep it for a second preset time, and then execute step S120.
其中,第二预设时间可以根据实际进行设定,此处不做具体限定,均在本申请的保护范围内,可视具体情况而定,均在本申请的保护范围内。Wherein, the second preset time can be set according to the actual situation, and is not specifically limited here, and is within the protection scope of the present application, depending on specific circumstances, and is within the protection scope of the present application.
S330、在线性调高过程中,实时判断桨叶是否存在卡桨故障。S330. During the linear height adjustment process, it is judged in real time whether there is a propeller stuck fault.
若桨叶存在卡桨故障,则执行步骤S310;若桨叶未存在卡桨故障,则执行步骤S140。If there is a sticking fault of the blade, perform step S310; if there is no sticking fault of the blade, perform step S140.
由于线性提高变桨电机的输出扭矩,可以使变桨轴承克服因自身磨损而额外产生的阻力,所以通过增加步骤S310-S330,可以解决桨叶卡涩的问题;并且,在变桨电机的输出扭矩达到第一正向扭矩之前,若桨叶始终存在卡桨问题,则在变桨电机的输出扭矩达到第一正向扭矩之后,可以等同于发生桨叶卡滞,即可以以此作为发生桨叶卡滞的判别依据。Since the output torque of the pitch motor is linearly increased, the pitch bearing can overcome the additional resistance caused by its own wear, so by adding steps S310-S330, the problem of blade jamming can be solved; and, in the output of the pitch motor Before the torque reaches the first positive torque, if there is always a sticking problem with the blade, after the output torque of the pitch motor reaches the first positive torque, it can be equivalent to the occurrence of the blade sticking, that is, it can be used as a propeller. Basis for discrimination of Yekala.
当第一正向扭矩的绝对值和第二正向扭矩的绝对值分别为最大过载扭矩、额定扭矩时,本申请另一实施例提供应对变桨轴承卡桨的优化方法的另一种实施方式,其具体流程如图4(仅在图2基础上进行展示)所示,在上述实施例的基础上,在步骤S120之后,还包括以下步骤:When the absolute value of the first forward torque and the absolute value of the second forward torque are respectively the maximum overload torque and the rated torque, another embodiment of the present application provides another implementation of an optimization method for dealing with pitch bearing jamming , its specific process is shown in Figure 4 (only shown on the basis of Figure 2), on the basis of the above-mentioned embodiment, after step S120, the following steps are also included:
S410、在周期循环切换过程中,判断周期循环切换过程的进行时间是否超过时间阈值。S410. During the cycle switching process, determine whether the duration of the cycle switching process exceeds a time threshold.
若周期循环切换过程的进行时间超过时间阈值,则执行步骤S420;若周期循环切换过程的进行时间超过时间阈值,则继续执行步骤S130。If the duration of the cycle switching process exceeds the time threshold, execute step S420; if the duration of the cycle switching process exceeds the time threshold, continue to execute step S130.
S420、控制变桨电机输出预设反向扭矩,直至桨叶顺桨,并在桨叶顺桨后控制变桨电机停机。S420. Control the pitch motor to output a preset reverse torque until the blades are feathered, and control the pitch motor to stop after the blades are feathered.
以图8为例,步骤S410中的输出如图8中的阶段4所示,在30s后,输出扭矩在20Nm附近上下波动,之后,输出扭矩会在某一时刻变为0Nm,图8将此过程省略,此处不再赘述;其中,输出扭矩为负代表正向扭矩,输出扭矩为正代表反向扭矩,另外,需要说明的是,上下波动是因为实际应用中存在干扰,并不是理想状态。Taking Fig. 8 as an example, the output in step S410 is shown in stage 4 in Fig. 8. After 30s, the output torque fluctuates around 20Nm, and then the output torque will become 0Nm at a certain moment. Fig. 8 shows this The process is omitted, so I won’t go into details here; among them, the negative output torque represents positive torque, and the positive output torque represents reverse torque. In addition, it should be noted that the up and down fluctuations are due to interference in actual applications, which is not an ideal state. .
其中,时间阈值即为变桨电机可以连续输出最大过载扭矩而不停机的最长时间。Wherein, the time threshold is the longest time during which the pitch motor can continuously output the maximum overload torque without stopping.
可选的,预设反向扭矩的绝对值等于额定扭矩,在实际应用中,包括但不限于此实施方式,此处不做具体限定,可视具体情况而定,均在本申请的保护范围内。Optionally, the absolute value of the preset reverse torque is equal to the rated torque. In practical applications, including but not limited to this embodiment, there is no specific limitation here, depending on the specific circumstances, all within the scope of protection of this application Inside.
由上述可知,本实施例增加步骤S410,可以及时控制变桨电机停机,从而避免了因变桨电机过热死机导致的桨叶无法顺桨的问题,进而降低了机组存在的安全隐患。From the above, it can be known that step S410 is added in this embodiment to control the shutdown of the pitch motor in time, thereby avoiding the problem that the blades cannot be feathered due to overheating and shutdown of the pitch motor, thereby reducing the potential safety hazard of the unit.
本申请另一实施例提供应对变桨轴承卡桨的优化方法的另一种实施方式,其具体流程如图5(仅在图2基础上进行展示)所示,在上述实施例的基础上,在步骤S110之前,还包括以下步骤:Another embodiment of the present application provides another implementation of an optimization method for dealing with pitch bearing jamming, the specific process of which is shown in Figure 5 (shown only on the basis of Figure 2 ), on the basis of the above embodiments, Before step S110, the following steps are also included:
S510、判断是否接收到变桨指令。S510. Determine whether a pitch change command is received.
若接收到变桨指令,则执行步骤S520;若未接收到变桨指令,则停止执行该应对变桨轴承卡桨的优化方法。If the pitch change instruction is received, step S520 is executed; if the pitch change instruction is not received, the execution of the optimization method for dealing with pitch pitch bearing jamming is stopped.
S520、控制变桨电机输出预设正向扭矩。S520. Control the pitch motor to output a preset positive torque.
本申请另一实施例提供实时判断风电机组中的桨叶是否存在卡桨故障的一种具体实施方式,其具体流程如图6所示,包括以下步骤:Another embodiment of the present application provides a specific implementation method for judging in real time whether there is a fault in the blades of the wind turbine. The specific process is shown in Figure 6, including the following steps:
S610、实时判断桨叶的变桨速度和/或桨叶的变桨角度是否分别滞后于相应的预设值。S610 , judging in real time whether the pitching speed of the blade and/or the pitching angle of the blade lag behind corresponding preset values respectively.
若变桨速度和/或变桨角度分别滞后于相应的预设值,则执行步骤S620;若变桨速度和变桨角度分别未滞后于相应的预设值,则执行步骤S630。If the pitching speed and/or the pitching angle are lagging behind the corresponding preset values, step S620 is executed; if the pitching speed and the pitching angle are not lagging behind the corresponding preset values, step S630 is executed.
S620、判定桨叶存在卡桨故障。S620. It is determined that the propeller blade has a propeller stuck fault.
S630、判定桨叶未存在卡桨故障。S630. It is determined that there is no propeller stuck fault.
其中,变桨速度的相应预设值包括:变桨速度在各时刻的预设值,变桨角度的相应预设值包括:变桨角度在各时刻的预设值;另外,变桨速度在各时刻的预设值、变桨角度在各时刻的预设值均根据正常变桨的实际情况进行设置,因此,变桨速度在各时刻的预设值可表征正常变桨过程中各时刻的变桨速度,变桨角度在各时刻的预设值可表征正常变桨过程中各时刻的变桨角度。Wherein, the corresponding preset value of the pitching speed includes: the preset value of the pitching speed at each moment, and the corresponding preset value of the pitching angle includes: the preset value of the pitching angle at each moment; The preset value at each moment and the preset value of the pitch angle at each moment are set according to the actual situation of normal pitching. Therefore, the preset value of pitching speed at each moment can represent the normal pitching process at each moment. The preset values of pitch speed and pitch angle at each moment can represent the pitch angle at each moment in the normal pitch process.
由此可知,在某一时刻下,桨叶的变桨速度滞后于相应预设值,和/或,桨叶的变桨角度滞后于相应的预设值,均表明此时刻下桨叶的变桨状态未达到实际正常变桨状态;在某一时刻下,桨叶的变桨速度未滞后于相应预设值,且,桨叶的变桨角度未滞后于相应的预设值,表明此时刻下桨叶的变桨状态达到实际正常变桨状态。It can be seen from this that at a certain moment, the pitching speed of the blade lags behind the corresponding preset value, and/or the pitch angle of the blade lags behind the corresponding preset value, both of which indicate that the pitching speed of the blade at this moment lags behind the corresponding preset value. The propeller state has not reached the actual normal pitch state; at a certain moment, the pitch speed of the blade does not lag behind the corresponding preset value, and the pitch angle of the blade does not lag behind the corresponding preset value, indicating that at this moment The pitch state of the lower blade reaches the actual normal pitch state.
上述仅为实时判断风电机组中的桨叶是否存在卡桨故障的一种具体示例,在实际应用中,包括但不限于上述示例,此处不做具体限定,可视具体情况而定,可视具体情况而定,均在本申请的保护范围内。The above is only a specific example for judging in real time whether the blades in the wind turbine have a stuck fault. In practical applications, including but not limited to the above examples, there is no specific limitation here. Depending on the specific circumstances, all within the scope of protection of the present application.
本申请另一实施例提供一种风电机组,其具体包括:主结构、变桨系统和主控制器。Another embodiment of the present application provides a wind turbine, which specifically includes: a main structure, a pitch system, and a main controller.
在该风电机组中,主结构包括至少两个桨叶;变桨系统包括至少两个变桨电机;主控制器分别与主结构中相应器件的控制端、各变桨电机的控制端相连,用于对各变桨电机执行上述实施例提供的应对变桨轴承卡桨的优化方法。In the wind turbine, the main structure includes at least two blades; the pitch system includes at least two pitch motors; the main controller is connected to the control terminals of corresponding devices in the main structure and the control terminals of each pitch motor, The optimization method for dealing with pitch bearing jamming provided in the above embodiments is performed on each pitch motor.
可选的,主控制器可以集成于变桨系统中,也可以独立于变桨系统,此处不做具体限定,均在本申请的保护范围内,可视具体情况而定,均在本申请的保护范围内。Optionally, the main controller can be integrated in the pitch system, or it can be independent of the pitch system, which is not specifically limited here, and is within the scope of protection of this application, depending on the specific circumstances. within the scope of protection.
对所公开的实施例的上述说明,本说明书中各实施例中记载的特征可以相互替换或者组合,使本领域专业技术人员能够实现或使用本申请。以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制。虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围情况下,都可利用上述揭示的方法和技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均仍属于本发明技术方案保护的范围内。For the above description of the disclosed embodiments, the features recorded in each embodiment in this specification can be replaced or combined with each other, so that those skilled in the art can implement or use the present application. The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person familiar with the art, without departing from the scope of the technical solution of the present invention, can use the methods and technical content disclosed above to make many possible changes and modifications to the technical solution of the present invention, or modify it into an equivalent of equivalent change Example. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention, which do not deviate from the technical solution of the present invention, still fall within the protection scope of the technical solution of the present invention.
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