CN113585599A - Bamboo-like wall top integrated buckle plate and manufacturing method and application thereof - Google Patents
Bamboo-like wall top integrated buckle plate and manufacturing method and application thereof Download PDFInfo
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- CN113585599A CN113585599A CN202110914722.8A CN202110914722A CN113585599A CN 113585599 A CN113585599 A CN 113585599A CN 202110914722 A CN202110914722 A CN 202110914722A CN 113585599 A CN113585599 A CN 113585599A
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- Prior art keywords
- bamboo
- buckle
- plate
- wall top
- buckle plate
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Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000004088 simulation Methods 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 22
- 238000003672 processing method Methods 0.000 claims abstract description 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 75
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 75
- 241001330002 Bambuseae Species 0.000 claims description 75
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 75
- 239000011425 bamboo Substances 0.000 claims description 75
- 238000004080 punching Methods 0.000 claims description 21
- 229910052751 metal Inorganic materials 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 19
- 238000005520 cutting process Methods 0.000 claims description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 229920003023 plastic Polymers 0.000 claims description 7
- 239000004033 plastic Substances 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 238000007590 electrostatic spraying Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 6
- 238000005034 decoration Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 239000007769 metal material Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/04—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
Abstract
The invention discloses a bamboo-like wall top integrated buckle plate and a manufacturing method and application thereof. According to the invention, a brand new four-step processing method is adopted, so that the manufactured buckle plate finished product has higher simulation degree, and has a better application effect in the actual use process.
Description
Technical Field
The invention relates to the technical field of decoration materials, in particular to a bamboo-like wall top integrated buckle plate and a manufacturing method and application thereof.
Background
The buckle plate is a material commonly used for indoor decoration and outdoor decoration, is named according to a decoration construction process, is installed on a ceiling and a wall surface, can be directly installed and used for surface decoration, looks like buckling on the surface of building decoration in appearance, is named as a buckle plate, has the characteristics of no toxicity, mildew resistance, low quality and low price and the like, is mainly produced by processing raw materials such as polyvinyl chloride plastic, iron plates, steel plates, aluminum alloys, stainless steel and the like, is convenient to construct and install, and comprises plates produced by processes such as an anodic oxidation plate, a film coating plate, a roll coating plate and the like.
Most of the manufacturing methods of the bamboo raft pinch plates on the current market are too simple, so that the finished simulation degree of the processed simulation bamboo raft pinch plate is lower, the simulation bamboo raft is similar to the simulation bamboo raft only in appearance, the image of the simulation bamboo raft is more like a metal product, the simulation bamboo raft pinch plate is not suitable for bamboo buildings, certain limitation exists in practical application, the application range of the simulation bamboo raft is narrow, the combination and installation are inconvenient, the connection mode needs manual splicing, and the simulation bamboo raft pinch plate has no wide application prospect.
Disclosure of Invention
The invention provides a bamboo-like wall top integrated buckle plate and a manufacturing method and application thereof, aiming at the defects in the background technology.
The bamboo-like wall top integrated buckle comprises a buckle body, buckles and bayonets, wherein the bayonets are arranged on one side of the buckle body, the buckles are arranged on the other side of the buckle body and embedded into the bayonets, the buckles and the bayonets correspond to each other, bamboo joints are arranged on the surface of the buckle body, inner grooves are formed among the bamboo joints, and bamboo forks are arranged on the surface of the buckle body.
The manufacturing method comprises the following steps:
s1, preparing a die required for processing, placing the die below a punch press for fixing, and then enabling the die to be in a state to be processed;
s2, starting punching equipment, punching the metal plate by using the punching machine, and forming the pattern of the simulated bamboo raft gusset plate by the metal plate when a punching head of the punching machine is embedded in the die, so that the punching work is finished;
s3, cutting off the produced simulated bamboo raft gusset plate by using a numerical control machine after the punching work of the metal plate is finished;
and S4, finally, performing a plastic spraying process on the simulated bamboo raft buckle plate subjected to cutting processing, and finishing processing work by utilizing the principle of electrostatic attraction during processing.
As a further preferred embodiment of the present invention, in step S1, a die required for machining is prepared, the position of the die is adjusted, the die is placed and fixed below the punch press, and a metal plate material to be punched is placed above the die and is then left to be machined.
In a more preferred embodiment of the present invention, the sheet metal material is placed in step S1, and the sheet metal material is made of iron, copper, aluminum, or steel strip having a thickness of 1 mm.
In a further preferred embodiment of the present invention, in step S2, the punch press has a 50-ton size and a feed length of 600mm each time during the punching process, and a back press is provided.
In a more preferred embodiment of the present invention, in step S3, the cutting operation is performed by a plasma cutter while performing the numerical control cutting.
In a further preferred embodiment of the present invention, in step S4, during the plastic spraying process, the grounded simulated bamboo raft buckle plate is used as the positive electrode, the oil atomizer is connected to high voltage as the negative electrode, and positive corona discharge is adopted, but the critical voltage of negative corona discharge is lower than that of positive corona discharge, so that the processing method is stable and safe and is not easy to generate sparks.
As a further preferable mode of the invention, after the processing work of the simulated bamboo raft buckle plate is finished, the simulated bamboo raft buckle plate is arranged in an equidistant distribution mode, needs to be placed on a roof for fixing, and is bonded and fixed by waterproof glue, so that the simulated bamboo raft buckle plate can be practically applied as a decorative tile.
As a further preferred mode of the invention, after the processing work of the simulated bamboo raft gusset plate is finished, the simulated bamboo raft gusset plate can be applied to a bamboo building, the simulated bamboo raft gusset plate serves as a real bamboo raft, the fireproof performance in application is improved, the overall simulation degree is higher, and the simulated bamboo raft gusset plate can be better integrated into the bamboo building.
As a further preferable mode of the invention, the width of the buckle plate body is 292mm, the thickness of the buckle plate body is 1mm, and the width of the bamboo joint is 7 mm.
The invention adopts a brand new four-step processing method, so that the manufactured buckle plate finished product has higher simulation degree, has better application effect in the actual use process, is bamboo cyan and bamboo yellow as a whole after electrostatic spraying, so that the simulation degree of the manufactured buckle plate finished product is higher, and meanwhile, the bamboo-like wall top integrated buckle plate produced by the manufacturing method can be assembled and combined in a bamboo building, and can be assembled and used immediately.
Drawings
FIG. 1 is a flow chart of the manufacturing process of the bamboo-like integrated wall top gusset plate;
FIG. 2 is a side view of the integrated buckle plate of the bamboo-like wall top of the invention;
FIG. 3 is a schematic structural view of a buckle plate body of the bamboo-like integrated buckle plate of the invention;
FIG. 4 is an enlarged view of a portion of FIG. 3A of the integrated bamboo-like wall stud of the present invention;
FIG. 5 is an enlarged view of the portion of FIG. 3B of the integrated bamboo-like wall top gusset of the present invention;
fig. 6 is an enlarged view of a portion of fig. 3C of the integrated buckle plate of the bamboo-like wall top of the invention.
In the drawing, a pinch plate body-1, bamboo joints-2, an inner groove-3, a bamboo crotch-4, a buckle-5 and a bayonet-6.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that: imitative integrated buckle in bamboo wall crown, including buckle body 1, buckle 5 and bayonet socket 6, one side of buckle body 1 is equipped with bayonet socket 6, the opposite side of buckle body 1 is equipped with buckle 5, buckle 5 imbeds in the inside of bayonet socket 6, correspond each other between buckle 5 and the bayonet socket 6, the surface of buckle body 1 is equipped with bamboo joint 2, set up inner groovy 3 between the bamboo joint 2, the surface of buckle body 1 is equipped with bamboo Y4, the quantity of bamboo Y4 is equipped with two.
The manufacturing method comprises the following steps:
s1, preparing a die required for processing, placing the die below a punch press for fixing, and then enabling the die to be in a state to be processed;
s2, starting punching equipment, punching the metal plate by using the punching machine, and forming the pattern of the simulated bamboo raft gusset plate by the metal plate when a punching head of the punching machine is embedded in the die, so that the punching work is finished;
s3, cutting off the produced simulated bamboo raft gusset plate by using a numerical control machine after the punching work of the metal plate is finished;
and S4, finally, performing a plastic spraying process on the simulated bamboo raft buckle plate subjected to cutting processing, and finishing processing work by utilizing the principle of electrostatic attraction during processing.
In step S1, a die required for processing is prepared, the position of the die is adjusted, the die is placed below the punch and fixed, and a metal plate to be punched is placed above the die and is in a state to be processed.
In step S1, the metal plate is placed and the thickness of the metal plate is 1mm, which is made of iron, copper, aluminum, and steel strip.
In step S2, during the punching process, the specification of the punch is 50 tons, and the length of each feeding is 600mm, and the re-pressing exists.
In step S3, the cutting operation is performed by a plasma cutter while performing the numerical control cutting.
In the step S4, in the process of spraying plastics, the grounded simulated bamboo raft buckle plate is used as the positive electrode, the oil atomizer is connected with high voltage as the negative electrode, and positive corona discharge is adopted, but the critical voltage of negative corona discharge is lower than that of positive corona discharge, so that the processing mode is stable and safe and is not easy to generate sparks.
After finishing the processing work to emulation bamboo raft buckle, arrange it according to the form of equidistance distribution, need place on the roof simultaneously and fix, adopt the waterproof glue to bond fixedly, can carry out practical application with it as decorating tile.
After the processing work of the simulation bamboo raft buckle plate is completed, the simulation bamboo raft buckle plate can be applied to a bamboo building, the simulation bamboo raft buckle plate serves as a real bamboo raft, the fireproof performance in application is improved, the overall simulation degree is higher, and the simulation bamboo raft buckle plate can be better integrated into the bamboo building.
The width of buckle body 1 is 292mm, the thickness of buckle body 1 is 1mm, the width of bamboo joint 2 is 7 mm.
In conclusion, the manufactured buckle plate finished product has higher simulation degree by adopting a brand new four-step processing method, and has better application effect in the actual use process, the whole body of the buckle plate is bamboo cyan and bamboo yellow after electrostatic spraying, so that the simulation degree of the buckle plate finished product manufactured and processed is higher, meanwhile, the bamboo-like wall top integrated buckle plate manufactured by adopting the manufacturing method can be assembled and combined for use in a bamboo building, only the buckle needs to be aligned to the bayonet, then the buckle is embedded into the bayonet, the assembly work between the adjacent buckle plates can be completed, the buckle plates can be assembled and used as soon as possible, only the adjacent bamboo-like wall top integrated buckle plates need to be mutually clamped together and are additionally fixed, the labor cost and the later-stage zero maintenance are reduced in the bamboo building, and the buckle plate has excellent effect in the actual application process; meanwhile, the shape of the buckle plate is set to be a special simulation bamboo raft type, staggered bamboo joints are arranged on the surface of the buckle plate body, and bamboo forks are arranged, so that the shape of the buckle plate is more like a real bamboo raft, when the buckle plate is used, the buckle plate can be integrated into a bamboo building, and thus the metal bamboo raft buckle plate can be used for replacing the traditional bamboo raft, so that the fireproof, waterproof, dampproof and anticorrosive effects which are not possessed by the real bamboo raft are achieved in the using process, the color of the simulation bamboo raft buckle plate is new all the year round when the buckle plate is used, the simulation effect for a long time can be maintained, and different requirements of users are met.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The integrated buckle plate of the bamboo-like wall top is characterized in that: including buckle body (1), buckle (5) and bayonet socket (6), one side of buckle body (1) is equipped with bayonet socket (6), the opposite side of buckle body (1) is equipped with buckle (5), buckle (5) embedding is in the inside of bayonet socket (6), correspond each other between buckle (5) and bayonet socket (6), the surface of buckle body (1) is equipped with bamboo joint (2), set up inner groovy (3) between bamboo joint (2), the surface of buckle body (1) is equipped with bamboo Y (4).
2. The manufacturing method of the bamboo-imitated wall top integrated buckle plate according to claim 1, comprising the following manufacturing steps:
s1, preparing a mold: firstly, preparing a die required for processing, placing the die below a punch press for fixing, and then enabling the die to be in a state to be processed;
s2, punching by a punch: then, starting punch equipment, punching the metal plate by using the punch, and forming the pattern of the simulated bamboo raft buckle plate on the metal plate when a punching head of the punch is embedded in the die, so that the punching work is finished;
s3, numerical control cutting: after the punching work of the metal plate is finished, the produced simulation bamboo raft pinch plate can be cut off by using a numerical control machine;
s4, electrostatic spraying: and finally, carrying out a plastic spraying process on the simulated bamboo raft buckle plate subjected to cutting processing, and finishing processing work by utilizing the principle of electrostatic attraction during processing.
3. The method of claim 2, wherein in step S1, the die is prepared, the position of the die is adjusted, the die is placed under the punch and fixed, the metal plate to be punched is placed over the die, and the die is then ready to be processed.
4. The method for manufacturing the integrated buckle plate on the bamboo-like wall top according to claim 2, wherein in step S1, a metal plate made of iron, copper, aluminum or steel strip is used while the metal plate is placed, and the thickness of the metal plate is 1 mm.
5. The method for manufacturing the bamboo-like wall top integrated buckle according to claim 2, wherein in the step S2, the punch press is 50 tons in size, the feeding length is 600mm each time, and the re-pressing exists.
6. The method for manufacturing the bamboo-like integrated gusset plate of the wall top as claimed in claim 2, wherein in step S3, a plasma cutting machine is used for cutting operation while performing numerical control cutting.
7. The method for manufacturing the bamboo-like integrated gusset plate of the wall top as claimed in claim 2, wherein in the step S4, during the plastic spraying process, the grounded bamboo-like integrated gusset plate is used as the positive electrode, the oil atomizer is connected with high voltage electricity as the negative electrode, and positive corona discharge is adopted, but the critical voltage of negative corona discharge is lower than that of positive corona discharge, so that the processing method is stable and safe and is not easy to generate sparks.
8. The application method of the bamboo-like wall top integrated buckle plate according to claim 2, wherein after the processing work of the bamboo-like wall top integrated buckle plate is completed, the bamboo-like wall top integrated buckle plate is arranged in an equidistant distribution mode, needs to be placed on a roof for fixing, and can be used as a decorative tile for practical application by adopting waterproof glue for bonding and fixing.
9. The application method of the bamboo-like wall top integrated buckle plate according to claim 2, wherein after the processing work of the simulated bamboo raft buckle plate is completed, the bamboo-like wall top integrated buckle plate can be applied to a bamboo building, the simulated bamboo raft buckle plate serves as a practical bamboo raft, the fireproof performance in application is improved, the overall simulation degree is higher, and the bamboo-like wall top integrated buckle plate can be better integrated into the bamboo building.
10. The bamboo-like wall top integrated buckle plate according to claim 1, wherein the width of the buckle plate body (1) is 292mm, the thickness of the buckle plate body (1) is 1mm, and the width of the bamboo joint (2) is 7 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110914722.8A CN113585599A (en) | 2021-08-10 | 2021-08-10 | Bamboo-like wall top integrated buckle plate and manufacturing method and application thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110914722.8A CN113585599A (en) | 2021-08-10 | 2021-08-10 | Bamboo-like wall top integrated buckle plate and manufacturing method and application thereof |
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| Publication Number | Publication Date |
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| CN113585599A true CN113585599A (en) | 2021-11-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110914722.8A Pending CN113585599A (en) | 2021-08-10 | 2021-08-10 | Bamboo-like wall top integrated buckle plate and manufacturing method and application thereof |
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| CN (1) | CN113585599A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2048089U (en) * | 1989-01-16 | 1989-11-22 | 罗远才 | Bamboo-type tile |
| CN2101705U (en) * | 1991-01-03 | 1992-04-15 | 严立品 | Corrugated steel-plastic dicorating plate |
| CN101403247A (en) * | 2008-11-12 | 2009-04-08 | 刘茂金 | Filling type light metal tile |
| CN201730274U (en) * | 2010-07-13 | 2011-02-02 | 高刚 | Colorful buckle plate section material and colorful buckle plate structure |
| CN202627373U (en) * | 2012-03-14 | 2012-12-26 | 张昌茂 | Pinch plate for exterior wall facings |
| CN103485487A (en) * | 2013-08-11 | 2014-01-01 | 徐竹孟 | Reinforced synthetic resin tile and production equipment thereof |
| CN105665261A (en) * | 2016-04-05 | 2016-06-15 | 上海久隆企业管理咨询有限公司 | Spray-coating process for plastic-sprayed power steel pipe rod |
| CN109653132A (en) * | 2019-01-04 | 2019-04-19 | 邢台弘更金属制品有限公司 | A kind of imitative ring metal tube guardrail |
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| CN111495660A (en) * | 2020-04-24 | 2020-08-07 | 江苏巨龙线缆有限公司 | Cable processing wire plastic spraying mechanism |
| CN111576765A (en) * | 2020-04-24 | 2020-08-25 | 中冶天工集团有限公司 | Bamboo raft texture forming device and using method |
-
2021
- 2021-08-10 CN CN202110914722.8A patent/CN113585599A/en active Pending
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| CN109653132A (en) * | 2019-01-04 | 2019-04-19 | 邢台弘更金属制品有限公司 | A kind of imitative ring metal tube guardrail |
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Application publication date: 20211102 |
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