CN113584673A - Tarpaulin, manufacturing method thereof and dumper - Google Patents
Tarpaulin, manufacturing method thereof and dumper Download PDFInfo
- Publication number
- CN113584673A CN113584673A CN202110984413.8A CN202110984413A CN113584673A CN 113584673 A CN113584673 A CN 113584673A CN 202110984413 A CN202110984413 A CN 202110984413A CN 113584673 A CN113584673 A CN 113584673A
- Authority
- CN
- China
- Prior art keywords
- yarns
- adjacent
- tarpaulin
- region
- weft yarns
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000004744 fabric Substances 0.000 claims abstract description 68
- 239000004760 aramid Substances 0.000 claims abstract description 40
- 229920003235 aromatic polyamide Polymers 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims abstract description 12
- 229920000728 polyester Polymers 0.000 claims abstract description 11
- 239000004698 Polyethylene Substances 0.000 claims description 77
- -1 polyethylene Polymers 0.000 claims description 77
- 229920000573 polyethylene Polymers 0.000 claims description 77
- 239000011248 coating agent Substances 0.000 claims description 39
- 238000000576 coating method Methods 0.000 claims description 39
- 239000011241 protective layer Substances 0.000 claims description 36
- 238000001035 drying Methods 0.000 claims description 34
- 230000001965 increasing effect Effects 0.000 claims description 19
- 239000011247 coating layer Substances 0.000 claims description 10
- 238000009498 subcoating Methods 0.000 claims description 8
- 230000003247 decreasing effect Effects 0.000 claims description 5
- 229920006231 aramid fiber Polymers 0.000 abstract description 5
- 229920004934 Dacron® Polymers 0.000 description 6
- 239000005020 polyethylene terephthalate Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P7/00—Securing or covering of load on vehicles
- B60P7/02—Covering of load
- B60P7/04—Covering of load by tarpaulins or like flexible members
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0035—Protective fabrics
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/573—Tensile strength
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0006—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using woven fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0036—Polyester fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
- D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0088—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/045—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyolefin or polystyrene (co-)polymers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2213/00—Others characteristics
- D06N2213/03—Fibrous web coated on one side with at least two layers of the same polymer type, e.g. two coatings of polyolefin
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Aiming, Guidance, Guns With A Light Source, Armor, Camouflage, And Targets (AREA)
Abstract
The application provides a tarpaulin and a manufacturing method thereof and a dumper, and solves the technical problems that in the prior art, the tarpaulin is low in tensile and tearing resistance and is still easy to damage in the using process. The application provides a base cloth in tarpaulin includes: warp yarns including a first warp yarn and a second warp yarn disposed between two adjacent first warp yarns; and weft yarns comprising first weft yarns and second weft yarns arranged between two adjacent first weft yarns; the first warp yarns and the first weft yarns are aramid yarns, and the second warp yarns and the second weft yarns are polyester yarns. In the whole latticed base cloth, aramid warp yarns are inserted among the polyester warp yarns, aramid weft yarns are inserted among the polyester weft yarns, and the aramid yarns are made of aramid fibers which have higher strength and toughness, so that the tensile and tear resistance of the tarpaulin is improved; the aramid yarn is inserted in the polyester yarn, so that the production cost of the tarpaulin is reduced.
Description
Technical Field
The application relates to the field of engineering machinery, in particular to tarpaulin, a manufacturing method thereof and a dumper.
Background
The dump truck refers to a vehicle which unloads cargos by self through hydraulic or mechanical lifting. In civil engineering, a dump truck is often operated in conjunction with an engineering machine such as an excavator, a loader, a belt conveyor, etc. to form a loading, transporting, and unloading line for loading, unloading, and transporting earthwork, gravel, and bulk materials.
Because the upper part of the carriage of the dump truck is not provided with the top cover, the goods are basically exposed to the natural environment, the goods lack effective covering and protection in the transportation process, a plurality of problems exist, the problem of throwing often occurs, and the secondary pollution to the environment is easily caused. Therefore, when transporting goods, the goods are generally covered by the tarpaulin on the top of the carriage, so that the probability of secondary pollution to the environment due to goods throwing can be reduced.
Among the prior art, the tensile strength of tipper tarpaulin is and tear strength is higher, but tensile tear resistance is on the low side, and the tarpaulin is still damaged very easily in the use.
Disclosure of Invention
In view of this, the application provides a tarpaulin and a manufacturing method thereof and a dumper, and solves the technical problems that in the prior art, the tarpaulin is low in tensile and tear resistance and is still easy to damage in the use process.
According to an aspect of the present application, there is provided a tarpaulin, including: a base cloth; wherein, the base cloth includes: warp yarns including a first warp yarn and a second warp yarn disposed between two adjacent first warp yarns; and weft yarns comprising first weft yarns and second weft yarns arranged between two adjacent first weft yarns; the warp yarns and the weft yarns are interwoven into a grid shape; the first warp yarns and the first weft yarns are aramid yarns, and the second warp yarns and the second weft yarns are polyester yarns.
In one possible implementation, the base fabric includes: a first region; and a second region disposed outside the first region; wherein the density of the aramid yarn of the second region is greater than the density of the aramid yarn of the first region.
In one possible implementation, a vertical distance between two adjacent first warp yarns in the first region is greater than a vertical distance between two adjacent first warp yarns in the second region; the vertical distance between two adjacent first weft yarns in the second region is equal to the vertical distance between two adjacent first weft yarns in the first region.
In one possible implementation, the vertical distance between two adjacent first weft yarns in the first region is greater than the vertical distance between two adjacent first weft yarns in the second region; the perpendicularity between two adjacent first warp yarns in the second region is equal to the perpendicular distance between two adjacent first warp yarns in the first region.
In one possible implementation, the vertical distance between two adjacent first weft yarns in the first region is greater than the vertical distance between two adjacent first weft yarns in the second region; the perpendicularity between two adjacent first warp yarns in the second region is less than the perpendicular distance between two adjacent first warp yarns in the first region.
In a possible implementation manner, in the first area, the vertical distance between two adjacent first warps is 4-6 cm; in the second area, the vertical distance between two adjacent first warps is 1-2 cm.
In one possible implementation, in the first direction, the perpendicular distance between two adjacent first warp yarns in the second region gradually decreases; and the vertical distances between two adjacent first weft yarns in the second region are equal; the first direction is parallel to the weft yarns, and the first direction points to the second area by taking the center point of the first area as a starting point.
In one possible implementation, the warp yarns include first warp yarns and a plurality of second warp yarns disposed between two adjacent first warp yarns; the weft yarns include first weft yarns and a plurality of second weft yarns disposed between adjacent two of the first weft yarns.
In a possible implementation manner, the vertical distances between any two adjacent second warp yarns located between two adjacent first warp yarns are equal, and the vertical distances between any two adjacent second weft yarns located between two adjacent first weft yarns are equal.
In one possible implementation, the tarpaulin further comprises: a first protective layer and a second protective layer respectively disposed on two opposite sides of the base fabric.
As a second aspect of the present application, there is also provided a method of manufacturing a tarpaulin, wherein the tarpaulin comprises a base cloth and a first protective layer and a second protective layer respectively disposed on two opposite sides of the base cloth; the manufacturing method of the tarpaulin comprises the following steps: preparing the base fabric; coating polyethylene on the first surface of the base fabric to form the first protective layer; coating polyethylene on the second surface of the base cloth to form the second protective layer; wherein the first surface and the second surface are two opposite surfaces of the base cloth.
In one possible implementation, coating polyethylene on the first surface of the base fabric to form the first protective layer includes: step S101: coating polyethylene on the first surface of the base fabric, and drying the coated polyethylene to form a polyethylene sub-coating; step S102: repeating the operation of the step S101 at least once to obtain at least one polyethylene sub-coating; wherein the first protective layer comprises a plurality of the polyethylene subcoats.
In one possible implementation manner, when the coated polyethylene is dried for the second time, the drying temperature is 150-200 ℃.
In a possible implementation, the drying temperature is gradually increased.
In one possible implementation, the thickness of the polyethylene sub-coating formed after each drying is gradually increased.
As a third aspect of the present application, there is provided a dump truck comprising: tarpaulin;
wherein the tarpaulin adopts the tarpaulin; or
The manufacturing method of the tarpaulin adopts the manufacturing method of the tarpaulin.
The application provides a base cloth in tarpaulin includes: warp yarns including a first warp yarn and a second warp yarn disposed between two adjacent first warp yarns; and weft yarns comprising first weft yarns and second weft yarns arranged between two adjacent first weft yarns; the warp yarns and the weft yarns are interwoven into a grid shape; the first warp yarns and the first weft yarns are aramid yarns, and the second warp yarns and the second weft yarns are polyester yarns. In whole latticed base cloth promptly, alternate aramid yarn warp between the dacron warp, alternate aramid weft between the dacron weft, because aramid yarn's material is aramid fiber, aramid fiber has higher intensity and toughness, has consequently increased the tensile tear resistance performance of tarpaulin, and because aramid yarn alternates in dacron yarn, has reduced the manufacturing cost of tarpaulin.
Drawings
FIG. 1 is a schematic view of an exemplary tarpaulin of the present application;
FIG. 2 is a schematic view illustrating a structure of a base fabric of an exemplary tarpaulin of the present application;
FIG. 3 is a schematic view of a base fabric of another exemplary tarpaulin of the present application;
FIG. 4 is a schematic view of a base fabric of another exemplary tarpaulin of the present application;
FIG. 5 is a schematic view of a base fabric of another exemplary tarpaulin of the present application;
FIG. 6 is a schematic view of a base fabric of another exemplary tarpaulin of the present application;
FIG. 7 is a schematic view of a base fabric of another exemplary tarpaulin of the present application;
FIG. 8 is a schematic view of a base fabric of another exemplary tarpaulin of the present application;
FIG. 9 is a schematic view of a base fabric of another exemplary tarpaulin of the present application;
fig. 10 is a schematic flow chart illustrating an exemplary method of manufacturing the tarpaulin of the present application.
Detailed Description
In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless explicitly specifically limited otherwise. All directional indicators in the embodiments of the present application (such as upper, lower, left, right, front, rear, top, bottom … …) are only used to explain the relative positional relationship between the components, the movement, etc. in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly. Furthermore, the terms "include" and "have," as well as any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those steps or elements listed, but may alternatively include other steps or elements not listed, or inherent to such process, method, article, or apparatus.
Furthermore, reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Fig. 1 is a schematic structural view of the tarpaulin provided by the present application, and fig. 2 to 4 are schematic structural views of a base cloth 100 of the tarpaulin provided by the present application. As shown in fig. 1, the tarpaulin includes: a base fabric 100; and a first protective layer 200 and a second protective layer 300 respectively disposed on two opposite sides of the base fabric 100. Wherein, the first protective layer 200 and the second protective layer 300 can increase the wear resistance and the waterproof property of the tarpaulin.
As shown in fig. 2 to 4, the base fabric 100 includes: warp yarns including a first warp yarn 103 and a second warp yarn 104 disposed between two adjacent first warp yarns 103; and weft yarns including first weft yarns 101 and second weft yarns 102 disposed between adjacent two of the first weft yarns 101; the first warp yarns 103, the second warp yarns 104, the first weft yarns 101 and the second weft yarns 102 are interwoven in a grid shape; the first warp yarns 103 and the first weft yarns 101 are aramid yarns, and the second warp yarns 104 and the second weft yarns 102 are polyester yarns.
Wherein, the second warp yarn 104 is disposed between two adjacent first warp yarns 103, wherein the number of the second warp yarns 104 disposed between two adjacent first warp yarns 103 may be one, as shown in fig. 2, or may be multiple, as shown in fig. 3-4 and fig. 4. Similarly, the second weft yarns 102 are arranged between two adjacent first weft yarns 101, and the number of the second weft yarns 102 arranged between two adjacent first weft yarns 101 can also be one, as shown in fig. 2, or multiple, as shown in fig. 3-4.
When the number of the second warp yarns 104 disposed between two adjacent first weft yarns 103 is plural, and the number of the second weft yarns 102 disposed between two adjacent first weft yarns 101 is also plural, the number of the second warp yarns 104 between two adjacent first warp yarns 103 and the number of the second weft yarns 102 between two adjacent first weft yarns 101 may be equal, for example, 3, as shown in fig. 3. The number of the second warp yarns 104 between two adjacent first warp yarns 103 and the number of the second weft yarns 102 between two adjacent first weft yarns 101 may also be unequal, as shown in fig. 4, the number of the second warp yarns 104 is 3, and the number of the second weft yarns 102 is 2.
The present application provides a base fabric 100 in a tarpaulin, including: warp yarns including a first warp yarn 103 and a second warp yarn 104 disposed between two adjacent first warp yarns 103; and weft yarns including first weft yarns 101 and second weft yarns 102 disposed between adjacent two of the first weft yarns 101; the warp yarns and the weft yarns are interwoven into a grid shape; the first warp yarns 103 and the first weft yarns 101 are aramid yarns, and the second warp yarns 104 and the second weft yarns 102 are polyester yarns. In whole latticed base cloth 100 promptly, alternate aramid warp between the dacron warp, alternate aramid woof between the dacron woof, because aramid yarn's material is aramid fiber, aramid fiber has higher intensity, toughness and durability, has consequently increased the tensile tear resistance performance of tarpaulin, and because aramid yarn alternates in dacron yarn, has reduced the manufacturing cost of tarpaulin.
In a possible implementation manner, fig. 5 to 9 are schematic structural diagrams of a base cloth 100 in the tarpaulin provided by the present application, and as shown in fig. 5 to 9, the base cloth 100 includes: a first region Q1; and a second region Q2 disposed outside the first region Q1; wherein the density of the aramid yarns in the first region Q1 is less than the density of the aramid yarns in the second region Q2. Because the marginal area of tarpaulin needs to be connected with other positions, consequently, in-service use, the marginal area's of tarpaulin impaired great, consequently, in this region department, aramid yarn's density is great, when can guaranteeing that the edge of tarpaulin has higher toughness and intensity and can improve tensile tearing resistance ability, reduces the manufacturing cost of tarpaulin as far as.
Specifically, the second region Q2 may be disposed in any region outside the first region Q1, for example, the positional relationship between the second region Q2 and the first region Q1 may include, but is not limited to, the following six cases:
(1) the second region Q2 may be provided only on one outer side or both outer sides of the first region Q1 in the first direction X, as shown in fig. 5 or 8;
(2) the second region Q2 may be provided only on one outer side or both outer sides of the first region Q1 in the second direction Y, as shown in fig. 9;
(3) the second region Q2 may be provided only on an outer side of the first region Q1 in the first direction X and on an outer side of the first region Q1 in the second direction Y;
(4) the second region Q2 may be provided only on both outer sides of the first region Q1 in the first direction X and on one outer side of the first region Q1 in the second direction Y;
(5) the second region Q2 may be provided only on one outer side of the first region Q1 in the first direction X, and on both outer sides of the first region Q1 in the second direction Y;
(6) the second region Q2 may be provided only on both outer sides of the first region Q1 in the first direction X and on both outer sides of the first region Q1 in the second direction Y, that is, the second region Q2 surrounds the first region Q1, as shown in fig. 7. In particular, the specific implementation mode that the density of the aramid yarns in the first region Q1 is less than that of the aramid yarns in the second region Q2 can include the following three cases:
(1) as shown in FIG. 5, the vertical distance between two adjacent first warp yarns 103 in the first region Q1 is a first distance, and the vertical distance between two adjacent first warp yarns 103 in the second region Q2 is a second distance; the first distance is greater than the second distance, and the perpendicular distance between two adjacent first weft yarns 101 in the first region Q1 is equal to the perpendicular distance between two adjacent first weft yarns 101 in the second region Q2. That is, the vertical distance between the first warp yarns 103 in the first region Q1 is greater than the vertical distance between the first warp yarns 103 in the second region Q2, and the vertical distance between the first weft yarns 101 in the first region Q1 is equal to the vertical distance between the first weft yarns 101 in the second region Q2, it is possible to make the density of the aramid yarn in the first region Q1 smaller than that of the aramid yarn in the second region Q2.
Specifically, in the first region Q1, the vertical distance between two adjacent first warp yarns 103 is 4-6 cm, and preferably, the vertical distance between two adjacent first warp yarns 103 is 2.54 cm; in the second region Q2, the vertical distance between two adjacent first warp yarns 103 is 1-2 cm, and preferably, the vertical distance between two adjacent first warp yarns 103 is 1.274 cm.
(II) As shown in FIG. 6, the perpendicular distance between two adjacent first warp yarns 103 in the first region Q1 is a first distance, and the perpendicular distance between two adjacent first warp yarns 103 in the second region Q2 is a second distance; the first distance is equal to the second distance and the perpendicular distance between two adjacent first weft yarns 101 in the first region Q1 is greater than the perpendicular distance between two adjacent first weft yarns 101 in the second region Q2. That is, the vertical distance between the first warp yarns 103 in the first region Q1 is equal to the vertical distance between the first warp yarns 103 in the second region Q2, and the vertical distance between the first weft yarns 101 in the first region Q1 is greater than the vertical distance between the first weft yarns 101 in the second region Q2, so that the density of the aramid yarn in the first region Q1 is less than that of the aramid yarn in the second region Q2.
(III) As shown in FIG. 7, the perpendicular distance between two adjacent first warp yarns 103 in the first region Q1 is a first distance, and the perpendicular distance between two adjacent first warp yarns 103 in the second region Q2 is a second distance; the first distance is greater than the second distance, and the greater distance between adjacent two first weft yarns 101 in the first region Q1 is greater than the perpendicular distance between adjacent two first weft yarns 101 in the second region Q2. That is, the vertical distance between the first warp yarns 103 in the first region Q1 is equal to the vertical distance between the first warp yarns 103 in the second region Q2, and the vertical distance between the first weft yarns 101 in the first region Q1 is greater than the vertical distance between the first weft yarns 101 in the second region Q2, so that the density of the aramid yarn in the first region Q1 is less than that of the aramid yarn in the second region Q2.
It should be noted that: in the first region Q1 and the second region Q2, since the density of the aramid yarn in the second region Q2 is greater than that of the aramid yarn in the first region Q1, the second region Q2 may be an edge region of the entire tarpaulin, or may be a region in the entire tarpaulin where one of the regions is easily damaged, for example, a central region of the entire tarpaulin. In addition, the number of the second regions Q2 in the entire tarpaulin is not limited to one, and may be plural. Therefore, the present application does not limit the specific position of the second region Q2.
In one possible implementation, as shown in fig. 8, in the first direction X, the vertical distance between two adjacent first warp yarns 103 in the second region Q2 gradually decreases, and the vertical distance between two adjacent first weft yarns 101 in the second region Q2 is equal; the first direction X is parallel to the weft yarns, and the first direction X points to the second region Q2 with the center point of the first region Q1 as the starting point. Can be so that in second region Q2, more to the border position of tarpaulin, aramid yarn's density is bigger, when further strengthening the tensile tear resistance at tarpaulin edge, reduces aramid yarn's use amount to the cost of tarpaulin has been reduced.
In one possible implementation, as shown in fig. 9, in the second direction Y, the vertical distance between two adjacent first weft yarns 101 in the second region Q2 gradually decreases, the vertical distance between two adjacent first warp yarns 103 in the second region Q2 is equal, the second direction Y is parallel to the warp yarns, and the second direction Y is directed to the second region Q2 with the center point of the first region Q1 as the starting point. Similarly, in the second area Q2, the density of the aramid yarn is higher toward the edge of the tarpaulin, so that the tensile tearing resistance of the edge of the tarpaulin is further enhanced, and the usage amount of the aramid yarn is reduced, thereby reducing the cost of the tarpaulin.
In one possible implementation, the average density of the base fabric 100 is: in the area of 2.54 cubic centimeters, the number of weft yarns is less than or equal to 30, and the number of warp yarns is less than or equal to 30. The cloth weaving density of the tarpaulin is improved.
In one possible implementation, when the warp yarns include a first warp yarn 103 and a plurality of second warp yarns 104 disposed between two adjacent first warp yarns 103; when the weft yarns comprise the first weft yarns 101 and the plurality of second weft yarns 102 arranged between two adjacent first weft yarns 101, the vertical distances between any two adjacent second warp yarns 104 between two adjacent first warp yarns 103 are equal, and the vertical distances between any two adjacent second weft yarns 102 between two adjacent first weft yarns 101 are equal, that is, in the whole base fabric 100, the vertical distances between the polyester yarns are equal, so that the densities of the polyester yarns are more average in the edge area and the central area of the base fabric 100.
In a possible implementation manner, the materials of the first protection layer 200 and the second protection layer 300 are both polyethylene, so that the surface of the whole tarpaulin can be smooth, and the waterproof property and the wear resistance of the whole tarpaulin can be increased.
As a third aspect of the present application, there is also provided a method of manufacturing a tarpaulin, wherein the tarpaulin includes a base cloth and first and second protection layers respectively disposed on two opposite sides of the base cloth. As shown in fig. 10, the method for manufacturing the tarpaulin comprises the following steps:
step S101: preparing base cloth;
step S102: coating polyethylene on the first surface of the base cloth to form a first protective layer; and
step S103: coating polyethylene on the second surface of the base cloth to form a second protective layer; wherein, the first surface and the second surface are two opposite surfaces of the base cloth.
Specifically, step S102 (coating polyethylene on the first surface of the base fabric to form the first protective layer) may include the following steps:
step S1: coating polyethylene on the first surface of the base fabric, and drying the coated polyethylene to form a polyethylene sub-coating;
step S2: repeating the operation of step S1 at least once to obtain at least one polyethylene sub-coating;
wherein the first protective layer comprises a plurality of polyethylene subcoats. Namely one polyethylene sub-coat formed in step S1 and at least one polyethylene sub-coat obtained in step S2.
Specifically, the drying temperature is 150-200 ℃ when the coated polyethylene is dried each time. Specifically, each drying temperature may be equal or unequal (e.g., gradually increasing, or gradually decreasing, or increasing and then decreasing).
Specifically, the thickness of the polyethylene coated in each time can be equal or unequal (such as gradually increasing, gradually decreasing, increasing and decreasing, etc.)
In one possible implementation, the operation of step S1 is repeated twice in step S2, i.e., the whole step S102 may include the following steps:
step S1021: coating polyethylene on the first surface of the base cloth for the first time, and drying the polyethylene coated for the first time to form a first polyethylene coating;
step S1022: coating polyethylene on the surface of the first polyethylene coating layer, which is far away from the base cloth, for the second time, and drying the polyethylene coated for the second time to form a second polyethylene coating layer; and
step S1023: coating polyethylene for the third time on the surface of the second polyethylene coating layer, which is far away from the first polyethylene coating layer, and drying the polyethylene coated for the third time to form a third polyethylene coating layer;
wherein the first protective layer comprises a first polyethylene coating, a second polyethylene coating, and a third polyethylene coating.
That is, when the first protective layer is coated on both opposite surfaces of the base fabric 100, the polyethylene may be coated in three times, and a three-time coating-drying process is employed, so that the bonding force between the first protective layer and the base fabric is increased, and in addition, the abrasion resistance of the polyethylene coating layer can be increased.
Specifically, when the first protective layer is manufactured, the drying temperature of the first drying, the second drying and the third drying is 150-200 ℃.
Specifically, when the first protective layer 200 is formed on one surface of the base fabric 100 by the three-pass coating-drying process, the thickness of the polyethylene coating layer coated in three passes may be the same, and the drying temperature may also be the same; the thickness of the polyethylene coating coated for three times can be different, and the drying temperature can also be different, for example, the thickness of the polyethylene coating coated for three times is gradually increased, and the drying temperature is also gradually increased; or the thickness of the polyethylene coating coated for three times is gradually reduced, and the drying temperature is also gradually reduced.
Similarly, step S103 (coating polyethylene on the second surface of the base fabric to form the second protective layer) may also include the following steps:
step S1031: coating polyethylene on the second surface of the base cloth for the fourth time, and drying the polyethylene coated for the fourth time to form a fourth polyethylene coating;
step S1032: coating polyethylene on the surface, far away from the base cloth, of the fourth polyethylene coating for the fifth time, and performing fifth drying on the polyethylene coated for the fifth time to form a fifth polyethylene coating; and
step S1033: coating polyethylene on the surface, away from the fourth polyethylene coating, of the fifth polyethylene coating for the sixth time, and drying the polyethylene coated for the sixth time to form a sixth polyethylene coating; wherein the second protective layer comprises a fourth polyethylene coating, a fifth polyethylene coating and a sixth polyethylene coating.
That is, when the polyethylene is coated on the other surface of the base fabric 100 to form the second protective layer 300, the coating-drying process may be performed three times, so that the bonding force between the second protective layer 300 and the base fabric 100 is increased, and in addition, the abrasion resistance of the polyethylene coating layer can be increased.
Similarly, when the second protective layer 300 is formed on one surface of the base fabric 100 by the three-time coating-drying process, the thickness of the polyethylene coating layers coated three times may be the same, and the drying temperature may also be the same; the thickness of the polyethylene coating coated for three times can be different, and the drying temperature can also be different, for example, the thickness of the polyethylene coating coated for three times is gradually increased, and the drying temperature is also gradually increased; or the thickness of the polyethylene coating coated for three times is gradually reduced, and the drying temperature is also gradually reduced.
Specifically, when the first protective layer 200 and the second protective layer 300 are formed on one surface of the base fabric 100 by the three coating-drying processes, the processes for coating the polyethylene may be the same or different.
As a second aspect of the present application, the present application also provides a dump truck comprising: the tarpaulin.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and the like that fall within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (16)
1. A tarpaulin, characterized by, includes:
a base cloth;
wherein, the base cloth includes:
warp yarns including a first warp yarn and a second warp yarn disposed between two adjacent first warp yarns; and
the weft yarns comprise first weft yarns and second weft yarns arranged between two adjacent first weft yarns;
the warp yarns and the weft yarns are interwoven into a grid shape;
the first warp yarns and the first weft yarns are aramid yarns, and the second warp yarns and the second weft yarns are polyester yarns.
2. The tarpaulin of claim 1,
the base fabric comprises:
a first region; and
a second region disposed outside the first region; wherein the density of the aramid yarn of the second region is greater than the density of the aramid yarn of the first region.
3. The tarpaulin of claim 2,
a vertical distance between two adjacent first warp yarns in the first region is greater than a vertical distance between two adjacent first warp yarns in the second region;
the vertical distance between two adjacent first weft yarns in the second region is equal to the vertical distance between two adjacent first weft yarns in the first region.
4. The tarpaulin of claim 2,
the vertical distance between two adjacent first weft yarns in the first area is larger than that between two adjacent first weft yarns in the second area;
the perpendicularity between two adjacent first warp yarns in the second region is equal to the perpendicular distance between two adjacent first warp yarns in the first region.
5. The tarpaulin of claim 2,
the vertical distance between two adjacent first weft yarns in the first area is larger than that between two adjacent first weft yarns in the second area;
the perpendicularity between two adjacent first warp yarns in the second region is less than the perpendicular distance between two adjacent first warp yarns in the first region.
6. The tarpaulin of claim 3, wherein in the first area, a vertical distance between two adjacent first warps is 4-6 cm; in the second area, the vertical distance between two adjacent first warps is 1-2 cm.
7. The tarpaulin of claim 3, wherein in a first direction, a vertical distance between two adjacent first warps in the second area is gradually decreased; and the vertical distances between two adjacent first weft yarns in the second region are equal;
the first direction is parallel to the weft yarns, and the first direction points to the second area by taking the center point of the first area as a starting point.
8. The tarpaulin of claim 1,
the warp yarns comprise first warp yarns and a plurality of second warp yarns arranged between two adjacent first warp yarns; the weft yarns include first weft yarns and a plurality of second weft yarns disposed between adjacent two of the first weft yarns.
9. The tarpaulin of claim 8,
the vertical distances between any two adjacent second warp yarns positioned between two adjacent first warp yarns are equal, and the vertical distances between any two adjacent second weft yarns positioned between two adjacent first weft yarns are equal.
10. The tarpaulin of claim 1, further comprising:
a first protective layer and a second protective layer respectively disposed on two opposite sides of the base fabric.
11. The manufacturing method of the tarpaulin is characterized in that the tarpaulin comprises a base cloth and a first protective layer and a second protective layer which are respectively arranged on two opposite surfaces of the base cloth; the manufacturing method of the tarpaulin comprises the following steps:
preparing the base fabric;
coating polyethylene on the first surface of the base fabric to form the first protective layer; and
coating polyethylene on the second surface of the base fabric to form the second protective layer;
wherein the first surface and the second surface are two opposite surfaces of the base cloth.
12. The method as claimed in claim 11, wherein the step of coating the polyethylene on the first surface of the base fabric to form the first protective layer comprises:
step S1: coating polyethylene on the first surface of the base fabric, and drying the coated polyethylene to form a polyethylene sub-coating;
step S2: repeating the operation of step S1 at least once to obtain at least one polyethylene sub-coating;
wherein the first protective layer comprises a plurality of the polyethylene subcoats.
13. The tarpaulin of claim 12, wherein the drying temperature is 150 to 200 ℃ each time the coated polyethylene is dried.
14. The tarpaulin of claim 13, wherein the drying temperature is gradually increased.
15. The tarpaulin of claim 14, wherein the thickness of the polyethylene sub-coating layer formed after each drying is gradually increased.
16. A dump truck, comprising: tarpaulin;
the tarpaulin adopts the tarpaulin of any one of claims 1 to 10; or
The method for manufacturing the tarpaulin adopts the method for manufacturing the tarpaulin as claimed in any one of claims 11 to 15.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110984413.8A CN113584673A (en) | 2021-08-25 | 2021-08-25 | Tarpaulin, manufacturing method thereof and dumper |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110984413.8A CN113584673A (en) | 2021-08-25 | 2021-08-25 | Tarpaulin, manufacturing method thereof and dumper |
Publications (1)
Publication Number | Publication Date |
---|---|
CN113584673A true CN113584673A (en) | 2021-11-02 |
Family
ID=78239657
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202110984413.8A Pending CN113584673A (en) | 2021-08-25 | 2021-08-25 | Tarpaulin, manufacturing method thereof and dumper |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN113584673A (en) |
Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1091030A1 (en) * | 1999-09-17 | 2001-04-11 | LAUTERBURG & CIE AG | Awning cloth |
US20040185734A1 (en) * | 2003-03-21 | 2004-09-23 | Gray Hugh Douglas | Reinforced fabric substrate and method for making the same |
CN101158118A (en) * | 2007-11-03 | 2008-04-09 | 青岛交河技工塑料有限公司 | Method for manufacturing tarpaulin |
CN201574330U (en) * | 2009-12-24 | 2010-09-08 | 北京京棉纺织集团有限责任公司 | Covering cloth and tent made of covering cloth |
CN102660825A (en) * | 2012-05-29 | 2012-09-12 | 吴江市博涵纺织有限公司 | Multifunctional aramid fabric |
CN203960481U (en) * | 2014-07-18 | 2014-11-26 | 浙江铭龙塑胶有限公司 | Reinforced coating tarpaulin |
CN204342979U (en) * | 2014-09-02 | 2015-05-20 | 宋海燕 | The plastic woven cloth of a kind of local braiding encryption |
CN206297202U (en) * | 2016-09-24 | 2017-07-04 | 东莞展宏织带有限公司 | A kind of high intensity ribbon |
DE102018102647A1 (en) * | 2018-02-06 | 2019-08-08 | Heytex Bramsche GmbH | Protective tarpaulin, in particular for a truck body or for a tent construction or for a gate |
CN110103552A (en) * | 2019-06-13 | 2019-08-09 | 青岛甜昊新材料科技有限公司 | A kind of high intensity tarpaulin and preparation method thereof |
CN216404661U (en) * | 2021-08-25 | 2022-04-29 | 三一专用汽车有限责任公司 | Tarpaulin and tipper |
-
2021
- 2021-08-25 CN CN202110984413.8A patent/CN113584673A/en active Pending
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1091030A1 (en) * | 1999-09-17 | 2001-04-11 | LAUTERBURG & CIE AG | Awning cloth |
US20040185734A1 (en) * | 2003-03-21 | 2004-09-23 | Gray Hugh Douglas | Reinforced fabric substrate and method for making the same |
CN101158118A (en) * | 2007-11-03 | 2008-04-09 | 青岛交河技工塑料有限公司 | Method for manufacturing tarpaulin |
CN201574330U (en) * | 2009-12-24 | 2010-09-08 | 北京京棉纺织集团有限责任公司 | Covering cloth and tent made of covering cloth |
CN102660825A (en) * | 2012-05-29 | 2012-09-12 | 吴江市博涵纺织有限公司 | Multifunctional aramid fabric |
CN203960481U (en) * | 2014-07-18 | 2014-11-26 | 浙江铭龙塑胶有限公司 | Reinforced coating tarpaulin |
CN204342979U (en) * | 2014-09-02 | 2015-05-20 | 宋海燕 | The plastic woven cloth of a kind of local braiding encryption |
CN206297202U (en) * | 2016-09-24 | 2017-07-04 | 东莞展宏织带有限公司 | A kind of high intensity ribbon |
DE102018102647A1 (en) * | 2018-02-06 | 2019-08-08 | Heytex Bramsche GmbH | Protective tarpaulin, in particular for a truck body or for a tent construction or for a gate |
CN110103552A (en) * | 2019-06-13 | 2019-08-09 | 青岛甜昊新材料科技有限公司 | A kind of high intensity tarpaulin and preparation method thereof |
CN216404661U (en) * | 2021-08-25 | 2022-04-29 | 三一专用汽车有限责任公司 | Tarpaulin and tipper |
Non-Patent Citations (1)
Title |
---|
吴卫刚 等: "《纺织品标准应用》", vol. 1, 31 May 2003, 中国纺织出版社, pages: 611 * |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US4856837A (en) | Reinforced cargo sling and method | |
US5164241A (en) | Transport belt | |
CN216404661U (en) | Tarpaulin and tipper | |
EP2423359B1 (en) | Industrial fabric | |
CA2714955C (en) | Conveyor belt with varying flexibility and method of construction of same | |
US8809211B2 (en) | Industrial two-layer fabric | |
CN1535335B (en) | Weaving process for airbag fabrics | |
US20240175172A1 (en) | Industrial fabric | |
JP2008162803A (en) | Reinforced belt | |
US8616813B2 (en) | Strap for a vehicle side curtain or load restraint | |
CN113584673A (en) | Tarpaulin, manufacturing method thereof and dumper | |
US7048830B2 (en) | Paper-making machine wire cloth | |
US20040121869A1 (en) | Strip comprising a fabric having a stitched twill weave on both sides | |
RU2602009C2 (en) | Multilayer roof stabilization system for prevention of deformation under load during transportation and its manufacturing method | |
CA2413755A1 (en) | Reinforcing band for conveyer belts, and conveyer belt using the same | |
JP2001082676A (en) | Base material for formation of inner surface of conduit | |
JP3945892B2 (en) | Conveyor belt | |
EP3680374B1 (en) | A belt comprising a fabric with bilateral satin weave | |
US20240158961A1 (en) | Industrial fabric | |
KR102227792B1 (en) | Fabrication method of strip-type fiber reinforcement for seismic and prefabricated reinforced earth retaining wall | |
WO2024122479A1 (en) | Conveyor belt | |
CN221190160U (en) | Steel wire rope core conveyer belt | |
US6617001B1 (en) | Floatable flat textile structure and air cushioning cables therefor | |
WO2024161867A1 (en) | Industrial woven fabric | |
CN216267910U (en) | Antiskid glass fiber reinforced plastic plate |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |