Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an intelligent monitoring system of a reamer head of a well reversing drilling machine based on digital twinning, which adopts the digital twinning technology to adjust parameters of the reamer head in real time, thereby reducing the wear of the reamer head and reducing the accident rate.
The invention provides an intelligent monitoring system based on a digital twin reamer head of a well reversing drill, which comprises: a data acquisition module, a digital twin body and a health detection module,
the data acquisition module is used for acquiring the wear amount of the cutterhead;
the digital twin body comprises a visual cutterhead twin body;
the health detection module is used for updating the cutter disc twin body in real time according to the cutter disc abrasion loss, so that the abrasion condition of the cutter disc is monitored.
The intelligent monitoring system based on the digital twin reamer head of the anti-well drilling machine provided by the invention has the following working principle: the state of the cutterhead is monitored in real time through digital twin body visualization, and remote guiding personnel adjust parameters of the cutterhead in real time, so that abrasion of the cutterhead is reduced, and the accident rate is reduced.
According to an embodiment of the invention, the data acquisition module is further used for acquiring the weight on bit, the rotating speed and the torque of the cutterhead, and the health detection module can conduct simulation analysis on the abrasion condition of the cutterhead according to the weight on bit, the rotating speed and the torque, predict the abrasion speed of the cutterhead, adjust the weight on bit, the rotating speed and the torque of the cutterhead in real time and reduce the actual abrasion speed of the cutterhead.
According to an embodiment of the present invention, the digital twins further comprise visualized formation twins.
According to an embodiment of the present invention, the data obtaining module is further configured to obtain a position parameter of the cutterhead, and update a position of the cutterhead twins in the formation twins.
According to an embodiment of the present invention, the data acquisition module is further configured to obtain geological data of a current depth, and update a formation twins of a corresponding depth.
According to one embodiment of the present invention, the geological data required for constructing the formation twins is obtained by:
and installing a while-drilling sensor on the pilot hole drill bit, and synchronously obtaining geological data of continuous depth during pilot hole.
According to an embodiment of the present invention, the intelligent monitoring system further includes a formation database, wherein the formation database classifies formations according to geological data, and each type of formation corresponds to an applicable cutterhead.
According to an embodiment of the present invention, the formation database further groups each type of formation according to geological data, each group of formations corresponding to a set of applicable hob configurations.
According to an embodiment of the present invention, the step of constructing the formation twins includes:
a formation model is constructed from pre-obtained geological data,
classifying and grouping the formation models according to the formation database.
According to an embodiment of the present invention, the health detection module is further configured to perform risk assessment.
According to an embodiment of the present invention, the step of constructing a cutterhead twins includes:
step 1, establishing a physical model;
step 2, building a logic model according to the physical model built in the step 1;
and 3, establishing a cutter head twin body driven by the logic model.
Detailed Description
Embodiments of the technical scheme of the present invention will be described in detail below. The following examples are only for more clearly illustrating the technical aspects of the present invention, and thus are merely examples, and are not intended to limit the scope of the present invention.
It is noted that unless otherwise indicated, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains.
The intelligent monitoring system based on digital twin reamer head of the well reversing drill provided by the embodiment comprises: the system comprises a data acquisition module, a digital twin body and a health detection module.
The data acquisition module is used for acquiring the wear amount of the cutterhead; the digital twins comprise visualized cutterhead twins; the health detection module can update the cutter disc twin body in real time according to the cutter disc abrasion loss, so that the abrasion condition of the cutter disc is monitored.
The state of the cutterhead is monitored in real time through digital twin body visualization, and remote guiding personnel adjust parameters of the cutterhead in real time, so that abrasion of the cutterhead is reduced, and the accident rate is reduced.
Specifically, the data acquisition module is also used for acquiring the bit pressure, the rotating speed and the torque of the cutterhead, the health detection module can carry out simulation analysis on the abrasion condition of the cutterhead according to the bit pressure, the rotating speed and the torque, predict the abrasion speed of the cutterhead, adjust the bit pressure, the rotating speed and the torque of the cutterhead in real time and reduce the actual abrasion speed of the cutterhead. The wear rate refers to the amount of wear of the cutterhead per unit length of drill. The cutter head is provided with a wear monitor and a while-drilling sensor, the wear monitor is used for obtaining the wear of the cutter head, and the while-drilling sensor is used for obtaining parameters such as weight on bit, rotating speed, torque and the like. And adjusting the working state of the cutterhead in real time according to the predicted cutterhead abrasion speed, so that the abrasion loss is reduced.
More specifically, the digital twins also include visual formation twins. And constructing a rock stratum twin body according to depth through the geological data obtained in advance.
More specifically, the data acquisition module is further used for acquiring position parameters of the cutterhead and updating the position of the cutterhead twins in the rock stratum twins. The position parameter is the current depth of the cutterhead.
More specifically, the data acquisition module is further configured to obtain geological data of a current depth and update a formation twins of a corresponding depth. Geological data is obtained by a while-drilling sensor, comprising: formation pressure and formation moisture.
More specifically, the geological data required to construct a formation twins is obtained by:
and installing a while-drilling sensor on the pilot hole drill bit, and synchronously obtaining geological data of continuous depth during pilot hole. The method for acquiring the geological parameters of the continuous depth comprises the following steps: when the drill is used for guiding holes, a while-drilling sensor is arranged on the drill bit of the guide holes and used for obtaining geological data such as depth, formation pressure, formation humidity and the like.
More specifically, the intelligent monitoring system further comprises a stratum database, the stratum database classifies strata according to geological data, each stratum corresponds to one applicable cutterhead, and the cutterhead is used for quickly selecting types.
More specifically, the formation database also groups each type of formation according to geological data, each group of formations corresponding to a set of applicable hob configurations. The method is used for quickly selecting the hob configuration of the cutterhead.
More specifically, the step of constructing a formation twins includes:
constructing a rock stratum model according to geological data obtained in advance; the formation models are classified and grouped according to a formation database. Classifying and grouping the rock stratum models according to the rock stratum database, displaying the rock stratum models in layers according to different colors, and selecting cutterhead types of each layer according to the rock stratum database.
More specifically, the health detection module is also used for risk assessment. The risk assessment content includes:
1. whether the abrasion loss of the cutter head reaches a threshold value or not, if so, reminding of replacing the hob;
judging the abrasion loss of the insert hob in reaming operation according to the data of the abrasion monitor, monitoring whether the insert hob is suitable for continuous operation or not on line, if the monitoring result shows that the abrasion loss reaches a safety limit, replacing the hob in time, and according to the cutter changing requirement, ensuring that the maximum abrasion loss of the front hob is not more than 20mm.
2. Predicting cutter disc abrasion loss according to current cutter disc state data and stratum geological data, judging whether the actual abrasion loss accords with the predicted abrasion loss, and if not, carrying out early warning;
the method for calculating the predicted wear amount is as follows:
wherein: l is the running distance of reaming; k (k) s Is the abrasion coefficient of the abrasive particles; sigma (sigma) c Is the compressive strength of the rock; d (D) 0 The diameter of the hob is; s is the distance between hob; t is the width of the hob cutting edge; r is R i The radius is set for the hob; h is penetration; sigma (sigma) s Is the yield strength of the hob blade. Compressive strength sigma of rock c The hob related data is obtained in advance according to the cutter head configuration through a sensor while drilling; the running distance L of the reamer is obtained by the drill rod drilling distance.
3. And according to geological data of the current depth obtained in real time, comparing the geological data with a rock stratum database, judging whether the current cutter head and hob configuration meets the requirements, and if not, sending out a prompt.
In the large-diameter reaming working surface, a stepped assembly structure is formed by a top-down type drill bit body, cutter tooth shapes are staggered and continuously arranged, hobbing cutters with different strengths are installed among an edge cutter, a positive cutter and a center cutter according to geological conditions, and on-line evaluation of the cutterhead is carried out according to the geological information of rock and soil monitored in a while-drilling sensor, so that the cutterhead with which strength is used in a certain range for judging the rock strength and humidity, and further the maximization of rock breaking efficiency is achieved.
The risk assessment content may further include: and (5) fault identification. In the multistage driving device, a motor drives a hydraulic cylinder to operate, whether the motor or the hydraulic cylinder is in a normal working state is judged according to data information of a hydraulic valve, an oil pressure sensor, a rotating speed sensor and the like, if a certain motor has fault information, the fault information is timely reported to a central processing unit, and meanwhile, compensation working instructions are carried out on other motors, so that the normal operation of a system is ensured.
More specifically, the step of constructing a cutterhead twins includes:
step 1, establishing a physical model;
step 2, building a logic model according to the physical model built in the step 1;
and 3, establishing a cutter head twin body driven by the logic model.
Establishing a physical model: and establishing a three-dimensional visual physical model of the physical entity according to the mechanical structure, the running state, the actually measured influence factors, the geometric features and the actually measured and historical data in the cloud database of the physical entity.
Establishing a controllable logic model: and (3) building a model by the physical model built in the step (1) through a certain logic form, building a connection between each component factor of the logic model through modularization and connection logic, so as to formally illustrate the organization structure and the operation mechanism of the model, and simultaneously feeding back the behaviors of each factor to the physical model to optimize the physical model.
Establishing a cutterhead twin body: and constructing a visualized simulation model. According to the gray prediction method derived by the gray system theory, random variables are treated as gray quantities which change within a certain range and are related to time, disordered original data are converted into a generation sequence showing a certain rule, and the twin object, the twin structure and the twin process of a physical entity are realized.
Here, it is to be noted that the functions, algorithms, methods, and the like, to which the present invention relates, are merely conventional adaptive applications of the prior art. The present invention is therefore an improvement over the prior art in that the connection between hardware is essentially not a function, algorithm, method itself, i.e. the present invention, although it relates to a point of function, algorithm, method, does not include the improvement proposed by the function, algorithm, method itself. The description of the functions, algorithms and methods of the present invention is presented in terms of a better understanding of the present invention.
In the description of the present application, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "horizontal," "inner," "outer," and the like indicate orientations or positional relationships, merely to facilitate describing the present invention and simplify the description, and do not indicate or imply that the devices or elements being referred to must have a particular orientation, be configured and operated in a particular orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, the meaning of "plurality" is two or more unless specifically defined otherwise.
In the description of the present invention, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
In the description of the present specification, a particular feature, structure, material, or characteristic may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention, and are intended to be included within the scope of the appended claims and description.