CN113584292A - Induction heating quenching method and quenching equipment - Google Patents

Induction heating quenching method and quenching equipment Download PDF

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Publication number
CN113584292A
CN113584292A CN202110867941.5A CN202110867941A CN113584292A CN 113584292 A CN113584292 A CN 113584292A CN 202110867941 A CN202110867941 A CN 202110867941A CN 113584292 A CN113584292 A CN 113584292A
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quenching
cylinder
frame
workpiece
conveying
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CN113584292B (en
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张�成
张威龙
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Gucheng Tianxing Machinery Co ltd
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Gucheng Tianxing Machinery Co ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/34Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tyres; for rims
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/06Surface hardening
    • C21D1/09Surface hardening by direct application of electrical or wave energy; by particle radiation
    • C21D1/10Surface hardening by direct application of electrical or wave energy; by particle radiation by electric induction
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • C21D1/667Quenching devices for spray quenching
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

The invention relates to the technical field of quenching methods and quenching equipment, and discloses an induction heating quenching method and quenching equipment, which comprise the following steps: s1: horizontally lifting the roller to a conveying chain by using a lifter to convey materials; s2: controlling the two parts to be positioned on the same straight line by adopting an arranging device at the tail end of the conveying chain, clamping the two arranged workpieces to a station by adopting a workpiece hand, and conveying the workpieces to a quenching device for quenching; s3: after quenching is finished, one side of the workpiece hand clamps the workpiece to be quenched, the other side of the workpiece hand clamps the quenched workpiece, and when the workpiece to be quenched is clamped and conveyed to a quenching station, the quenched workpiece on the other side is placed into the material collecting device. According to the invention, the workpiece is horizontally lifted to the conveying chain by the lifter, so that full-automatic feeding operation can be realized, the arrangement device can realize positioning rotation of the roller by matching the sensors and the cylinders, and the mode can greatly improve the strength, hardness, wear resistance, fatigue strength, toughness and the like of the roller.

Description

Induction heating quenching method and quenching equipment
Technical Field
The invention relates to the technical field of quenching methods and quenching equipment, in particular to an induction heating quenching method and quenching equipment.
Background
The purpose of quenching is to transform the super-cooled austenite into martensite or bainite to obtain martensite or bainite structure, and then to improve the strength, hardness, wear resistance, fatigue strength, toughness, etc. of the steel by tempering at different temperatures, thereby satisfying different use requirements of various mechanical parts and tools. The special physical and chemical properties of ferromagnetism, corrosion resistance and the like of certain special steel can be met through quenching.
The invention patent with the publication number of CN104120218B discloses a large-scale rotary support/turntable bearing raceway type soft-belt-free induction quenching device, which comprises a circular rack, two coaxially-mounted circular raceways and an automatic centering chuck; a first induction hardening device and a second induction hardening device are respectively arranged on the two circular roller paths; the third quenching nozzle is also included; in the initial position, the first induction hardening device and the second induction hardening device are simultaneously positioned at the initial zero point; the traveling end points of the first induction quenching device and the second induction quenching device are positioned at symmetrical points which take the center of the annular rack as a symmetrical center, and the third quenching nozzle is positioned at the end point; during quenching, the first induction quenching device and the second induction quenching device respectively travel from the zero point to the end points in opposite directions; the invention solves the problem of soft induction quenching belt on the inner and outer circular surfaces of the existing large circular ring parts, improves the quality of the parts, prolongs the service life of the parts, and reduces the production cost and the maintenance cost. However, the quenching device in the invention can not realize a full-automatic production line type quenching process, and only a single workpiece can be processed at one time, and the quenching process can not be carried out in all directions by adopting the device for the special-shaped workpiece such as the workpiece with bulges at two ends, so that the property difference of each part of the workpiece is large, and the workpiece is easy to generate the phenomena of cracks, fracture or uneven toughness.
Disclosure of Invention
The invention aims to provide an induction heating quenching method and quenching equipment, which have the effects of full-automatic feeding and uniform workpiece heating.
The technical purpose of the invention is realized by the following technical scheme: an induction hardening method comprising the steps of:
s1: horizontally lifting the roller to a conveying chain by using a lifter to convey materials;
s2: controlling the two parts to be positioned on the same straight line by adopting an arranging device at the tail end of the conveying chain, clamping the two arranged workpieces to a station by adopting a workpiece hand, and conveying the workpieces to a quenching device for quenching;
s3: after quenching is finished, one side of the workpiece hand clamps the workpiece to be quenched, the other side of the workpiece hand clamps the quenched workpiece, and when the workpiece to be quenched is clamped and conveyed to the quenching station, the quenched workpiece on the other side of the workpiece hand is placed into the material collecting device.
The invention is further provided with: the quenching temperature in the step S2 is 850-900 ℃, the quenching time is 3-5S, and the hardness of the inner surface and the outer surface of the roller after quenching is HRC 45-50.
The invention is further provided with: including frame, lifting machine and setting be in transfer chain, collating unit, work piece hand, quenching work piece, the device that gathers materials in the frame, the lifting machine sets up the one end of transfer chain, collating unit sets up the transfer chain is kept away from the one end of lifting machine, the work piece hand is located collating unit, the quenching work piece includes quenching frame, sliding connection and is in quenching platform on the quenching frame, setting are in placing the platform on the quenching platform, fixed setting are in quenching coil, setting in the frame quench the frame with the quenching cylinder on the quenching platform, the drive of quenching cylinder the quenching platform is followed quenching frame up-and-down motion.
Through adopting above-mentioned technical scheme, can realize adopting the lifting machine to promote the material to the transfer chain, can realize full automatic feeding's operation, and can form the state that the level was placed with the material of conveying in the promotion in-process, this mode can make things convenient for picking up of follow-up work piece hand in back, collating unit can use the location that can realize the gyro wheel through the cooperation of each inductor and cylinder to discharge, the follow-up quenching processing of being convenient for, the setting of quenching work piece is put into quenching coil inside with two gyro wheels, and a lot of apopores have been seted up in the inside of quenching coil, after the quick high temperature heating gyro wheel of quenching coil, can carry out the annealing step to the gyro wheel at once, this mode can improve the intensity of gyro wheel by a wide margin, hardness, wear resistance, fatigue strength and toughness etc.
The invention is further provided with: the collating unit is including setting up at locating part, material pushing piece, spacing slide, the locating part is including setting up spacing cylinder, the connection of transfer chain side are in the gag lever post of spacing cylinder tip, gag lever post direction of motion with transfer chain direction of motion is perpendicular, material pushing piece is including setting up material pushing cylinder in the frame, setting are in material pushing cylinder tip material pushing piece pushes away, material pushing piece sets up the locating part is kept away from the transfer chain top of lifting machine one side, material pushing cylinder drives material pushing piece will the gyro wheel propelling movement arrives in the spacing slide.
The invention is further provided with: the arranging device further comprises a positioning piece, the limiting slide comprises a horizontal slide and a vertical slide, the horizontal slide is parallel to the motion direction of the conveying chain, the vertical slide is arranged at a position where the horizontal slide is far away from one end of the pushing piece and parallel to the horizontal slide, the positioning piece comprises a first positioning cylinder and a second positioning cylinder, the first positioning cylinder is arranged at one end of the horizontal slide, the second positioning cylinder is arranged at one end of the vertical slide, the vertical slide is close to the second positioning cylinder at one end of the horizontal slide, the first positioning cylinder is parallel to the horizontal slide, and the second positioning cylinder is parallel to the horizontal slide.
The invention is further provided with: the workpiece hand comprises a cross rod arranged on the frame, a slide rail horizontally arranged on the cross rod, two clamping frames connected with the slide rail in a sliding way, a movable air cylinder arranged on the clamping frames, and a clamping hand connected with the lower ends of the clamping frames in a sliding way, the two clamping frames are connected through a connecting rod, the clamping frame comprises a frame body and two frame arms connected below the frame body, the two frame arms are respectively connected to two opposite sides of the cross bar in a sliding manner, the clamping hands are connected to the outer sides of the two frame arms in a sliding mode, the movable air cylinder drives the clamping hands to move up and down along the frame arms, the two clamping hands are connected through a connecting frame, the upper end of the connecting frame is connected with the end part of the movable cylinder, the frame is provided with a transverse cylinder, the transverse cylinder is connected with the frame body and drives the clamping frame to move along the sliding rail.
The invention is further provided with: the clamping hand comprises a sliding plate, a first double-head cylinder and clamping plates, wherein the sliding plate is connected to the frame arm in a sliding mode, the first double-head cylinder is fixedly connected to the bottom of the sliding plate, the clamping plates are connected to two ends of the first double-head cylinder, and the first double-head cylinder drives the two clamping plates to be close to or far away from each other.
The invention is further provided with: the collecting device comprises a sliding groove connected to the rack, the sliding groove is located under the clamping frame, and a collecting frame is arranged at the end of the sliding groove.
The invention is further provided with: the turnover mechanism is characterized in that a turnover part is arranged on the rack, the turnover part comprises a turnover frame arranged on the rack, a turnover plate slidably connected to the turnover frame, and a pushing cylinder arranged on the turnover frame and used for driving the turnover plate to move towards the roller and connected with the pushing cylinder and close to two turnover claws arranged on one side of the roller, and the end parts of the turnover claws are connected to the turnover plate through a rotary cylinder.
The invention is further provided with: the turnover claw comprises a rotating plate fixedly connected to the end of the rotary cylinder, a double-end cylinder II connected to the rotating plate, and clamping jaws connected to two ends of the double-end cylinder, wherein the double-end cylinder II drives the clamping jaws to be close to or far away from the clamping jaws.
The invention has the beneficial effects that:
1. according to the invention, the material is lifted to the conveying chain by the lifter, the full-automatic feeding operation can be realized, the conveyed material can be horizontally placed in the lifting process, the mode can facilitate the pickup of subsequent workpieces, the arrangement device can realize the positioning and the discharge of the rollers by the matching use of each inductor and each cylinder, the subsequent quenching processing is facilitated, the two rollers are placed in the quenching coil by the arrangement of the quenching workpiece, a plurality of water outlet holes are formed in the quenching coil, and the rollers can be immediately annealed after the quenching coil rapidly heats the rollers at high temperature, so that the strength, hardness, wear resistance, fatigue strength, toughness and the like of the rollers can be greatly improved.
2. According to the invention, the rollers are sequentially fed by adopting the arranging device, the disorder of simultaneous feeding of a plurality of rollers is avoided, when the first roller is conveyed to the end part of the conveying chain, the limiting cylinder in the limiting part drives the limiting rod to transversely block and block the subsequent rollers, at the moment, the material pushing cylinder in the material pushing part pushes the material pushing sheet to push the rollers to the inside of the horizontal slideway, the first positioning cylinder at the end part of the vertical slideway pushes the rollers to move straight into the vertical slideway, the second positioning cylinder pushes the rollers to the end part of the vertical slideway, at the moment, the limiting cylinder in the limiting part retracts, the second roller is conveyed into the vertical slideway again, so that the two rollers are positioned at the two ends of the vertical slideway, and the mode can realize the ordered conveying of the rollers and avoid the disorder of the conveying process of workpieces.
3. The invention adopts two clamping frames to convey the rollers, the clamping frames on two sides can clamp the rollers which have undergone the quenching process and then fall into the slideway to be conveyed into the collecting frame during the feeding process of a group of rollers, and the clamping frames on the other side can clamp the rollers which have undergone the quenching process and then convey the rollers into the slideway.
4. According to the invention, the roller subjected to primary quenching is placed on the placing table after being turned by the turning device, and then secondary quenching is carried out, and because the protruding parts are arranged on the two ends of the roller in the axial direction, the lower protruding part is placed in the placing table during the quenching process, and the quenching process cannot be carried out, therefore, the roller is turned by the turning piece and then subjected to secondary quenching, and the mode can carry out all-around machining quenching on the workpiece instead of machining, so that the phenomenon that the hardness of the part is uneven and the part is easy to break due to uneven machining is avoided.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a front view of the quenching apparatus in example 1.
FIG. 2 is a schematic structural view of embodiment 1.
FIG. 3 is a partial structural view of embodiment 1.
Fig. 4 is a partial structural view at a in fig. 3.
FIG. 5 is a schematic view of the structure of a quenched member in example 1.
Fig. 6 is a partial structural view at B in fig. 5.
FIG. 7 is a schematic structural view of example 2.
Fig. 8 is a partial structural view at C in fig. 7.
In the figure, 1, a frame; 2. a hoist; 3. a conveyor chain; 4. an arranging device; 41. a limiting cylinder; 411. a limiting rod; 42. A material pushing cylinder; 421. pushing the material sheet; 43. a horizontal slideway; 431. a first positioning cylinder; 44. a vertical slideway; 441. a second positioning cylinder; 5. a workpiece hand; 51. a cross bar; 511. a slide rail; 52. a clamping frame; 521. a frame body; 522. a boom arm; 523. a connecting rod; 53. a movable cylinder; 54. clamping a hand; 541. a slide plate; 542. a first double-head cylinder; 543. a splint; 55. a connecting frame; 56. a transverse cylinder; 6. quenching the workpiece; 61. a transfer frame; 62. a transfer cylinder; 63. a quenching table; 64. a placing table; 65. quenching the coil; 651. a water outlet; 66. a quenching cylinder; 7. a material collecting device; 71. a chute; 72. a collection frame; 8. a turnover piece; 81. a roll-over stand; 82. a turnover plate; 821. a push cylinder; 83. turning over the claw; 831. a rotating plate; 832. a double-head cylinder II; 933. a clamping jaw; 84. a rotary cylinder; 85. and (5) lifting the cylinder.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to specific embodiments. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.
Embodiment 1, an induction hardening method, comprising the steps of:
s1: the roller is horizontally lifted to a conveying chain 3 by a lifter 2 to convey materials;
s2: controlling two parts to be positioned on the same straight line by adopting an arranging device 4 at the tail end of a conveying chain 3, clamping the two arranged workpieces to a station by adopting a workpiece hand 5, and conveying the workpieces to a quenching device for quenching, wherein the quenching temperature is 850-;
s3: after quenching is finished, one side of the workpiece hand 5 clamps the workpiece to be quenched, the other side of the workpiece hand clamps the quenched workpiece, and when the workpiece to be quenched is clamped and conveyed to the quenching station, the quenched workpiece on the other side of the workpiece hand 5 is placed into the material collecting device 7.
A quenching device used for an induction heating quenching method comprises a frame 1 and a lifter 2 arranged at the right end of the frame 1, wherein the lifter 2 lifts and conveys workpieces onto a conveying chain 3, at the moment, the workpieces are in a horizontal state, the conveying chain 3 is also provided with a limiting part, a material pushing part and a limiting slide way, the limiting part comprises a limiting cylinder 41 arranged at the side surface of the conveying chain 3 and a limiting rod 411 connected at the end part of the limiting cylinder 41, the direction in which the limiting cylinder 41 drives the limiting rod 411 to move is vertical to the conveying direction of the conveying chain 3, the material pushing part is arranged at the end part of the conveying chain 3 at one side of the limiting part far away from the lifter 2, the material pushing part comprises a material pushing cylinder 42 and a material pushing sheet 421 arranged at the end part of the material pushing cylinder 42, the direction in which the material pushing cylinder 42 drives the material pushing sheet 421 to move is vertical to the direction of the conveying chain 3, when a first workpiece is conveyed from the conveying chain 3 through the limiting part to the material pushing part, after sensing that a workpiece passes through the sensing equipment on the limiting part, the limiting cylinder 41 drives the limiting rod 411 to extend out to block a second workpiece from continuing to move forward, at the moment, the material returning cylinder on the material pushing part pushes the material pushing sheet 421 to enable the first workpiece to move into the limiting slide way, the limiting slide way comprises a horizontal slide way 43 and a vertical slide way 44, the horizontal slide way 43 is parallel to the moving direction of the conveying chain 3, the vertical slide way 44 is positioned at the end part of the horizontal slide way 43 and is perpendicular to the horizontal slide way 43, one end, close to the conveying chain 3, of the horizontal slide way 43 is provided with a positioning cylinder one 431, the driving direction of the positioning cylinder one 431 is the same as that of the horizontal slide way 43, the positioning cylinder one 431 senses the first workpiece positioned in the horizontal slide way 43, the positioning cylinder one 431 pushes the first workpiece to move into the vertical slide way 44, the positioning cylinder two 441 at the end part of the vertical slide way 44 senses the first workpiece, and the positioning cylinder two 441 at the end part, connected with the horizontal slide way 43, pushes the first workpiece to move And moving to the end part of the horizontal slide way 43, at the moment, retracting the limiting air cylinder 41, conveying a second workpiece into the material pushing part for conveying, and finishing conveying of a group of workpieces after moving to the end parts of the vertical slide way 44 and the horizontal slide way 43 in the same way as the first workpiece.
As shown in fig. 4, a cross bar 51 is horizontally arranged on the machine frame 1, slide rails 511 are arranged on two sides of the cross bar 51, two clamping frames 52 are connected to the slide rails 511 in a sliding manner, the two clamping frames 52 are connected to each other through a connecting rod 523, a transverse air cylinder 56 is further arranged on the machine frame 1, an end portion of the transverse air cylinder 56 is connected to the clamping frames 52, the transverse air cylinder 56 can drive the clamping frames 52 to move along the sliding groove 71 to transfer a workpiece, the clamping frames 52 comprise frame bodies 521 positioned above the cross bar 51 and frame arms 522 connected to two sides of the cross bar 51 in a sliding manner, clamping hands 54 are vertically connected to lateral surfaces of the two frame arms 522 in a sliding manner, upper ends of the two clamping hands 54 are connected through a connecting frame 55, a movable air cylinder 53 is connected above the frame bodies 521, an end portion of the movable air cylinder 53 is connected to the connecting frame 55, the movable air cylinder 53 can drive the connecting frame 55 to drive the two clamping hands 54 to move up and down along the frame arms 522, the clamping hand 54 comprises a sliding plate 541 which is slidably connected to the frame arm 522, a first double-head cylinder 542 is fixedly connected to the bottom of the sliding plate 541, piston rods are arranged at two ends of the first double-head cylinder 542, a clamping plate 543 is connected to the end portion of each piston rod, and the first double-head cylinder 542 can drive the two clamping plates 543 which are oppositely arranged to be close to or far away from each other.
As shown in fig. 5 and 6, the quenching member 6 is arranged on a conveying frame 61 on the frame 1, one quenching platform 63 is connected to the side surface of the conveying frame 61 in a sliding manner, two placing platforms 64 are arranged on the quenching platform 63, the two placing platforms 64 are the placing positions of the workpieces, a conveying cylinder 62 is arranged between the frame 1 and the quenching platform, the conveying frame 61 is fixedly connected to the end part of the conveying cylinder 62, the conveying cylinder 62 can drive the conveying frame 61 to move left and right, a quenching cylinder 66 is vertically arranged in the middle of the conveying frame 61, the end part of the quenching cylinder 66 is connected below the quenching platform 63, two quenching coils 65 are arranged on the frame 1 above the conveying frame 61, the conveying cylinder 62 drives the quenching platform 63 to move to the right below the quenching coils 65 through the conveying frame 61, the quenching cylinder 66 drives the quenching platform 63 to move upwards again, so that the two workpieces on the placing platforms 64 are positioned in the quenching coils 65, the quenching coil 65 is internally provided with a plurality of water outlets 651, the workpiece can be rapidly annealed by adopting a water spraying mode after being heated at high temperature, all parts of the workpiece can be simultaneously cooled by the arrangement of the water outlets 651, the problem that the workpiece is easy to crack and break due to uneven heat is avoided, after quenching is finished, the quenching cylinder 66 drives the workpiece to move downwards to be separated from the quenching coil 65, and returns to the initial position of the quenching platform 63 under the transmission of the transmission air cylinder 62, and during the process that the clamping hands 54 on one side clamp and pick up the workpiece, the clamping hand 54 at the other side of the cross bar 51 also clamps the workpiece to be processed, the transverse air cylinder 56 continues to move forwards, a processed workpiece is positioned right above the sliding groove 71 on the material collecting device 7, the workpiece to be processed is positioned right above the placing platform 64, after the clamping hand 54 is released, the processed work is conveyed into the collection frame 72 through the chute 71, and the work to be processed is placed on the placing table 64 for quenching. The utility model discloses a 2 lifts the material to transfer chain 3 of lifting machine, can realize full automatic feeding's operation, and can form the state that the level was placed with the material of conveying in promoting the in-process, this mode can make things convenient for picking up of follow-up work piece hand 5 in back, collating unit 4 can use the location that can realize the gyro wheel through the cooperation of each inductor and cylinder to discharge, the follow-up quenching processing of being convenient for, the setting of quenching work piece is put into quenching coil 65 inside with two gyro wheels, and a lot of apopores have been seted up in the inside of quenching coil 65, after quenching coil 65 quick high temperature heating gyro wheel, can carry out the annealing step to the gyro wheel at once, this mode can improve the intensity of gyro wheel by a wide margin, hardness, wear resistance, fatigue strength and toughness etc.
Example 2, a quenching apparatus used in an induction heating quenching method, as shown in fig. 7 and 8, is different from example 1 in that an overturning member 8 is provided in example 2, since part of rollers have a shape with two convex ends, in a quenching process performed by placing such rollers on a placing table 64, the convex portions below the rollers are located inside the placing table 64, and thus a quenching process cannot be performed, so that a secondary quenching process is performed after overturning a workpiece by using the overturning member 8, the overturning member 8 includes an overturning frame 81, one overturning plate 82 is slidably connected to the overturning frame 81, a push cylinder 821 is connected to one end of the overturning plate 82 far from the quenched workpiece, the push cylinder 821 pushes the overturning plate 82 to approach or separate from the placing table 64, two overturning claws 83 are provided on one side of the overturning plate 82 close to the placing table 64, the two overturning claws 83 are respectively rotatably connected to the overturning plate 82 by a rotating cylinder 84, the overturning claw 83 comprises a rotating plate 831 fixedly connected to the end of the rotary cylinder 84, a double-head cylinder 832 is connected to the rotating plate 831, and clamping jaws 933 are connected to two ends of the double-head cylinder 832. After the roller is subjected to primary quenching, the roller is conveyed to the opposite side of the turnover piece 8, the pushing cylinder 821 drives the turnover plate 82 to approach to a quenched workpiece, the double-head cylinder 832 drives the two clamping jaws 933 to clamp the workpiece, the lifting cylinder 85 at the bottom jacks up the turnover plate 82, the workpiece is separated from the placing table 64 at the moment, the rotary cylinder 84 drives the workpiece to rotate after the clamping jaws 933 clamp the workpiece, and after the turning, the lifting cylinder 85 descends to enable the workpiece to be placed on the placing table 64 again for secondary quenching.

Claims (10)

1. An induction hardening method, characterized by comprising the steps of:
s1: the roller is horizontally lifted to a conveying chain (3) by a lifter (2) to convey materials;
s2: controlling the two parts to be positioned on the same straight line by using an arranging device (4) at the tail end of the conveying chain (3), clamping the two arranged workpieces to a station by using a workpiece hand (5), and conveying the workpieces to a quenching device for quenching;
s3: after quenching is finished, one side of the workpiece hand (5) clamps the workpiece to be quenched, the other side of the workpiece hand clamps the quenched workpiece, and when the workpiece to be quenched is clamped and conveyed to a quenching station, the quenched workpiece on the other side of the workpiece hand (5) is placed into the material collecting device (7).
2. An induction hardening method according to claim 1, characterized in that: the quenching temperature in the step S2 is 850-900 ℃, the quenching time is 3-5S, and the hardness of the inner surface and the outer surface of the roller after quenching is HRC 45-50.
3. A quenching apparatus for use in the induction hardening method according to claim 1, characterized in that: including frame (1), lifting machine (2) and setting up conveying chain (3), collating unit (4), work piece hand (5), quenching piece (6), the device of gathering materials (7) on frame (1), lifting machine (2) set up the one end of conveying chain (3), collating unit (4) set up conveying chain (3) are kept away from the one end of lifting machine (2), work piece hand (5) are located the top of collating unit (4), quenching piece (6) including setting up conveying frame (61) on frame (1), sliding connection quenching platform (63) on conveying frame (61), set up conveying cylinder (62) between frame (1) and quenching platform (63), set up placing platform (64) on quenching platform (63), fixed setting up quenching coil (65) on frame (1), The quenching air cylinder (66) is arranged on the conveying frame (61) and the quenching platform (63), the conveying frame (61) is fixedly connected to the end of the conveying cylinder (62), the conveying cylinder (62) drives the conveying frame (61) to move, and the quenching air cylinder (66) drives the quenching platform (63) to move up and down along the conveying frame (61).
4. A quenching apparatus for use in the induction hardening method according to claim 3, characterized in that: collating unit (4) is including setting up at locating part, material pushing piece, spacing slide, the locating part is including setting up spacing cylinder (41), the connection of transfer chain (3) side are in gag lever post (411) of spacing cylinder (41) tip, gag lever post (411) direction of motion with transfer chain (3) direction of motion is perpendicular, material pushing piece is including setting up material pushing cylinder (42), the setting in frame (1) is in material pushing piece (421) of material pushing cylinder (42) tip, material pushing piece sets up the locating part is kept away from transfer chain (3) top of lifting machine (2) one side, material pushing cylinder (42) drive material pushing piece (421) will the gyro wheel propelling movement arrives in the spacing slide.
5. The quenching apparatus for use in the induction hardening method according to claim 4, characterized in that: the arranging device (4) further comprises a positioning piece, the limiting slide way comprises a horizontal slide way (43) and a vertical slide way (44), the horizontal slide way (43) is parallel to the motion direction of the conveying chain (3), the vertical slide way (44) is arranged at one end, far away from the material pushing piece, of the horizontal slide way (43) and is parallel to the horizontal slide way (43), the positioning piece comprises a first positioning cylinder (431) and a second positioning cylinder (441), far away from one end of the vertical slide way (44) by the horizontal slide way (43), of the vertical slide way (44), the vertical slide way (44) is close to one end of the horizontal slide way (43), the motion direction of the first positioning cylinder (431) is parallel to the motion direction of the horizontal slide way (43), and the motion direction of the second positioning cylinder (441) is parallel to the motion direction of the horizontal slide way (43).
6. A quenching apparatus for use in the induction hardening method according to claim 3, characterized in that: the workpiece hand (5) comprises a cross rod (51) arranged on the rack (1), a sliding rail (511) horizontally arranged on the cross rod (51), two clamping frames (52) connected with the sliding rail (511) in a sliding manner, a movable air cylinder (53) arranged on the clamping frames (52), and a clamping hand (54) connected to the lower end of the clamping frame (52) in a sliding manner, wherein the two clamping frames (52) are connected with each other through a connecting rod (523), each clamping frame (52) comprises a frame body (521) and two frame arms (522) connected to the lower side of the frame body (521), the two frame arms (522) are respectively connected to two opposite sides of the cross rod (51) in a sliding manner, the clamping hand (54) is connected to the outer sides of the two frame arms (522) in a sliding manner, and the movable air cylinder (53) drives the clamping hand (54) to move up and down along the frame arms (522), two through being connected with link (55) between tong (54), the upper end of link (55) with the tip of activity cylinder (53) is connected, be provided with horizontal cylinder (56) on frame (1), horizontal cylinder (56) with support body (521) are connected, horizontal cylinder (56) drive holding frame (52) are followed slide rail (511) move.
7. The quenching apparatus for use in the induction hardening method according to claim 6, characterized in that: the clamping hand (54) comprises a sliding plate (541) connected to the frame arm (522) in a sliding mode, a first double-head cylinder (542) fixedly connected to the bottom of the sliding plate (541), and clamping plates (543) connected to two ends of the first double-head cylinder (542), and the first double-head cylinder (542) drives the two clamping plates (543) to move close to or away from each other.
8. The quenching apparatus for use in the induction hardening method according to claim 6, characterized in that: the collecting device (7) comprises a sliding groove (71) connected to the rack (1), the sliding groove (71) is located under the clamping frame (52), and a collecting frame (72) is arranged at the end of the sliding groove (71).
9. A quenching apparatus for use in the induction hardening method according to claim 3, characterized in that: be provided with upset piece (8) on frame (1), upset piece (8) are including setting up roll-over stand (81), sliding connection on frame (1) are in returning face plate (82) on roll-over stand (81), setting are in drive on roll-over stand (81) returning face plate (82) to push cylinder (821) of quenching platform (63) motion, connect push cylinder (821) are close to place two upset claws (83) of platform (64) one side, the tip of upset claw (83) is connected through revolving cylinder (84) on roll-over plate (82).
10. The quenching apparatus for use in the induction hardening method according to claim 9, characterized in that: the overturning claw (83) comprises a rotating plate (831) fixedly connected to the end of the rotating cylinder (84), a double-head cylinder II (832) connected to the rotating plate (831), and clamping jaws (933) connected to two ends of the double-head cylinder, wherein the double-head cylinder II (832) drives the two clamping jaws (933) to be close to or far away from each other.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0515350A1 (en) * 1991-05-23 1992-11-25 P.E.E.M. Förderanlagen Ges.m.b.H. Ejector
CN204160242U (en) * 2014-09-11 2015-02-18 济南四机数控机床有限公司 A kind of mechanism for axial workpiece self-feeding
CN107236851A (en) * 2017-08-15 2017-10-10 嘉兴市易嘉机械有限公司 One kind automation Induction Hardening Machine
CN207062336U (en) * 2017-08-18 2018-03-02 恒进感应科技(十堰)股份有限公司 A kind of induction heat treatment quenching apparatus for tripod universal-joint casing
CN208933431U (en) * 2018-09-05 2019-06-04 无锡万领高频设备制造有限公司 Full-automatic rivet high-frequency quenching device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0515350A1 (en) * 1991-05-23 1992-11-25 P.E.E.M. Förderanlagen Ges.m.b.H. Ejector
CN204160242U (en) * 2014-09-11 2015-02-18 济南四机数控机床有限公司 A kind of mechanism for axial workpiece self-feeding
CN107236851A (en) * 2017-08-15 2017-10-10 嘉兴市易嘉机械有限公司 One kind automation Induction Hardening Machine
CN207062336U (en) * 2017-08-18 2018-03-02 恒进感应科技(十堰)股份有限公司 A kind of induction heat treatment quenching apparatus for tripod universal-joint casing
CN208933431U (en) * 2018-09-05 2019-06-04 无锡万领高频设备制造有限公司 Full-automatic rivet high-frequency quenching device

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