CN113581623B - Protective device for special chip for rubber roll full life cycle management - Google Patents
Protective device for special chip for rubber roll full life cycle management Download PDFInfo
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- CN113581623B CN113581623B CN202110866086.6A CN202110866086A CN113581623B CN 113581623 B CN113581623 B CN 113581623B CN 202110866086 A CN202110866086 A CN 202110866086A CN 113581623 B CN113581623 B CN 113581623B
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- 230000017525 heat dissipation Effects 0.000 description 1
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- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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Abstract
The invention discloses a protection device for a special chip for rubber roll whole life cycle management, which comprises a rubber roll and a protection mechanism; the protection mechanism is clamped on one end face of the rubber roller; the protection mechanism consists of a fixing assembly, an outer protection block, a supporting block and a buckle assembly; the outer protective block is fixedly connected to the upper end of the supporting block; through setting up protection machanism, before the rubber roll is implanted to the chip body, utilize fixed subassembly to fix the chip in the box body, utilize the rigid coupling of fixed plate and bottom pillar, realize the preliminary protection to the chip body, utilize outer protection piece and buckle subassembly, it is spacing in outer protection piece with fixed subassembly, realize further protection to the chip body, the rubber roll can produce outside centripetal force when rotating, two buckle subassemblies that correspond to centripetal force direction and set up, provide effectual protection to fixed subassembly and inside chip body through the bolster.
Description
Technical Field
The invention relates to the technical field of rubber rollers, in particular to a protection device for a special chip for rubber roller full life cycle management.
Background
The fixed life cycle management from the production and processing to the field use and to the off-machine repair of the rubber roller is a very important part in the cooperation of rubber roller processing enterprises and rubber roller use enterprises. The roller system management in the continuous strip steel production line is very important, and the management quality directly reflects the aspects of productivity, product quality, cost and the like.
In the prior art, as the whole life cycle of the rubber roller is not managed by a specific, systematic and comprehensive method, the life cycle of the rubber roller cannot be mastered in detail in the actual use process of the rubber roller, so that the processing efficiency of rubber roller processing enterprises is affected, and when the rubber roller is used by the enterprises, the work progress of the enterprises is affected due to the fact that the life cycle of the rubber roller is unknown.
Therefore, a protection device for managing special chips in the whole life cycle of the rubber roller is provided for solving the problems.
Disclosure of Invention
In order to make up for the defects of the prior art, the service life period of the rubber roller cannot be mastered in detail in the actual use process, so that the processing efficiency of rubber roller processing enterprises is affected, and the problem that the working progress of the enterprises is affected finally due to the unknown service life period of the rubber roller is solved.
A protection device for a rubber roller full life cycle management special chip comprises a rubber roller and a protection mechanism; the protection mechanism is clamped on one end face of the rubber roller;
the protection mechanism consists of a fixing assembly, an outer protection block, a supporting block and a buckle assembly; the outer protective block is fixedly connected to the upper end of the supporting block; the buckle component is rotationally connected to the inside of the outer protection block, and the fixing component is clamped on the buckle component;
the fixing component consists of a box body, a support column, a fixing plate and a protective bracket; the support is fixedly connected in the box body, and the fixing plate is fixedly connected to the upper end of the support; the protective bracket is fixedly connected to the top end of the box body; buckling grooves are formed in two symmetrical surfaces of the outer side wall of the box body, and a cavity is formed in the box body; the support posts are arranged in four groups, and the four groups of support posts are respectively positioned at four corners of the bottom surface of the cavity; the chip body is fixedly connected to the fixing plate; after fixing its chip and fixed plate, fixed protective bracket in the top surface of box body, and protective bracket is "H" type structure, and its heat dispersion that can effectual assurance chip to and provide the guard action to the chip, avoid the rubber roll at the in-process of operation, receive outside piece and other smalls the striking and lead to damaging.
Preferably, the middle part of the outer protection block is provided with a movable groove, and four corners of the outer side of the outer protection block are provided with symmetrically arranged grooves; the fixed component is arranged in the movable groove; the manpower is fixed subassembly in outer protection piece, and the recess of seting up all around of outer protection piece for after it is fixed with fixed subassembly, place its whole in the one end of rubber roll and utilize the screw fixation.
Preferably, a placing groove is formed in the end face of one end of the rubber roller, and a threaded hole is formed in the middle of one end of the rubber roller; the protection mechanism is arranged in the placing groove; the bottom of standing groove is provided with the connecting seat, when outer protection piece is placed wherein, utilizes the screw together fixed in the standing groove with the supporting shoe, and the supporting shoe is located the bottom of outer protection piece, plays the supporting role.
Preferably, the supporting block is fixedly connected to the bottom of the placing groove, and through grooves are formed in four corners of the supporting block corresponding to the grooves.
Preferably, the buckle component is rotatably connected in the movable groove.
Preferably, the buckle component consists of a folded plate, a straight rod, a torsion spring and a buffer piece; the straight rod through holes are connected to the back side of the folded plate, and the torsion springs are sleeved at two ends of the straight rod; the buffer piece is fixedly connected to the surface of the folded plate; the fixed subassembly extrudes the folded plate downwards, drives the folded plate to overturn downwards to finally after the cushioning piece contacts with the catching groove, the cushioning piece buckle realizes spacing to the fixed subassembly in the catching groove, and the fixed subassembly contacts with the rubber piece of folded plate bottom this moment.
Preferably, the buffer piece consists of a buffer block, a first spring and a rubber block; the first spring is fixedly connected to one side surface of the folded plate, and the rubber block is fixedly connected to the other side surface of the folded plate; the buffer block is fixedly connected to the other end of the first spring; along with the fixed subassembly moves downwards, the buffer block is hugged closely the lateral wall of box body and is slided, and when the buffer block moved to the catching groove position, because the elastic potential energy of spring No. one, support the buffer block into the catching groove, realize the spacing effect to fixed subassembly.
Preferably, the full life cycle management method of the rubber roller comprises the following steps:
s1: drilling holes on the surface of a target rubber roller for placing special electronic chips;
s2: fixing and clamping a special electronic chip on the surface of a target rubber roller;
s3: the handheld PFID signal scanning equipment (such as PDA and the like) carries out repeated data reading and writing on special chips implanted in the rubber roller;
s4: and the background receives the transmitted big data, and combines, analyzes and graphically displays the acquired data.
Preferably, in the step S3, the implanted special chip is adapted to various severe environments, such as corrosion, oxidation, sulfuration, electrolysis, and high temperature environments.
Preferably, in the step S4, the obtained big data corresponds to the target rubber rollers one by one, and the background displays the full life cycle condition of each target rubber roller through the graphic data.
The invention has the advantages that:
1. according to the invention, the protection mechanism is arranged, before the chip body is implanted into the rubber roller, the chip is fixed in the box body by using the fixing component, the preliminary protection of the chip body is realized by using the fixedly connected fixing plate and the bottom support column, the fixing component is limited in the outer protection block by using the outer protection block and the clamping component, the further protection of the chip body is realized, when the rubber roller rotates, the outward centripetal force can be generated, and the two clamping components arranged corresponding to the centripetal force direction provide effective protection for the fixing component and the chip body inside the fixing component by using the buffer piece.
2. According to the invention, the chip body is implanted on the end face of the rubber roller, and the life cycle of the corresponding rubber roller can be checked at any time in the background by utilizing the matching of the rubber roller and the background data, so that the total life cycle data tracing and information sharing co-checking of the rubber roller are realized, the purpose of improving the field roller management efficiency is finally realized, the processing and production activities of enterprises are facilitated in the actual production and use processes, and the problem that the processing and production activities of the enterprises are influenced due to the fact that the life cycle of the rubber roller is unknown and can not be checked is avoided.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a perspective view of one embodiment of the present invention;
FIG. 2 is a cross-sectional view of one embodiment of the present invention;
FIG. 3 is a perspective view of a guard mechanism according to one embodiment of the present invention;
FIG. 4 is a perspective view of a buckle assembly according to one embodiment of the present invention;
FIG. 5 is a cross-sectional view of a securing assembly in one embodiment of the invention;
fig. 6 is an enlarged schematic view of the structure of the portion a of fig. 2 in the present invention.
In the figure: 1. a rubber roller; 11. a placement groove; 12. a threaded hole; 2. a protective mechanism; 21. a fixing assembly; 211. a case body; 212. a cavity; 213. a support post; 214. a fixing plate; 215. a buckling groove; 216. a protective bracket; 217. a chip body; 22. an outer protective block; 221. a movable groove; 222. a groove; 23. a support block; 231. a through groove; 24. a clasp assembly; 241. a folded plate; 242. a straight rod; 243. a torsion spring; 244. a buffer block; 245. a first spring; 246. rubber blocks.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, a protection device for managing special chips in a full life cycle of a rubber roll comprises a rubber roll 1 and a protection mechanism 2; the protection mechanism 2 is clamped on one end face of the rubber roller 1;
the protection mechanism 2 consists of a fixed assembly 21, an outer protection block 22, a support block 23 and a buckle assembly 24; the supporting block 23 is fixedly connected to one end face of the rubber roller 1, and the outer protection block 22 is fixedly connected to the upper end of the supporting block 23; the fastening component 24 is rotatably connected to the inside of the outer protection block 22, and the fixing component 21 is fastened to the fastening component 24;
the fixing assembly 21 is composed of a box body 211, a support column 213, a fixing plate 214 and a protection bracket 216; the support column 213 is fixedly connected in the box 211, and the fixing plate 214 is fixedly connected to the upper end of the support column 213; the protective bracket 216 is fixedly connected to the top end of the box body 211; buckling grooves 215 are formed in two symmetrical surfaces of the outer side wall of the box body 211, and a cavity 212 is formed in the box body 211; the support columns 213 are provided with four groups, and the four groups of support columns 213 are respectively positioned at four corners of the bottom surface of the cavity 212; the fixing plate 214 is fixedly connected with a chip body 217.
In this technology, before the chip is installed, it is placed in the fixing component 21, that is, it is glued or other fixed modes are fixed on the fixing plate 214, the fixing plate 214 is fixed in the box 211 by using the through holes and external screws formed at the periphery of the fixing plate 214 and corresponding to the positions of the four groups of struts 213, and after the chip and the fixing plate 214 are fixed, the protection support 216 is fixed on the top surface of the box 211, and the protection support 216 is in an "H" structure, which can effectively ensure the heat dissipation capability of the chip and provide protection for the chip, so as to avoid damage caused by impact of external chips and other small components during the operation of the rubber roller 1.
As an embodiment of the present invention, a movable slot 221 is formed in the middle of the outer protection block 22, and symmetrically arranged grooves 222 are formed at four corners of the outer side of the outer protection block 22; the fixed assembly 21 is disposed within the movable slot 221.
In this technology, a movable slot 221 is formed in the middle of the outer protection block 22 for fixing the fixing component 21, after the chip body 217 is fixed in the fixing component 21, the fixing component 21 is fixed in the outer protection block 22 by manpower, and a groove 222 is formed around the outer protection block 22 for integrally placing the fixing component 21 at one end of the rubber roll 1 and fixing the fixing component by screws after the fixing component is fixed with the fixing component.
As an embodiment of the present invention, a placement groove 11 is formed on an end surface of one end of the rubber roll 1, and a threaded hole 12 is formed in a middle portion of one end of the rubber roll 1; the protection mechanism 2 is arranged in the placing groove 11.
In the technology, the placing groove 11 formed on the rubber roll 1 is rectangular, corresponds to the rectangular structure of the outer protection block 22, is provided with a connecting seat at the bottom of the placing groove 11, and is fixed in the placing groove 11 together with the supporting block 23 by utilizing a screw when the outer protection block 22 is placed therein, and the supporting block 23 is positioned at the bottom of the outer protection block 22 to play a supporting role.
As an embodiment of the present invention, the supporting block 23 is fixedly connected to the bottom of the placement groove 11, and the four corners of the supporting block 23 are provided with through grooves 231 corresponding to the grooves 222.
As an embodiment of the present invention, the latch assembly 24 is rotatably coupled within the movable slot 221.
As an embodiment of the present invention, the buckle assembly 24 is composed of a folded plate 241, a straight rod 242, a torsion spring 243, and a buffer member; the straight rod 242 is connected to the back side of the folded plate 241 through a perforation, and the torsion springs 243 are sleeved at two ends of the straight rod 242; the cushioning member is fixedly attached to a surface of the flap 241.
In this technology, the fixing component 21 is placed in the movable slot 221, and gradually contacts with the fastening component 24 along with the depth change entering the movable slot 221, and drives the fastening component 24 to turn down, wherein the folded plate 241 is in an L-shaped structure, the fixing component 21 presses the folded plate 241 downward, drives the folded plate 241 to turn down, and finally after the buffer member contacts with the fastening slot 215, the buffer member is fastened in the fastening slot 215, so as to limit the fixing component 21, and the fixing component 21 contacts with the rubber block 246 at the bottom of the folded plate 241.
As an embodiment of the present invention, the buffer member is composed of a buffer block 244, a first spring 245 and a rubber block 246; the first spring 245 is fixedly connected to one side surface of the folded plate 241, and the rubber block 246 is fixedly connected to the other side surface of the folded plate 241; the buffer block 244 is fixedly connected to the other end of the primary spring 245;
in this technology, when the box 211 contacts with the folded plate 241 and presses the folded plate 241 downward, the side wall of the box 211 gradually contacts with the buffer block 244, and as the fixing component 21 moves downward, the buffer block 244 slides against the side wall of the box 211, and when the buffer block 244 moves to the position of the buckling slot 215, the buffer block 244 is propped into the buckling slot 215 due to the elastic potential energy of the first spring 245, so as to realize the limiting effect on the fixing component 21.
As one embodiment of the present invention, the full life cycle management method of the rubber roll includes the steps of:
s1: drilling holes on the surface of a target rubber roller for placing special electronic chips;
s2: fixing and clamping a special electronic chip on the surface of a target rubber roller;
s3: the handheld PFID signal scanning equipment (such as PDA and the like) carries out repeated data reading and writing on special chips implanted in the rubber roller;
s4: and the background receives the transmitted big data, and combines, analyzes and graphically displays the acquired data.
In S3, the implanted special chip is adapted to various harsh environments, such as corrosion, oxidation, sulfuration, electrolysis, and high temperature environments.
In S4, the obtained big data corresponds to the target rubber rolls one by one, and the background displays the full life cycle of each target rubber roll through the graphic data.
Working principle: before the chip body 217 is implanted, the chip body 217 is fixed in the fixed component 21, then the fixed component 21 is clamped in the movable groove 221 in the outer protection block 22, and when the fixed component 21 moves in the movable groove 221, the fixed component 21 is limited by the clamping component 24, and finally the fixed component 21 is clamped in the movable groove 221, at the moment, the outer protection block 22 and the fixed component 21 are integrally placed in the placing groove 11, and the whole is fixed in the placing groove 11 by utilizing screws, so that the protection and the fixation of the chip body 217 are realized;
the chip body 217 in the technology should adapt to various severe use environments such as corrosion, oxidation, vulcanization, electrolysis, high temperature and the like on the working site, and support the high-frequency and continuous read-write requirements, so the chip body 217 in the technology adopts the ceramic chip technology, and the test results are shown in the following table 1:
in the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims.
Claims (7)
1. The utility model provides a protection device of rubber roll life cycle management special type chip which characterized in that: comprises a rubber roller (1) and a protection mechanism (2); the protection mechanism (2) is clamped on one end face of the rubber roller (1);
the protection mechanism (2) consists of a fixing assembly (21), an outer protection block (22), a supporting block (23) and a buckle assembly (24); the support block (23) is fixedly connected to one end face of the rubber roller (1), and the outer protection block (22) is fixedly connected to the upper end of the support block (23); the buckle component (24) is rotationally connected to the inside of the outer protection block (22), and the fixing component (21) is clamped on the buckle component (24);
the fixing assembly (21) consists of a box body (211), a support column (213), a fixing plate (214) and a protective bracket (216); the support column (213) is fixedly connected in the box body (211), and the fixing plate (214) is fixedly connected to the upper end of the support column (213); the protection bracket (216) is fixedly connected to the top end of the box body (211); two symmetrical sides of the outer side wall of the box body (211) are provided with buckling grooves (215), and a cavity (212) is formed in the box body (211); the support columns (213) are arranged in four groups, and the four groups of support columns (213) are respectively positioned at four corners of the bottom surface of the cavity (212); the chip body (217) is fixedly connected to the fixing plate (214);
the buckle assembly (24) consists of a folded plate (241), a straight rod (242), a torsion spring (243) and a buffer piece; the straight rod (242) is connected to the back side of the folded plate (241) through a perforation, and the torsion springs (243) are sleeved at two ends of the straight rod (242); the buffer piece is fixedly connected to the surface of the folded plate (241); the buffer piece consists of a buffer block (244), a first spring (245) and a rubber block (246); the first spring (245) is fixedly connected to one side surface of the folded plate (241), and the rubber block (246) is fixedly connected to the other side surface of the folded plate (241); the buffer block (244) is fixedly connected to the other end of the first spring (245).
2. The protective device for managing special chips in full life cycle of rubber roll according to claim 1, wherein: the middle part of the outer protection block (22) is provided with a movable groove (221), and four corners of the outer side of the outer protection block (22) are provided with symmetrically arranged grooves (222); the fixed component (21) is arranged in the movable groove (221).
3. The protective device for managing special chips in full life cycle of rubber roll according to claim 2, wherein: a placing groove (11) is formed in the end face of one end of the rubber roller (1), and a threaded hole (12) is formed in the middle of one end of the rubber roller (1); the protection mechanism (2) is arranged in the placing groove (11).
4. A protective device for a special chip for rubber roll life cycle management according to claim 3, wherein: the supporting block (23) is fixedly connected to the bottom of the placing groove (11), and through grooves (231) are formed in four corners of the supporting block (23) corresponding to the grooves (222).
5. The protective device for managing special chips of a rubber roll in a full life cycle of claim 4, wherein: the buckle component (24) is rotatably connected in the movable groove (221).
6. The protective device for managing special chips of a rubber roll in a full life cycle according to claim 5, wherein: the full life cycle management method of the rubber roller comprises the following steps:
s1: drilling holes on the surface of a target rubber roller for placing special electronic chips;
s2: fixing and clamping a special electronic chip on the surface of a target rubber roller;
s3: the handheld RFID signal scanning equipment is used for repeatedly reading and writing data of special chips implanted in the rubber roller;
s4: and the background receives the transmitted big data, and combines, analyzes and graphically displays the acquired data.
7. The protective device for managing special chips of a rubber roll in a full life cycle of claim 6, wherein: in the step S4, the acquired big data corresponds to the target rubber rollers one by one, and the background displays the whole life cycle condition of each target rubber roller through the graphical data.
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CN202110866086.6A CN113581623B (en) | 2021-07-29 | 2021-07-29 | Protective device for special chip for rubber roll full life cycle management |
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CN202110866086.6A CN113581623B (en) | 2021-07-29 | 2021-07-29 | Protective device for special chip for rubber roll full life cycle management |
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CN113581623B true CN113581623B (en) | 2023-05-05 |
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CN206326103U (en) * | 2016-09-20 | 2017-07-14 | 内蒙古宇亚科技股份有限公司 | A kind of Continuous Casting Rolls with Intelligent Recognition monitoring function |
CN209851775U (en) * | 2019-04-23 | 2019-12-27 | 青岛旭成包装印刷有限责任公司 | Printing plate roller |
CN210325772U (en) * | 2019-09-27 | 2020-04-14 | 深圳市南科芯微电子有限公司 | Bluetooth headset chip subassembly |
CN213635967U (en) * | 2020-12-29 | 2021-07-06 | 深圳市鸿光盛业电子有限公司 | Inclined mosaic internal connection structure of integrated circuit |
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