CN102310318A - Forming method of aluminum characters - Google Patents
Forming method of aluminum characters Download PDFInfo
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- CN102310318A CN102310318A CN201110255329A CN201110255329A CN102310318A CN 102310318 A CN102310318 A CN 102310318A CN 201110255329 A CN201110255329 A CN 201110255329A CN 201110255329 A CN201110255329 A CN 201110255329A CN 102310318 A CN102310318 A CN 102310318A
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Abstract
The invention relates to a forming method of aluminum characters, which comprises the following steps: (1) a plate is cut in a numerical control manner; (2) the plate is sheared into edgings through a hydraulic plate shearing machine and is then sheared into character edgings; (3) sizes are marked out according to conditions of specific characters; (4) the sizes are copied onto the character edgings; (5) the character edgings marked with the sizes are slotted; (6) hydrogen arc welding is conducted on the slotted character edgings, and semifinished products are formed; (7) corners of the semifinished products are polished through a corner polishing machine; (8) the semifinished products are then rubbed down by using a mill; (9) the semifinished products of which the surfaces are rubbed down are chamfered by using sand leather; (10) the deburred semifinished products are phosphorized so as to oxidize the surfaces of the semifinished products; (11) the semifinished products provided with oxide layers are put at a ventilation opening and are dried in the air for two to three hours; and (12) zinc is sprayed to the dried semifinished products, then yellow paint is coated at the bottoms of the semifinished products, fluorocarbon paint or automobile paint is coated at the upper parts of the semifinished products, and finally, finished products of the aluminum characters are formed. The forming method has the advantages of high processing efficiency, obvious effects and high welding speed.
Description
Technical field
The invention belongs to mechanical manufacturing field, particularly a kind of manufacturing process of aluminium word.
Background technology
The metal word comprises copper word, iron word, stainless steel letters, titanium word etc., and is beautiful in colour, effect is eye-catching, high temperature resistant, weather changes and not yielding, not fugitive color, rainproof, fire prevention, anti-pyrophorisity.
The metal word all was sticking or realize with rivet through glue usually in the past, glued through glue and showed and get up to show the metal word to metal riveting through rivet by the metal word; These metal words exist fixes problems such as insecure, and making the metal word at present all is to make metal decking and base plate earlier usually, makes three-dimensional surrounding edge again; Then welding; Polishing is at last electroplated, and when making panel and base plate, what Metal Cutting was at present with the most use is CUT and flame cutting.
Summary of the invention
The object of the invention just provides a kind of manufacturing process of aluminium word, and this method has effectively improved operating efficiency, and is practical, and effect is obvious, and speed of welding is exceedingly fast.
For realizing above-mentioned purpose, the concrete scheme of the inventive method is: deform and the shaping word in cutting, welding process through metal.
The manufacturing process of realizing said aluminium word mainly may further comprise the steps:
(1) sheet material is through the numerical control cutting machine Numerical control cutting;
(2) sheet material after the Numerical control cutting cuts into edge strip through hydraulic plate shears, further cuts into the word edge strip of respective widths again, and concrete word edge strip width should be formulated according to the actual conditions of concrete word;
(3), promptly realized location, word angle according to the situation designated size of concrete word;
(4) copy to size above the word edge strip;
(5) the word edge strip that indicates size is slotted, and makes its bending;
(6) the word edge strip behind the cross-notching adopts the hydrogen arc weldering, and the electric arc that burns between the word edge strip behind the aluminium welding wire that utilizes transfer feed and the fluting is made thermal source, protects electric arc to weld by hydrogen, the formation blank;
(7) blank is through angle grinding machine polishing corner;
(8) the blank surface behind the polishing corner polishes with grinding machine;
(9) the husky skin chamfering of the blank behind the surface rubbing is removed the peripheral burr of blank;
(10) phosphatization is handled the blank remove behind the burr, makes the blank surface oxidation, forms layer of oxide layer, plays the effect of protection;
(11) be placed on the ventilating opening place to blank, dried 2～3 hours with oxide layer;
(12) spray of the blank after drying zinc is coated with yellow paint in the blank bottom again, is coated with fluorine carbon lacquer or automobile coating on blank top, last aluminium word finished product.
Among the present invention, said sheet material is pure aluminum plate or alloy aluminium sheet.
Among the present invention, described Numerical control cutting can be cut for water, a kind of in diversion cutting, engraving cutting, radium-shine cutting and the cut.
The beneficial effect that the present invention has: working (machining) efficiency improves ten times, and practical, effect is obvious, can carry out the welding of all places easily, and speed of welding is fast, and the welding material scope is wide.
The specific embodiment
For making method of the present invention and the effect reached there are further understanding and understanding,, explain as follows in order to the detailed explanation of preferred embodiment:
Embodiment 1
(1) pure aluminum plate is through the cutting of numerical control cutting machine water;
(2) pure aluminum plate after the water cutting cuts into edge strip through hydraulic plate shears, further cuts into the word edge strip of respective widths again, and concrete word edge strip width should be formulated according to the actual conditions of concrete word;
(3), promptly realized location, word angle according to the situation designated size of concrete word;
(4) copy to size above the word edge strip;
(5) the word edge strip that indicates size is slotted, and makes its bending;
(6) the word edge strip behind the cross-notching adopts the hydrogen arc weldering, and the electric arc that burns between the word edge strip behind the aluminium welding wire that utilizes transfer feed and the fluting is made thermal source, protects electric arc to weld by hydrogen, the formation blank;
(7) blank is through angle grinding machine polishing corner;
(8) the blank surface behind the polishing corner polishes with grinding machine;
(9) the husky skin chamfering of the blank behind the surface rubbing is removed the peripheral burr of blank;
(10) phosphatization is handled the blank remove behind the burr, makes the blank surface oxidation, forms layer of oxide layer, plays the effect of protection;
(11) be placed on the ventilating opening place to blank, dried 2 hours with oxide layer;
(12) spray of the blank after drying zinc is coated with yellow paint in the blank bottom again, is coated with fluorine carbon lacquer on blank top, last aluminium word finished product.
Embodiment 2
(1) the alloy aluminium sheet is through the cutting of numerical control cutting machine diversion;
(2) the alloy aluminium sheet after the cutting of diversion cuts into edge strip through hydraulic plate shears, further cuts into the word edge strip of respective widths again, and concrete word edge strip width should be formulated according to the actual conditions of concrete word;
(3), promptly realized location, word angle according to the situation designated size of concrete word;
(4) copy to size above the word edge strip;
(5) the word edge strip that indicates size is slotted, and makes its bending;
(6) the word edge strip behind the cross-notching adopts the hydrogen arc weldering, and the electric arc that burns between the word edge strip behind the aluminium welding wire that utilizes transfer feed and the fluting is made thermal source, protects electric arc to weld by hydrogen, the formation blank;
(7) blank is through angle grinding machine polishing corner;
(8) the blank surface behind the polishing corner polishes with grinding machine;
(9) the husky skin chamfering of the blank behind the surface rubbing is removed the peripheral burr of blank;
(10) phosphatization is handled the blank remove behind the burr, makes the blank surface oxidation, forms layer of oxide layer, plays the effect of protection;
(11) be placed on the ventilating opening place to blank, dried 3 hours with oxide layer;
(12) spray of the blank after drying zinc is coated with yellow paint in the blank bottom again, is coated with automobile coating on blank top, last aluminium word finished product.
Embodiment 3
(1) pure aluminum plate is through the cutting of numerical control cutting machine engraving;
(2) pure aluminum plate after the engraving cutting cuts into edge strip through hydraulic plate shears, further cuts into the word edge strip of respective widths again, and concrete word edge strip width should be formulated according to the actual conditions of concrete word;
(3), promptly realized location, word angle according to the situation designated size of concrete word;
(4) copy to size above the word edge strip;
(5) the word edge strip that indicates size is slotted, and makes its bending;
(6) the word edge strip behind the cross-notching adopts the hydrogen arc weldering, and the electric arc that burns between the word edge strip behind the aluminium welding wire that utilizes transfer feed and the fluting is made thermal source, protects electric arc to weld by hydrogen, the formation blank;
(7) blank is through angle grinding machine polishing corner;
(8) the blank surface behind the polishing corner polishes with grinding machine;
(9) the husky skin chamfering of the blank behind the surface rubbing is removed the peripheral burr of blank;
(10) phosphatization is handled the blank remove behind the burr, makes the blank surface oxidation, forms layer of oxide layer, plays the effect of protection;
(11) be placed on the ventilating opening place to blank, dried 2.5 hours with oxide layer;
(12) spray of the blank after drying zinc is coated with yellow paint in the blank bottom again, is coated with fluorine carbon lacquer on blank top, last aluminium word finished product.
Embodiment 4
(1) the alloy aluminium sheet is through the radium-shine cutting of numerical control cutting machine;
(2) the alloy aluminium sheet after the radium-shine cutting cuts into edge strip through hydraulic plate shears, further cuts into the word edge strip of respective widths again, and concrete word edge strip width should be formulated according to the actual conditions of concrete word;
(3), promptly realized location, word angle according to the situation designated size of concrete word;
(4) copy to size above the word edge strip;
(5) the word edge strip that indicates size is slotted, and makes its bending;
(6) the word edge strip behind the cross-notching adopts the hydrogen arc weldering, and the electric arc that burns between the word edge strip behind the aluminium welding wire that utilizes transfer feed and the fluting is made thermal source, protects electric arc to weld by hydrogen, the formation blank;
(7) blank is through angle grinding machine polishing corner;
(8) the blank surface behind the polishing corner polishes with grinding machine;
(9) the husky skin chamfering of the blank behind the surface rubbing is removed the peripheral burr of blank;
(10) phosphatization is handled the blank remove behind the burr, makes the blank surface oxidation, forms layer of oxide layer, plays the effect of protection;
(11) be placed on the ventilating opening place to blank, dried 2 hours with oxide layer;
(12) spray of the blank after drying zinc is coated with yellow paint in the blank bottom again, is coated with automobile coating on blank top, last aluminium word finished product.
Embodiment 5
(1) pure aluminum plate is through the numerical control cutting machine cut;
(2) pure aluminum plate after the cut cuts into edge strip through hydraulic plate shears, further cuts into the word edge strip of respective widths again, and concrete word edge strip width should be formulated according to the actual conditions of concrete word;
(3), promptly realized location, word angle according to the situation designated size of concrete word;
(4) copy to size above the word edge strip;
(5) the word edge strip that indicates size is slotted, and makes its bending;
(6) the word edge strip behind the cross-notching adopts the hydrogen arc weldering, and the electric arc that burns between the word edge strip behind the aluminium welding wire that utilizes transfer feed and the fluting is made thermal source, protects electric arc to weld by hydrogen, the formation blank;
(7) blank is through angle grinding machine polishing corner;
(8) the blank surface behind the polishing corner polishes with grinding machine;
(9) the husky skin chamfering of the blank behind the surface rubbing is removed the peripheral burr of blank;
(10) phosphatization is handled the blank remove behind the burr, makes the blank surface oxidation, forms layer of oxide layer, plays the effect of protection;
(11) be placed on the ventilating opening place to blank, dried 3 hours with oxide layer;
(12) spray of the blank after drying zinc is coated with yellow paint in the blank bottom again, is coated with fluorine carbon lacquer on blank top, last aluminium word finished product.
In sum, being merely preferred embodiment of the present invention, is not to be used for limiting the scope that the present invention implements, and all equalizations of doing according to described characteristic of claim scope of the present invention and spirit change and modify, and all should be included in the claim scope of the present invention.
Claims (3)
1. the manufacturing process of an aluminium word may further comprise the steps, and it is characterized in that:
(1) sheet material is through the numerical control cutting machine Numerical control cutting;
(2) sheet material after the Numerical control cutting cuts into edge strip through hydraulic plate shears, cuts into the word edge strip of respective widths again;
(3) the situation designated size of the concrete word of basis;
(4) copy to size above the word edge strip;
(5) the word edge strip that indicates size is slotted;
(6) the word edge strip behind the cross-notching adopts the hydrogen arc weldering, and the electric arc that burns between the word edge strip behind the aluminium welding wire that utilizes transfer feed and the fluting is made thermal source, protects electric arc to weld by hydrogen, the formation blank;
(7) blank is through angle grinding machine polishing corner;
(8) the blank surface behind the polishing corner polishes with grinding machine;
(9) the husky skin chamfering of the blank behind the surface rubbing is removed the peripheral burr of blank;
(10) phosphatization is handled the blank remove behind the burr, makes the blank surface oxidation, forms layer of oxide layer;
(11) be placed on the ventilating opening place to blank, dried 2～3 hours with oxide layer;
(12) spray of the blank after drying zinc is coated with yellow paint in the blank bottom again, is coated with fluorine carbon lacquer or automobile coating on blank top, last aluminium word finished product.
2. the manufacturing process of a kind of aluminium word as claimed in claim 1 is characterized in that: said sheet material is pure aluminum plate or alloy aluminium sheet.
3. the manufacturing process of a kind of aluminium word as claimed in claim 1 is characterized in that: said Numerical control cutting is a kind of in water cutting, the cutting of diversion, engraving cutting, radium-shine cutting and the cut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110255329.9A CN102310318B (en) | 2011-08-31 | 2011-08-31 | A kind of manufacturing process of aluminium word |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110255329.9A CN102310318B (en) | 2011-08-31 | 2011-08-31 | A kind of manufacturing process of aluminium word |
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| Publication Number | Publication Date |
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| CN102310318A true CN102310318A (en) | 2012-01-11 |
| CN102310318B CN102310318B (en) | 2015-11-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110255329.9A Active CN102310318B (en) | 2011-08-31 | 2011-08-31 | A kind of manufacturing process of aluminium word |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773066A (en) * | 2016-03-24 | 2016-07-20 | 苏州市三弦钣金有限公司 | Machining method of planar chamfering words |
| CN106141577A (en) * | 2016-06-30 | 2016-11-23 | 苏州市三弦钣金有限公司 | The manufacture method of metal pattern word |
| CN108655675A (en) * | 2017-03-29 | 2018-10-16 | 常州道标识系统有限公司 | A kind of novel process of letter and number mark product |
| CN109604935A (en) * | 2018-10-29 | 2019-04-12 | 昆山风雷益铝业有限公司 | A kind of production and processing method of aluminium sheet |
Citations (4)
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|---|---|---|---|---|
| CN1093042A (en) * | 1993-03-31 | 1994-10-05 | 李承燕 | Oxidized aluminum alloy is made the technology of ornamental plaque characters and figure |
| CN1142646A (en) * | 1996-01-04 | 1997-02-12 | 樊盛 | Method for making cubic metal characters or patterns |
| CN1943968A (en) * | 2006-10-27 | 2007-04-11 | 黎凡七 | Vibration welding technology |
| EP1965367A1 (en) * | 2007-03-01 | 2008-09-03 | Soleneon Service S.r.l. | Device for connecting plate-shaped elements along surfaces angularly oriented relative to each other |
-
2011
- 2011-08-31 CN CN201110255329.9A patent/CN102310318B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1093042A (en) * | 1993-03-31 | 1994-10-05 | 李承燕 | Oxidized aluminum alloy is made the technology of ornamental plaque characters and figure |
| CN1142646A (en) * | 1996-01-04 | 1997-02-12 | 樊盛 | Method for making cubic metal characters or patterns |
| CN1943968A (en) * | 2006-10-27 | 2007-04-11 | 黎凡七 | Vibration welding technology |
| EP1965367A1 (en) * | 2007-03-01 | 2008-09-03 | Soleneon Service S.r.l. | Device for connecting plate-shaped elements along surfaces angularly oriented relative to each other |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773066A (en) * | 2016-03-24 | 2016-07-20 | 苏州市三弦钣金有限公司 | Machining method of planar chamfering words |
| CN105773066B (en) * | 2016-03-24 | 2018-02-16 | 苏州市三弦钣金有限公司 | The processing method of plane chamfering word |
| CN106141577A (en) * | 2016-06-30 | 2016-11-23 | 苏州市三弦钣金有限公司 | The manufacture method of metal pattern word |
| CN106141577B (en) * | 2016-06-30 | 2018-03-27 | 苏州市三弦钣金有限公司 | The manufacture method of metal pattern word |
| CN108655675A (en) * | 2017-03-29 | 2018-10-16 | 常州道标识系统有限公司 | A kind of novel process of letter and number mark product |
| CN109604935A (en) * | 2018-10-29 | 2019-04-12 | 昆山风雷益铝业有限公司 | A kind of production and processing method of aluminium sheet |
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| Publication number | Publication date |
|---|---|
| CN102310318B (en) | 2015-11-25 |
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