CN113580658B - Automatic production line for corrugated cartons - Google Patents

Automatic production line for corrugated cartons Download PDF

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Publication number
CN113580658B
CN113580658B CN202110871286.0A CN202110871286A CN113580658B CN 113580658 B CN113580658 B CN 113580658B CN 202110871286 A CN202110871286 A CN 202110871286A CN 113580658 B CN113580658 B CN 113580658B
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CN
China
Prior art keywords
paper
corrugated
glue
corrugated paper
paper feeding
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CN202110871286.0A
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Chinese (zh)
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CN113580658A (en
Inventor
朱明�
杨金城
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Shaanxi Jihong Packaging Co ltd
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Shaanxi Jihong Packaging Co ltd
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Priority to CN202110871286.0A priority Critical patent/CN113580658B/en
Publication of CN113580658A publication Critical patent/CN113580658A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/60Uniting opposed surfaces or edges; Taping
    • B31B50/62Uniting opposed surfaces or edges; Taping by adhesives
    • B31B50/624Applying glue on blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/006Controlling; Regulating; Measuring; Improving safety
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/02Feeding or positioning sheets, blanks or webs
    • B31B50/04Feeding sheets or blanks
    • B31B50/042Feeding sheets or blanks using rolls, belts or chains
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20Macromolecular organic compounds
    • D21H17/21Macromolecular organic compounds of natural origin; Derivatives thereof
    • D21H17/24Polysaccharides
    • D21H17/25Cellulose
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/62Rosin; Derivatives thereof
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/67Water-insoluble compounds, e.g. fillers, pigments
    • D21H17/675Oxides, hydroxides or carbonates
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/67Water-insoluble compounds, e.g. fillers, pigments
    • D21H17/68Water-insoluble compounds, e.g. fillers, pigments siliceous, e.g. clays
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/50Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by form
    • D21H21/52Additives of definite length or shape
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/10Packing paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2105/00Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
    • B31B2105/001Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs made from laminated webs, e.g. including laminating the webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2120/00Construction of rigid or semi-rigid containers
    • B31B2120/50Construction of rigid or semi-rigid containers covered or externally reinforced

Abstract

The invention discloses an automatic production line of corrugated paper boxes, which relates to the technical field of paper box processing and comprises a paper mounting system for accurately bonding high-strength compression-resistant corrugated paper and facial tissues, wherein the paper mounting system sequentially comprises a paper feeding device, a glue printing device and a paper feeding bonding device. The beneficial effects of the invention are as follows: the corrugated paper is conveyed to the glue printing device through the paper feeding device to be glued, a layer of cationic high-viscosity starch glue film is smeared on the surface of the corrugated paper, then the corrugated paper is conveyed to the paper feeding bonding device, the paper feeding bonding device is used for regulating the position of the corrugated paper and blocking the corrugated paper, the surface paper is waited to be attached, and in the conveying process of the surface paper, as the conveying outlet of the surface paper is close to the front end of the corrugated paper and the film on the surface of the corrugated paper has high viscosity, the front end of the surface paper can be attached to the front end of the corrugated paper in an aligned mode under the action of inertia and blocked by the paper feeding bonding device, then the paper feeding bonding device is used for opening the outlet, and the corrugated paper and the surface paper continuously advance and are attached to each other simultaneously.

Description

Automatic production line for corrugated cartons
Technical Field
The invention relates to the technical field of carton processing, in particular to an automatic production line for corrugated cartons.
Background
The corrugated paper box is made of corrugated paper board, is the most widely applied packaging product, has good physical and mechanical properties, decoration printing adaptability, economical practicability and environmental protection, and the dosage is always the first of various packaging products. In addition, in recent years, with the rapid development of economy and online shopping, the rapid development of industries such as logistics, printing, packaging and the like is greatly driven, so that the demand of people for corrugated cartons is increased, but the corrugated cartons still have some defects in the production process.
In the paper mounting process, the production is carried out in a manual operation mode, and although the laminating accuracy of the facial tissues and the corrugated paper can be improved, the time and the labor are wasted, the efficiency is low, and the manual labor amount is large; the face paper and the corrugated paper are easy to attach inaccurately when the machine is adopted for operation, so that the waste is increased, the production cost is increased, and in addition, the edge glue spreading caused by rapid absorption of the glue by the corrugated paper when the glue coating amount is insufficient is also present; when the glue coating amount is excessive, the moisture content of the corrugated paper is higher, the corrugated paper is caused to stretch and become larger and or seriously warp, the deformed box piece can cause errors of a subsequent die cutting process, the errors are often represented by unsmooth paper feeding, die cutting running and the like of a die cutting machine, the formed packaging box and packaging box are not shaped correctly, the appearance shape of the product is seriously influenced, a plurality of products can be scrapped due to the die cutting running, the rejection rate is improved, and the production cost is increased.
In view of this, the present inventors have conducted intensive studies on the above problems, and have produced the present invention.
Disclosure of Invention
Aiming at the problems that in the prior art, manual operation is adopted in the paper mounting process, time and labor are wasted, the efficiency is low, and the manual labor amount is high; the invention discloses an automatic production line of corrugated paper boxes, which comprises a paper mounting system for accurately bonding high-strength compression-resistant corrugated paper and facial paper, wherein the paper mounting system sequentially comprises a paper feeding device, a glue printing device and a paper feeding bonding device;
the paper feeding and bonding device comprises a paper feeding conveyer belt and a bonding mechanism, and the bonding mechanism is arranged at the tail part of the paper feeding conveyer belt;
the laminating mechanism comprises a detector, a paper-guiding assembly and a paper-blocking assembly, wherein the detector is positioned on one side of the tail position of the paper-feeding conveying belt, the paper-guiding assembly is positioned behind the detector, the paper-blocking assembly is close to the tail of the paper-guiding assembly, the paper-blocking assembly comprises an air cylinder and a flexible movable baffle arranged on the air cylinder, and a chute for assisting lamination is further arranged on the flexible movable baffle; the paper mounting system further comprises a facial tissue conveying device, wherein the tail outlet position of the facial tissue conveying device is arranged above the paper conveying belt and is close to the paper blocking assembly;
the glue printing device comprises a paper transfer conveying belt, a paper supporting roller and a glue spreading mechanism, wherein the paper supporting roller is arranged below the center position of the paper transfer conveying belt, and the glue spreading mechanism is arranged above a conveying belt body corresponding to the paper supporting roller.
The corrugated paper is conveyed to the glue printing device through the paper feeding device to be glued, a layer of cationic high-viscosity starch glue film is smeared on the surface of the corrugated paper, then the corrugated paper is conveyed to the paper feeding bonding device, the paper feeding bonding device is used for regulating the position of the corrugated paper and blocking the corrugated paper, the surface paper is waited to be attached, and in the conveying process of the surface paper, as the conveying outlet of the surface paper is close to the front end of the corrugated paper and the film on the surface of the corrugated paper has high viscosity, the front end of the surface paper can be attached to the front end of the corrugated paper in an aligned mode under the action of inertia and blocked by the paper feeding bonding device, then the paper feeding bonding device is used for opening the outlet, and the corrugated paper and the surface paper continuously advance and are attached to each other simultaneously. In order to better attach, in actual operation, the paper feeding conveyor belt and the facial tissue conveying device are often controlled to simultaneously feed paper, and the speed of the facial tissue conveying device for conveying facial tissue is less than that of the paper feeding conveyor belt.
Preferably, the paper-guiding assembly comprises paper-guiding plates and paper-guiding plate driving motors, wherein the paper-guiding plates and the paper-guiding plate driving motors are arranged on two sides of the tail of the paper-feeding conveying belt, the output ends of the paper-guiding plate driving motors are connected with any one of the paper-guiding plates, and the other paper-guiding plate is fixedly arranged on one side of the tail of the paper-feeding conveying belt.
Preferably, the outlet area of the tail part of the facial tissue conveying device is also provided with a limiting plate for preventing facial tissue from turning and curling.
Preferably, the gluing mechanism comprises a gluing drum and a gluing unit, the gluing unit being arranged on the outer circumference of the gluing drum.
Preferably, the sizing unit comprises a glue containing box for containing cationic high-viscosity starch glue and a discharge hole which is arranged at the lower edge of the glue containing box and is close to one end of the gluing roller, one end, close to the gluing roller, of the discharge hole is of a scraper knife structure which is inclined upwards, and the inclination angle is 15-20 degrees.
Preferably, a stirrer for enabling the cationic high-viscosity starch gum to flow, a temperature controller for maintaining the temperature of the cationic high-viscosity starch gum and an automatic pressure regulator for controlling the pressure in the tank are arranged in the gum containing tank.
Preferably, a turbulence strip and a sensor are arranged in the discharge hole, and the output end of the sensor is respectively connected with the temperature controller and the input end of the automatic pressure regulator.
Through the automatic pressure regulator, the temperature controller and the sensor installed in the material outlet, the sensor can convey the detected information during material discharging, and when the flow speed of the cationic high-viscosity starch colloid is low and the temperature is low, the automatic pressure regulator can improve the pressure in the glue containing box, and the temperature controller can improve the temperature in the box; when the flow speed and the temperature of the cationic high-viscosity starch colloid are high, the automatic pressure regulator reduces the pressure in the box, and the temperature controller reduces the temperature in the box; in addition, install the agitator in flourishing gluey incasement and install the vortex strip in the discharge gate for cation high viscosity starch gum can be continuous flow, avoid the colloid caking, and colloid homogeneity is good, has good mobility, so the colloid can be continuously from flourishing gluey incasement transfer to the rubber coating cylinder on the surface, and can effectually compensate the space between colloid and the rubber coating cylinder when conveying the rubber coating cylinder with the colloid, let the even distribution of colloid on the rubber coating cylinder surface, effectually avoided the production in rubber coating space.
Preferably, the paper feeding device comprises a paper feeding roller and a paper feeding conveying belt matched with the paper feeding roller.
Preferably, the automated production line further comprises a drying system, a flat pressing die system, a die cutting waste cleaning system, a box forming system and a stacking system.
Preferably, cellulose nanocrystalline, superfine calcium carbonate and organic montmorillonite modified rosin size emulsion are added in the preparation process of the high-strength compression-resistant corrugated paper. In the actual preparation process, the three materials are added in sequence, namely, cellulose nanocrystalline and superfine calcium carbonate are added under stirring to react for 1-2 hours, and then organic montmorillonite modified rosin emulsion is added.
Preferably, the mass ratio of the cellulose nanocrystals to the superfine calcium carbonate to the modified rosin size emulsion is 1 (2-3) to 6-7.
Preferably, the total mass of the cellulose nanocrystals, the superfine calcium carbonate and the modified rosin size emulsion accounts for 6-8% of the total mass of the corrugated paper.
Preferably, the particle size of the superfine calcium carbonate is 60-100nm, and the crystal morphology of the superfine calcium carbonate is chain-shaped or sheet-shaped.
The morphology of the superfine calcium carbonate crystal selected by the invention is chain or sheet, and as the superfine calcium carbonate has the characteristics of filling the concave and growing along the gaps, the fiber in the slurry is a porous loose material, so that the growth and adsorption positions of the superfine calcium carbonate can be provided; the cellulose nanocrystals are connected with adjacent fibers through bridging, so that the bonding between the fibers is increased, the bonding area is increased, and in addition, larger fibers can be embedded, so that the superfine calcium carbonate and the cellulose nanocrystals are added into the slurry, and a space network structure can be formed between the superfine calcium carbonate, the cellulose nanocrystals and the fibers in a self-assembled mode, and the strength and the bearing capacity of the corrugated paper are improved.
The invention adopts the organic montmorillonite modified rosin size emulsion, and the positive charges carried by the emulsion are increased by the cations carried among montmorillonite sheets, so that the free negatively charged fibers are easily adsorbed, and a tighter structure is formed between the free negatively charged fibers and a self-assembled space network structure, thereby changing the stress concentration of the corrugated paper and improving the physical property and mechanical property of the corrugated paper.
The beneficial effects are that:
the technical scheme of the invention has the following beneficial effects:
(1) The corrugated paper is conveyed to the glue printing device through the paper feeding device to be glued, a layer of cationic high-viscosity starch glue film is smeared on the surface of the corrugated paper, then the corrugated paper is conveyed to the paper feeding bonding device, the paper feeding bonding device is used for regulating the position of the corrugated paper and blocking the corrugated paper, the surface paper is waited to be attached, and in the conveying process of the surface paper, as the conveying outlet of the surface paper is close to the front end of the corrugated paper and the film on the surface of the corrugated paper has high viscosity, the front end of the surface paper can be attached to the front end of the corrugated paper in an aligned mode under the action of inertia and blocked by the paper feeding bonding device, then the paper feeding bonding device is used for opening the outlet, and the corrugated paper and the surface paper continuously advance and are attached to each other simultaneously.
(2) Through the automatic pressure regulator, the temperature controller and the sensor installed in the material outlet, the sensor can convey the detected information during material discharging, and when the flow speed of the cationic high-viscosity starch colloid is low and the temperature is low, the automatic pressure regulator can improve the pressure in the glue containing box, and the temperature controller can improve the temperature in the box; when the flow speed and the temperature of the cationic high-viscosity starch colloid are high, the automatic pressure regulator reduces the pressure in the box, and the temperature controller reduces the temperature in the box; in addition, install the agitator in flourishing gluey incasement and install the vortex strip in the discharge gate for cation high viscosity starch gum can be continuous flow, avoid the colloid caking, and colloid homogeneity is good, has good mobility, so the colloid can be continuously from flourishing gluey incasement transfer to the rubber coating cylinder on the surface, and can effectually compensate the space between colloid and the rubber coating cylinder when conveying the rubber coating cylinder with the colloid, let the even distribution of colloid on the rubber coating cylinder surface, effectually avoided the production in rubber coating space.
(3) The morphology of the superfine calcium carbonate crystal selected by the invention is chain or sheet, and as the superfine calcium carbonate has the characteristics of filling the concave and growing along the gaps, the fiber in the slurry is a porous loose material, so that the growth and adsorption positions of the superfine calcium carbonate can be provided; the cellulose nanocrystals are connected with adjacent fibers through bridging, so that the bonding between the fibers is increased, the bonding area is increased, and in addition, larger fibers can be embedded, so that the superfine calcium carbonate and the cellulose nanocrystals are added into the slurry, and a space network structure can be formed between the superfine calcium carbonate, the cellulose nanocrystals and the fibers in a self-assembled mode, and the strength and the bearing capacity of the corrugated paper are improved.
(4) The invention adopts the organic montmorillonite modified rosin size emulsion, and the positive charges carried by the emulsion are increased by the cations carried among montmorillonite sheets, so that the free negatively charged fibers are easily adsorbed, and a tighter structure is formed between the free negatively charged fibers and a self-assembled space network structure, thereby changing the stress concentration of the corrugated paper and improving the physical property and mechanical property of the corrugated paper.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a preferred paper mounting system of the present invention;
FIG. 2 is a side view of the laminating mechanism of the preferred paper feeding adhesive apparatus of the present invention;
FIG. 3 is a partial view of a glue printing device in a preferred mounting system of the present invention;
FIG. 4 is a flow chart of a preferred automated corrugated box manufacturing line of the present invention;
FIG. 5 is a schematic view of a preferred telescopic motor and clamping mechanism of the present invention;
FIG. 6 is an enlarged view of a portion of a preferred pinch grip of the present invention.
In the figure:
1-a paper mounting system; 11-a paper feeding device; 111-paper feed roller; 112-a paper feed conveyor belt;
12-a glue printing device; 121-a transfer conveyor belt; 122-paper supporting roller; 123-gluing mechanism;
13-a paper feed bonding device; 131, a paper feeding conveyer belt; 132-a fitting mechanism; 2-a drying system;
3-flat pressing the flat die system; 4-a die cutting waste removing system; 5-a box forming system; 51-a telescopic motor;
52-a clamping mechanism; 521-an outer housing; 522-a forward and reverse rotation motor; 523-rotating a gear;
524-gear plate; 525-a pinch clamp; 53-miniature motor; 54-rotating a gear; 55-pyramid part;
a 6-palletizing system; 7-a gluing roller; an 8-sizing unit; 81-a glue container; 82-a discharge port;
821-spoiler bars; 9-a stirrer; 10-temperature controller; 14-automatic pressure regulator; 15-a detector;
16-gauge paper assembly; 161-gauge board; 162-gauge board driving motor; 17-a paper blocking assembly;
171-cylinder; 172-flexible moving baffles; 18-a facial tissue conveying device.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the examples of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention. Thus, the following detailed description of the embodiments of the invention, provided in the examples, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention.
As shown in fig. 1, 2 and 4, an automatic production line of corrugated paper boxes comprises a paper mounting system 1 for accurately bonding high-strength compression-resistant corrugated paper and facial tissues, wherein the paper mounting system 1 sequentially comprises a paper feeding device 11, a glue printing device 12 and a paper feeding bonding device 13;
the paper feeding and bonding device 13 comprises a paper feeding conveyer belt 131 and a bonding mechanism 132, wherein the bonding mechanism 132 is arranged at the tail part of the paper feeding conveyer belt 131;
the laminating mechanism 132 comprises a detector 15, a paper-guiding assembly 16 and a paper-blocking assembly 17, the detector 15 is positioned at one side of the tail position of the paper-feeding conveyer belt 131, the paper-guiding assembly 16 is positioned behind the detector 15, the paper-blocking assembly 17 is close to the tail of the paper-guiding assembly 16, the paper-blocking assembly 17 comprises an air cylinder 171 and a flexible movable baffle 172 arranged on the air cylinder 171, and a chute (not shown) for assisting lamination is further arranged on the flexible movable baffle 172; the paper mounting system 1 further comprises a facial tissue conveying device 18, wherein the tail outlet position of the facial tissue conveying device 18 is arranged above the paper conveying belt 131 and is close to the paper blocking assembly 17;
the printing device 12 comprises a transfer conveyor belt 121, a paper supporting roller 122 and a gluing mechanism 123, wherein the paper supporting roller 122 is arranged below the center position of the transfer conveyor belt 121, and the gluing mechanism 123 is arranged above a conveyor belt body corresponding to the paper supporting roller 122.
The corrugated paper is conveyed to the glue printing device 12 through the paper feeding device 11 to be glued, a layer of cationic high-viscosity starch glue film is smeared on the surface of the corrugated paper, then the corrugated paper is conveyed to the paper feeding bonding device 13, the paper feeding bonding device 13 is used for regulating the position of the corrugated paper and blocking the corrugated paper, the face paper is waited to be bonded, and in the conveying process, as the conveying outlet of the face paper is close to the front end of the corrugated paper and the surface film of the corrugated paper has high viscosity, the front end of the face paper can be aligned and bonded with the front end of the corrugated paper under the action of inertia and blocked by the paper feeding bonding device 13, the paper feeding bonding device 13 is used for opening the outlet, and the corrugated paper and the face paper are bonded with each other simultaneously when continuing to advance. In order to better attach, in actual operation, the paper feed conveyor 131 and the paper feed device 18 may be controlled to feed paper simultaneously, and the speed of the paper feed device 18 to feed the paper may be lower than that of the paper feed conveyor 131.
As a preferred embodiment, the paper-sizing assembly 16 includes paper-sizing plates 161 and paper-sizing plate driving motors 162 located at two sides of the tail of the paper-feeding conveyer 131, wherein the output end of each paper-sizing plate driving motor 162 is connected with any one of the paper-sizing plates 161, and the other paper-sizing plate 161 is fixedly arranged at one side of the tail of the paper-feeding conveyer 131.
As a more preferable embodiment, a limit plate (not shown) for preventing the facial tissues from curling is further provided at the tail outlet area of the facial tissues conveying device 18.
As a preferred embodiment, the glue applicator 123 comprises a glue applicator drum 7 and a glue applicator unit 8, the glue applicator unit 8 being arranged on the outer circumference of the glue applicator drum 7.
As a preferred embodiment, the sizing unit 8 includes a glue containing box 81 for containing cationic high-viscosity starch glue, and a discharge port 82 installed at the lower edge of the glue containing box 81 and close to one end of the glue spreading roller 7, where one end of the discharge port 82 close to the glue spreading roller 7 is a shovel blade structure with an upward inclination, and the inclination angle is 15-20 degrees.
As shown in fig. 3, as a preferred embodiment, the glue container 81 is provided therein with a stirrer 9 for flowing the cationic high-viscosity starch glue, a temperature controller 10 for maintaining the temperature of the cationic high-viscosity starch glue, and an automatic pressure regulator 14 for controlling the pressure in the container.
As a preferred embodiment, the discharge port 82 is internally provided with a turbulence bar 821 and a sensor (not shown), and the output ends of the sensor are respectively connected with the input ends of the temperature controller 10 and the automatic pressure regulator 14.
Through the automatic pressure regulator 14, the temperature controller 10 and the sensor arranged in the discharging hole 82 which are arranged in the glue containing box 81, when the material is discharged, the sensor can convey detected information, when the flow rate of the cationic high-viscosity starch colloid is low and the temperature is low, the automatic pressure regulator 14 can improve the pressure in the glue containing box 81, and the temperature controller 10 can improve the temperature in the box; when the flow speed of the cationic high-viscosity starch colloid is high and the temperature is high, the automatic pressure regulator 14 reduces the pressure in the tank, and the temperature controller 10 reduces the temperature in the tank; in addition, install agitator 9 and install vortex strip 821 in the discharge gate 82 in flourishing gluey case 81 for cation high viscosity starch gum can be continuous flow, avoids the colloid caking, and the colloid uniformity is good, has good mobility, so the colloid can be continuously from flourishing gluey incasement 81 transfer to the rubber coating cylinder 7 on the surface, and can effectually compensate the space between colloid and the rubber coating cylinder 7 when transferring the colloid to rubber coating cylinder 7, lets the even distribution of colloid on the rubber coating cylinder 7 surface, effectually avoided the production in rubber coating space.
As a preferred embodiment, the paper feeding device 11 includes a paper feeding roller 111 and a paper feeding conveyor belt 112 that cooperates with the paper feeding roller 111.
As shown in fig. 4, as a preferred embodiment, the automated production line further comprises a drying system 2, a flat pressing die system 3, a die cutting waste removal system 4, a box forming system 5 and a palletizing system 6.
As a preferred embodiment, cellulose nanocrystalline, superfine calcium carbonate and organic montmorillonite modified rosin gum emulsion are added in the preparation process of the high-strength compression-resistant corrugated paper. In the actual preparation process, the three materials are added in sequence, namely, cellulose nanocrystalline and superfine calcium carbonate are added under stirring to react for 1-2 hours, and then organic montmorillonite modified rosin emulsion is added.
As a preferred embodiment, the mass ratio of the cellulose nano-crystal, the superfine calcium carbonate and the modified rosin size emulsion is 1 (2-3) (6-7).
As a preferred embodiment, the total mass of the cellulose nanocrystals, the ultrafine calcium carbonate and the modified rosin size emulsion accounts for 6-8% of the total mass of the corrugated paper.
As a preferred embodiment, the particle size of the superfine calcium carbonate is 60-100nm, and the crystal morphology of the superfine calcium carbonate is chain-shaped or sheet-shaped.
As shown in fig. 5, as a preferred embodiment, the box forming system 5 includes a detection control device (not shown), a telescopic motor 51 and a clamping mechanism 52, an output end of the detection control device is connected with an input end of the telescopic motor 51 and an input end of the clamping mechanism 52 respectively, a telescopic end of the telescopic motor 51 is connected with the clamping mechanism 52, the clamping mechanism 52 includes an outer casing 521, a forward and reverse motor 522, a rotation gear 523, a gear plate 524 and a tightening clamp 525, the forward and reverse motor 522 is mounted on the outer casing 521, the rotation gear 523 is disposed on an output shaft of the forward and reverse motor 522, the gear plate 524 is meshed with the rotation gear 523 in a horizontal direction, one end of the gear plate 524 far from the rotation gear 523 is fixed on the tightening clamp 525, and another output end of the detection control device is connected with an input end of the forward and reverse motor 522. The upper cover position and state of the carton and the carton are detected through the detection control device, the detection control device carries out telescopic control on the telescopic motor 51 according to detected information, the upper and lower positions of the clamping mechanism 52 are adjusted, then the detection control device sends out instructions to the clamping mechanism 52, the forward and reverse motor 522 is controlled to rotate, the rotating gear 523 is driven to rotate, the gear plate 524 and the tightening clamp 525 are further driven to move, the tightening clamp 525 clamps the upper cover of the carton, the detection control device controls the telescopic motor 51 to shrink, the clamping mechanism 52 is driven to move the upper cover of the carton, the detection control device continuously adjusts the clamping state of the tightening clamp 525 on the upper cover of the carton during the period, the upper cover of the carton is enabled to overturn upwards, the carton can be attached by adopting a robot after overturning is completed, and the robot only needs to carry out simple attaching and sealing, and has single operation steps; of course, manual substitution may be employed.
As shown in fig. 6, as a preferred embodiment, the movable end of the tightening clamp 525 is provided with a micro motor 53 and a rotation gear 54 mounted on a rotation shaft of the micro motor 53, and the rotation gear 54 is mounted on the movable end. When the corrugated carton top cover overturning device works, the micro motor 53 rotates by receiving an external signal and drives the rotary gear 54 to rotate, and then drives the movable end to rotate, so that the movable end can be adjusted according to the overturning condition of the corrugated carton top cover, and the upper cover is driven to overturn and close better.
As a preferred embodiment, the movable end surface of the tightening clamp 525 is also formed with a pyramid portion 55. The movable end surfaces are piled up into pyramids which are regularly distributed as much as possible through laser treatment, and pyramid parts 55 are formed, so that friction coefficients can be remarkably increased, the tightening clamp 525 can firmly clamp the upper cover of the corrugated case, and the surface of the upper cover can be kept smooth in naked eyes more stably and efficiently in the process of turning the upper cover.
Since the other parts of the box forming system 5 are of conventional construction, they will not be described here.
The morphology of the superfine calcium carbonate crystal selected in the embodiment is chain or sheet, and as the superfine calcium carbonate has the characteristics of filling the concave and growing along the gaps, the fiber in the slurry is a porous loose material, so that the growth and adsorption positions of the superfine calcium carbonate can be provided; the cellulose nanocrystals are connected with adjacent fibers through bridging, so that the bonding between the fibers is increased, the bonding area is increased, and in addition, larger fibers can be embedded, so that the superfine calcium carbonate and the cellulose nanocrystals are added into the slurry, and a space network structure can be formed between the superfine calcium carbonate, the cellulose nanocrystals and the fibers in a self-assembled mode, and the strength and the bearing capacity of the corrugated paper are improved.
In the embodiment, the organic montmorillonite modified rosin size emulsion is adopted, and the positive charges carried by the emulsion are increased by cations carried among montmorillonite sheets, so that free negatively charged fibers are easily adsorbed, a tighter structure is formed between the free negatively charged fibers and a self-assembled space network structure, the stress concentration of corrugated paper is changed, and the physical property and mechanical property of the corrugated paper are improved.
In summary, compared with the ground paper box made of conventional corrugated paper, the ground paper box made of the high-strength compression-resistant corrugated paper of the embodiment has higher strength and compression resistance, so the inventor finds that when the ground paper box made of the high-strength compression-resistant corrugated paper of the embodiment is turned over, the tightening clamp can not only effectively avoid relative sliding in the process of turning over the upper cover, improve the packing efficiency of the corrugated paper box, but also maintain the surface of the upper cover of the corrugated paper box to be flat; when the conventional corrugated carton is inverted, it is found that a portion of the upper cover surface of the carton is pitted or even scored.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, and various modifications and variations may be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (2)

1. The automatic production line for the corrugated paper boxes is characterized by comprising a paper mounting system for accurately bonding high-strength compression-resistant corrugated paper and facial tissues, wherein the paper mounting system sequentially comprises a paper feeding device, a glue printing device and a paper feeding bonding device;
the paper feeding and bonding device comprises a paper feeding conveyer belt and a bonding mechanism, and the bonding mechanism is arranged at the tail part of the paper feeding conveyer belt; the laminating mechanism comprises a detector, a paper-guiding assembly and a paper-blocking assembly, wherein the detector is positioned on one side of the tail position of the paper-feeding conveying belt, the paper-guiding assembly is positioned behind the detector, the paper-blocking assembly is close to the tail of the paper-guiding assembly, the paper-blocking assembly comprises an air cylinder and a flexible movable baffle arranged on the air cylinder, and a chute for assisting lamination is further arranged on the flexible movable baffle; the paper mounting system further comprises a facial tissue conveying device, wherein the tail outlet position of the facial tissue conveying device is arranged above the paper conveying belt and is close to the paper blocking assembly; the glue printing device comprises a paper transfer conveyor belt, a paper supporting roller and a glue spreading mechanism, wherein the paper supporting roller is arranged below the center position of the paper transfer conveyor belt, and the glue spreading mechanism is arranged above a conveyor belt body corresponding to the paper supporting roller;
the gluing mechanism comprises a gluing roller and a gluing unit, and the gluing unit is arranged on the outer circumference of the gluing roller; the sizing unit comprises a glue containing box for containing cationic high-viscosity starch glue and a discharge hole which is arranged at the lower edge of the glue containing box and is close to one end of the gluing roller, one end of the discharge hole close to the gluing roller is of a scraper knife structure which is inclined upwards, and the inclination angle is 15-20 degrees; the glue container is internally provided with a stirrer for enabling the cationic high-viscosity starch glue to flow, a temperature controller for maintaining the temperature of the cationic high-viscosity starch glue and an automatic pressure regulator for controlling the pressure intensity in the container; a turbulent flow strip and a sensor are arranged in the discharge hole, and the output end of the sensor is respectively connected with the temperature controller and the input end of the automatic pressure regulator;
the box forming system comprises a detection control device, a telescopic motor and a clamping mechanism, wherein the output end of the detection control device is connected with the input ends of the telescopic motor and the clamping mechanism respectively, the telescopic end of the telescopic motor is connected with the clamping mechanism, the clamping mechanism comprises an outer shell, a forward and reverse rotating motor, a rotating gear, a gear plate and a tightening clamp, the forward and reverse rotating motor is arranged on the outer shell, the rotating gear is arranged on an output shaft of the forward and reverse rotating motor, the gear plate is meshed with the rotating gear in the horizontal direction, one end of the gear plate, far away from the rotating gear, is fixed on the tightening clamp, and the other output end of the detection control device is connected with the input end of the forward and reverse rotating motor; the movable end of the tightening clamp is provided with a micro motor and a rotary gear arranged on a rotary shaft of the micro motor, and the rotary gear is arranged on the movable end; the movable end surface of the pinch clamp is also provided with a pyramid part.
2. The automated corrugated box manufacturing line of claim 1 further comprising a drying system, a platen die system, a die cut waste removal system, and a palletizing system.
CN202110871286.0A 2021-07-30 2021-07-30 Automatic production line for corrugated cartons Active CN113580658B (en)

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